CN112112807B - Multistage differential water pump of noise reduction - Google Patents
Multistage differential water pump of noise reduction Download PDFInfo
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- CN112112807B CN112112807B CN202010869107.5A CN202010869107A CN112112807B CN 112112807 B CN112112807 B CN 112112807B CN 202010869107 A CN202010869107 A CN 202010869107A CN 112112807 B CN112112807 B CN 112112807B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 239000000725 suspension Substances 0.000 claims description 45
- 229910000831 Steel Inorganic materials 0.000 claims description 32
- 239000010959 steel Substances 0.000 claims description 32
- 239000012530 fluid Substances 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 5
- 230000009466 transformation Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 16
- 238000009434 installation Methods 0.000 description 14
- 239000007788 liquid Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/0646—Units comprising pumps and their driving means the pump being electrically driven the hollow pump or motor shaft being the conduit for the working fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D1/06—Multi-stage pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/049—Roller bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2205—Conventional flow pattern
- F04D29/2222—Construction and assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2238—Special flow patterns
- F04D29/225—Channel wheels, e.g. one blade or one flow channel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/62—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
- F04D29/628—Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/68—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
- F04D29/688—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for liquid pumps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域Technical Field
本发明属于水泵技术领域,具体说是一种磁悬浮多级差速无轴水泵,可广泛用于水的输送,可用于水利行业、水电行业、污水处理行业等。The present invention belongs to the technical field of water pumps, in particular to a magnetically suspended multi-stage differential shaftless water pump, which can be widely used for water transportation, and can be used in water conservancy industry, hydropower industry, sewage treatment industry, etc.
背景技术Background Art
水泵是输送液体或使液体增压的机械。它将原动机的机械能或其他外部能量传送给液体,使液体能量增加,主要用来输送液体包括水、油、酸碱液、乳化液、悬乳液和液态金属等,是现代工业生产中最普遍的一种工业设备,在现代工业的几乎所有领域都扮演者重要的角色。A water pump is a machine that transports liquids or increases the pressure of liquids. It transfers the mechanical energy of the prime mover or other external energy to the liquid to increase the energy of the liquid. It is mainly used to transport liquids including water, oil, acid and alkali liquids, emulsions, suspensions and liquid metals. It is the most common industrial equipment in modern industrial production and plays an important role in almost all fields of modern industry.
水泵分容积泵和叶片泵。叶片泵包括离心泵、轴流泵、混流泵等,结构上都有叶轮和泵轴,通过电机的输出轴带动泵轴,进而使叶轮转动达到水泵之功能。由于叶轮和泵轴的高速运转带来了传统水泵的种种弊端:如转换效率偏低、耗电过高、扬程受限、轴承易损、检修频繁、噪音巨大等。开发一种无轴的水泵,可望解决这些弊病,达到高效、节能、耐用、环保的效果。专利CN205225763U公布了一种无轴泵,其通过固定管道与转动管道结合,同时采用两组承力轴承与转动管道转动配合,定位轴承设置在相互配合对应的凹槽中,限制管道的位移使水泵运行更稳定。专利CN1138919C公布了一种无轴密封转子串联管道泵。其包括一个中空的壳体,一个旋转安装在该壳体内的环形转子,以及一个固定安装在该壳体内并环绕所述转子的环形定子。专利CN102619788A公布了一种一体化无轴电机轴流泵。该泵两端设有连接法兰的泵机壳,泵机壳的内部空腔中居中设有泵叶轮,位于轴流泵下游侧的泵机壳的内部空腔中设有导叶,所述泵叶轮的外部边缘上设有转子固定环,驱动电机转子装配在转子固定环上,转子固定环通过固定环轴承固定在泵机壳内侧,泵机壳内侧与驱动电机转子对应的位置设有凹槽,该凹槽内装配有驱动电机定子。专利CN102055277A公布了一种与泥浆泵配合使用的无轴电机。该电机的转子内设安装空腔,外部依次设有转子辅铁;在转子辅铁的外圆表面分布有按N、S级间隔均匀的永磁块,永磁块的外部有绕线定子,定子外部安装有机壳,机壳的两端分别固定连接内端盖和外端盖,内端盖靠设备止口固定在设备上。Water pumps are divided into positive displacement pumps and vane pumps. Vane pumps include centrifugal pumps, axial flow pumps, mixed flow pumps, etc., all of which have impellers and pump shafts in structure. The pump shaft is driven by the output shaft of the motor, and then the impeller rotates to achieve the function of the water pump. The high-speed operation of the impeller and the pump shaft brings various disadvantages of traditional water pumps: such as low conversion efficiency, excessive power consumption, limited head, easy bearing wear, frequent maintenance, huge noise, etc. The development of a shaftless water pump is expected to solve these disadvantages and achieve the effects of high efficiency, energy saving, durability and environmental protection. Patent CN205225763U discloses a shaftless pump, which is combined with a rotating pipeline through a fixed pipeline, and two sets of load-bearing bearings are used to rotate with the rotating pipeline. The positioning bearings are arranged in the corresponding grooves that cooperate with each other to limit the displacement of the pipeline and make the water pump run more stably. Patent CN1138919C discloses a shaftless sealed rotor series pipeline pump. It includes a hollow housing, an annular rotor rotatably mounted in the housing, and an annular stator fixedly mounted in the housing and surrounding the rotor. Patent CN102619788A discloses an integrated shaftless motor axial flow pump. The pump is provided with a pump casing with connecting flanges at both ends, a pump impeller is centrally arranged in the internal cavity of the pump casing, a guide vane is arranged in the internal cavity of the pump casing located on the downstream side of the axial flow pump, a rotor fixing ring is arranged on the outer edge of the pump impeller, the drive motor rotor is assembled on the rotor fixing ring, the rotor fixing ring is fixed to the inner side of the pump casing through a fixing ring bearing, and a groove is arranged at a position corresponding to the drive motor rotor on the inner side of the pump casing, and the drive motor stator is assembled in the groove. Patent CN102055277A discloses a shaftless motor used in conjunction with a mud pump. The rotor of the motor is provided with an installation cavity inside, and rotor auxiliary iron is arranged on the outside in sequence; permanent magnet blocks are distributed on the outer circumferential surface of the rotor auxiliary iron at uniform intervals of N and S levels, a winding stator is arranged on the outside of the permanent magnet blocks, and a casing is installed on the outside of the stator, and the two ends of the casing are respectively fixedly connected to the inner end cover and the outer end cover, and the inner end cover is fixed to the equipment by the equipment stop.
