CN112132452A - Method and device for automatically triggering and detecting first part - Google Patents
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Abstract
本发明公开了一种对首件自动触发检测的方法，包括记录生产设备最后一次生产的产品、时间及设备停机、宕机情况；当生产设备完成该批次生产后，将制程完成信息传递到下一步；进行信息识别处理，将传递上报的信息与产品出帐记录进行信息比对，判定当前出帐产品是否为首件；根据判定结果，如果是首件产品出帐，则进入预设的检测工艺，同时联动产品出帐记录，更新产品、时间，重置停机、宕机记录。本申请对设备生产的产品做出准确判断，根据产品持续投产情况、设备机况管理判别出产品首件，进而实现首件自动进入检测工艺的生产机制，减少在这个过程中人力投入，提高首件检测的及时性。
The invention discloses a method for automatically triggering detection of the first piece, which includes recording the last product produced by the production equipment, the time and the equipment shutdown and downtime conditions; when the production equipment completes the batch production, the process completion information is transmitted to the Next step: carry out information identification processing, compare the information transmitted and reported with the product billing record, and determine whether the current billed product is the first product; according to the judgment result, if it is the first product billed, enter the preset detection process, and at the same time link product billing records, update products, time, and reset downtime and downtime records. This application makes an accurate judgment on the products produced by the equipment, and determines the first piece of the product according to the continuous production of the product and the management of the equipment condition, and then realizes the production mechanism of the first piece automatically entering the inspection process, reducing the manpower input in this process and improving the first piece. the timeliness of detection.
Description
技术领域technical field
本发明属于智能制造技术领域，具体涉及一种对首件自动触发检测的方法及装置。The invention belongs to the technical field of intelligent manufacturing, and in particular relates to a method and a device for automatic trigger detection of the first piece.
背景技术Background technique
MES(Manufacturing Execute System)制造执行系统，是制造行业的生产执行管理系统。通过MES系统对生产加工过程的控制，全面提高制造执行能力，实现产品质量管控、有效控制库存、优化生产流程，为企业用户营造一个快速响应、有弹性的精细化制造管理平台，帮助企业降低成本、按期交货、提高产品质量和服务质量。MES (Manufacturing Execute System) is a production execution management system in the manufacturing industry. Through the control of the production and processing process by the MES system, the manufacturing execution capability is comprehensively improved, product quality control, effective inventory control, and production process optimization are realized, creating a fast-response, flexible and refined manufacturing management platform for enterprise users, helping enterprises reduce costs. , On-time delivery, improve product quality and service quality.
首件是指，在制造生产过程中，每种产品大批量放量生产之前，设备生产的第一或前几批产品，也往往是特指一定数量的样品。首件检验：量产前对首件的该量产制程特性进行检验。生产过程中的首件检验可以防止产品出现批量性良率问题，造成大量返修报废，它是预先控制产品生产过程的一种手段，是产品工序质量控制的一种重要方法，是确保产品品质，提高经济效益的一种非常有必要的方法。The first product refers to the first or first batches of products produced by the equipment before mass production of each product in the manufacturing process, and often refers to a certain number of samples. First article inspection: Before mass production, inspect the mass production process characteristics of the first article. The first article inspection in the production process can prevent the batch yield problem of the product and cause a large number of repairs and scraps. It is a means of pre-controlling the production process of the product, an important method for the quality control of the product process, and ensuring the quality of the product. A very necessary method to improve economic efficiency.
在液晶面板生产过程中，一种产品如果是第一次投产；或者由于订单或生产计划原因，没有持续生产该产品；或由于生产制程设备故障宕机等原因，再次生产该产品时，品质人员都会要求制造部门进行首件的检测。传统的的检测管理机制是，制造部门安排特定人员针对线上该产品的首件批进行实时跟踪，当首件在设备完成制程后，人员及时将产品账务做到检测站点等待检测。在小尺寸面板工艺中，有十几道制程，几百个工艺站点，而需要首件检测的重要工艺站点也有几十个，而且面板工厂制造生产模式也是24小时不间断生产，这样就需要及时的安排人员到首件的生产过程中。In the LCD panel production process, if a product is put into production for the first time; or the product is not continuously produced due to the order or production plan; or the product is produced again due to the failure of the production process equipment and other reasons, the quality personnel The manufacturing department will be required to perform the first article inspection. The traditional inspection management mechanism is that the manufacturing department arranges specific personnel to track the first batch of the product online in real time. When the first batch is completed in the equipment, the personnel will promptly transfer the product account to the inspection site for inspection. In the small-size panel process, there are more than a dozen processes and hundreds of process sites, and there are dozens of important process sites that require first-piece inspection, and the panel factory manufacturing production mode is also 24-hour uninterrupted production, so it needs to be timely. The arrangement of personnel to the production process of the first piece.
