CN112112081B - A kind of walking type jacking equipment and jacking method - Google Patents
A kind of walking type jacking equipment and jacking method Download PDFInfo
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- CN112112081B CN112112081B CN202011036303.0A CN202011036303A CN112112081B CN 112112081 B CN112112081 B CN 112112081B CN 202011036303 A CN202011036303 A CN 202011036303A CN 112112081 B CN112112081 B CN 112112081B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/06—Methods or apparatus specially adapted for erecting or assembling bridges by translational movement of the bridge or bridge sections
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
本发明涉及一种步履式顶推设备和推顶方法,设备包括底座、第一千斤顶、第二千斤顶和油缸,第一千斤顶与底座固定连接,第二千斤顶与底座滚动连接,油缸的外缸筒固定连接第一千斤顶,油缸的活塞杆固定连接第二千斤顶,第一千斤顶和第二千斤顶的上方接触待推送件,待推送件与第一千斤顶面接触或滚动接触,接触件与第二千斤顶面接触或滚动接触,油缸带动第二千斤顶水平移动,通过待推送件与第一千斤顶和第二千斤顶接触方式的切换实现待推送件随第二千斤顶水平移动,油缸、第一千斤顶和第二千斤顶均与控制器连接。与现有技术相比,有效提升顶推设备的可靠性和安全性,同时提高使用寿命和工作效率。
The invention relates to a walking type jacking device and a jacking method. The device comprises a base, a first jack, a second jack and an oil cylinder. The first jack is fixedly connected to the base, and the second jack is connected to the base. Rolling connection, the outer cylinder of the oil cylinder is fixedly connected to the first jack, the piston rod of the oil cylinder is fixedly connected to the second jack, the top of the first jack and the second jack are in contact with the piece to be pushed, and the piece to be pushed is connected to the second jack. The first jack is in contact or rolling contact, the contact piece is in contact or rolling contact with the second jack, the oil cylinder drives the second jack to move horizontally, and the first jack and the second jack are connected to the first jack and the second jack through the to-be-pushed piece. The switching of the top contact mode realizes that the piece to be pushed moves horizontally with the second jack, and the oil cylinder, the first jack and the second jack are all connected with the controller. Compared with the prior art, the reliability and safety of the jacking device are effectively improved, and the service life and work efficiency are improved at the same time.
Description
技术领域technical field
本发明涉及桥梁施工工程装备领域,尤其是涉及一种步履式顶推设备顶推方法。The invention relates to the field of bridge construction engineering equipment, in particular to a jacking method of walking jacking equipment.
背景技术Background technique
顶推装置已广泛应用在桥梁施工领域,尤其应用在桥梁跨度大、跨河、跨海、跨路等施工环境复杂的条件下。顶推施工分为拖拉式顶推和步履式顶推两种。推拉式顶推施工时,当顶推距离较长,需液压缸多次顶推完成施工任务,且顶推装置必须有反力座,顶推行程的叠加施工需反复将反力座拆卸前移,施工繁琐、耗时多;步履式顶推通常是将桥梁“顶起、平推、下放、复位”4个步骤循环步进式推进,施工效率有所提高,且反力仅为装置内力,但其每移动依次都需要顶起再放下,顶起再放下的过程中振动会给待顶推件带来损害,同时现有步履式顶推装置多采用面接触,推动过程中滑动摩擦面易磨损。The jacking device has been widely used in the field of bridge construction, especially under the conditions of complex construction environment such as bridges with large spans, rivers, seas, and roads. The jacking construction is divided into two types: drag-type jacking and walking jacking. During the push-pull jacking construction, when the jacking distance is long, the hydraulic cylinder needs to be pushed several times to complete the construction task, and the jacking device must have a reaction force seat. The superimposed construction of the jacking stroke needs to repeatedly remove the reaction force seat and move it forward. , the construction is cumbersome and time-consuming; the walking jacking usually pushes the bridge in 4 steps of “lifting up, horizontally pushing, lowering, and resetting”, which improves the construction efficiency, and the reaction force is only the internal force of the device. However, it needs to be jacked up and put down in sequence every time it moves. During the process of jacking up and putting down, the vibration will cause damage to the object to be pushed. At the same time, the existing walking-type pushing device mostly adopts surface contact, and the sliding friction surface is easy to be pushed during the pushing process. wear.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种步履式顶推设备顶推方法。The purpose of the present invention is to provide a jacking method for walking jacking equipment in order to overcome the above-mentioned defects of the prior art.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种步履式顶推设备,包括底座、第一千斤顶、第二千斤顶和油缸,所述第一千斤顶与底座固定连接,所述第二千斤顶与底座滚动连接,所述油缸的外缸筒固定连接第一千斤顶,所述油缸的活塞杆固定连接第二千斤顶,第一千斤顶和第二千斤顶的上方接触待推送件,所述待推送件与第一千斤顶面接触或滚动接触,所述接触件与第二千斤顶面接触或滚动接触,所述油缸带动第二千斤顶水平移动,通过待推送件与第一千斤顶和第二千斤顶接触方式的切换实现待推送件随第二千斤顶水平移动,所述油缸、第一千斤顶和第二千斤顶均与控制器连接。A walking type jacking device includes a base, a first jack, a second jack and an oil cylinder, the first jack is fixedly connected with the base, and the second jack is connected with the base in a rolling manner. The outer cylinder of the oil cylinder is fixedly connected to the first jack, the piston rod of the oil cylinder is fixedly connected to the second jack, the tops of the first jack and the second jack are in contact with the to-be-pushed piece, the to-be-pushed The contact piece is in contact or rolling contact with the first jack surface, the contact piece is in contact or rolling contact with the second jack surface, and the oil cylinder drives the second jack to move horizontally, and the piece to be pushed contacts the first jack The switching of the contact mode between the jack and the second jack realizes the horizontal movement of the piece to be pushed along with the second jack, and the oil cylinder, the first jack and the second jack are all connected to the controller.
