CN112129393A - Raw material weighing device for porcelain insulator production and manufacturing - Google Patents
Raw material weighing device for porcelain insulator production and manufacturing Download PDFInfo
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- CN112129393A CN112129393A CN202011016901.1A CN202011016901A CN112129393A CN 112129393 A CN112129393 A CN 112129393A CN 202011016901 A CN202011016901 A CN 202011016901A CN 112129393 A CN112129393 A CN 112129393A
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- 239000002994 raw material Substances 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000012212 insulator Substances 0.000 title claims abstract description 26
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 21
- 238000005303 weighing Methods 0.000 title claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000035939 shock Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/22—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
- G01G19/24—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them using a single weighing apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
- B02C13/18—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
- G01G23/06—Means for damping oscillations, e.g. of weigh beams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Crushing And Grinding (AREA)
Abstract
本发明公开了一种瓷绝缘子生产制造用原料称量装置,包括底板,所述底板的上表面对称固定连接有两个套筒,所述套筒的内侧底壁固定连接有第一弹簧,所述第一弹簧远离所述套筒的一端固定连接有第一支撑杆,所述第一支撑杆的外侧壁滑动连接于所述套筒的内侧壁;利用电机带动搅拌杆将原料打碎,通过上磨头和下磨头将原料进一步研磨,从而便于控制原料添加的精确性,旋转固定螺栓可以调节电子秤的平稳性,从而使得电子秤称重更加精确,通过第二弹簧的设置,使得第二托盘与第一托盘之间具有减震效果,当操作人员放置体积较大的原料时,可以减缓第二托盘突然向下施加的压力,从而避免电子秤受损。
The invention discloses a raw material weighing device for the production and manufacture of porcelain insulators. One end of the first spring away from the sleeve is fixedly connected with a first support rod, and the outer side wall of the first support rod is slidably connected to the inner side wall of the sleeve; the motor is used to drive the stirring rod to break the raw materials, and the The upper grinding head and the lower grinding head further grind the raw materials, which is convenient to control the accuracy of the raw material addition. The stability of the electronic scale can be adjusted by rotating the fixing bolt, so that the weighing of the electronic scale is more accurate. Through the setting of the second spring, the first There is a shock absorption effect between the second tray and the first tray. When the operator places a large volume of raw materials, the sudden downward pressure on the second tray can be slowed down, thereby avoiding damage to the electronic scale.
Description
技术领域technical field
本发明涉及瓷绝缘子生产加工辅助设备技术领域,具体为一种瓷绝缘子生产制造用原料称量装置。The invention relates to the technical field of auxiliary equipment for the production and processing of porcelain insulators, in particular to a raw material weighing device for the production and manufacture of porcelain insulators.
背景技术Background technique
绝缘子是指供处在不同电位的电气设备或导体电气绝缘和机械固定的器件。以电瓷为绝缘体的绝缘子成为瓷绝缘子。绝缘子是一种特殊的绝缘控件,在架空输电线路中起着重要作用。主要用于电线电缆的连接。如高压电线连接塔上的一端挂了很多盘状的绝缘体,它是为了增加爬电距离的,通常是由玻璃或陶瓷制成,这就是绝缘子。目前在对电瓷绝缘子加工的过程中,会对电瓷绝缘子的原料进行称重烘焙成型,但是目前没有很好的对电瓷绝缘子原料进行称重的装置,进而使加工出来的电瓷绝缘子质量和重量都不相同,由于原料颗粒的大小不同,使得称量到精确数值时不便控制,同时,由于操作人员的不规范操作,在放置原料时随意丢入托盘,使得托盘和电子秤之间突然受力,从而会受到不同程度的损坏,且称重装置底座的不稳,使得结果会出现偏差,为此,提出一种瓷绝缘子生产制造用原料称量装置。Insulators refer to devices for electrical insulation and mechanical fixation of electrical equipment or conductors at different potentials. Insulators with electric porcelain as insulators become porcelain insulators. An insulator is a special insulating control that plays an important role in overhead transmission lines. Mainly used for wire and cable connection. For example, a lot of disc-shaped insulators are hung on one end of the high-voltage wire connection tower. It is to increase the creepage distance. It is usually made of glass or ceramics, which is the insulator. At present, in the process of processing electric porcelain insulators, the raw materials of electric porcelain insulators are weighed and baked, but there is no good device for weighing the raw materials of electric porcelain insulators, so that the quality and weight of the processed electric porcelain insulators are not good. In the same way, due to the different sizes of the raw material particles, it is inconvenient to control when the precise value