而现有技术的首件自动触发检测方式具备以下缺点：However, the first-piece automatic trigger detection method in the prior art has the following disadvantages:
制造部门的人力需求比较大，不利于成本管控；产能爬坡阶段，投产产品种类多，生产变化快，人员跟踪有一定的滞后性，及时性差。The manpower requirement of the manufacturing department is relatively large, which is not conducive to cost control; during the ramp-up stage of production capacity, there are many types of products put into production, production changes are rapid, personnel tracking has a certain lag, and the timeliness is poor.
导致原因：Cause:
传统检测机制没有实现系统自动化，没有通过系统管理实现首件的识别，自动进入检测制程。The traditional inspection mechanism does not realize system automation, does not realize the identification of the first article through system management, and automatically enters the inspection process.
因此急需研发出一种对首件自动触发检测的方法及装置来解决以上问题。Therefore, it is urgent to develop a method and device for automatically triggering detection of the first piece to solve the above problems.
发明内容SUMMARY OF THE INVENTION
为解决上述背景技术中提出的问题，本发明提供了一种对首件自动触发检测的方法及装置。In order to solve the problems raised in the above-mentioned background art, the present invention provides a method and device for automatically triggering detection of the first piece.
为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种对首件自动触发检测的方法，包括：A method for automatically triggering detection of the first article, comprising:
记录生产设备最后一次生产的产品、时间及设备停机、宕机情况；Record the last product produced by the production equipment, the time and the equipment downtime and downtime;
当生产设备完成该批次生产后，将制程完成信息传递到下一步；When the production equipment completes the batch production, the process completion information is passed to the next step;
进行信息识别处理，将传递上报的信息与产品出帐记录进行信息比对，判定当前出帐产品是否为首件；Carry out information identification processing, compare the information transmitted and reported with the product billing record, and determine whether the current billing product is the first piece;
根据判定结果，如果是首件产品出帐，则进入预设的检测工艺，同时联动产品出帐记录，更新产品、时间，重置停机、宕机记录。According to the judgment result, if it is the first product to be billed, it will enter the preset detection process, and at the same time link the product billing record, update the product, time, and reset the shutdown and downtime records.
具体地，判定当前出帐产品是否为首件的步骤包括：Specifically, the step of determining whether the current billing product is the first product includes:
产品出帐记录无任何信息记录，则判定为新产品首次批量生产,当前出帐产品为首件；If there is no information record in the product billing record, it is determined that the new product is produced in batches for the first time, and the current billing product is the first piece;
产品出帐记录有信息记录，但当前出帐产品与信息记录的产品不一致，则判定为设备切换线新投产品，当前出帐产品为首件；If there is an information record in the product billing record, but the current billing product is inconsistent with the product in the information record, it is determined as a new product in the equipment switching line, and the current billing product is the first product;
产品出帐记录有信息记录，且当前出帐产品与信息记录的产品一致，但当前产品出帐时间与记录时间相差超过产品规格规定的间隔时间，则判定为常规性产品再次投产，当前出帐产品为首件；There is an information record in the product billing record, and the current billing product is consistent with the product recorded in the information, but the difference between the current product billing time and the recording time exceeds the interval specified in the product specification, it is determined that the conventional product is put into production again, and the current billing The product is the first piece;
产品出帐记录有设备停机、宕机记录，则判定为停机或宕机再开机确认，当前出帐产品为首件；If the product billing record has equipment shutdown or downtime records, it will be determined as shutdown or shutdown and restart confirmation, and the current billing product is the first piece;
如非以上四种情形，当前出帐产品均不判定为首件。If it is not in the above four situations, the current billing product will not be judged as the first piece.