所述的油缸为液压油缸,所述的第一千斤顶和第二千斤顶均为液压千斤顶。The oil cylinder is a hydraulic oil cylinder, and the first jack and the second jack are both hydraulic jacks.
所述的第二千斤顶通过千斤顶滚轮与底座滚动连接,所述千斤顶滚轮沿设置于底座的滑轨运动。The second jack is connected to the base in a rolling manner through a jack roller, and the jack roller moves along a slide rail arranged on the base.
所述的第一千斤顶设置第一切换模块,所述第一切换模块包括第一凹槽,所述第一凹槽内部设有第一面接触体和第一滚动接触体组件,所述第一面接触体通过第一面接触体抬升机构进行竖直升降,所述第一滚动接触体组件通过第一滚动接触体组件抬升机构进行竖直升降,所述第一面接触体抬升机构、第一滚动接触体组件抬升机构与控制器连接。The first jack is provided with a first switching module, the first switching module includes a first groove, and a first surface contact body and a first rolling contact body assembly are arranged inside the first groove, the The first surface contact body is vertically lifted and lowered by the first surface contact body lifting mechanism, the first rolling contact body assembly is vertically lifted and lowered by the first rolling contact body assembly lifting mechanism, and the first surface contact body lifting mechanism, The first rolling contact body assembly lifting mechanism is connected with the controller.
所述的第一面接触体抬升机构和第一滚动接触体组件抬升机构均为直线电机。The first surface contact body lifting mechanism and the first rolling contact body assembly lifting mechanism are both linear motors.
所述的第一滚动接触体组件包括第一接触体滚轮和第二接触体滚轮,所述第一接触体滚轮、第一面接触体和第二接触体滚轮沿第二千斤顶运动方向依次排列。The first rolling contact body assembly includes a first contact body roller and a second contact body roller, and the first contact body roller, the first surface contact body and the second contact body roller are in sequence along the movement direction of the second jack. arrangement.
所述的第二千斤顶设置第二切换模块,所述第二切换模块包括第二凹槽,所述第二凹槽内部设有第二面接触体和第二滚动接触体组件,所述第二面接触体通过第二面接触体抬升机构进行竖直升降,所述第二滚动接触体组件通过第二滚动接触体组件抬升机构进行竖直升降,所述第二面接触体抬升机构、第二滚动接触体组件抬升机构与控制器连接。The second jack is provided with a second switching module, the second switching module includes a second groove, and the second groove is provided with a second surface contact body and a second rolling contact body assembly, the second The second surface contact body is vertically lifted and lowered by the second surface contact body lifting mechanism, the second rolling contact body assembly is vertically lifted and lowered by the second rolling contact body assembly lifting mechanism, and the second surface contact body lifting mechanism, The second rolling contact body assembly lifting mechanism is connected to the controller.
所述的第二面接触体抬升机构和第二滚动接触体组件抬升机构均为直线电机。The second surface contact body lifting mechanism and the second rolling contact body assembly lifting mechanism are both linear motors.
所述的第二滚动接触体组件包括第三接触体滚轮和第四接触体滚轮,所述第三接触体滚轮、第二面接触体和第四接触体滚轮沿第二千斤顶运动方向依次排列。The second rolling contact body assembly includes a third contact body roller and a fourth contact body roller, and the third contact body roller, the second surface contact body and the fourth contact body roller are in sequence along the movement direction of the second jack. arrangement.
