CN112140422A - An acrylic plate production equipment with simulated texture - Google Patents
An acrylic plate production equipment with simulated texture Download PDFInfo
- Publication number
- CN112140422A CN112140422A CN202011242398.1A CN202011242398A CN112140422A CN 112140422 A CN112140422 A CN 112140422A CN 202011242398 A CN202011242398 A CN 202011242398A CN 112140422 A CN112140422 A CN 112140422A
- Authority
- CN
- China
- Prior art keywords
- frame
- slurry
- homogenizing
- gun
- production equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/021—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles by casting in several steps
- B29C39/023—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles by casting in several steps for making multicoloured articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/04—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles using movable moulds not applied
- B29C39/06—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles using movable moulds not applied continuously movable, e.g. along a production line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/24—Feeding the material into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/38—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
本发明提出了一种具有仿真纹理的亚克力板生产设备,主要包括立体绘制机构、均浆装置和加热装置,立体绘制机构包括底框架和中间框架,中间框架设置在所述底框架的上方,底框架上固设有若干第一辅色浇注枪,中间框架上固设有若干第二辅色浇注枪;均浆装置包括均浆框架和若干个纵向挡浆槽,均浆框架与机架之间设有振动机构,纵向挡浆槽的槽底设有若干个相间隔布置的第一通孔,通过立体绘制机构的插入浇注操作,使得所生产的亚克力板具有立体的仿真纹理,提升了产品的立体仿真效果,通过均浆装置的平面点阵扩散作用,以及振动机构对均浆装置的往复振动作用,实现主色浆料能够快速均匀的覆盖满整个成型槽的目的,保障了亚克力板的厚度均匀性。
The invention provides an acrylic board production equipment with simulated texture, which mainly includes a three-dimensional drawing mechanism, a homogenizing device and a heating device. The three-dimensional drawing mechanism includes a bottom frame and a middle frame. The middle frame is arranged above the bottom frame, and the bottom Several first auxiliary color pouring guns are fixed on the frame, and several second auxiliary color pouring guns are fixed on the middle frame; the homogenizing device includes a homogenizing frame and a number of longitudinal slurry retaining grooves, and the homogenizing frame and the frame are fixed between There is a vibration mechanism, and the bottom of the longitudinal slurry retaining groove is provided with a number of first through holes arranged at intervals. Through the insertion and casting operation of the three-dimensional drawing mechanism, the produced acrylic board has a three-dimensional simulation texture, which improves the product quality. The three-dimensional simulation effect, through the plane lattice diffusion of the homogenizer device and the reciprocating vibration effect of the vibration mechanism on the homogenizer device, achieves the purpose that the main color paste can quickly and evenly cover the entire molding groove, and ensures the thickness of the acrylic plate uniformity.
Description
技术领域technical field
本发明涉及亚克力板制造领域,具体涉及一种具有仿真纹理的亚克力板生产设备。The invention relates to the field of acrylic board manufacturing, in particular to an acrylic board production equipment with simulated texture.
背景技术Background technique
亚克力板,俗名特殊处理有机玻璃板,具有质轻、价廉,易于成型等优点,在现有市场上应用非常广泛。为了使所生产的亚克力板具有美观的外表,生产商基本都会在亚克力板的浇注生产过程中,往主色浆料中混入其他颜色的浆料即辅色浆料,由于辅色浆料的颜色与主色浆料的颜色不同,从而在亚克力板上实现绘制纹理图案的目的,例如仿木纹亚克力板或仿大理石亚克力板等等。Acrylic sheet, commonly known as special-treated plexiglass sheet, has the advantages of light weight, low price, easy molding, etc., and is widely used in the existing market. In order to make the produced acrylic board have a beautiful appearance, manufacturers basically mix other color pastes into the main color paste, that is, auxiliary color paste, during the casting production process of the acrylic board. Because of the color of the auxiliary color paste The color of the paste is different from that of the main color, so as to achieve the purpose of drawing texture patterns on the acrylic sheet, such as imitation wood grain acrylic sheet or imitation marble acrylic sheet, etc.
现有的仿真纹理亚克力板在浇注生产上,通常是利用成型槽上方的辅色浇注枪的运动来实现仿真纹理线的绘制目的的,在具体浇注方式上,首先先往成型槽中注入主色浆料,之后再通过行走机构控制辅色浇注枪在成型槽上方的运动,辅色浇注枪在主色浆料上方一边运动一边进行辅色浆料的浇注绘制操作,从而完成仿大理石纹理的绘制操作。In the casting production of the existing simulated textured acrylic sheet, the movement of the auxiliary color pouring gun above the molding groove is usually used to achieve the purpose of drawing the simulated texture line. In the specific casting method, the main color is first injected into the molding groove. Slurry, and then control the movement of the auxiliary color pouring gun above the molding tank through the walking mechanism. The auxiliary color pouring gun moves above the main color slurry while performing the pouring and drawing operation of the auxiliary color slurry, thereby completing the imitation marble texture. operate.