发明内容Summary of the invention
本发明所要解决的技术问题就是提供一种降低噪音的多级差速水泵,实现多级增压传输并减少流体阻力,并可以进一步降低噪音。The technical problem to be solved by the present invention is to provide a multi-stage differential water pump with reduced noise, realize multi-stage boost transmission and reduce fluid resistance, and can further reduce noise.
为解决上述技术问题,本发明采用如下技术方案:一种降低噪音的多级差速水泵,包括外壳、安装于外壳的驱动定子总成、转子总成,所述驱动定子总成包括沿外壳轴向分布的至少两个驱动定子,所述转子总成包括多级叶轮模块,所述多级叶轮模块中每级叶轮模块包括转子以及安装于转子的叶轮组件,每个驱动定子为对应的一级叶轮模块的转子提供转动的驱动力,通过对不同驱动定子设置不同的电压来控制对应转子的转速,实现多级叶轮模块差速转动。In order to solve the above technical problems, the present invention adopts the following technical solutions: a multi-stage differential water pump with reduced noise, comprising a housing, a driving stator assembly installed on the housing, and a rotor assembly, wherein the driving stator assembly comprises at least two driving stators distributed along the axial direction of the housing, and the rotor assembly comprises a multi-stage impeller module, wherein each stage of the multi-stage impeller module comprises a rotor and an impeller assembly installed on the rotor, and each driving stator provides a rotational driving force for the rotor of the corresponding first-stage impeller module, and the rotation speed of the corresponding rotor is controlled by setting different voltages for different driving stators, thereby realizing differential rotation of the multi-stage impeller module.
优选的,所述转子包括圆筒钢圈以及沿圆筒钢圈周向均布安装的若干永磁钢。Preferably, the rotor comprises a cylindrical steel ring and a plurality of permanent magnets evenly distributed along the circumference of the cylindrical steel ring.
优选的,所述叶轮组件包括叶轮和分别罩设于叶轮前后侧的前盖板和变径导流体,所述变径导流体与圆筒钢圈连接。Preferably, the impeller assembly comprises an impeller and a front cover plate and a variable diameter guide body respectively arranged on the front and rear sides of the impeller, and the variable diameter guide body is connected to the cylindrical steel ring.
优选的,所述圆筒钢圈与变径导流体通过栓体结构连接,所述圆筒钢圈的内侧设有变径导流体安装凹槽,所述变径导流体包括变径导流体后盖,所述变径导流体后盖的外侧设有拴体结构安装槽,所述拴体结构嵌合在拴体结构安装槽和变径导流体安装凹槽。Preferably, the cylindrical steel ring is connected to the variable diameter guide body through a bolt structure, the inner side of the cylindrical steel ring is provided with a variable diameter guide body installation groove, the variable diameter guide body includes a variable diameter guide body rear cover, the outer side of the variable diameter guide body rear cover is provided with a bolt structure installation groove, and the bolt structure is embedded in the bolt structure installation groove and the variable diameter guide body installation groove.
优选的,所述转子总成还包括位于多级叶轮模块前侧的自吸式叶轮模块,所述自吸式叶轮模块包括所述转子和叶轮组件,所述自吸式叶轮模块的前盖板的中心设有自吸口,所述自吸式叶轮模块的叶轮连接有自吸叶轮轴,所述自吸叶轮轴从自吸口向前伸出并连接有自吸叶片,所述驱动定子总成还包括对应自吸式叶轮模块的转子设置的一个驱动定子。Preferably, the rotor assembly also includes a self-priming impeller module located on the front side of the multi-stage impeller module, the self-priming impeller module includes the rotor and impeller assembly, a self-priming port is provided at the center of the front cover plate of the self-priming impeller module, the impeller of the self-priming impeller module is connected to a self-priming impeller shaft, the self-priming impeller shaft extends forward from the self-priming port and is connected to self-priming blades, and the driving stator assembly also includes a driving stator arranged corresponding to the rotor of the self-priming impeller module.
优选的,所述自吸式叶轮模块与多级叶轮模块之间,多级叶轮模块相邻两级之间通过叶轮模块连接体转动连接。Preferably, the self-priming impeller module and the multi-stage impeller module, and two adjacent stages of the multi-stage impeller module are rotatably connected via an impeller module connector.
优选的,所述叶轮模块连接体包括前法兰体、后法兰体以及滚珠轴承,滚珠轴承包括轴承外圈、滚珠和轴承内圈,前法兰体与前侧转子的圆筒钢圈固定并与轴承外圈固定,后法兰体与后侧转子的圆筒钢圈固定并与轴承内圈固定。Preferably, the impeller module connector includes a front flange body, a rear flange body and a ball bearing, the ball bearing includes a bearing outer ring, balls and a bearing inner ring, the front flange body is fixed to the cylindrical steel ring of the front rotor and to the bearing outer ring, and the rear flange body is fixed to the cylindrical steel ring of the rear rotor and to the bearing inner ring.