具体地，如根据判定结果，不是首件产品出帐，则联动产品出帐记录，更新记录信息。Specifically, if according to the judgment result, it is not the first product to be billed, then the product billing record is linked to update the record information.
一种对首件自动触发检测的装置，包括：A device for automatically triggering detection of the first piece, comprising:
产品出帐记录模块；用于记录生产设备最后一次生产的产品、时间及设备停机、宕机情况；Product billing record module; used to record the last product produced by the production equipment, the time and the equipment downtime and downtime;
生产信息传递模块；用于当生产设备完成该批次生产后，将制程完成信息传递到下一步；Production information transfer module; used to transfer the process completion information to the next step after the production equipment completes the batch production;
产品首件识别模块；用于进行信息识别处理，将传递上报的信息与产品出帐记录进行信息比对，判定当前出帐产品是否为首件；The first product identification module; used for information identification processing, comparing the information transmitted and reported with the product billing record to determine whether the current billing product is the first piece;
产品自动检测模块；用于当根据判定结果，是首件产品出帐是，则进入预设的检测工艺，同时联动产品出帐记录模块，更新产品、时间，重置停机、宕机记录；如不是首件产品出帐，则联动产品出帐记录模块,更新记录信息。Product automatic detection module; it is used to enter the preset detection process when the first product is billed according to the judgment result, and at the same time link the product billing record module to update the product, time, and reset the shutdown and downtime records; such as If it is not the first product to be billed, it will link with the product billing record module to update the record information.
与现有技术相比，本发明的有益效果是：Compared with the prior art, the beneficial effects of the present invention are:
1、对设备生产的产品做出准确判断，根据产品持续投产情况、设备机况管理判别出产品首件，进而实现首件自动进入检测工艺的生产机制，减少在这个过程中人力投入，提高首件检测的及时性。1. Make accurate judgments on the products produced by the equipment, identify the first product according to the continuous production of the product and the management of equipment conditions, and then realize the production mechanism of the first piece automatically entering the testing process, reducing the labor input in this process and improving the first product. the timeliness of detection.
附图说明Description of drawings
图1为本申请中对首件自动触发检测的方法的流程示意图一；1 is a schematic flow chart 1 of a method for automatically triggering detection of the first article in the application;
图2为本申请中对首件自动触发检测的方法的流程示意图二；Fig. 2 is a schematic flow diagram 2 of a method for automatically triggering detection of the first article in the application;
图3为本申请中一种对首件自动触发检测的装置的示意图。FIG. 3 is a schematic diagram of a device for automatically triggering detection of the first article in the present application.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明提供以下技术方案：The present invention provides the following technical solutions:
如图1所示，一种对首件自动触发检测的方法，包括：As shown in Figure 1, a method for automatically triggering detection of the first article includes:
S1、记录生产设备最后一次生产的产品、时间及设备停机、宕机情况；S1. Record the last product produced by the production equipment, the time and the equipment downtime and downtime;
S2、当生产设备完成该批次生产后，将制程完成信息传递到下一步；S2. When the production equipment completes the batch production, the process completion information is passed to the next step;
S3、进行信息识别处理，将传递上报的信息与产品出帐记录进行信息比对，判定当前出帐产品是否为首件；S3. Perform information identification processing, compare the information transmitted and reported with the product billing record, and determine whether the current billing product is the first piece;
S4、根据判定结果，如果是首件产品出帐，则进入预设的检测工艺，同时联动产品出帐记录，更新产品、时间，重置停机、宕机记录；S4. According to the judgment result, if the first product is billed, enter the preset detection process, and at the same time link the product billing record, update the product and time, and reset the shutdown and downtime records;
S5、如根据判定结果，不是首件产品出帐，则联动产品出帐记录，更新记录信息。S5. If according to the judgment result, it is not the first product to be billed, link the product billing record to update the record information.