is weighed. At the same time, due to the irregular operation of the operator, the raw materials are thrown into the tray at will, causing a sudden force between the tray and the electronic scale. It will be damaged to different degrees, and the base of the weighing device is unstable, which will cause deviations in the results. Therefore, a raw material weighing device for the production and manufacture of porcelain insulators is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种瓷绝缘子生产制造用原料称量装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a raw material weighing device for the production and manufacture of porcelain insulators, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种瓷绝缘子生产制造用原料称量装置,包括底板,所述底板的上表面对称固定连接有两个套筒,所述套筒的内侧底壁固定连接有第一弹簧,所述第一弹簧远离所述套筒的一端固定连接有第一支撑杆,所述第一支撑杆的外侧壁滑动连接于所述套筒的内侧壁,所述第一支撑杆的外侧壁通过轴承转动连接有第二支撑杆,两个所述第二支撑杆相邻的一端固定连接有第一壳体,所述第一壳体的顶部螺纹连接有第二壳体,所述第二壳体的顶部通过轴承转动连接有传动杆,所述传动杆的顶部焊接于电机的输出轴,所述传动杆的外侧壁对称固定连接有四个搅拌杆,所述第二壳体的顶部连通有进料斗,所述第一壳体的内侧壁固定连接有下磨头,所述传动杆的底部固定连接有上磨头,所述上磨头与所述下磨头互相适配,所述第一壳体位于所述下磨头下方的内侧壁开设有滑槽,所述滑槽的内部滑动连接有过滤网板,所述第一壳体底部连通有出料管,所述底板的上表面螺纹连接有电子秤,所述底板的顶部四角互相对称均螺纹连接有固定螺栓,所述固定螺栓的底部贯穿所述底板的底部且通过轴承转动连接有底座,所述电子秤的顶部设有第一托盘,所述第一托盘的内侧壁滑动连接有第二托盘,所述第二托盘的底部均匀固定连接有第二弹簧。In order to achieve the above purpose, the present invention provides the following technical solutions: a raw material weighing device for the production and manufacture of porcelain insulators, comprising a base plate, the upper surface of the base plate is symmetrically fixedly connected with two sleeves, and the inner bottom wall of the sleeve is A first spring is fixedly connected, the end of the first spring away from the sleeve is fixedly connected with a first support rod, the outer side wall of the first support rod is slidably connected to the inner side wall of the sleeve, and the first support rod is slidably connected to the inner side wall of the sleeve. A second support rod is rotatably connected to the outer side wall of a support rod through a bearing, a first shell is fixedly connected to the adjacent ends of the two second support rods, and a second shell is threadedly connected to the top of the first shell The top of the second casing is rotatably connected to a transmission rod through a bearing, the top of the transmission rod is welded to the output shaft of the motor, and four stirring rods are symmetrically and fixedly connected to the outer side wall of the transmission rod. The top of the second shell is connected with a feeding hopper, the inner side wall of the first shell is fixedly connected with a lower grinding head, the bottom of the transmission rod is fixedly connected with an upper grinding head, and the upper grinding head and the lower grinding head are fixedly connected. The heads are adapted to each other, the inner side wall of the first shell located under the lower grinding head is provided with a chute, the inside of the chute is slidably connected with a filter screen plate, and the bottom of the first shell communicates with the discharge material The upper surface of the bottom plate is screwed with an electronic scale, and the four corners of the top of the bottom plate are symmetrically connected with each other with fixing bolts. The top of the electronic scale is provided with a first tray, the inner side wall of the first tray is slidably connected with a second tray, and the bottom of the second tray is evenly and fixedly connected with a second spring.
作为本技术方案的进一步优选的:所述第二壳体的顶部固定连接有第三壳体,所述第三壳体的内侧壁固定连接于所述电机的外侧壁。As a further preference of this technical solution, a third casing is fixedly connected to the top of the second casing, and the inner side wall of the third casing is fixedly connected to the outer side wall of the motor.
作为本技术方案的进一步优选的:所述底板的前表面固定连接有水平尺,所述第二托盘的顶部对称固定连接有两个第二拉手,所述第一托盘的外侧壁对称固定连接有两个第三拉手。As a further preference of this technical solution: the front surface of the bottom plate is fixedly connected with a spirit level, the top of the second tray is symmetrically and fixedly connected with two second handles, and the outer side wall of the first tray is symmetrically and fixedly connected with Two third handles.
作为本技术方案的进一步优选的:所述进料斗的顶部滑动连接有顶盖,所述顶盖的上表面固定连接有拉环。As a further preference of this technical solution: a top cover is slidably connected to the top of the feed hopper, and a pull ring is fixedly connected to the upper surface of the top cover.