优选的,所述前法兰体的侧壁设有轴承前固定孔,所述后法兰体的侧壁设有轴承后固定孔,所述前法兰体通过轴承前固定孔与轴承外圈螺栓固定,所述后法兰体通过轴承后固定孔与轴承内圈螺栓固定。Preferably, the side wall of the front flange body is provided with a front bearing fixing hole, and the side wall of the rear flange body is provided with a rear bearing fixing hole. The front flange body is fixed to the bearing outer ring bolts through the front bearing fixing hole, and the rear flange body is fixed to the bearing inner ring bolts through the rear bearing fixing hole.
优选的,所述圆筒钢圈的前后两端面对应设有与前法兰体和后法兰体嵌合的法兰安装槽,所述前法兰体的前壁设有前法兰孔,所述后法兰体的后壁设有后法兰孔,所述前法兰体通过前法兰孔与前侧转子上的法兰安装槽螺栓固定,所述后法兰体通过后法兰孔与后侧转子上的法兰安装槽螺栓固定。Preferably, the front and rear end surfaces of the cylindrical steel ring are correspondingly provided with flange mounting grooves that are embedded with the front flange body and the rear flange body, the front wall of the front flange body is provided with a front flange hole, and the rear wall of the rear flange body is provided with a rear flange hole. The front flange body is fixed to the flange mounting groove bolts on the front rotor through the front flange hole, and the rear flange body is fixed to the flange mounting groove bolts on the rear rotor through the rear flange hole.
优选的,所述圆筒钢圈的前后两端面设有与滚珠轴承嵌合的环形凹槽。Preferably, the front and rear end surfaces of the cylindrical steel ring are provided with annular grooves which engage with the ball bearings.
本发明采用的技术方案,具有如下有益效果:The technical solution adopted by the present invention has the following beneficial effects:
驱动定子在电流作用下为转子提供转动的驱动力,通过对不同驱动定子设置不同的电压来控制对应转子的转速,实现多级叶轮模块差速转动,不仅实现了多级增压传输并减少流体阻力,提高泵的扬程;而且多级叶轮之间的转速变化使得流体变压引起的噪音显著减低。The driving stator provides the driving force for the rotor to rotate under the action of electric current. By setting different voltages for different driving stators to control the speed of the corresponding rotor, differential rotation of the multi-stage impeller module is achieved. This not only realizes multi-stage pressurized transmission and reduces fluid resistance, thereby increasing the pump head; the speed change between the multi-stage impellers also significantly reduces the noise caused by fluid pressure change.
本发明的具体技术方案及其有益效果将会在下面的具体实施方式中结合附图进行详细的说明。The specific technical solutions and beneficial effects of the present invention will be described in detail in the following specific embodiments in conjunction with the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本发明作进一步描述:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
图1是本发明提供的一种磁悬浮多级差速无轴水泵整体结构图,其中箭头所指示出了在泵运行时通过泵的流体的流动情况;FIG1 is an overall structural diagram of a magnetically suspended multi-stage differential shaftless water pump provided by the present invention, wherein the arrows indicate the flow of the fluid passing through the pump when the pump is running;
图2是本发明提供的一种磁悬浮多级差速无轴水泵的整体结构展开图;FIG2 is an overall structural expansion diagram of a magnetically suspended multi-stage differential shaftless water pump provided by the present invention;
图3是外壳剖视图;Fig. 3 is a cross-sectional view of the housing;
图4是外壳展开图;Fig. 4 is a shell expansion diagram;
图5是后壳剖视图;Fig. 5 is a cross-sectional view of the rear housing;
图6是后壳展开图;Fig. 6 is an expanded view of the rear shell;
图7-1是筒体展开示意图一;Figure 7-1 is a schematic diagram of the cylinder expansion;
图7-2是筒体展开示意图二;Figure 7-2 is the second schematic diagram of the cylinder expansion;
图7-3是筒体轴向视图;Figure 7-3 is an axial view of the cylinder;
图7-4是筒体轴测图;Figure 7-4 is an axonometric view of the cylinder;
图8-1是转子总成正视图;Figure 8-1 is a front view of the rotor assembly;
图8-2是图8-1中A-A剖面图;Fig. 8-2 is a cross-sectional view taken along line A-A in Fig. 8-1;
图9-1是后端叶轮体的展开示意图一;Figure 9-1 is a first schematic diagram of the expansion of the rear end impeller body;
图9-2是后端叶轮体组合后径向示意图;Figure 9-2 is a radial schematic diagram of the rear end impeller assembly;
图9-3是后端叶轮体组合后轴测图;Figure 9-3 is an axonometric view of the rear impeller assembly;
图10是自吸式叶轮模块与多级叶轮模块的展开示意图;FIG10 is a schematic diagram of the expansion of a self-priming impeller module and a multi-stage impeller module;
图11是转子的展开示意图;FIG11 is a schematic diagram of the expansion of the rotor;
图12-1是变径导流体的轴测图;Figure 12-1 is an axonometric view of a variable diameter guide body;
图12-2是变径导流体的径向示意图;FIG12-2 is a radial schematic diagram of a variable diameter guide body;
图12-3是变径导流体的轴向示意图;FIG12-3 is an axial schematic diagram of a variable diameter guide body;
图13-1是自吸式叶轮模块的展开示意图一;FIG13-1 is an expanded schematic diagram of a self-priming impeller module;