一种利用所述的步履式顶推设备的顶推方法,该方法包括以下步骤:A kind of pushing method utilizing the described walking pushing equipment, the method comprises the following steps:
步骤S1:控制器控制第二千斤顶与待推送件面接触,控制第一千斤顶与待推送件滚动接触;Step S1: the controller controls the second jack to make surface contact with the piece to be pushed, and controls the first jack to make rolling contact with the piece to be pushed;
步骤S2:控制器控制油缸的活塞杆伸出;Step S2: the controller controls the piston rod of the oil cylinder to extend;
步骤S3:控制器控制第二千斤顶与待推送件滚动接触,并在延迟设定时间后去除第二千斤顶与待推送件的面接触,控制器控制第一千斤顶与待推送件面接触,并在延迟设定时间后去除第一千斤顶与待推送件的滚动接触;Step S3: The controller controls the second jack to be in rolling contact with the piece to be pushed, and removes the surface contact between the second jack and the piece to be pushed after a delay of a set time, and the controller controls the first jack to be in contact with the piece to be pushed surface contact of the piece, and remove the rolling contact between the first jack and the piece to be pushed after a delay of the set time;
步骤S4:控制器控制油缸的活塞杆压缩。Step S4: the controller controls the compression of the piston rod of the oil cylinder.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)设置有第一千斤顶、第二千斤顶和油缸,第一千斤顶与底座固定连接,第二千斤顶与底座滚动连接,油缸的外缸筒固定连接第一千斤顶,油缸的活塞杆固定连接第二千斤顶,油缸带动第二千斤顶水平移动,通过待推送件与第一千斤顶和第二千斤顶接触方式的切换实现待推送件随第二千斤顶水平移动,待推送件在推送的过程中无需放下,仅需一次顶起和一次放下即可完成推送动作,避免了推送过程中顶起再放下产生的振动给待顶推件带来损害,有效提升顶推设备的可靠性和安全性;同时待推送件与第一千斤顶、第二千斤顶面接触或滚动接触,工作过程中根据状态进行接触面切换,可有效减小接触面的磨损,提高使用寿命和工作效率。(1) A first jack, a second jack and an oil cylinder are provided, the first jack is fixedly connected to the base, the second jack is rollingly connected to the base, and the outer cylinder of the oil cylinder is fixedly connected to the first jack The piston rod of the oil cylinder is fixedly connected to the second jack, and the oil cylinder drives the second jack to move horizontally. The two jacks move horizontally, and the piece to be pushed does not need to be put down during the pushing process. It only needs to be jacked up and put down once to complete the push action, which avoids the vibration generated by jacking up and then putting down during the pushing process. At the same time, the parts to be pushed are in contact or rolling contact with the first jack and the second jack, and the contact surface is switched according to the state during the working process, which can effectively reduce the Wear on small contact surfaces, improve service life and work efficiency.
(2)油缸为液压油缸,第一千斤顶和第二千斤顶均为液压千斤顶,可以实现精确控制。(2) The oil cylinder is a hydraulic oil cylinder, and the first jack and the second jack are both hydraulic jacks, which can realize precise control.
(3)切换模块包括凹槽,凹槽内部设有面接触体和滚动接触体组件,面接触体通过面接触体抬升机构进行竖直升降,滚动接触体组件通过滚动接触体组件抬升机构进行竖直升降,面接触体抬升机构、滚动接触体组件抬升机构与控制器连接,结构简洁,易于实施,可有效提高效率。(3) The switching module includes a groove, and a surface contact body and a rolling contact body assembly are arranged inside the groove. The surface contact body is vertically lifted and lowered by the surface contact body lifting mechanism, and the rolling contact body assembly is vertically lifted by the rolling contact body assembly lifting mechanism. Straight up and down, the surface contact body lifting mechanism and the rolling contact body assembly lifting mechanism are connected with the controller, the structure is simple, the implementation is easy, and the efficiency can be effectively improved.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的第一切换模块结构示意图;2 is a schematic structural diagram of a first switching module of the present invention;
