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CN112117050A - Optical fiber composite low-voltage cable - Google Patents

Optical fiber composite low-voltage cable Download PDF

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Publication number
CN112117050A
CN112117050A CN201910535677.8A CN201910535677A CN112117050A CN 112117050 A CN112117050 A CN 112117050A CN 201910535677 A CN201910535677 A CN 201910535677A CN 112117050 A CN112117050 A CN 112117050A
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China
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parts
ethylene
voltage cable
sheath
conductors
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CN201910535677.8A
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Chinese (zh)
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CN112117050B (en
Inventor
刘小祥
吴小宽
陈秀锐
杨自昆
黄文照
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Guangxi Zonglan Cable Group Co ltd
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Guangxi Zonglan Cable Group Co ltd
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Priority to CN201910535677.8A priority Critical patent/CN112117050B/en
Priority to CN202111433073.6A priority patent/CN114420385B/en
Priority to CN202111473617.1A priority patent/CN114566320A/en
Priority to CN202111431372.6A priority patent/CN114316416B/en
Publication of CN112117050A publication Critical patent/CN112117050A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/292Protection against damage caused by extremes of temperature or by flame using material resistant to heat
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
    • C08L23/0853Ethene vinyl acetate copolymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/22Cables including at least one electrical conductor together with optical fibres
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/005Power cables including optical transmission elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2234Oxides; Hydroxides of metals of lead
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses an optical fiber composite low-voltage cable which comprises a plurality of conductors and optical units, wherein the conductors and the optical units are twisted together, wrapping belts are arranged on the outer sides of the conductors and the optical units, a tearing rope is embedded in the wrapping belts, an outer sheath is arranged on the outer side of the wrapping belts, an insulating sheath is arranged on the outer side of the conductors, an optical unit sheath is arranged on the outer side of the optical units, and the optical unit sheath comprises the following materials in parts by weight: 60-80 parts of ethylene-vinyl acetate copolymer, 10-20 parts of linear low-density polyethylene, 10-20 parts of ethylene propylene diene monomer, 1-2.5 parts of vinyltriethoxysilane, 1-2 parts of didodecyl thiodipropionate, 0.5-2 parts of silicone master batch, 2-5 parts of lead oxide powder, 3-6 parts of ethoxylated trimethylolpropane triacrylate, 1-3 parts of N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate, 0.5-1.5 parts of zinc dibutyldithiocarbamate and 1-2 parts of triethylhexylphosphoric acid. The optical unit sheath in the optical fiber composite low-voltage cable can isolate external high temperature.

