CN112140459A - Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery - Google Patents
Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery Download PDFInfo
- Publication number
- CN112140459A CN112140459A CN202010962121.XA CN202010962121A CN112140459A CN 112140459 A CN112140459 A CN 112140459A CN 202010962121 A CN202010962121 A CN 202010962121A CN 112140459 A CN112140459 A CN 112140459A
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- Prior art keywords
- cloth
- clamping
- cylinder
- fixed
- gripper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 101
- 238000009434 installation Methods 0.000 title claims abstract description 17
- 238000002347 injection Methods 0.000 title claims abstract description 12
- 239000007924 injection Substances 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000007664 blowing Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C45/14262—Clamping or tensioning means for the insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2022/00—Hollow articles
- B29L2022/02—Inflatable articles
- B29L2022/027—Air bags
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Air Bags (AREA)
Abstract
The invention discloses an auxiliary gripper for mechanical quick installation of an automobile airbag mesh fabric injection mold, which comprises: the T-shaped gripper fixing plate comprises a first end, a second end and a third end, the first end is used for fixing the gripper mechanism, the second end and the third end are on the same straight line, the two ends are both used for fixing the cloth clamping mechanism, and a cloth pushing and blowing mechanism is fixed between the second end and the third end; the cloth clamping mechanism comprises an air inlet cylinder, a cloth stretching cylinder fixed below the air inlet cylinder, a cloth clamping connecting plate fixed below the cloth stretching cylinder, and a cloth clamping cylinder fixed on the cloth clamping connecting plate, wherein the end part of the cloth clamping cylinder is provided with a clamping jaw, so that the production efficiency is accelerated, the cloth clamping mechanism can adapt to the actual production requirements, and has the advantages of safety, stability, high qualification rate and great improvement on the production efficiency relative to manual energy.
Description
Technical Field
The invention belongs to the field of automobile airbag manufacturing, and particularly relates to an auxiliary gripper for mechanical quick installation of an automobile airbag mesh fabric injection mold.
Background
Under the condition that the automobile industry is generally and rapidly developed nowadays, automobile safety becomes the most critical problem of people, and the safety airbag plays a crucial role, and because the product output related to the scheme is high in demand, the problem is greatly examined for an enterprise, the problem that an airbag net needs to be installed in a mold area when manual installation is carried out, the problem is high in danger, manual installation is unfixed, visual detection is not standard, the production efficiency is low, and the like.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides an auxiliary gripper for mechanical quick installation of an automobile airbag mesh fabric injection mold.
The following technical scheme is provided for achieving the purpose:
supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery includes:
the T-shaped gripper fixing plate comprises a first end, a second end and a third end, the first end is used for fixing the gripper mechanism, the second end and the third end are on the same straight line, the two ends are both used for fixing the cloth clamping mechanism, and a cloth pushing and blowing mechanism is fixed between the second end and the third end;
the finger clamp mechanism comprises a rectangular section frame, and single finger clamps are arranged on the outer sides of three sides of the section frame;
the cloth clamping mechanism comprises an air inlet cylinder, a cloth stretching cylinder fixed below the air inlet cylinder, a cloth clamping connecting plate fixed below the cloth stretching cylinder, and a cloth clamping cylinder fixed on the cloth clamping connecting plate, wherein a clamping jaw is arranged at the end part of the cloth clamping cylinder, the clamping jaw comprises a first jaw and a second jaw, a piece of mesh cloth is arranged between the first jaw and the second jaw, the clamping jaw is opened and closed leftwards and rightwards to realize clamping and loosening, and the air inlet cylinder is fixed on the second end and the third end;
the cloth pushing and blowing mechanism comprises a cloth pushing cylinder fixed on the gripper fixing plate between the second end and the third end, air nozzle fixing seats on two sides of the cloth pushing cylinder, air nozzle pieces arranged on the air nozzle fixing seats at equal intervals, a cloth pushing connecting plate arranged below the cloth pushing cylinder, spring rods arranged at two ends of the cloth pushing connecting plate and a push plate fixed at the lower part of the spring rods; the upper end of the spring rod is arranged on the cloth pushing connecting plate in a double-nut clamping mode, and the lower end of the spring rod is fixed on the push plate through a screw; the air nozzle piece includes blowing nozzle and universal rod, and air nozzle fixing base is pegged graft to universal rod one end, and the other end is connected on blowing nozzle, and two air nozzle pieces all aim at the push pedal.