判定当前出帐产品是否为首件的步骤包括：The steps to determine whether the current billed product is the first piece include:
产品出帐记录无任何信息记录，则判定为新产品首次批量生产,当前出帐产品为首件；If there is no information record in the product billing record, it is determined that the new product is produced in batches for the first time, and the current billing product is the first piece;
产品出帐记录有信息记录，但当前出帐产品与信息记录的产品不一致，则判定为设备切换线新投产品，当前出帐产品为首件；If there is an information record in the product billing record, but the current billing product is inconsistent with the product in the information record, it is determined as a new product in the equipment switching line, and the current billing product is the first product;
产品出帐记录有信息记录，且当前出帐产品与信息记录的产品一致，但当前产品出帐时间与记录时间相差超过产品规格规定的间隔时间，则判定为常规性产品再次投产，当前出帐产品为首件；There is an information record in the product billing record, and the current billing product is consistent with the product recorded in the information, but the difference between the current product billing time and the recording time exceeds the interval specified in the product specification, it is determined that the conventional product is put into production again, and the current billing The product is the first piece;
产品出帐记录有设备停机、宕机记录，则判定为停机或宕机再开机确认，当前出帐产品为首件；If the product billing record has equipment shutdown or downtime records, it will be determined as shutdown or shutdown and restart confirmation, and the current billing product is the first piece;
如非以上四种情形，当前出帐产品均不判定为首件。If it is not in the above four situations, the current billing product will not be judged as the first piece.
如图2所示，如果判定是首件产品出帐，则需要继续进行经过预设的产品品质检测工艺，如品质检测合格，则放量生产；如品质检测不合格，则制造人员介入管理，调整设备参数，产品再次投产，再进行产品品质检测工艺检测。As shown in Figure 2, if it is determined that the first product has been issued, it is necessary to continue the preset product quality inspection process. If the quality inspection is qualified, mass production will be performed; if the quality inspection is unqualified, the manufacturing personnel will intervene in management and adjust Equipment parameters, the product is put into production again, and then the product quality inspection process inspection is carried out.
如图3所示，一种对首件自动触发检测的装置，包括：As shown in Figure 3, a device for automatically triggering detection of the first piece includes:
产品出帐记录模块；用于记录生产设备最后一次生产的产品、时间及设备停机、宕机情况；Product billing record module; used to record the last product produced by the production equipment, time and equipment downtime and downtime;
生产信息传递模块；用于当生产设备完成该批次生产后，将制程完成信息传递到下一步；Production information transfer module; used to transfer the process completion information to the next step after the production equipment completes the batch production;
产品首件识别模块；用于进行信息识别处理，将传递上报的信息与产品出帐记录进行信息比对，判定当前出帐产品是否为首件；The first product identification module; used for information identification processing, comparing the information transmitted and reported with the product billing record to determine whether the current billing product is the first piece;
产品自动检测模块；用于当根据判定结果，是首件产品出帐是，则进入预设的检测工艺，同时联动产品出帐记录模块，更新产品、时间，重置停机、宕机记录；如不是首件产品出帐，则联动产品出帐记录模块,更新记录信息。Product automatic detection module; it is used to enter the preset detection process when the first product is billed according to the judgment result, and at the same time link the product billing record module to update the product, time, and reset the shutdown and downtime records; such as If it is not the first product to be billed, it will link with the product billing record module to update the record information.
在本实施例中，MES系统根据生产设备增加产品出帐记录模块，用于记录该设备最后一次生产的产品、时间及设备停机、宕机情况。In this embodiment, the MES system adds a product billing record module according to the production equipment, which is used to record the last product produced by the equipment, the time, and the equipment shutdown and shutdown conditions.
制造部门将产品送上设备进行生产，当设备完成该批次生产后，由生产信息传递模块将制程完成信息传递到MES系统。The manufacturing department sends the product to the equipment for production. When the equipment completes the batch production, the production information transmission module transmits the process completion information to the MES system.
MES系统产品首件识别模块进行信息识别处理:将传递模块上报的信息与产品出帐记录模块进行信息比对。The first product identification module of the MES system performs information identification processing: compares the information reported by the delivery module with the product billing record module.
根据上述步骤的判定结果，如果是首件产品出帐，则联动产品自动检测模块，首件自动出帐进入预设的检测工艺；同时联动产品出帐记录模块，更新产品、时间，重置停机、宕机记录；如不是首件产品出帐，则联动产品出帐记录模块,更新记录信息。According to the judgment results of the above steps, if it is the first product to be billed, the automatic product detection module will be linked, and the first product will be automatically billed to enter the preset detection process; at the same time, the product billing record module will be linked to update the product, time, and reset the shutdown. , Downtime record; if it is not the first product to be billed, it will link the product billing record module to update the record information.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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