这种仿真纹理的浇注绘制操作虽然可以在主色浆料中绘制出纹理,但是这种纹理绘制操作只能起到表面绘制的效果,不能实现沿主色浆料的厚度方向的立体绘制效果,使得所生产的仿大理石亚克力板的立体仿真效果较差,并且在亚克力板的浇注生产过程中,当主色浆料浇注到成型槽中后,主色浆料在成型槽上的均匀铺满一般都是靠其自身的扩散流动来实现的,但由于主色浆料本身的凝结固化速度比较快,这使得所生产的亚克力板经常会出现厚度不均匀的问题,影响产品质量。Although the pouring drawing operation of the simulated texture can draw the texture in the main color paste, this texture drawing operation can only achieve the effect of surface drawing, and cannot achieve the three-dimensional drawing effect along the thickness direction of the main color paste. The three-dimensional simulation effect of the produced imitation marble acrylic board is poor, and in the casting production process of the acrylic board, after the main color slurry is poured into the molding tank, the uniform spread of the main color slurry on the molding tank is generally It is realized by its own diffusion flow, but due to the relatively fast coagulation and solidification speed of the main color paste itself, the produced acrylic sheet often has the problem of uneven thickness, which affects the quality of the product.
发明内容SUMMARY OF THE INVENTION
针对现有技术中不足,本发明提出了一种具有仿真纹理的亚克力板生产设备,所解决的技术问题是:现有的在主色浆料上方浇注辅色浆料的纹理绘制操作只能起到表面绘制的效果,不能实现沿主色浆料的厚度方向的立体绘制效果,使得所生产的仿大理石亚克力板的立体仿真效果较差,并且现有所生产的亚克力板经常会出现厚度不均匀的问题。In view of the deficiencies in the prior art, the present invention proposes an acrylic board production equipment with simulated texture, and the technical problem to be solved is: the existing texture drawing operation of pouring auxiliary color paste on top of the main color paste can only work To the effect of surface drawing, the three-dimensional drawing effect along the thickness direction of the main color paste cannot be achieved, which makes the three-dimensional simulation effect of the imitation marble acrylic board produced is poor, and the existing acrylic boards produced often have uneven thickness. The problem.
本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:
一种具有仿真纹理的亚克力板生产设备,包括机架、主色浇注枪和用于驱动成型槽前行的输送辊组,所述输送辊组装设在所述机架上,所述主色浇注枪设置在所述成型槽上方,还包括立体绘制机构、均浆装置和用于加热凝固所述成型槽上的亚克力浆料的加热装置,所述均浆装置位于所述主色浇注枪和所述成型槽之间,所述立体绘制机构位于所述成型槽上方且位于所述均浆装置沿所述输送辊组的输送方向的一侧,所述加热装置位于所述立体绘制机构沿所述输送辊组的输送方向的一侧;An acrylic plate production equipment with simulated texture, including a frame, a main color pouring gun and a conveying roller group for driving the forming groove forward, the conveying roller is assembled on the frame, the main color pouring The gun is arranged above the forming tank, and further includes a three-dimensional drawing mechanism, a homogenizing device and a heating device for heating and solidifying the acrylic slurry on the forming tank, and the homogenizing device is located at the main color casting gun and the Between the forming grooves, the three-dimensional drawing mechanism is located above the forming groove and on one side of the homogenizing device along the conveying direction of the conveying roller group, and the heating device is located along the three-dimensional drawing mechanism along the conveying direction. One side of the conveying direction of the conveying roller group;
所述立体绘制机构包括底框架和中间框架,所述中间框架可升降的设置在所述底框架的上方,所述底框架上固设有若干第一辅色浇注枪,所述中间框架上固设有若干第二辅色浇注枪,所述第二辅色浇注枪底部的枪嘴穿过所述底框架,所述第一辅色浇注枪顶部穿过所述中间框架,所述第一辅色浇注枪的枪嘴和所述第二辅色浇注枪的枪嘴均可升降的插入到所述成型槽上的主色浆料中;The three-dimensional drawing mechanism includes a bottom frame and a middle frame, the middle frame can be raised and lowered above the bottom frame, a plurality of first auxiliary color pouring guns are fixed on the bottom frame, and the middle frame is fixed on the bottom frame. There are several second auxiliary color pouring guns, the nozzles at the bottom of the second auxiliary color pouring guns pass through the bottom frame, the top of the first auxiliary color pouring guns pass through the middle frame, and the first auxiliary color pouring guns pass through the middle frame. Both the nozzle of the color pouring gun and the nozzle of the second auxiliary color pouring gun can be inserted into the main color slurry on the molding groove in a lifting and lowering manner;
所述均浆装置包括均浆框架和若干个纵向挡浆槽,所述均浆框架设置于所述主色浇注枪与所述成型槽之间,所述均浆框架与所述机架之间设有振动机构,若干所述纵向挡浆槽沿所述均浆框架的长度方向间隔设置在所述均浆框架的内侧,所述纵向挡浆槽的槽底设有若干个相间隔布置的第一通孔;The homogenizing device includes a homogenizing frame and several longitudinal slurry retaining grooves, the homogenizing frame is arranged between the main color pouring gun and the forming groove, and between the homogenizing frame and the frame A vibrating mechanism is provided, a plurality of the longitudinal slurry retaining grooves are arranged at intervals along the length direction of the homogenizing frame on the inner side of the homogenizing frame, and the bottom of the longitudinal slurry retaining groove is provided with a plurality of first and second grooves arranged at intervals. a through hole;
所述加热装置设在所述机架上,且所述加热装置内设有加热组件,所述加热组件位于所述成型槽的上方。The heating device is arranged on the frame, and a heating component is arranged in the heating device, and the heating component is located above the forming groove.