Preferably, single finger clamp includes dwang, chuck and chuck pole, the chuck is installed on the chuck pole, and the dwang passes through the adapter to be installed on the dwang, and the dwang passes through the middleware to be connected on the section bar frame, and chuck one side has anti-skidding rubber.
Preferably, still include camera angle adjustment frame and camera, camera angle adjustment frame passes through the stand to be fixed on the section bar frame, and the camera passes through the bolt fastening on camera angle adjustment frame.
Preferably, a quick-release inserting plate is fixed on the gripper fixing plate and used for installing the manipulator.
The beneficial effects are that:
1. the single finger clamp of the finger clamp mechanism is an insecurity for effectively grabbing the airbag product from the mold instead of being taken by personnel.
2. Compared with the prior art, the cloth clamping mechanism has the advantages that the mesh cloth can be taken by people, the speed is high, the flatness is high, the installation position is stable, the danger caused by the participation of the people is avoided, and the personal safety is guaranteed.
3. Because there are four locating holes between mould and the screen cloth, four limits need accurate location, and the personnel need the location counter point inconvenient, use cloth pushing and blowing mechanism to snatch the screen cloth rigidity, and installation screen cloth rigidity can be with setpoint and four limits, and is more accurate, faster, and the installation screen cloth is installed to the mould in, improves production efficiency greatly.
Overall, quickening production efficiency, can adapting to production actual requirement has safety, stability, high qualification rate, very big improvement production efficiency of relative artifical ability. The airbag screen cloth can be quickly positioned and installed, the problem of the existing manual installation efficiency of personnel is solved, 150 products are produced in the original manual installation mode (8 hours), and 320 products are produced in the existing automatic mode. And the installation position is unanimous after the automation, and the quality standard is unified, can quick effectual discernment nonconforming product to when avoiding manual production, personnel are dangerous in the injection molding machine, effectual assurance operating personnel's security.
Drawings
FIG. 1 is an overall structural schematic diagram of an auxiliary gripper for mechanical quick installation of an automobile airbag mesh fabric injection mold;
FIG. 2 is a bottom view of the grip of the present application;
FIG. 3 is a schematic view of a finger grip mechanism;
FIG. 4 is a schematic view of a single finger grip;
FIG. 5 is a side view of the cloth clamping mechanism;
FIG. 6 is a schematic view of a cloth clamping cylinder;
FIG. 7 is a schematic view of a cloth pushing and blowing mechanism;
FIG. 8 is a schematic view of the air faucet assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In addition, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery as shown in fig. 1 and 2 includes:
the T-shaped gripper fixing plate 1 comprises a first end 10, a second end 11 and a third end 12, the first end 10 is used for fixing the finger clamp mechanism 2, the second end 11 and the third end 12 are in the same straight line, the cloth clamping mechanisms 3 are fixed at the two ends, and a cloth pushing and blowing mechanism 4 is fixed between the second end 11 and the third end 12;
the finger-clamp mechanism 2 shown in fig. 3 and 4 comprises a rectangular section bar frame 20, and single finger clamps 21 are arranged on three outer sides of the section bar frame 20;
as shown in fig. 5-6, the cloth clamping mechanism 3 includes an air inlet cylinder 30, a cloth drawing cylinder 31 fixed below the air inlet cylinder 30, a cloth clamping connection plate 34 fixed below the cloth drawing cylinder 31, and a cloth clamping cylinder 32 fixed on the cloth clamping connection plate 34, wherein a clamping jaw 33 is provided at an end of the cloth clamping cylinder 32, the clamping jaw 33 includes a first jaw 300 and a second jaw 301, a mesh cloth is provided between the first jaw 300 and the second jaw 301, the first jaw 300 and the second jaw 301 are opened and closed left and right to clamp and loosen, and the air inlet cylinder 30 is fixed at the second end 11 and the third end 12;
as shown in fig. 7 and 8, the cloth pushing and blowing mechanism 4 includes a cloth pushing cylinder 40 fixed on the gripper fixing plate 1 between the second end 11 and the third end 12, air nozzle fixing seats 44 at both sides of the cloth pushing cylinder 40, air nozzle pieces mounted on the air nozzle fixing seats 44 at equal intervals, a cloth pushing connecting plate 41 mounted below the cloth pushing cylinder 40, spring rods 42 mounted at both ends of the cloth pushing connecting plate 41, and a push plate 43 fixed at the lower part of the spring rods 42; the upper end of the spring rod 42 is arranged on the cloth pushing connecting plate 41 in a double-nut clamping mode, and the lower end of the spring rod 42 is fixed on the push plate 43 through a screw; the air nozzle piece comprises an air nozzle 46 and a universal rod 45, one end of the universal rod 45 is inserted into the air nozzle fixing seat 44, the other end of the universal rod 45 is connected to the air nozzle 46, and the two air nozzle pieces are aligned to the push plate 43.