图13-2是自吸叶轮模块的展开示意图二;Figure 13-2 is the second expanded schematic diagram of the self-priming impeller module;
图14是多级叶轮模块的结构示意图;FIG14 is a schematic diagram of the structure of a multi-stage impeller module;
图15-1是叶轮模块连接体结构示意图;Figure 15-1 is a schematic diagram of the impeller module connector structure;
图15-2是叶轮模块连接体展开示意图;Figure 15-2 is a schematic diagram of the expansion of the impeller module connector;
图中:In the figure:
后置叶轮1,叶轮托盘2,后盖3,中盘4,筒体5,前壳6,格栅7,格栅法兰8,前置磁悬浮定子9,前置永磁体10,转子法兰11,固定法兰12,导流盖13,后置永磁体14,后置磁悬浮定子15,后置叶轮盖16;Rear impeller 1, impeller tray 2, rear cover 3, middle plate 4, cylinder 5, front shell 6, grille 7, grille flange 8, front magnetic suspension stator 9, front permanent magnet 10, rotor flange 11, fixed flange 12, guide cover 13, rear permanent magnet 14, rear magnetic suspension stator 15, rear impeller cover 16;
圆筒钢圈20,变径导流体后盖21,叶轮b22,前盖板b23,拴体结构a26,拴体结构b27,永磁钢28,栓体29;Cylindrical steel ring 20, variable diameter guide body rear cover 21, impeller b22, front cover plate b23, bolt body structure a26, bolt body structure b27, permanent magnet steel 28, bolt body 29;
前盖板a30,自吸叶片31,叶轮a39;Front cover a30, self-priming blades 31, impeller a39;
电控盒40,栓体41,驱动定子42,栓合槽43,栓体槽一44,栓体槽二45,变径导流体安装凹槽46,栓槽47,永磁钢安装凹槽48,拴体结构安装槽49;Electric control box 40, bolt body 41, driving stator 42, bolt joint groove 43, bolt body groove 1 44, bolt body groove 2 45, variable diameter guide body mounting groove 46, bolt groove 47, permanent magnet steel mounting groove 48, bolt body structure mounting groove 49;
法兰安装槽50,前法兰体51,轴承外圈52,滚珠53,轴承内圈54,后法兰体55,前法兰孔56,轴承前固定孔57,轴承后固定孔58,后法兰孔59,Flange mounting groove 50, front flange body 51, bearing outer ring 52, ball 53, bearing inner ring 54, rear flange body 55, front flange hole 56, bearing front fixing hole 57, bearing rear fixing hole 58, rear flange hole 59,
自吸式叶轮模块a,多级叶轮模块b,后端叶轮体c。Self-priming impeller module a, multi-stage impeller module b, rear end impeller body c.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。例如下述的“前”、“后”、“内”、“外”、“轴向”、“径向”等指示方位或位置关系的词语仅基于附图所示的方位或位置关系,仅为了便于描述本发明和简化描述,而不是指示或暗示所指的装置/元件必须具有特定的方位或以特定的方位构造和操作,因此不能理解为对本发明的限制。The terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. For example, the following words indicating orientation or positional relationship, such as "front", "rear", "inner", "outer", "axial", "radial", etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device/element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本领域技术人员可以理解的是,在不冲突的情况下,下述的实施例及实施方式中的特征可以相互组合。Those skilled in the art will appreciate that, in the absence of conflict, the features in the following embodiments and implementations may be combined with each other.
如图1和图2所示,本发明的磁悬浮多级差速无轴水泵,包括外壳、安装于外壳的驱动定子总成和磁悬浮定子、转子总成,所述转子总成与驱动定子总成之间设有前后连通的循环水流通道,所述驱动定子总成包括沿外壳轴向分布的至少两个驱动定子42,所述转子总成包括磁悬浮永磁体和多级叶轮模块b。通过磁悬浮定子与磁悬浮永磁体配合使转子总成处于磁悬浮状态,所述多级叶轮模块b中每级叶轮模块包括转子以及安装于转子的叶轮组件,每个驱动定子为对应的一级叶轮模块的转子提供转动的驱动力。通过对不同驱动定子设置不同的电压来控制对应转子的转速,实现多级叶轮模块差速转动。As shown in Figures 1 and 2, the magnetic suspension multi-stage differential shaftless water pump of the present invention includes a housing, a driving stator assembly and a magnetic suspension stator and rotor assembly installed on the housing, a front-to-back circulating water flow channel is provided between the rotor assembly and the driving stator assembly, the driving stator assembly includes at least two driving stators 42 distributed along the axial direction of the housing, and the rotor assembly includes a magnetic suspension permanent magnet and a multi-stage impeller module b. The rotor assembly is in a magnetic suspension state by cooperating with the magnetic suspension stator and the magnetic suspension permanent magnet. Each stage of the impeller module in the multi-stage impeller module b includes a rotor and an impeller assembly installed on the rotor, and each driving stator provides a driving force for the rotor of the corresponding first-stage impeller module to rotate. Different voltages are set for different driving stators to control the speed of the corresponding rotor, so as to realize differential rotation of the multi-stage impeller module.
由于通过磁悬浮定子与磁悬浮永磁体配合使转子总成处于磁悬浮状态,实现了无轴设计,使得泵的体积小、效率高、使用寿命长。Since the rotor assembly is in a magnetic suspension state through the cooperation of the magnetic suspension stator and the magnetic suspension permanent magnet, a shaftless design is realized, making the pump small in size, high in efficiency and long in service life.