进一步的,还包括顶框架,所述顶框架可升降的设置在所述中间框架的上方,所述顶框架上固设有若干第三辅色浇注枪,所述第三辅色浇注枪底部的枪嘴依次穿过所述中间框架和所述底框架,所述第三辅色浇注枪的枪嘴可升降的插入到所述成型槽上的主色浆料中。Further, it also includes a top frame, the top frame can be raised and lowered above the middle frame, a plurality of third auxiliary color pouring guns are fixed on the top frame, and the bottom of the third auxiliary color pouring guns is The gun nozzle passes through the middle frame and the bottom frame in sequence, and the gun nozzle of the third auxiliary color pouring gun can be inserted into the main color paste on the forming groove in a liftable manner.
进一步的,所述中间框架上固设有第一安装板,所述底框架上固设有第一推板,所述第一安装板上设有第一气缸,所述第一气缸的活塞杆连接所述第一推板;所述顶框架上固设有第二安装板,所述底框架上固设有第二推板,所述第二安装板上设有第二气缸,所述第二气缸的活塞杆连接所述第二推板。Further, a first installation plate is fixed on the middle frame, a first push plate is fixed on the bottom frame, a first cylinder is arranged on the first installation plate, and the piston rod of the first cylinder is Connect the first push plate; the top frame is fixed with a second installation plate, the bottom frame is fixed with a second push plate, the second installation plate is provided with a second cylinder, the first The piston rods of the two cylinders are connected to the second push plate.
进一步的,所述底框架上设有与外部机械手连接的支架。Further, the bottom frame is provided with a bracket connected with an external manipulator.
进一步的,所述均浆装置还包括若干个横向挡浆槽,若干所述横向挡浆槽沿所述均浆框架的宽度方向间隔设置在所述均浆框架的内侧,所述横向挡浆槽的槽底设有若干个相间隔设置的第二通孔。Further, the homogenizing device further includes a plurality of transverse slurry retaining grooves, and the plurality of transverse slurry retaining grooves are arranged on the inner side of the homogenizing frame at intervals along the width direction of the homogenizing frame. The bottom of the groove is provided with a plurality of second through holes arranged at intervals.
进一步的,所述纵向挡浆槽与所述横向挡浆槽相互之间相交设置在所述均浆框架上,所述纵向挡浆槽连通所述横向挡浆槽;所述纵向挡浆槽与所述横向挡浆槽相交汇的槽壁顶部设有凸起。Further, the longitudinal slurry blocking groove and the transverse slurry blocking groove are arranged on the homogenization frame to intersect with each other, and the longitudinal slurry blocking groove communicates with the transverse slurry blocking groove; the longitudinal slurry blocking groove is connected to the horizontal slurry blocking groove. A protrusion is provided on the top of the groove wall where the transverse slurry retaining grooves meet.
进一步的,所述机架两侧设有立杆,两个所述立杆之间设有底板,所述底板上设有滑轨,所述均浆框架底部与所述滑轨滑动连接,所述振动机构设在所述均浆框架与所述底板之间。Further, vertical rods are provided on both sides of the frame, a bottom plate is provided between the two vertical rods, a slide rail is provided on the bottom plate, and the bottom of the homogenization frame is slidably connected with the slide rail, so The vibration mechanism is arranged between the homogenization frame and the bottom plate.
进一步的,所述振动机构包括伺服电机、弹簧和偏心轮,所述伺服电机固定安装在所述底板上,所述伺服电机的输出轴连接所述偏心轮,所述均浆框架一侧通过所述弹簧与所述底板连接,所述均浆框架的另一侧与所述偏心轮相抵接。Further, the vibration mechanism includes a servo motor, a spring and an eccentric wheel, the servo motor is fixedly installed on the bottom plate, the output shaft of the servo motor is connected to the eccentric wheel, and one side of the homogenization frame passes through the eccentric wheel. The spring is connected with the bottom plate, and the other side of the homogenizing frame is in contact with the eccentric wheel.
进一步的,两个所述立杆的顶部之间设有无杆气缸,所述主色浇注枪安装在所述无杆气缸的气缸滑块上。Further, a rodless cylinder is arranged between the tops of the two vertical rods, and the main color casting gun is installed on the cylinder slider of the rodless cylinder.
进一步的,所述加热装置包括壳体,所述壳体包绕设置在所述成型槽的外侧,所述加热组件设置在所述壳体的内腔中,所述加热组件为呈S字形设置在所述成型槽上方的电发热丝。Further, the heating device includes a casing, the casing is arranged around the outer side of the forming groove, the heating component is arranged in the inner cavity of the casing, and the heating component is arranged in an S-shape Electric heating wire above the forming groove.