The single-finger clamp 21 comprises a rotating rod 22, a clamping head 25 and a clamping head rod 24, wherein the clamping head 25 is installed on the clamping head rod 24, the rotating rod 22 is installed on the rotating rod 24 through an adapter 23, the rotating rod 22 is connected 27 on the section bar frame 20 through an intermediate part, and one side of the clamping head 25 is provided with anti-skidding rubber 26.
Still include camera angle adjustment frame 51 and camera 50, camera angle adjustment frame 51 is fixed on section bar frame 20 through stand 52, and camera 50 passes through the bolt fastening on camera angle adjustment frame 51.
And a quick-release plugboard 13 is fixed on the gripper fixing plate 11 and used for installing a manipulator.
The working process is as follows:
the gripper is installed on a manipulator through a quick-release inserting plate 13, a piece of mesh cloth is manually installed and is produced into a mould product in an injection molding machine, the manipulator moves to a mesh cloth fixing sliding table, a cloth pushing cylinder 40 extends out to drive a pushing plate 43 to flatten the mesh cloth at the sliding table, a spring rod 42 plays a role in buffering, an air inlet cylinder 30 moves to carry to enable a clamping jaw 33 to reach the position of the mesh cloth, a cloth clamping cylinder 32 drives the clamping jaw 33 to open and close to clamp the mesh cloth, a cloth stretching cylinder 31 retreats to tighten the cloth after clamping, the cloth is straightened to ensure that the product can be placed in a mould, the manipulator transfers the gripper into the mould after straightening to take out a produced safety airbag base from a single finger clamp 21 of a finger clamp mechanism 2, the gripper is moved to a cloth arranging position after taking out, two air nozzle members of a cloth pushing and blowing mechanism 4 blow air to tightly attach the side edge of the mesh cloth with air for ensuring that the mesh cloth, the cloth pulling cylinder 31 returns, the air inlet cylinder 30 returns, the cloth pushing cylinder 40 drives the push plate 43 to push the whole mesh cloth into the mold, and the mechanical arm retreats to the photographing position and is moved out to be placed on the conveyor belt after the photographing detection of the camera 50 is qualified.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery, its characterized in that includes:
the T-shaped gripper fixing plate comprises a first end, a second end and a third end, the first end is used for fixing the gripper mechanism, the second end and the third end are on the same straight line, the two ends are both used for fixing the cloth clamping mechanism, and a cloth pushing and blowing mechanism is fixed between the second end and the third end;
the finger clamp mechanism comprises a rectangular section frame, and single finger clamps are arranged on the outer sides of three sides of the section frame;
the cloth clamping mechanism comprises an air inlet cylinder, a cloth stretching cylinder fixed below the air inlet cylinder, a cloth clamping connecting plate fixed below the cloth stretching cylinder, and a cloth clamping cylinder fixed on the cloth clamping connecting plate, wherein a clamping jaw is arranged at the end part of the cloth clamping cylinder, the clamping jaw comprises a first jaw and a second jaw, a piece of mesh cloth is arranged between the first jaw and the second jaw, the clamping jaw is opened and closed leftwards and rightwards to realize clamping and loosening, and the air inlet cylinder is fixed on the second end and the third end;
the cloth pushing and blowing mechanism comprises a cloth pushing cylinder fixed on the gripper fixing plate between the second end and the third end, air nozzle fixing seats on two sides of the cloth pushing cylinder, air nozzle pieces arranged on the air nozzle fixing seats at equal intervals, a cloth pushing connecting plate arranged below the cloth pushing cylinder, spring rods arranged at two ends of the cloth pushing connecting plate and a push plate fixed at the lower part of the spring rods; the upper end of the spring rod is arranged on the cloth pushing connecting plate in a double-nut clamping mode, and the lower end of the spring rod is fixed on the push plate through a screw; the air nozzle piece includes blowing nozzle and universal rod, and air nozzle fixing base is pegged graft to universal rod one end, and the other end is connected on blowing nozzle, and two air nozzle pieces all aim at the push pedal.