通过多级叶轮模块的差速转动,不仅实现了多级增压传输并减少流体阻力,提高了泵的扬程;而且多级叶轮之间的转速变化使得流体变压引起的噪音显著减低。Through the differential rotation of the multi-stage impeller module, not only multi-stage pressurization transmission is achieved and fluid resistance is reduced, thereby increasing the pump head; but the speed change between the multi-stage impellers also significantly reduces the noise caused by fluid pressure change.
如图3和图4所示的磁悬浮多级差速无轴水泵的外壳,包括前壳6、筒体5、中盘4和后壳。其中,所述前壳6与所述筒体5通过螺栓连接。所述中盘4与所述筒体5通过螺栓连接。所述筒体5的外部装有电控盒40,所述筒体5设有一个接线孔,导线穿过接线孔与电控盒40连接。所述中盘4与后壳通过螺栓螺母连接。The housing of the magnetic suspension multi-stage differential shaftless water pump shown in Figures 3 and 4 includes a front housing 6, a cylinder 5, a middle plate 4 and a rear housing. The front housing 6 is connected to the cylinder 5 by bolts. The middle plate 4 is connected to the cylinder 5 by bolts. An electric control box 40 is installed outside the cylinder 5, and the cylinder 5 is provided with a wiring hole, and the wire passes through the wiring hole to connect with the electric control box 40. The middle plate 4 is connected to the rear housing by bolts and nuts.
其中,电控盒40包含动力输出电路模块、磁悬浮控制模块、电源管理模块,其中动力输出电路模块对驱动定子总成各个驱动定子进行控制,使不同驱动定子设置不同的电压来控制对应转子的转速。磁悬浮控制模块对磁悬浮定子进行控制,使定子与转子总成之间通过磁力来保持转子悬浮状态。进一步的,磁悬浮控制模块包括位置调节控制系统,位置调节控制系统与距离传感器以及磁悬浮定子电性连接,通过接受距离传感器感应到的距离值后控制磁悬浮定子的输出功率,进而控制磁悬浮定子与转子之间的磁力来保持悬浮状态。Among them, the electric control box 40 includes a power output circuit module, a magnetic suspension control module, and a power management module, wherein the power output circuit module controls each drive stator of the drive stator assembly, so that different drive stators are set with different voltages to control the speed of the corresponding rotor. The magnetic suspension control module controls the magnetic suspension stator so that the stator and the rotor assembly are kept in a suspended state by magnetic force. Furthermore, the magnetic suspension control module includes a position adjustment control system, which is electrically connected to the distance sensor and the magnetic suspension stator, and controls the output power of the magnetic suspension stator after receiving the distance value sensed by the distance sensor, thereby controlling the magnetic force between the magnetic suspension stator and the rotor to maintain the suspended state.
进一步的,前壳6设有水流通道入口,水流通道入口前端设有格栅台阶,格栅7放置于格栅台阶上,并由格栅法兰8固定。水流通道入口的后端设有前置磁悬浮定子台阶,前置磁悬浮定子9安装于前置磁悬浮定子台阶上。Furthermore, the front shell 6 is provided with a water flow channel inlet, a grille step is provided at the front end of the water flow channel inlet, the grille 7 is placed on the grille step and fixed by the grille flange 8. A front magnetic suspension stator step is provided at the rear end of the water flow channel inlet, and the front magnetic suspension stator 9 is installed on the front magnetic suspension stator step.
如图3至图6所示,所述后壳包含导流盖13、叶轮托盘2和后盖3三部分,所述导流盖13、叶轮托盘2和后盖3嵌合连接。后盖3通过螺栓螺母与中盘4连接,同时将导流盖13、叶轮托盘2固定。后盖3的中心设有水流通道出口。As shown in Figures 3 to 6, the rear shell includes three parts: a guide cover 13, an impeller tray 2 and a rear cover 3. The guide cover 13, the impeller tray 2 and the rear cover 3 are connected in a chimeric manner. The rear cover 3 is connected to the middle plate 4 by bolts and nuts, and the guide cover 13 and the impeller tray 2 are fixed at the same time. A water flow channel outlet is provided at the center of the rear cover 3.
进一步的,所述叶轮托盘2的中心设有支承孔,所述叶轮托盘2环绕支承孔设有环槽,所述叶轮托盘2上安装后置磁悬浮定子15,所述后置磁悬浮定子15嵌合安装于环槽。Furthermore, a support hole is provided at the center of the impeller tray 2, and an annular groove is provided around the support hole. A rear magnetic suspension stator 15 is installed on the impeller tray 2, and the rear magnetic suspension stator 15 is embedded in the annular groove.
如图7-1至图7-4所示,所述筒体5的内部沿轴向安装有多组驱动定子42,所述驱动定子42设有转矩绕组。所述驱动定子42的外侧壁设有栓体槽一44、栓体槽二45,所述驱动定子42与所述筒体5通过栓体41嵌合,筒体内壁设有栓合槽43,栓体41与栓体槽一44、栓体槽二45以及栓合槽43栓合将驱动定子42与筒体5固定。As shown in Fig. 7-1 to Fig. 7-4, multiple groups of driving stators 42 are installed in the axial direction inside the cylinder 5, and the driving stators 42 are provided with torque windings. The outer wall of the driving stator 42 is provided with a bolt body groove 1 44 and a bolt body groove 2 45, and the driving stator 42 and the cylinder 5 are engaged through a bolt body 41, and a bolting groove 43 is provided on the inner wall of the cylinder. The bolt body 41 is bolted with the bolt body groove 1 44, the bolt body groove 2 45 and the bolting groove 43 to fix the driving stator 42 and the cylinder 5.