本发明的有益效果:通过立体绘制机构的插入浇注操作,实现在主色浆料内的不同深浅的内部位置处进行辅色浆料的浇注目的,进而使得所生产的亚克力板具有立体的仿真纹理,提升了产品的立体仿真效果,在进行主色浆料的浇注过程中,通过均浆装置的平面点阵扩散作用,以及振动机构对均浆装置的往复振动作用,实现了主色浆料在凝结之前能够快速均匀的覆盖满整个成型槽的目的,保障了亚克力板的厚度均匀性,提高产品质量。The beneficial effects of the present invention are: through the insertion and pouring operation of the three-dimensional drawing mechanism, the purpose of pouring the auxiliary color paste at different inner positions of the main color paste is realized, so that the produced acrylic board has a three-dimensional simulation texture , which improves the three-dimensional simulation effect of the product. During the pouring process of the main color paste, through the plane lattice diffusion of the homogenizer device and the reciprocating vibration effect of the vibration mechanism on the homogenizer device, the main color paste is realized. The purpose of quickly and evenly covering the entire forming groove before coagulation ensures the thickness uniformity of the acrylic sheet and improves product quality.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明一种具有仿真纹理的亚克力板生产设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of acrylic plate production equipment with simulated texture of the present invention;
图2为图1的主视图;Fig. 2 is the front view of Fig. 1;
图3为立体绘制机构和均浆装置在机架上的相对位置的结构示意图;3 is a schematic structural diagram of the relative positions of the three-dimensional drawing mechanism and the homogenizing device on the frame;
图4为均浆装置在底板上的安装结构示意图;4 is a schematic diagram of the installation structure of the homogenizing device on the bottom plate;
图5为均浆装置的立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the homogenizer;
图6为均浆装置的俯视图;Fig. 6 is the top view of the homogenizing device;
图7为立体绘制机构的整体结构示意图;7 is a schematic diagram of the overall structure of a three-dimensional rendering mechanism;
图8为图7中A部分的局部放大图;Fig. 8 is a partial enlarged view of part A in Fig. 7;
图9为进行辅色浆料的立体浇注操作时的使用状态示意图;Fig. 9 is the schematic diagram of the use state during the three-dimensional pouring operation of auxiliary color paste;
图10为所述底框架的结构示意图;Fig. 10 is the structural representation of described bottom frame;
图11为所述中间框架的结构示意图;11 is a schematic structural diagram of the intermediate frame;
图12为所述顶框架的结构示意图。FIG. 12 is a schematic structural diagram of the top frame.
附图标识:1、机架;2、主色浇注枪;3、成型槽;31、薄钢带;32、橡胶条;4、输送辊组;5、立体绘制机构;51、底框架;52、中间框架;53、顶框架;54、第一安装板;55、第一推板;56、第一气缸;57、第二安装板;58、第二推板;59、第二气缸;510、支架;6、均浆装置;61、均浆框架;62、纵向挡浆槽;63、第一通孔;64、横向挡浆槽;65、第二通孔;66、凸起;7、加热装置;71、壳体;72、电发热丝;8、第一辅色浇注枪;9、第二辅色浇注枪;10、第三辅色浇注枪;11、立杆;12、底板;13、滑轨;14、伺服电机;15、弹簧;16、偏心轮;17、挡块;18、无杆气缸;19、气缸滑块;20、机械手;21、主色浆料。Figures: 1. Frame; 2. Main color pouring gun; 3. Forming groove; 31. Thin steel belt; 32. Rubber strip; 4. Conveying roller group; 5. Three-dimensional drawing mechanism; 51. Bottom frame; 52 53, the top frame; 54, the first mounting plate; 55, the first push plate; 56, the first cylinder; 57, the second mounting plate; 58, the second push plate; 59, the second cylinder; 510 , bracket; 6, homogenization device; 61, homogenization frame; 62, longitudinal slurry retaining groove; 63, first through hole; 64, transverse slurry retaining groove; 65, second through hole; 66, protrusion; 7, Heating device; 71. Housing; 72. Electric heating wire; 8. First auxiliary color pouring gun; 9. Second auxiliary color pouring gun; 10. Third auxiliary color pouring gun; 11. Upright pole; 12. Bottom plate; 13, slide rail; 14, servo motor; 15, spring; 16, eccentric; 17, stopper; 18, rodless cylinder; 19, cylinder slider; 20, manipulator; 21, main color paste.