Description

Optical fiber composite low-voltage cable
Technical Field
The invention relates to a composite cable, in particular to an optical fiber composite low-voltage cable.
Background
An Optical Fiber Composite Low-voltage Cable (OPLC) is a Composite Cable which combines an Optical unit in a Low-voltage power Cable, can transmit power information and Optical communication, and is suitable for Low-voltage distribution network engineering. The OPLC is one of important cable products in the construction of the smart power grid, integrates the functions of electric power and communication, reduces the cost of network construction, and is one of the 'multi-network integration' products with the highest cost performance at present. The maximum temperature of the OPLC conductor does not exceed 90 ℃ in normal operation, but can reach 250 ℃ in short-time (the maximum temperature lasts for 5 s) in short circuit. The optical unit located at one side of the conductor is inevitably damaged under high temperature conditions, affecting signal transmission. Therefore, it is an effort for those skilled in the art to provide a light unit sheath that can insulate heat for a short period of time under high temperature conditions.
Disclosure of Invention
The invention aims to provide an optical fiber composite low-voltage cable, wherein an optical unit sheath in the optical fiber composite low-voltage cable can isolate external high temperature, protect communication materials in an optical unit, avoid the damage of the optical unit and effectively ensure the transmission stability of signals.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides an optical fiber composite low voltage cable, includes a plurality of conductors and optical unit, conductor and optical unit transposition are in the same place, the conductor is equipped with the band with the optical unit outside, it tears the rope to inlay in the band, the band outside is equipped with the oversheath, the conductor outside is equipped with insulating sheath, the optical unit outside is equipped with the optical unit sheath, the optical unit sheath includes the material of following part by weight:
60-80 parts of ethylene-vinyl acetate copolymer,
10 to 20 parts of linear low-density polyethylene,
10-20 parts of ethylene propylene diene monomer,
1-2.5 parts of vinyl triethoxysilane,
1-2 parts of didodecyl thiodipropionate,
0.5 to 2 parts of silicone master batch,
2-5 parts of lead oxide powder,
3-6 parts of ethoxylated trimethylolpropane triacrylate,
1 to 3 parts of N, N, N ', N' -tetra [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate,
0.5 to 1.5 parts of zinc dibutyldithiocarbamate,
1-2 parts of triethyl hexyl phosphoric acid,
0.5-1 part of dispersing agent.
The technical scheme of further improvement in the technical scheme is as follows:
1. in the above scheme, the vinyl acetate of the ethylene-vinyl acetate copolymer accounts for 40% of the total weight of the ethylene-vinyl acetate copolymer.
2. In the above scheme, the ethylene propylene diene monomer is a terpolymer of ethylene, propylene and non-conjugated diene, wherein the ratio of ethylene to propylene is 80: 20.
3. in the above scheme, the conductors are provided with 4 conductors arranged in a circle, and the light units are located outside the circle.
The second scheme adopted by the invention is as follows: a preparation method of an optical fiber composite low-voltage cable is provided, wherein an optical unit sheath in the optical fiber composite low-voltage cable is obtained through the following steps:
s1, adding 60-80 parts of ethylene-vinyl acetate copolymer, 10-20 parts of linear low-density polyethylene and 10-20 parts of ethylene propylene diene monomer into an internal mixer, and mixing for 5-10min at 60-80 ℃ to obtain a material A;
s2, adding 1-2.5 parts of vinyltriethoxysilane, 1-2 parts of didodecyl thiodipropionate, 0.5-2 parts of silicone master batch, 2-5 parts of lead oxide powder, 3-6 parts of ethoxylated trimethylolpropane triacrylate, 1-3 parts of N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate, 0.5-1.5 parts of zinc dibutyldithiocarbamate, 1-2 parts of triethylhexylphosphoric acid and 0.5-1 part of dispersing agent into an internal mixer, and mixing for 1-5 min at 70-90 ℃ to obtain a material B;
s3, mixing the material A, B, and discharging the mixture to an open mill;
s4, wrapping the material A, B on an open mill for 3-4 times, controlling the roll temperature of the open mill at 60 ℃, and finally, discharging the material on a calender to obtain the optical unit sheath.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. the optical fiber composite low-voltage cable is characterized in that N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate is further added into 60-80 parts of ethylene-vinyl acetate copolymer, 10-20 parts of linear low-density polyethylene, 10-20 parts of ethylene propylene diene monomer, 1-2.5 parts of vinyltriethoxysilane, 1-2 parts of didodecyl thiodipropionate, 0.5-2 parts of silicone master batch and 2-5 parts of lead oxide powder, so that the thermal conductivity coefficient of a sheath is less than or equal to 0.05W/(m.K), the sheath has heat insulation performance, an internal optical unit can be protected from being influenced by external temperature, and the service life of the optical unit is prolonged.