2. The mechanical quick-mounting auxiliary gripper for the injection mold of the automobile airbag screen cloth according to claim 1, characterized in that the single gripper comprises a rotating rod, a clamping head and a clamping head rod, wherein the clamping head is mounted on the clamping head rod, the rotating rod is mounted on the rotating rod through an adapter, the rotating rod is connected to the profile frame through an intermediate part, and one side of the clamping head is provided with anti-skid rubber.
3. The mechanical quick-mounting auxiliary gripper for the injection mold of the automobile airbag mesh cloth according to claim 1, further comprising a camera angle adjusting frame and a camera, wherein the camera angle adjusting frame is fixed on the profile frame through a stand column, and the camera is fixed on the camera angle adjusting frame through a bolt.
4. The mechanical quick-mounting auxiliary gripper for the injection mold of the automobile airbag mesh cloth according to claim 1, characterized in that a quick-release inserting plate is fixed on a gripper fixing plate and used for mounting a manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010962121.XA CN112140459A (en) | 2020-09-14 | 2020-09-14 | Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010962121.XA CN112140459A (en) | 2020-09-14 | 2020-09-14 | Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112140459A true CN112140459A (en) | 2020-12-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010962121.XA Pending CN112140459A (en) | 2020-09-14 | 2020-09-14 | Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery |
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| Country | Link |
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| CN (1) | CN112140459A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0639874A (en) * | 1992-07-03 | 1994-02-15 | Takata Kk | Molding method |
| JPH0970876A (en) * | 1995-09-06 | 1997-03-18 | Nissan Motor Co Ltd | Blow molding method and mold and die device used therein |
| JPH09225959A (en) * | 1996-02-21 | 1997-09-02 | Dainippon Printing Co Ltd | In-mold molding transfer mold, manufacture of container with handle, and container with handle |
| CN104608733A (en) * | 2015-02-02 | 2015-05-13 | 上海东方久乐汽车安全气囊有限公司 | Curtain airbag wrapping cloth assembling device |
| JP2016207317A (en) * | 2015-04-17 | 2016-12-08 | トヨタ自動車株式会社 | Method for producing reinforced electrolyte membrane |
| CN108162304A (en) * | 2018-02-09 | 2018-06-15 | 北京延锋北汽汽车内饰件有限公司 | A kind of fascia air bag screen cloth identification and automatic clamping and placing jig |
| CN210590238U (en) * | 2019-08-05 | 2020-05-22 | 惠州市鸿利达实业有限公司 | Loading attachment of slide embedded nut of injection mold side |
| CN212498673U (en) * | 2020-09-14 | 2021-02-09 | 长春市常春汽车内饰件有限公司 | Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery |
-
2020
- 2020-09-14 CN CN202010962121.XA patent/CN112140459A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0639874A (en) * | 1992-07-03 | 1994-02-15 | Takata Kk | Molding method |
| JPH0970876A (en) * | 1995-09-06 | 1997-03-18 | Nissan Motor Co Ltd | Blow molding method and mold and die device used therein |
| JPH09225959A (en) * | 1996-02-21 | 1997-09-02 | Dainippon Printing Co Ltd | In-mold molding transfer mold, manufacture of container with handle, and container with handle |
| CN104608733A (en) * | 2015-02-02 | 2015-05-13 | 上海东方久乐汽车安全气囊有限公司 | Curtain airbag wrapping cloth assembling device |
| JP2016207317A (en) * | 2015-04-17 | 2016-12-08 | トヨタ自動車株式会社 | Method for producing reinforced electrolyte membrane |
| CN108162304A (en) * | 2018-02-09 | 2018-06-15 | 北京延锋北汽汽车内饰件有限公司 | A kind of fascia air bag screen cloth identification and automatic clamping and placing jig |
| CN210590238U (en) * | 2019-08-05 | 2020-05-22 | 惠州市鸿利达实业有限公司 | Loading attachment of slide embedded nut of injection mold side |
| CN212498673U (en) * | 2020-09-14 | 2021-02-09 | 长春市常春汽车内饰件有限公司 | Supplementary tongs of quick installation of car gasbag screen cloth injection mould machinery |
Non-Patent Citations (1)
| Title |
|---|
| 闻向阳;王岩;梁进城;史俊玲;张英慧;王洋;: "注塑模内镶嵌自动化生产研究", 汽车工艺与材料, no. 06, 20 June 2018 (2018-06-20), pages 9 - 14 * |
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