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参见图1至图12,一种具有仿真纹理的亚克力板生产设备,包括机架1、主色浇注枪2和用于驱动成型槽3前行的输送辊组4,参见图1至图3,输送辊组4装设在机架1上,并由电机(附图中未示出)驱动其运转,在本实施例中,输送辊组4上张紧有薄钢带31,薄钢带31在长度方向上的两侧边设有橡胶条32,橡胶条32与薄钢带31相结合以形成成型槽3,主色浇注枪2设置在成型槽3上方,具体的,还包括立体绘制机构5、均浆装置6和用于加热凝固成型槽3上的亚克力浆料的加热装置7,均浆装置6位于主色浇注枪2和成型槽3之间,立体绘制机构5位于成型槽3上方且位于均浆装置6沿输送辊组4的输送方向的一侧,加热装置7位于立体绘制机构5沿输送辊组4的输送方向的一侧,即在沿输送辊组4的输送方向上,均浆装置6、立体绘制机构5和加热装置7依次设置;Referring to Figures 1 to 12, an acrylic sheet production equipment with simulated texture includes a
参见图7至图12,立体绘制机构5包括底框架51和中间框架52,中间框架52可升降的设置在底框架51的上方,底框架51上固设有若干第一辅色浇注枪8,中间框架52上固设有若干第二辅色浇注枪9,第二辅色浇注枪9底部的枪嘴穿过底框架51,第一辅色浇注枪8顶部穿过中间框架52,第一辅色浇注枪8的枪嘴和第二辅色浇注枪9的枪嘴均可插入到成型槽3上的主色浆料中,具体的,在本实施例中,底框架51和中间框架52在竖直方向上呈堆叠状的形式间隔设置,即中间框架52设置于底框架51的正上方,以使中间框架52在做升降运动的过程中第一辅色浇注枪8可以正常的穿过中间框架52,同样的,也使第二辅色浇注枪9可以正常无干涉的穿过底框架51,其中第一辅色浇注枪8和第二辅色浇注枪9均连接辅色浆料的输送管,参见图9,在使用时,底框架51上的第一辅色浇注枪8和第二辅色浇注枪9均插入到成型槽3内的主色浆料21中,由于中间框架52可升降的设置在底框架51的上方,且中间框架52上固设有第二辅色浇注枪9,因此通过控制中间框架52与底框架51之间的距离,就可以起到调节第二辅色浇注枪9底部的枪嘴与第一辅色浇注枪8的枪嘴之间的垂直距离的作用,从而使得第二辅色浇注枪9和第一辅色浇注枪8均可以在主色浆料21内沿厚度方向的不同位置处进行辅色浆料的注入操作,从而实现在主色浆料21内的不同深浅的内部位置处进行辅色浆料的浇注目的,进而使得所生产的亚克力板具有立体的仿真纹理,提升了产品的立体仿真效果,并且在浇注过程中,只需在第一辅色浇注枪8和第二辅色浇注枪9内分别通入不同颜色的辅色浆料,就可以实现生产具有多种颜色纹理的仿真纹理亚克力板,提升了产品纹理颜色的多样性;7 to 12 , the three-dimensional drawing mechanism 5 includes a
参见图4至图6,均浆装置6包括均浆框架61和若干个纵向挡浆槽62,均浆框架61设置于主色浇注枪2与成型槽3之间,均浆框架61与机架1之间设有振动机构,若干纵向挡浆槽62沿均浆框架61的长度方向间隔设置在均浆框架61的内侧,纵向挡浆槽62的槽底设有若干个相间隔布置的第一通孔63,在进行主色浆料的浇注操作时,主色浆料从主色浇注枪2底部的出浆口出来后会直接下落,在主色浆料的下落过程中,处于任意两个相邻的纵向挡浆槽62之间的间隙上方的主色浆料会直接通过纵向挡浆槽62之间的间隙下落到成型槽3上,然后经自然流动扩散至成型槽的其他地方,而处于纵向挡浆槽62正上方的主色浆料则会直接下落到纵向挡浆槽62上,自由下落的主色浆料会在纵向挡浆槽62的阻挡冲击作用下向纵向挡浆槽62内扩散流动,又由于纵向挡浆槽62内设有多个间隔设置的第一通孔63,当纵向挡浆槽62内的主色浆料经过这些第一通孔63时,会从第一通孔63直接下落至成型槽3上,如此,间隔设置的第一通孔63就可以起到扩大浆料的浇注范围的作用,又由于纵向挡浆槽62是沿均浆框架61的长度方向间隔设置的,因而实现了将主色浆料沿均浆框架61的宽度方向上扩散浇注的目的,即通过在均浆框架61上设计相互之间间隔设置的纵向挡浆槽62,并将均浆框架61设置在成型槽3和主色浇注枪2之间,在主色浆料的下降过程,第一通孔63就可以实现提高浆料扩散效率的目的,以确保主色浆料在凝结之前能够快速均匀的覆盖满整个成型槽3,保障亚克力板的厚度均匀性,提高产品质量;4 to 6 , the homogenizing
加热装置7设在机架1上,且加热装置7内设有加热组件,加热组件位于成型槽3的上方,用于对完成仿真纹理绘制后的亚克力浆料进行加热保温,以提高浆料凝结固化效率和产品质量。The
优选地,参见图7、图8、图9和图12,还包括顶框架53,顶框架53可升降的设置在中间框架52的上方,顶框架53上固设有若干第三辅色浇注枪10,第三辅色浇注枪10底部的枪嘴依次穿过中间框架52和底框架51,第三辅色浇注枪10的枪嘴可升降的插入到成型槽3上的主色浆料中,第一辅色浇注枪8顶部的浆料进管依次穿过中间框架52和顶框架53,第二辅色浇注枪9顶部的浆料进管穿过顶框架53,通过驱动调节顶框架53与中间框架52之间的竖直距离,使得第三辅色浇注枪10也可以在竖直方向上相对于第一辅色浇注枪8的枪嘴做升降运动,从而实现在主色浆料的不同深浅位置处进行辅色浆料的注入操作的目的,通过控制多个辅色浇注枪进行深浅不同的位置处进行纹理注入操作,在起到进一步提高立体仿真效果作用的同时,也使得该生产设备具有同时绘制多条立体纹理的功能。Preferably, referring to FIG. 7 , FIG. 8 , FIG. 9 and FIG. 12 , a
优选地,参见图7和图8,中间框架52上固设有第一安装板54,底框架51上固设有第一推板55,第一安装板54上设有第一气缸56,第一气缸56的活塞杆连接第一推板55,通过驱动第一气缸56,即可实现调节中间框架52与底框架51之间的竖直距离的作用;顶框架53上固设有第二安装板57,底框架51上固设有第二推板58,第二安装板57上设有第二气缸59,第二气缸59的活塞杆连接第二推板58,通过驱动第二气缸59,即可实现调节顶框架53与底框架51之间的竖直距离的目的。Preferably, referring to FIGS. 7 and 8 , a first mounting
优选地,参见图3,底框架51上设有与外部机械手20连接的支架510,以便于调节底框架51与成型槽3之间的距离。Preferably, referring to FIG. 3 , the