进一步的,所述驱动定子42与所述筒体5之间由防水且不导电填充剂填充。Furthermore, the space between the driving stator 42 and the cylinder 5 is filled with a waterproof and non-conductive filler.
如图8-1和图8-2所示,所述的磁悬浮多级无轴水泵的转子总成,包括前置永磁体10、后置永磁体14、自吸式叶轮模块a、多级叶轮模块b、后端叶轮体c。所述前置永磁体10安装在自吸叶轮模块a的前端,后置永磁体14安装在后端叶轮体c的后端。As shown in Fig. 8-1 and Fig. 8-2, the rotor assembly of the magnetically suspended multi-stage shaftless water pump includes a front permanent magnet 10, a rear permanent magnet 14, a self-priming impeller module a, a multi-stage impeller module b, and a rear impeller body c. The front permanent magnet 10 is installed at the front end of the self-priming impeller module a, and the rear permanent magnet 14 is installed at the rear end of the rear impeller body c.
如图9-1至图9-3所示,所述后端叶轮体c包括后置叶轮盖16、后置叶轮1、转子法兰11、固定法兰12。固定法兰12有多个螺孔,分布在内外两个不同直径的同心圆上。后置叶轮盖16与固定法兰12外侧螺孔螺栓连接,同时后置叶轮盖16与后置叶轮1通过嵌合螺栓连接。转子法兰11与固定法兰12内侧螺孔螺栓连接。As shown in Figures 9-1 to 9-3, the rear impeller body c includes a rear impeller cover 16, a rear impeller 1, a rotor flange 11, and a fixed flange 12. The fixed flange 12 has multiple screw holes, which are distributed on two concentric circles of different diameters. The rear impeller cover 16 is bolted to the outer screw holes of the fixed flange 12, and the rear impeller cover 16 is connected to the rear impeller 1 by an interlocking bolt. The rotor flange 11 is bolted to the inner screw holes of the fixed flange 12.
进一步的,所述后置叶轮1的周缘沿周向分布有径向凸起,所述后置叶轮盖16的周缘沿周向对应分布有嵌槽,所述径向凸起嵌入嵌槽。所述后置叶轮1的后端环绕叶轮轴设有环槽,所述后置永磁体14嵌合安装在后置叶轮的环槽中。所述后置叶轮的叶轮轴支承于支承孔。Furthermore, the periphery of the rear impeller 1 is provided with radial protrusions along the circumferential direction, and the periphery of the rear impeller cover 16 is provided with embedded grooves along the circumferential direction, and the radial protrusions are embedded in the embedded grooves. The rear end of the rear impeller 1 is provided with an annular groove around the impeller shaft, and the rear permanent magnet 14 is embedded in the annular groove of the rear impeller. The impeller shaft of the rear impeller is supported by the support hole.
如图10所示,所述自吸式叶轮模块a与多级叶轮模块b串联。As shown in FIG. 10 , the self-priming impeller module a is connected in series with the multi-stage impeller module b.
如图11所示,所述自吸式叶轮模块a和所述多级叶轮模块b均设置有转子。所述转子包括圆筒钢圈20以及沿圆筒钢圈20周向均布安装的若干永磁钢28。圆筒钢圈20的外侧设有永磁钢安装凹槽48,内侧设有变径导流体安装凹槽46,前后两侧设有环形凹槽18、法兰安装槽50,环形凹槽18位于法兰安装槽50径向外侧两者形成台阶状,其中转子法兰11与法兰安装槽50嵌合。As shown in FIG11 , the self-priming impeller module a and the multi-stage impeller module b are both provided with rotors. The rotor includes a cylindrical steel ring 20 and a plurality of permanent magnets 28 evenly installed along the circumference of the cylindrical steel ring 20. The outer side of the cylindrical steel ring 20 is provided with a permanent magnet installation groove 48, the inner side is provided with a variable diameter guide body installation groove 46, and the front and rear sides are provided with an annular groove 18 and a flange installation groove 50. The annular groove 18 is located radially outside the flange installation groove 50, and the two form a step shape, wherein the rotor flange 11 is embedded in the flange installation groove 50.
具体的,所述叶轮组件包括叶轮和分别罩设于叶轮前后侧的前盖板和变径导流体,前盖板和变径导流体的中心设有供水流通过的水流通道孔,所述变径导流体与圆筒钢圈20连接。Specifically, the impeller assembly includes an impeller and a front cover plate and a variable diameter guide body respectively covering the front and rear sides of the impeller. The centers of the front cover plate and the variable diameter guide body are provided with water flow channel holes for water flow to pass through. The variable diameter guide body is connected to the cylindrical steel ring 20.