2. According to the optical fiber composite low-voltage cable, 3-6 parts of ethoxylated trimethylolpropane triacrylate and 0.5-1.5 parts of zinc dibutyl dithiocarbamate are further added in the formula, so that the toughness of the sheath is improved, the elongation at break of the sheath is increased, and the sheath cannot break under the action of external force.
Drawings
Fig. 1 is a schematic structural view of the optical fiber composite low voltage cable of the present invention.
1. An outer sheath; 2. an insulating sheath; 3. a conductor; 4. tearing the rope; 5. a light unit; 6. wrapping belts; 7. a light unit sheath.
Detailed Description
The invention is further described below with reference to the following examples:
examples 1 to 4: an optical fiber composite low-voltage cable comprises a plurality of conductors 3 and optical units 5, wherein the conductors 3 and the optical units 5 are twisted together, wrapping belts 6 are arranged on the outer sides of the conductors 3 and the optical units 5, a tearing rope 4 is embedded in the wrapping belts 6, an outer sheath 1 is arranged on the outer side of the wrapping belts 6, an insulating sheath 2 is arranged on the outer side of the conductors 3, and an optical unit sheath 7 is arranged on the outer side of the optical units 5;
the optical unit sheaths 7 of the above examples 1 to 4 are composed of the following components, as shown in table 1:
TABLE 1
Components Example 1 Example 2 Example 3 Example 4
Ethylene-vinyl acetate copolymer 60 68 73 80
Linear low density polyethylene 10 20 15 19
Ethylene propylene diene monomer 20 13 18 10
Vinyl triethoxy silane 1 1.5 2.5 2
Didodecyl thiodipropionate 1.2 2 1 1.6
Silicone masterbatch 0.7 0.5 1.6 2
Lead oxide powder 3 5 4.6 2
Ethoxylated trimethylolpropane triacrylate 4 3 6 5.5
N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl]-1, 4-phenylenediamine hexafluoroantimonate 1.5 3 1 1.8
Zinc dibutyldithiocarbamate 0.7 1.5 0.5 1.2
Triethylhexyl phosphoric acid 1 2 1.8 1.3
Dispersing agent 0.6 0.8 0.5 1
The vinyl acetate of the ethylene-vinyl acetate copolymer accounts for 40 percent of the total weight of the ethylene-vinyl acetate copolymer; the ethylene propylene diene monomer is a terpolymer of ethylene, propylene and non-conjugated diene, wherein the ratio of ethylene to propylene is 80: 20; the linear low density polyethylene has a density of 0.910 to 0.915g/cm3
The optical fiber composite low-voltage cable is prepared by the following steps:
s1, adding 60-80 parts of ethylene-vinyl acetate copolymer, 10-20 parts of linear low-density polyethylene and 10-20 parts of ethylene propylene diene monomer into an internal mixer, and mixing for 5-10min at 60-80 ℃ to obtain a material A;
s2, adding 1-2.5 parts of vinyltriethoxysilane, 1-2 parts of didodecyl thiodipropionate, 0.5-2 parts of silicone master batch, 2-5 parts of lead oxide powder, 3-6 parts of ethoxylated trimethylolpropane triacrylate, 1-3 parts of N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate, 0.5-1.5 parts of zinc dibutyldithiocarbamate, 1-2 parts of triethylhexylphosphoric acid and 0.5-1 part of dispersing agent into an internal mixer, and mixing for 1-5 min at 70-90 ℃ to obtain a material B;
s3, mixing the material A, B, and discharging the mixture to an open mill;
s4, wrapping the material A, B on an open mill for 3-4 times, controlling the roll temperature of the open mill at 60 ℃, and finally, discharging the material on a calender to obtain the optical unit sheath material.
Comparative examples 1 to 2: a sheath comprises the following materials in parts by weight:
TABLE 2
Components Comparative example 1 Comparative example 2
Ethylene-vinyl acetate copolymer 65 75
Linear low density polyethylene 13 18
Ethylene propylene diene monomer 18 15
Vinyl triethoxy silane 2.2 1.8
Didodecyl thiodipropionate 1.5 1.2
Silicone masterbatch 0.8 1.6
Lead oxide powder 4.5 4.6
Ethoxylated trimethylolpropane triacrylate 4.5 -
N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl]-1, 4-phenylenediamine hexafluoroantimonate - 2
Zinc dibutyldithiocarbamate 1.2 -
Triethylhexyl phosphoric acid 1.5 1.2
Dispersing agent 0.6 0.8
The preparation method is a common method.
The performance test data of the films prepared in the examples and comparative examples are as follows:
TABLE 3
Figure DEST_PATH_IMAGE001
As shown in table 3, in comparative example 1, which lacks the component N, N' -tetrakis [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate as compared with examples 1 to 4, the thermal conductivity of the sheath prepared in comparative example 1 is much larger than that of the optical unit sheaths prepared in examples 1 to 4, i.e., the sheath prepared in comparative example has poor heat insulating properties;
comparative example 2 in the absence of the ethoxylated trimethylolpropane triacrylate and zinc dibutyldithiocarbamate components as compared to examples 1-4, the elongation at break of the jacket made by comparative example 2 was less than the elongation at break of the optical unit jacket made by examples 1-4, i.e., the toughness of the jacket made by comparative example was poor.
The optical unit sheath prepared in each embodiment of the invention has better tensile strength, elongation at break and thermal conductivity than the optical unit sheath of the comparative example, and the optical unit sheath prepared in the invention can isolate external high temperature, protect communication materials in the optical unit and avoid the damage of the optical unit when being used for protecting the optical unit.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (5)