优选地,参见图4至图6,均浆装置6还包括若干个横向挡浆槽64,若干横向挡浆槽64沿均浆框架61的宽度方向间隔设置在均浆框架61的内侧,横向挡浆槽64的槽底设有若干个相间隔设置的第二通孔65,在主色浆料的浇注过程中,落入到横向挡浆槽64上的主色浆料会在横向挡浆槽64的阻挡冲击作用下向横向挡浆槽64内扩散流动,又由于横向挡浆槽64的内底壁上设有多个间隔设置的第二通孔65,当横向挡浆槽64内的主色浆料经过这些第二通孔65时,主色浆料会从第二通孔65下落至成型槽3上,如此,间隔设置的第二通孔65就可以起到扩大主色浆料的浇注范围的作用,又由于横向挡浆槽4是沿均浆框架61的宽度方向间隔设置的,因而实现了主色浆料可以沿均浆框架61的长度方向扩散浇注的目的,进一步提高了主色浆料的扩散效率,再结合纵向挡浆槽62的沿均浆框架61宽度方向的扩散浇注作用,从而实现将主色浆料同时沿均浆框架的宽度和长度方向上扩散浇注的目的,即平面点阵的扩散浇注,充分保障了亚克力板的厚度均匀性。Preferably, referring to FIG. 4 to FIG. 6 , the homogenizing
优选地,纵向挡浆槽62与横向挡浆槽64相互之间相交设置在均浆框架61上,纵向挡浆槽62连通横向挡浆槽64;纵向挡浆槽62与横向挡浆槽64相交汇的槽壁顶部设有凸起66,在进行主色浆料的浇注操作时,主色浆料下落到凸起65上时,部分主色浆料会受到凸起65的阻挡冲击作用而弹起,然后飞落到成型槽中的其他位置,起到提高主色浆料的扩散效率的作用。Preferably, the longitudinal
优选地,参见图1和图4,机架1两侧设有立杆11,具体的,立杆11沿成型槽3宽度方向设置在成型槽3的两侧,两个立杆11之间设有底板12,底板12中部镂空,以便于主色浆料下落,底板12上设有滑轨13,滑轨13沿底板12的长度方向即成型槽3的宽度方向设置,均浆框架61底部通过滑块与滑轨13滑动连接,振动机构设在均浆框架61与底板12之间,振动机构用于振动均浆框架61,使得落入到纵向挡浆槽62和横向挡浆槽64内的主色浆料可以快速的扩散,以进一步的提高主色浆料的扩散效率。Preferably, referring to FIG. 1 and FIG. 4 ,
优选地,参见图3和图4,振动机构包括伺服电机14、弹簧15和偏心轮16,伺服电机14固定安装在底板12上,伺服电机14的输出轴连接偏心轮16,均浆框架61一侧通过弹簧15与底板12连接,具体的,底板12上设有挡块17,且挡块17设置在靠近立杆11的底板12侧端位置处,弹簧15一端与挡块17相固接,弹簧15另一端与均浆框架61相固接,使得均浆框架61相对于挡块17具有弹性复位功能,进一步的,均浆框架61的另一侧与偏心轮16相抵接,偏心轮16在伺服电机14的驱动作用下,可以实现推动均浆框架61做往复运动的作用,以实现振动均浆框架61的目的,均浆框架61在偏心轮16的快速振动作用下,可以实现快速扩散均浆框架61内的主色浆料的作用,进而提高主色浆料的扩散效率,从而实现了主色浆料在凝结之前就可以在成型槽3上进行充分扩散的目的,提高亚克力板的厚度均匀性,以实现提高产品质量的目的。Preferably, referring to FIGS. 3 and 4 , the vibration mechanism includes a
优选地,参见图4,两个立杆11的顶部之间设有无杆气缸18,主色浇注枪安装在无杆气缸18的气缸滑块19上,将主色浇注枪安装在气缸滑块19上,通过驱动无杆气缸的运动,即可实现驱动主色浇注枪在成型槽上方运动的目的,有利于进行主色浆料的扩散浇注操作。Preferably, referring to FIG. 4 , a
优选地,加热装置7包括壳体71,壳体71包绕设置在成型槽3的外侧,加热组件设置在壳体71的内腔中,即成型槽经过壳体71的内部,设置壳体71,有利于防止热量散失,起到保温的作用,加热组件为呈S字形设置在成型槽上方的电发热丝72,通过电发热丝72的加热作用,实现均匀加热的目的,以提高浆料的凝结固化效率和产品质量。Preferably, the
工作原理:首先将主色浆料的输送管连通主色浇注枪2,辅色浆料的输送管连通第一辅色浇注枪8、第二辅色浇注枪9和第三辅色浇注枪120,然后启动设备,进行亚克力板的浇注操作,主色浆料通过主色浇注枪2下落到成型槽3上,在主色浆料的下落过程中,主色浆料经过均浆装置6的平面点阵浇注作用下以及振动机构对均浆装置6的快速振动作用下,使得主色浆料可以被快速的扩散至主色浇注枪2下方的成型槽3上,接着成型槽3在输送辊组4的带动下前行,从而使得成型槽3沿其输送辊组4的输送方向上可以连续被主色浆料填充,当充满覆盖有主色浆料的成型槽3运行到立体绘制机构5下方时,参见图1、图2和图9,通过控制第一气缸56和第二气缸59的运行,以控制第一辅色浇注枪8、第二辅色浇注枪9和第三辅色浇注枪10插入到主色浆料的不同深度位置处,然后辅色浆料通过辅色浇注枪被注入到主色浆料中,在结合成型槽3的前行运动,进而实现在主色浆料中绘制立体纹理的目的,接着绘制完立体纹理后,成型槽3中的亚克力板浆料在输送辊组4的输送作用下进入到加热装置7中加热保温,使其固化凝结成亚克力板材,最后经由加热装置7的出口出来,再经后续切板机构切割成相应型号的具有仿真纹理的亚克力产品。Working principle: firstly connect the main color paste delivery pipe to the main color pouring gun 2, and the auxiliary color paste conveying pipe to connect the first auxiliary color pouring gun 8, the second auxiliary
本实施例的有益效果:通过立体绘制机构的插入浇注操作,实现在主色浆料内的不同深浅的内部位置处进行辅色浆料的浇注目的,进而使得所生产的亚克力板具有立体的仿真纹理,提升了产品的立体仿真效果,在进行主色浆料的浇注过程中,通过均浆装置的平面点阵扩散作用,以及振动机构对均浆装置的往复振动作用,实现了主色浆料在凝结之前能够快速均匀的覆盖满整个成型槽的目的,保障了亚克力板的厚度均匀性,提高产品质量。The beneficial effects of this embodiment: through the insertion and pouring operation of the three-dimensional drawing mechanism, the purpose of pouring the auxiliary color paste at the internal positions of different depths in the main color paste is realized, so that the produced acrylic board has a three-dimensional simulation. The texture improves the three-dimensional simulation effect of the product. During the pouring process of the main color paste, the main color paste is realized through the plane lattice diffusion of the homogenizer device and the reciprocating vibration effect of the vibration mechanism on the homogenizer device. The purpose of quickly and evenly covering the entire forming groove before coagulation ensures the thickness uniformity of the acrylic sheet and improves product quality.