作为本技术方案的进一步优选的:所述过滤网板的外侧壁和所述滑槽的内侧壁的连接处固定连接有橡胶垫。As a further preference of this technical solution: a rubber pad is fixedly connected at the connection between the outer side wall of the filter screen plate and the inner side wall of the chute.
作为本技术方案的进一步优选的:所述过滤网板远离所述第一壳体的一侧固定连接有第一拉手As a further preference of this technical solution: a first handle is fixedly connected to the side of the filter screen plate away from the first housing
作为本技术方案的进一步优选的:所述出料管的外侧壁安装有阀门。As a further preference of this technical solution: a valve is installed on the outer side wall of the discharge pipe.
与现有技术相比,本发明的有益效果是:利用电机带动搅拌杆将原料打碎,通过上磨头和下磨头将原料进一步研磨,从而便于控制原料添加的精确性,旋转固定螺栓可以调节电子秤的平稳性,从而使得电子秤称重更加精确,通过第二弹簧的设置,使得第二托盘与第一托盘之间具有减震效果,当操作人员放置体积较大的原料时,可以减缓第二托盘突然向下施加的压力,从而避免电子秤受损。Compared with the prior art, the present invention has the beneficial effects of: using the motor to drive the stirring rod to break the raw materials, and further grinding the raw materials through the upper grinding head and the lower grinding head, so as to facilitate the control of the accuracy of adding the raw materials, and rotating the fixing bolt can Adjust the stability of the electronic scale to make the weighing of the electronic scale more accurate. Through the setting of the second spring, there is a shock absorption effect between the second tray and the first tray. Relieve the sudden downward pressure on the second tray to avoid damage to the scale.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中第一壳体的结构示意图;2 is a schematic structural diagram of a first housing in the present invention;
图3为本发明中下磨头的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of the lower grinding head in the present invention;
图4为本发明中顶盖的俯视结构示意图;Fig. 4 is the top view structure schematic diagram of the top cover in the present invention;
图5为本发明中顶盖的俯视结构示意图。FIG. 5 is a schematic top view of the top cover of the present invention.
图中:1、底板;2、套筒;3、第一弹簧;4、第一支撑杆;5、第二支撑杆;6、第一壳体;7、第二壳体;8、传动杆;9、电机;10、搅拌杆;11、上磨头;12、下磨头;13、滑槽;14、过滤网板;15、橡胶垫;16、出料管;17、阀门;18、电子秤;19、进料斗;20、顶盖;21、固定螺栓;22、底座;23、第一拉手;24、第三壳体;25、水平尺;26、拉环;27、第一托盘;28、第二托盘;29、第二拉手;30、第三拉手;31、第二弹簧。In the figure: 1, the bottom plate; 2, the sleeve; 3, the first spring; 4, the first support rod; 5, the second support rod; 6, the first shell; 7, the second shell; 8, the transmission rod ;9, motor; 10, stirring rod; 11, upper grinding head; 12, lower grinding head; 13, chute; 14, filter screen plate; 15, rubber pad; 16, discharge pipe; 17, valve; 18, Electronic scale; 19, feeding hopper; 20, top cover; 21, fixing bolts; 22, base; 23, first handle; 24, third shell; 25, spirit level; 26, pull ring; 27, first Tray; 28, the second tray; 29, the second handle; 30, the third handle; 31, the second spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例Example