图3(a)为本发明顶推方法第一状态示意图;Fig. 3 (a) is the first state schematic diagram of the jacking method of the present invention;
图3(b)为本发明顶推方法第一过程示意图;Figure 3 (b) is a schematic diagram of the first process of the jacking method of the present invention;
图3(c)为本发明顶推方法第二状态示意图;Fig. 3 (c) is the second state schematic diagram of the jacking method of the present invention;
图3(d)为本发明顶推方法第二过程示意图;Figure 3 (d) is a schematic diagram of the second process of the jacking method of the present invention;
附图标记:Reference number:
1为待推送件;2为第一千斤顶;3为底座;4为油缸;5为第二千斤顶;6为第一切换模块;7为第二切换模块;8为第一凹槽;9为第一面接触体;10为第一滚动接触体组件。1 is the piece to be pushed; 2 is the first jack; 3 is the base; 4 is the oil cylinder; 5 is the second jack; 6 is the first switching module; 7 is the second switching module; 8 is the first groove ; 9 is the first surface contact body; 10 is the first rolling contact body assembly.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
实施例Example
本实施例提供一种步履式顶推设备,如图1所示,包括底座3、第一千斤顶2、第二千斤顶5和油缸4,第一千斤顶2与底座3固定连接,第二千斤顶5与底座3滚动连接,油缸4的外缸筒固定连接第一千斤顶2,油缸4的活塞杆固定连接第二千斤顶5,第一千斤顶2和第二千斤顶5的上方接触待推送件1,待推送件1与第一千斤顶2面接触或滚动接触,接触件与第二千斤顶5面接触或滚动接触,油缸4带动第二千斤顶5水平移动,通过待推送件1与第一千斤顶2和第二千斤顶5接触方式的切换实现待推送件1随第二千斤顶5水平移动,油缸4、第一千斤顶2和第二千斤顶5均与控制器连接。This embodiment provides a walking type jacking device, as shown in FIG. 1 , including a
具体而言:in particular:
油缸4为卧式液压油缸,第一千斤顶2和第二千斤顶5均为液压千斤顶,油缸4和千斤顶均采用液压式可实现精确控制,第二千斤顶5通过千斤顶滚轮与底座3滚动连接,千斤顶滚轮沿设置于底座3的滑轨运动。
如图2所示,第一千斤顶2设置第一切换模块6,第一切换模块6包括第一凹槽8,第一凹槽8内部设有第一面接触体9和第一滚动接触体组件10,第一面接触体9通过第一面接触体抬升机构进行竖直升降,第一滚动接触体组件10通过第一滚动接触体组件抬升机构进行竖直升降,第一面接触体抬升机构、第一滚动接触体组件抬升机构与控制器连接。As shown in FIG. 2, the
第二千斤顶5设置第二切换模块7,第二切换模块7包括第二凹槽,第二凹槽内部设有第二面接触体和第二滚动接触体组件,第二面接触体通过第二面接触体抬升机构进行竖直升降,第二滚动接触体组件通过第二滚动接触体组件抬升机构进行竖直升降,第二面接触体抬升机构、第二滚动接触体组件抬升机构与控制器连接。The
第一面接触体抬升机构和第一滚动接触体组件抬升机构均为直线电机,第一面接触体抬升机构和第一滚动接触体组件抬升机构固定于第一凹槽8的底部,第二面接触体抬升机构和第二滚动接触体组件抬升机构均为直线电机,第二面接触体抬升机构和第二滚动接触体组件抬升机构固定于第二凹槽的底部。The first surface contact body lifting mechanism and the first rolling contact body assembly lifting mechanism are both linear motors. The first surface contact body lifting mechanism and the first rolling contact body assembly lifting mechanism are fixed at the bottom of the
第一滚动接触体组件10包括第一接触体滚轮和第二接触体滚轮,所述第一接触体滚轮、第一面接触体9和第二接触体滚轮沿第二千斤顶5运动方向依次排列,第二滚动接触体组件包括第三接触体滚轮和第四接触体滚轮,所述第三接触体滚轮、第二面接触体和第四接触体滚轮沿第二千斤顶5运动方向依次排列。The first rolling
第一面接触体9、第二面接触体、第一滚动接触体组件10和第二滚动接触体组件均为高密度合金钢材质,The first
本实施例还提供一种利用所述的步履式顶推设备的顶推方法,该方法包括以下步骤:The present embodiment also provides a pushing method utilizing the walking pushing device, the method comprising the following steps:
步骤S1:如图3(a)所示,控制器控制第二千斤顶5与待推送件1面接触,控制第一千斤顶2与待推送件1滚动接触,该状态称为第一状态;Step S1: As shown in Figure 3(a), the controller controls the
步骤S2:如图3(b)所示,控制器控制油缸4的活塞杆伸出,第二千斤顶5带动待推送件1移动,该过程称为第一过程;Step S2: As shown in Figure 3(b), the controller controls the piston rod of the
步骤S3:如图3(c)所示,控制器控制第二千斤顶5与待推送件1滚动接触,并在延迟设定时间后去除第二千斤顶5与待推送件1的面接触,控制器控制第一千斤顶2与待推送件1面接触,并在延迟设定时间后去除第一千斤顶2与待推送件1的滚动接触,从而实现无须放下待推送件1的接触方式切换,第二千斤顶5与待推送件1滚动接触且第一千斤顶2与待推送件1面接触称为第二状态,设定时间可为10s;Step S3: As shown in Figure 3(c), the controller controls the
步骤S4:控制器控制油缸4的活塞杆压缩,第二千斤顶5移动回原位,此时待推送件1位置不变,该过程称为第二过程。Step S4: the controller controls the piston rod of the
步骤S5:重复步骤S1-步骤S4,直至待推送件1移至合适位置。Step S5: Steps S1-S4 are repeated until the to-be-pushed member 1 is moved to a proper position.
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