如图12-1至图12-3所示,所述变径导流体由拴体结构a26、拴体结构b27和变径导流体后盖21组成,所述变径导流体后盖21的外侧设有拴体结构安装槽49,拴体结构a26与拴体结构b27嵌合连接安装在所述变径导流体后盖21的所述拴体结构安装槽49上。其中,拴体结构b27通过圆筒钢圈20内侧的变径导流体安装凹槽46插入圆筒钢圈20内,并通过旋转使得拴体结构b27与圆筒钢圈20内侧栓槽47嵌合,然后栓体29插入圆筒钢圈20内侧栓槽47,上述设计使得拴体结构变径导流体可方便拆卸与安装来修复叶轮叶片。As shown in Fig. 12-1 to Fig. 12-3, the variable diameter guide body is composed of a tether structure a26, a tether structure b27 and a variable diameter guide body rear cover 21. The outer side of the variable diameter guide body rear cover 21 is provided with a tether structure installation groove 49, and the tether structure a26 and the tether structure b27 are connected and installed on the tether structure installation groove 49 of the variable diameter guide body rear cover 21. Among them, the tether structure b27 is inserted into the cylindrical steel ring 20 through the variable diameter guide body installation groove 46 on the inner side of the cylindrical steel ring 20, and the tether structure b27 is rotated to be engaged with the tether groove 47 on the inner side of the cylindrical steel ring 20, and then the tether 29 is inserted into the tether groove 47 on the inner side of the cylindrical steel ring 20. The above design makes it easy to disassemble and install the tether structure variable diameter guide body to repair the impeller blades.
如图13-1和图13-2所示,所述自吸式式叶轮模块a包括叶轮a39、前盖板a30,另外还包括自吸叶片31。其中,叶轮a39设有叶轮轴,自吸叶片31嵌合在所述叶轮a39的叶轮轴上并通过螺栓固定组成叶轮体。所述前盖板a30的中心设有自吸口,所述叶轮轴从自吸口向前伸出并连接自吸叶片31。所述叶轮体与前盖板a30以及变径导流体后盖21通过变径导流体嵌合螺栓固定组成所述自吸式叶轮模块a。As shown in Figures 13-1 and 13-2, the self-priming impeller module a includes an impeller a39, a front cover a30, and a self-priming blade 31. Among them, the impeller a39 is provided with an impeller shaft, and the self-priming blade 31 is embedded in the impeller shaft of the impeller a39 and fixed by bolts to form an impeller body. The center of the front cover a30 is provided with a self-priming port, and the impeller shaft extends forward from the self-priming port and connects the self-priming blade 31. The impeller body, the front cover a30, and the variable diameter guide body rear cover 21 are fixed by bolts through the variable diameter guide body embedded in the impeller body to form the self-priming impeller module a.
当然,本领域技术人员可以理解的是,所述驱动定子总成还包括对应自吸式叶轮模块的转子设置的一个驱动定子。自吸式叶轮模模块a与多级叶轮模块b之间也是差速转动的。Of course, those skilled in the art can understand that the driving stator assembly also includes a driving stator arranged corresponding to the rotor of the self-priming impeller module. The self-priming impeller module a and the multi-stage impeller module b also rotate at a differential speed.
如图14所示,所述多级叶轮模块b包括叶轮b22和前盖板b23。所述叶轮b22与前盖板b23以及变径导流体后盖21通过变径导流体嵌合螺栓固定组成所述多级叶轮模块b。As shown in Fig. 14, the multi-stage impeller module b comprises an impeller b22 and a front cover plate b23. The impeller b22, the front cover plate b23 and the variable diameter guide body rear cover 21 are fixed by variable diameter guide body embedded bolts to form the multi-stage impeller module b.
为了实现自吸式叶轮模块a与多级叶轮模块b之间转动连接,多级叶轮模块b各级之间的独立转动,还设置有叶轮模块连接体。如图15-1和图15-2所示,所述叶轮模块连接体包括前法兰体51、后法兰体55以及滚珠轴承,其中滚珠轴承与环形凹槽18嵌合。滚珠轴承包括轴承外圈52、滚珠53和轴承内圈54。其中,前法兰体51侧壁设有轴承前固定孔57,前壁设有前法兰孔56,后法兰体55侧壁设有轴承后固定孔58,后壁设有后法兰孔59。In order to realize the rotational connection between the self-priming impeller module a and the multi-stage impeller module b, and the independent rotation between the stages of the multi-stage impeller module b, an impeller module connector is also provided. As shown in Figures 15-1 and 15-2, the impeller module connector includes a front flange body 51, a rear flange body 55 and a ball bearing, wherein the ball bearing is engaged with the annular groove 18. The ball bearing includes a bearing outer ring 52, a ball 53 and a bearing inner ring 54. Among them, the side wall of the front flange body 51 is provided with a bearing front fixing hole 57, the front wall is provided with a front flange hole 56, the side wall of the rear flange body 55 is provided with a bearing rear fixing hole 58, and the rear wall is provided with a rear flange hole 59.
其中,前法兰体51通过前法兰孔56与自吸式叶轮模块a或多级叶轮模块b的圆筒钢圈20的法兰安装槽50螺栓固定。后法兰体55通过后法兰孔59与多级叶轮模块b的圆筒钢圈20的法兰安装槽50螺栓固定。前法兰体51通过轴承前固定孔57与轴承外圈52螺栓固定,后法兰体55通过轴承后固定孔58与轴承内圈54螺栓固定。The front flange body 51 is bolted to the flange mounting groove 50 of the cylindrical steel ring 20 of the self-priming impeller module a or the multi-stage impeller module b through the front flange hole 56. The rear flange body 55 is bolted to the flange mounting groove 50 of the cylindrical steel ring 20 of the multi-stage impeller module b through the rear flange hole 59. The front flange body 51 is bolted to the bearing outer ring 52 through the bearing front fixing hole 57, and the rear flange body 55 is bolted to the bearing inner ring 54 through the bearing rear fixing hole 58.
另外,为了实现多级叶轮模块b的最后一级与后端叶轮体c之间连接,后端叶轮体c的转子法兰11支承于多级叶轮模块b的最后一级的法兰安装槽50内,实现两者螺栓连接。In addition, in order to achieve the connection between the last stage of the multi-stage impeller module b and the rear impeller body c, the rotor flange 11 of the rear impeller body c is supported in the flange mounting groove 50 of the last stage of the multi-stage impeller module b to achieve bolt connection between the two.