请参阅图1-5,本发明提供一种技术方案:一种瓷绝缘子生产制造用原料称量装置,包括底板1,底板1的上表面对称固定连接有两个套筒2,套筒2的内侧底壁固定连接有第一弹簧3,第一弹簧3远离套筒2的一端固定连接有第一支撑杆4,第一支撑杆4的外侧壁滑动连接于套筒2的内侧壁,第一支撑杆4的外侧壁通过轴承转动连接有第二支撑杆5,两个第二支撑杆5相邻的一端固定连接有第一壳体6,第一壳体6的顶部螺纹连接有第二壳体7,第二壳体7的顶部通过轴承转动连接有传动杆8,传动杆8的顶部焊接于电机9的输出轴,传动杆8的外侧壁对称固定连接有四个搅拌杆10,第二壳体7的顶部连通有进料斗19,第一壳体6的内侧壁固定连接有下磨头12,传动杆8的底部固定连接有上磨头11,上磨头11与下磨头12互相适配,第一壳体6位于下磨头12下方的内侧壁开设有滑槽13,滑槽13的内部滑动连接有过滤网板14,第一壳体6底部连通有出料管16,底板1的上表面螺纹连接有电子秤18,底板1的顶部四角互相对称均螺纹连接有固定螺栓21,固定螺栓21的底部贯穿底板1的底部且通过轴承转动连接有底座22,电子秤18的顶部设有第一托盘27,第一托盘27的内侧壁滑动连接有第二托盘28,第二托盘28的底部均匀固定连接有第二弹簧31。1-5, the present invention provides a technical solution: a raw material weighing device for the production and manufacture of porcelain insulators, comprising a
本实施例中,具体的:第二壳体7的顶部固定连接有第三壳体24,第三壳体24的内侧壁固定连接于电机9的外侧壁;通过第三壳体24的设置,可以对于电机9具有固定和支撑的作用。In this embodiment, specifically: the top of the
本实施例中,具体的:底板1的前表面固定连接有水平尺25,第二托盘28的顶部对称固定连接有两个第二拉手29,第一托盘27的外侧壁对称固定连接有两个第三拉手30;通过水平尺25的设置,便于校准底板1的平稳,通过第三拉手30的设置,便于移动第一托盘27,通过第二拉手29的设置,便于将第二托盘28取出。In this embodiment, specifically: the front surface of the
本实施例中,具体的:进料斗19的顶部滑动连接有顶盖20,顶盖20的上表面固定连接有拉环26;通过顶盖20的设置,可以将进料斗19的顶部封堵,防止原料在粉碎时流出粉尘,通过拉环26的设置,便于将顶盖20打开。In this embodiment, specifically: a
本实施例中,具体的:过滤网板14的外侧壁和滑槽13的内侧壁的连接处固定连接有橡胶垫15。In this embodiment, specifically, a
本实施例中,具体的:过滤网板14远离第一壳体6的一侧固定连接有第一拉手23In this embodiment, specifically: the side of the
本实施例中,具体的:出料管16的外侧壁安装有阀门17;通过阀门17的设置,可以控制出料管16的流通。In this embodiment, specifically: a
本实施例中:电机9的型号为28BYGH1742-1A-12H,电子秤18的具体型号为YP60001D,第三壳体24的外侧壁安装有可以控制电机9启动和关闭的开关组,开关组与外界市电连接,用以为电机9供电。In this embodiment, the model of the
工作原理或者结构原理,使用时,旋转固定螺栓21可以调节底板1的四角高度,观察水平尺25,使得底板1表面平稳,拉动拉环26打开顶盖20,将原料放入第二托盘28的内部,利用电子秤18对原料进行称重,当操作人员操作失误,使得大块原料砸入第二托盘28时,第二托盘28会对第二弹簧31施加压力,使得第二弹簧31可以减缓第二托盘28施加的压力,同时会产生反推力,从而避免电子秤18突然收到外界压力和震动而受损,当未达到要求重量,同时缺乏合适体积的原料时,将原料放入进料斗19的内部,使得原料落入第二壳体7的内部,通过开关组启动电机9,使得电机9带动传动杆8、搅拌杆10和上磨头11旋转,从而对原料进行粉碎处理,使得粉碎后的原料落入搅拌杆10和上磨头11之间,然后使得上磨头11与下磨头12配合,将原料进行研磨,然后使得处理后的原料落在过滤网板14的上方,经过过滤网板14的过滤,使得原料落入第一壳体6的底部,按压第二壳体7使得第一支撑杆4挤压第一弹簧3,松开后第二壳体7之后,使得第一支撑杆4受到第一弹簧3的反推力复位,从而使得过滤网板14上下晃动,由于第二支撑杆5与第一支撑杆4之间转动连接,所以使得第一壳体6可以前后摇摆,从而可以防止原料在过滤网板14的表面阻塞,打开阀门17,使得原料从出料管16排出,利用第二托盘28接收原料,利用电子秤18对原料称重,若添加原料过多,利用药勺等工具将原料取出,由于原料被粉碎,从而可以对原料进行精确称重和配比,由于第二壳体7与第一壳体6螺纹连接,旋转第二壳体7可以使得第一壳体6与第二壳体7分离,从而便于对第二壳体7的内部进行清理,拉动第一拉手23,可以将过滤网板14抽出,从而便于对过滤网板14进行清理或更换。Working principle or structural principle, when in use, rotate the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Denomination of invention: A raw material weighing device for the production and manufacturing of porcelain insulators Granted publication date: 20211116 Pledgee: Postal Savings Bank of China Limited Luxi County sub branch Pledgor: PINGXIANG HUARUI ELECTRIC PORCELAIN ELECTRICAL APPLIANCE Co.,Ltd. Registration number: Y2025980007424 |