1. An optical fiber composite low voltage cable, characterized in that: including a plurality of conductors (3) and light unit (5), conductor (3) and light unit (5) transposition are in the same place, conductor (3) and light unit (5) outside are equipped with band (6), it tears rope (4) to inlay in band (6), the band (6) outside is equipped with oversheath (1), the conductor (3) outside is equipped with insulating sheath (2), light unit (5) outside is equipped with light unit sheath (7), light unit sheath (7) include the material of following part by weight:
60-80 parts of ethylene-vinyl acetate copolymer,
10 to 20 parts of linear low-density polyethylene,
10-20 parts of ethylene propylene diene monomer,
1-2.5 parts of vinyl triethoxysilane,
1-2 parts of didodecyl thiodipropionate,
0.5 to 2 parts of silicone master batch,
2-5 parts of lead oxide powder,
3-6 parts of ethoxylated trimethylolpropane triacrylate,
1 to 3 parts of N, N, N ', N' -tetra [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate,
0.5 to 1.5 parts of zinc dibutyldithiocarbamate,
1-2 parts of triethyl hexyl phosphoric acid,
0.5-1 part of dispersing agent.
2. The fiber optic composite low voltage cable of claim 1, wherein: the vinyl acetate of the ethylene-vinyl acetate copolymer accounts for 40 percent of the total weight of the ethylene-vinyl acetate copolymer.
3. The fiber optic composite low voltage cable of claim 1, wherein: the ethylene propylene diene monomer is a terpolymer of ethylene, propylene and non-conjugated diene, wherein the ratio of ethylene to propylene is 80: 20.
4. the fiber optic composite low voltage cable of claim 1, wherein: the conductors (3) are provided with 4 conductors which are arranged in a circle, and the light units (5) are positioned outside the circle.
5. A method for preparing the optical fiber composite low voltage cable according to claim 1, wherein the method comprises the following steps: the optical unit sheath (7) in the optical fiber composite low-voltage cable is obtained by the following steps:
s1, adding 60-80 parts of ethylene-vinyl acetate copolymer, 10-20 parts of linear low-density polyethylene and 10-20 parts of ethylene propylene diene monomer into an internal mixer, and mixing for 5-10min at 60-80 ℃ to obtain a material A;
s2, adding 1-2.5 parts of vinyltriethoxysilane, 1-2 parts of didodecyl thiodipropionate, 0.5-2 parts of silicone master batch, 2-5 parts of lead oxide powder, 3-6 parts of ethoxylated trimethylolpropane triacrylate, 1-3 parts of N, N, N ', N' -tetrakis [4- (dibutylamino) phenyl ] -1, 4-phenylenediamine hexafluoroantimonate, 0.5-1.5 parts of zinc dibutyldithiocarbamate, 1-2 parts of triethylhexylphosphoric acid and 0.5-1 part of dispersing agent into an internal mixer, and mixing for 1-5 min at 70-90 ℃ to obtain a material B;
s3, mixing the material A, B, and discharging the mixture to an open mill;
s4, wrapping the material A, B on an open mill for 3-4 times, controlling the roll temperature of the open mill at 60 ℃, and finally, discharging the material on a calender to obtain the optical unit sheath.
CN201910535677.8A 2019-06-20 2019-06-20 Optical fiber composite low-voltage cable Active CN112117050B (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201910535677.8A CN112117050B (en) 2019-06-20 2019-06-20 Optical fiber composite low-voltage cable
CN202111433073.6A CN114420385B (en) 2019-06-20 2019-06-20 Preparation process of fire-resistant cable
CN202111473617.1A CN114566320A (en) 2019-06-20 2019-06-20 High-toughness optical fiber composite cable
CN202111431372.6A CN114316416B (en) 2019-06-20 2019-06-20 Low-smoke halogen-free flame-retardant low-voltage cable

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CN202111431372.6A Division CN114316416B (en) 2019-06-20 2019-06-20 Low-smoke halogen-free flame-retardant low-voltage cable
CN202111473617.1A Division CN114566320A (en) 2019-06-20 2019-06-20 High-toughness optical fiber composite cable
CN202111433073.6A Division CN114420385B (en) 2019-06-20 2019-06-20 Preparation process of fire-resistant cable

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CN201910535677.8A Active CN112117050B (en) 2019-06-20 2019-06-20 Optical fiber composite low-voltage cable
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CN114316416B (en) 2023-03-21
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