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011242398.1A CN112140422A (en) | 2020-11-09 | 2020-11-09 | An acrylic plate production equipment with simulated texture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011242398.1A CN112140422A (en) | 2020-11-09 | 2020-11-09 | An acrylic plate production equipment with simulated texture |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112140422A true CN112140422A (en) | 2020-12-29 |
Family
ID=73887226
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202011242398.1A Pending CN112140422A (en) | 2020-11-09 | 2020-11-09 | An acrylic plate production equipment with simulated texture |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112140422A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114393758A (en) * | 2022-01-18 | 2022-04-26 | 北京华夏理想证章有限公司 | Preparation method of die-cast simulated emerald texture cap emblem |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4938675A (en) * | 1988-12-12 | 1990-07-03 | Contreras Joseph A | Apparatus for making multi-sectioned and multi-colored solid products having a desired geometric or other shape |
CA2085761A1 (en) * | 1991-12-21 | 1993-06-22 | Tokuji Akutagawa | Process for continuously manufacturing three-dimensional decorative moldings and apparatus for manufacturing same |
CN1262645A (en) * | 1998-03-31 | 2000-08-09 | 杜邦-Mrc株式会社 | Method of manufacturing artificial marble having strip pattern |
CN206264249U (en) * | 2016-12-22 | 2017-06-20 | 滁州力通机械装备制造有限公司 | A kind of new three pipette tips filling device |
CN207327434U (en) * | 2017-09-30 | 2018-05-08 | 上海华峰普恩聚氨酯有限公司 | A kind of device of polyurethane imitation plank processing automatic-feeding |
CN108582615A (en) * | 2018-04-21 | 2018-09-28 | 丹阳市雷登智能科技有限公司 | Lens mold running gate system |
CN109093960A (en) * | 2018-07-05 | 2018-12-28 | 珠海市盛西源机电设备有限公司 | A kind of entity plane materiel prepares casting device |
CN209649289U (en) * | 2019-02-21 | 2019-11-19 | 宁波闰脉医疗科技有限公司 | A kind of dip coater |
CN213860298U (en) * | 2020-11-09 | 2021-08-03 | 珠海市盛西源机电设备有限公司 | Acrylic plate production equipment with simulation texture |
-
2020
- 2020-11-09 CN CN202011242398.1A patent/CN112140422A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4938675A (en) * | 1988-12-12 | 1990-07-03 | Contreras Joseph A | Apparatus for making multi-sectioned and multi-colored solid products having a desired geometric or other shape |
CA2085761A1 (en) * | 1991-12-21 | 1993-06-22 | Tokuji Akutagawa | Process for continuously manufacturing three-dimensional decorative moldings and apparatus for manufacturing same |
CN1262645A (en) * | 1998-03-31 | 2000-08-09 | 杜邦-Mrc株式会社 | Method of manufacturing artificial marble having strip pattern |
CN206264249U (en) * | 2016-12-22 | 2017-06-20 | 滁州力通机械装备制造有限公司 | A kind of new three pipette tips filling device |