上述技术方案,沿转子总成轴向依次设置的自吸式式叶轮模块a、多级叶轮模块b,自吸式式叶轮模块a与多级叶轮模块b之间,以及多级叶轮模块b各级之间通过叶轮模块连接体转动连接,因此,在轴向连接为一体的同时,均可以独立转动。In the above technical solution, the self-priming impeller module a and the multi-stage impeller module b are sequentially arranged along the axial direction of the rotor assembly. The self-priming impeller module a and the multi-stage impeller module b, as well as the stages of the multi-stage impeller module b are rotatably connected through an impeller module connector. Therefore, while being axially connected as a whole, they can all rotate independently.
前置磁悬浮定子9与前置永磁体10配合,后置磁悬浮定子15与后置永磁体14配合,整个转子总成通过磁悬浮定子与磁悬浮永磁体配合处于磁悬浮状态,实现无轴设计。距离传感器检测磁悬浮定子与磁悬浮永磁体距离,根据距离值调节输出功率,具体的,前置磁悬浮定子与前置磁悬浮永磁体距离大于阈值后,调整前置磁悬浮定子磁极与磁悬浮永磁体磁极相异,将转子拉到阈值范围内;前置磁悬浮定子与前置磁悬浮永磁体距离小于阈值后,调整前置磁悬浮定子磁极与磁悬浮永磁体磁极相同,将转子推到阈值范围内;偏离范围越大磁悬浮定子功率越大。The front magnetic suspension stator 9 cooperates with the front permanent magnet 10, and the rear magnetic suspension stator 15 cooperates with the rear permanent magnet 14. The entire rotor assembly is in a magnetic suspension state through the cooperation of the magnetic suspension stator and the magnetic suspension permanent magnet, realizing a shaftless design. The distance sensor detects the distance between the magnetic suspension stator and the magnetic suspension permanent magnet, and adjusts the output power according to the distance value. Specifically, when the distance between the front magnetic suspension stator and the front magnetic suspension permanent magnet is greater than the threshold, the magnetic poles of the front magnetic suspension stator are adjusted to be different from the magnetic poles of the magnetic suspension permanent magnet, and the rotor is pulled into the threshold range; when the distance between the front magnetic suspension stator and the front magnetic suspension permanent magnet is less than the threshold, the magnetic poles of the front magnetic suspension stator are adjusted to be the same as the magnetic poles of the magnetic suspension permanent magnet, and the rotor is pushed into the threshold range; the larger the deviation range, the greater the power of the magnetic suspension stator.
由于上述自吸式叶轮模块a与多级叶轮模块b均采用模块化的叶轮设计,使得叶轮更换容易。Since the self-priming impeller module a and the multi-stage impeller module b both adopt a modular impeller design, the impeller can be easily replaced.
另外,上述的转子总成中,自吸式叶轮模块a、多级叶轮模块b中的转子与驱动定子之间形成环形的循环水流通道,连通导流盖13和水流通道入口,实现水流循环的同时减少摩擦,从而减少噪音和能耗。In addition, in the above-mentioned rotor assembly, an annular circulating water flow channel is formed between the rotor and the driving stator in the self-priming impeller module a and the multi-stage impeller module b, connecting the guide cover 13 and the water flow channel entrance, realizing water circulation while reducing friction, thereby reducing noise and energy consumption.
图1示出了本发明所述的磁悬浮多级差速无轴水泵工作时的流体流动路径。流体通过前壳6上的水流通道入口进入泵腔,经过自吸叶片31作用,将其前端及循环水流通道的水吸入泵体内。Figure 1 shows the fluid flow path of the magnetic suspension multi-stage differential shaftless water pump of the present invention when it is working. The fluid enters the pump cavity through the water flow channel inlet on the front shell 6, and the water at its front end and the circulating water flow channel is sucked into the pump body by the self-priming blades 31.
水进入泵体先经过自吸式式叶轮模块a中的叶轮a39进行离心驱动,水获得叶片提供的动能向叶轮外周运动,通过变径导流体后盖21水转向到叶轮a39背部从变径导流体后盖21出口流入多级叶轮模块b,同理依次经过多级叶轮模块b中的每一级,水被多次加速,实现多级增压传输。When water enters the pump body, it first passes through the impeller a39 in the self-priming impeller module a for centrifugal drive. The water obtains the kinetic energy provided by the blades and moves toward the periphery of the impeller. The water is turned to the back of the impeller a39 through the variable-diameter guide body rear cover 21 and flows into the multi-stage impeller module b from the outlet of the variable-diameter guide body rear cover 21. Similarly, the water passes through each stage of the multi-stage impeller module b in turn, and is accelerated multiple times to achieve multi-stage pressurized transmission.
最后通过后置叶轮11送到导流盖13的导流通道内,水在导流盖13的导流通道内被分为两路,一路经后盖3的水流通道出口流出,一路经过循环水流通道向前方的水流通道入口方向循环。Finally, the water is sent to the guide channel of the guide cover 13 through the rear impeller 11, and the water is divided into two paths in the guide channel of the guide cover 13, one path flows out through the water flow channel outlet of the rear cover 3, and the other path circulates toward the water flow channel inlet in the front through the circulating water flow channel.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本发明包括但不限于上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Those skilled in the art should understand that the present invention includes but is not limited to the contents described in the above specific embodiments. Any modification that does not deviate from the functional and structural principles of the present invention will be included in the scope of the claims.
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