CN207327434U (en) * | 2017-09-30 | 2018-05-08 | 上海华峰普恩聚氨酯有限公司 | A kind of device of polyurethane imitation plank processing automatic-feeding |
CN108582615A (en) * | 2018-04-21 | 2018-09-28 | 丹阳市雷登智能科技有限公司 | Lens mold running gate system |
CN109093960A (en) * | 2018-07-05 | 2018-12-28 | 珠海市盛西源机电设备有限公司 | A kind of entity plane materiel prepares casting device |
CN209649289U (en) * | 2019-02-21 | 2019-11-19 | 宁波闰脉医疗科技有限公司 | A kind of dip coater |
CN213860298U (en) * | 2020-11-09 | 2021-08-03 | 珠海市盛西源机电设备有限公司 | Acrylic plate production equipment with simulation texture |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114393758A (en) * | 2022-01-18 | 2022-04-26 | 北京华夏理想证章有限公司 | Preparation method of die-cast simulated emerald texture cap emblem |
CN114393758B (en) * | 2022-01-18 | 2024-01-26 | 北京华夏理想证章有限公司 | Preparation method of die-casting simulated emerald grain cap badge |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN205813431U (en) | The imitative manual dumpling maker of domestic | |
US3981953A (en) | Method for casting blocks having fractured face | |
EP3711916A1 (en) | Interlayer mixing apparatus for texturing man-made stone slabs | |
CN112140422A (en) | An acrylic plate production equipment with simulated texture | |
CN109702862B (en) | Preparation method and device of full-body texture stone ceramic tile | |
CN213860298U (en) | Acrylic plate production equipment with simulation texture | |
CN112248337A (en) | Insulation material pre-compaction device for insulation board production line | |
CN206150321U (en) | Automatic cutting device for fried bread sticks | |
CN207465460U (en) | Multifunctional molding brickmaking machine | |
CN207272931U (en) | Endoporus and cavity repairing type angle-adjusting mechanism | |
CN107553708B (en) | A kind of grid distribution device | |
CN219690048U (en) | Surface treatment device capable of pressing and leveling | |
CN204672486U (en) | The full-automatic glue sprayer of double end | |
CN214442875U (en) | Double-station iron mold sand-lined molding machine capable of moving transversely | |
CN102229190B (en) | Circulating feeding system for producing ceramic wall and flow tiles | |
CN114698271B (en) | Forming device and method for forming high-frequency layer on double sides of printed circuit board | |
CN110736393A (en) | electro-optic flower production equipment capable of improving production efficiency | |
CN211517851U (en) | A spraying device for producing wallboard | |
CN212421656U (en) | A vibrating device for concrete shaping process | |
CN212550125U (en) | Cultural stone mould cavity coloring and coating device and assembly line using same | |
CN209971549U (en) | A drench scribble shower nozzle for 3D printing apparatus | |
CN202053348U (en) | Cloth circulating system for producing ceramic tiles | |
CN205735464U (en) | A Flow Deformation Comb-like Artificial Stone Distributor | |
CN206141093U (en) | Broad width intelligence carpet circular screen printer | |
CN110497614A (en) | A kind of showering spray head and corresponding Method of printing for 3D printing equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |