CN112109821A - A upset protector for contact net overhauls operation car - Google Patents
A upset protector for contact net overhauls operation car Download PDFInfo
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- 230000001012 protector Effects 0.000 title abstract 2
- 230000001681 protective effect Effects 0.000 claims abstract description 41
- 230000009194 climbing Effects 0.000 claims abstract description 18
- 238000012423 maintenance Methods 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 241000270722 Crocodylidae Species 0.000 claims description 4
- LNNWVNGFPYWNQE-GMIGKAJZSA-N desomorphine Chemical compound C1C2=CC=C(O)C3=C2[C@]24CCN(C)[C@H]1[C@@H]2CCC[C@@H]4O3 LNNWVNGFPYWNQE-GMIGKAJZSA-N 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D63/00—Motor vehicles or trailers not otherwise provided for
- B62D63/02—Motor vehicles
- B62D63/04—Component parts or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R3/00—Arrangements of steps or ladders facilitating access to or on the vehicle, e.g. running-boards
- B60R3/005—Catwalks, running boards for vehicle tops, access means for vehicle tops; Handrails therefor
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Abstract
Description
技术领域technical field
本发明属于检修设备技术领域,具体涉及一种用于接触网检修作业车的翻转防护装置。The invention belongs to the technical field of maintenance equipment, and in particular relates to a rollover protection device for a catenary maintenance vehicle.
背景技术Background technique
登顶车体及防护栏杆是JJC型接触网检修作业车的重要组成部件,同时也是保障检修作业人员的主要防护结构。随着我国电气化铁路的快速发展,对接触网设备检修的防护结构提出了更高要求。目前,原JJC型接触网作业车登顶车梯采用垂直爬梯,上下人员需要在平台升起时攀爬至作业平台,存在防护面积少,人员携带工具作业时攀爬不便等问题,存在安全隐患,很难满足当前铁路高速发展的要求。The top-mounting car body and protective railings are important components of the JJC catenary maintenance work vehicle, and are also the main protective structure to protect the maintenance operators. With the rapid development of my country's electrified railways, higher requirements are put forward for the protective structure of catenary equipment maintenance. At present, the original JJC catenary operating vehicle climbing ladder adopts a vertical ladder, and the upper and lower personnel need to climb to the working platform when the platform is raised, which has problems such as less protection area, inconvenient climbing when personnel carry tools for operation, and potential safety hazards. , it is difficult to meet the requirements of the current high-speed railway development.
专利申请号为201510457902.2,文件名称为“一种作业平台自动翻转护栏”公开了设于作业平台上的自动翻转护栏,解决作业平台上的栏杆太高而导致超高的弊端,同时对作业人员起到安全防护的作用,主要采用的技术手段是:在位于车辆两侧并焊接于作业平台上的立柱上分别焊接结构相同的第一纵向固定栏杆和第二纵向固定栏杆,通过铰接于第一纵向固定栏杆上的第一液压缸与第二液压缸与第二翻转护栏连接后,驱动第一翻转护栏翻转后折叠,同理,通过铰接于第二纵向固定栏杆上的第三液压缸和第四液压缸与第二翻转护栏连接后驱动第二翻转护栏翻转后折叠,此种护栏折叠结构复杂,防护成本高,安装工作量大,且第一翻转护栏和第二翻转护栏翻转折叠后,作业平台还有伸出去一定高度的立柱无法折叠,导致车辆整体高度大,不利于车辆减高要求,因此,针对上述问题,有必要进行改进。The patent application number is 201510457902.2, and the file name is "An automatic overturning guardrail for a working platform". The automatic overturning guardrail set on the working platform is disclosed, which solves the problem that the railing on the working platform is too high and leads to super high, and at the same time, it imposes restrictions on the operators. To the role of safety protection, the main technical means are: welding the first longitudinal fixed railings and the second longitudinal fixed railings with the same structure on the uprights located on both sides of the vehicle and welded to the work platform, respectively. After the first hydraulic cylinder and the second hydraulic cylinder on the fixed rail are connected with the second flipping guardrail, the first flipping guardrail is driven to be flipped and folded. Similarly, the third hydraulic cylinder and the fourth After the hydraulic cylinder is connected to the second inversion guardrail, it drives the second inversion guardrail to be turned over and folded. The folding structure of this kind of guardrail is complex, the protection cost is high, and the installation workload is large. There is also a column that extends to a certain height and cannot be folded, resulting in a large overall height of the vehicle, which is not conducive to the requirement of reducing the height of the vehicle. Therefore, it is necessary to improve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题:提供一种用于接触网检修作业车的翻转防护装置,通过在作业车顶部设置入口侧位于登顶区上方并具有折叠功能的防护栏杆组件,解决了由于作业车顶部防护面积少而造成人员携带工具作业时攀爬不便的问题,提高攀爬登顶的安全性,简化了防护栏杆组件的结构,降低了制造安装成本,防护栏杆组件折叠后的高度小,满足车辆使用需求。The technical problem solved by the present invention is to provide an overturning protection device for a catenary maintenance work vehicle. By setting the protective railing assembly on the top of the work vehicle, the entrance side is located above the top-climbing area and has a folding function, which solves the problem that the top of the work vehicle has a folding function. The small protective area causes the problem of inconvenience for personnel to climb when carrying tools, improves the safety of climbing to the top, simplifies the structure of the protective railing assembly, and reduces the cost of manufacturing and installation. The folding height of the protective railing assembly is small, which meets the needs of vehicles Usage requirements.
本发明采用的技术方案:用于接触网检修作业车的翻转防护装置,包括具有折叠功能的防护栏杆组件,作业车上设有登顶区,所述登顶区由作业车外侧壁、向内缩进的内侧壁、将外侧壁和内侧壁端部连接的端板和斜板组成,所述斜板上设有可与作业车内部通断的登顶门,所述防护栏杆组件下端铰接于作业车顶部且防护栏杆组件的入口侧位于登顶区上方,所述作业车侧壁上设有用于驱动防护栏杆组件翻转折叠的翻转驱动件。The technical solution adopted in the present invention is: the overturning protection device used for the catenary maintenance work vehicle, including a protective railing assembly with a folding function, the work vehicle is provided with a top climbing area, and the top climbing area consists of the outer side wall of the work vehicle and the inward direction. The indented inner side wall, the end plate connecting the end of the outer side wall and the inner side wall, and the inclined plate are composed, the inclined plate is provided with a top door that can be connected to the inside of the work vehicle, and the lower end of the protective railing assembly is hinged to the The top of the work vehicle and the entrance side of the protective railing assembly are located above the top-climbing area, and a turning drive member for driving the protective railing assembly to be turned and folded is provided on the side wall of the work vehicle.
其中,所述登顶区内设有步行扶梯且步行扶梯上端的登顶出口位于防护栏杆组件的入口侧。Wherein, a walking escalator is arranged in the top-climbing area, and the top-climbing exit at the upper end of the walking escalator is located on the entrance side of the protective railing assembly.
进一步地,所述步行扶梯由步行梯骨架、步行梯封板和扶手组成,所述步行梯骨架由金属管件焊接而成并呈角度固定于登顶区内,所述步行梯骨架上固定有多个与外侧壁和内侧壁固连的步行梯封板,所述登顶区内设有位于步行梯骨架两侧并分别固定于步行梯骨架作业车上方的外侧壁和内侧壁上的扶手。Further, the walking escalator is composed of a walking ladder frame, a walking ladder sealing plate and a handrail. The walking ladder frame is welded by metal pipe fittings and is fixed at an angle in the top-climbing area. A walking ladder sealing plate is fixedly connected with the outer side wall and the inner side wall, and the top-climbing area is provided with handrails located on both sides of the walking ladder frame and respectively fixed on the outer side wall and the inner side wall above the walking ladder frame working vehicle.
进一步地,所述步行梯封板采用在踏面铺设有鳄鱼嘴防滑板的铝板,所述步行梯骨架由矩形铝管焊接而成,所述扶手由圆管支撑且扶手通过多个安装板固定于登顶区内。Further, the walking ladder sealing plate adopts an aluminum plate with a crocodile mouth anti-skid plate on the tread surface, the walking ladder frame is welded by a rectangular aluminum tube, the handrail is supported by a round tube, and the handrail is fixed on the handrail through a plurality of mounting plates. in the summit area.
进一步地,所述作业车顶部固定有L形平台板,所述L形平台板的长边板水平固定于作业车顶部,所述L形平台板的短边板扣装于登顶区上端的登顶出口边沿处,所述防护栏杆组件铰接于L形平台板和作业车上。Further, an L-shaped platform plate is fixed on the top of the operation vehicle, the long side plate of the L-shaped platform plate is horizontally fixed on the top of the operation vehicle, and the short side plate of the L-shaped platform plate is buckled on the upper end of the summit area. At the edge of the exit to the top, the protective railing assembly is hinged on the L-shaped platform plate and the work vehicle.
进一步地,所述防护栏杆组件由多个相互平行设置的竖杆、设于竖杆上端的上横杆、铰接于相邻两个竖杆之间的横连杆组成的L形结构,所述上横杆与其下方的多个竖杆上端通过上铰接座铰接,所述L形平台板的短边板上固定的下横杆端部与设于作业车外侧壁顶部的连接座固连,多个所述竖杆下端与设于L形平台板长边板上的下铰接座以及设于连接座上的下铰接座铰接,所述翻转驱动件与防护栏杆组件一端的竖杆铰接,并通过翻转驱动件伸缩杆的伸缩驱动防护栏杆组件的撑开防护或翻转折叠。Further, the protective railing assembly is an L-shaped structure composed of a plurality of vertical bars arranged in parallel with each other, an upper cross bar arranged on the upper end of the vertical bars, and a horizontal link hinged between two adjacent vertical bars. The upper cross bar is hinged with the upper ends of a plurality of vertical bars below it through the upper hinge seat, and the end of the lower cross bar fixed on the short side plate of the L-shaped platform plate is fixedly connected with the connecting seat provided on the top of the outer side wall of the work vehicle. The lower end of each of the vertical rods is hinged with the lower hinge seat provided on the long side plate of the L-shaped platform plate and the lower hinge seat provided on the connecting seat. The telescopic drive of the telescopic rod of the overturning drive is the opening protection or overturning and folding of the guardrail assembly.
进一步地,所述翻转驱动件包括伸缩电机,所述伸缩电机呈角度设于作业车顶部外侧壁上,所述伸缩电机上下两端分别与防护栏杆组件一端部和作业车顶部外侧壁通过铰接座铰接。Further, the overturning driver includes a telescopic motor, which is arranged at an angle on the outer side wall of the top of the work vehicle, and the upper and lower ends of the telescopic motor are respectively connected with one end of the guardrail assembly and the outer side wall of the top of the work vehicle through a hinge seat. Hinged.
本发明与现有技术相比的优点:The advantages of the present invention compared with the prior art:
1、本技术方案通过在作业车顶部设置入口侧位于登顶区上方并具有折叠功能的防护栏杆组件,解决了由于作业车顶部防护面积少而造成人员携带工具作业时攀爬不便的问题,提高攀爬登顶的安全性;1. This technical solution solves the problem of inconvenience for people to climb when carrying tools for operation due to the small protective area on the top of the work vehicle by setting the protective railing assembly on the top of the work vehicle with the entrance side located above the top-climbing area and having a folding function. the safety of climbing to the top;
2、本技术方案采用由多个相互平行设置的竖杆、设于竖杆上端的上横杆、铰接于相邻两个竖杆之间的横连杆组成的L形结构的防护栏杆组件,大大简化了防护栏杆组件的结构,在保证对作业人员安全防护的前提下,降低了制造安装成本,防护栏杆组件折叠后的高度小,满足车辆使用需求;2. This technical solution adopts a protective railing assembly of an L-shaped structure composed of a plurality of vertical bars arranged in parallel with each other, an upper cross bar arranged on the upper end of the vertical bars, and a horizontal link hinged between two adjacent vertical bars. The structure of the protective railing assembly is greatly simplified, and the manufacturing and installation costs are reduced under the premise of ensuring the safety protection of the operators. The folding height of the protective railing assembly is small, which can meet the needs of vehicle use;
3、本技术方案通过在登顶区内设置上端登顶出口位于防护栏杆组件入口侧的步行扶梯,为工作人员提供了安全可靠的登顶条件,步行梯封板采用在踏面铺设有鳄鱼嘴防滑板的铝板,增大踏面的摩擦力,防滑效果好,避免因踏面打滑而造成的安全事故;3. This technical solution provides a safe and reliable top-climbing condition for the staff by setting up a walking escalator with the upper-end top exit on the entrance side of the guardrail assembly in the top-climbing area. The aluminum plate of the board increases the friction of the tread, and has a good anti-slip effect, avoiding safety accidents caused by the slip of the tread;
4、本技术方案采用伸缩电机伸缩杆的伸缩驱动防护栏杆组件的撑开防护或翻转折叠,提高防护栏杆组件操作安全性和可靠性,无需作业人员手动操作与定位,机械自动化程度高,控制方便;4. This technical solution adopts the telescopic drive of the telescopic motor telescopic rod for the protection or flipping of the protective railing assembly, which improves the operational safety and reliability of the protective railing assembly, does not require manual operation and positioning by operators, and has a high degree of mechanical automation and convenient control. ;
5、本技术方案结构简单,设计新颖,安装方便,登顶安全可靠性高,防护效果好,具有较高的使用价值。5. The technical solution has the advantages of simple structure, novel design, convenient installation, high safety and reliability of climbing to the top, good protection effect, and high use value.
附图说明Description of drawings
图1为本发明结构主视图;Fig. 1 is the front view of the structure of the present invention;
图2为本发明结构俯视图;Fig. 2 is the top view of the structure of the present invention;
图3为本发明结构左视图;Fig. 3 is the left side view of the structure of the present invention;
图4为本发明防护栏杆组件安装结构示意图;4 is a schematic diagram of the installation structure of the protective railing assembly of the present invention;
图5为本发明步行扶梯安装结构示意图;5 is a schematic diagram of the installation structure of the walking escalator of the present invention;
图6为图5中A向示意图。FIG. 6 is a schematic diagram of the direction A in FIG. 5 .
具体实施方式Detailed ways
下面结合附图1-6描述本发明的一种实施例,从而对技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。An embodiment of the present invention is described below with reference to Figures 1-6, so as to clearly and completely describe the technical solution. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位,以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so that the The particular orientation configuration and operation, therefore, should not be construed as limiting the invention.
用于接触网检修作业车的翻转防护装置,包括具有折叠功能的防护栏杆组件1,作业车2上设有登顶区3,所述登顶区3由作业车2外侧壁、向内缩进的内侧壁5、将外侧壁和内侧壁5端部连接的端板6和斜板7组成,登顶区3的设置,为作业人员提供了安全的登顶区间,提高登顶过程中的安全可靠性,所述斜板7上设有可与作业车2内部通断的登顶门8,在无需登顶时,将登顶门8关闭,从而使登顶区3与作业车2内部分隔开,保证作业车2运行过程中的安全性,所述防护栏杆组件1下端铰接于作业车2顶部且防护栏杆组件1的入口侧位于登顶区3上方,所述作业车2侧壁上设有用于驱动防护栏杆组件1翻转折叠的翻转驱动件;上述结构中,通过在作业车2顶部设置入口侧位于登顶区3上方并具有折叠功能的防护栏杆组件1,解决了由于作业车2顶部防护面积少而造成人员携带工具作业时攀爬不便的问题,提高攀爬登顶的安全性;The overturning protection device for a catenary maintenance work vehicle includes a
所述翻转驱动件包括伸缩电机10,所述伸缩电机10呈角度设于作业车2顶部外侧壁上,所述伸缩电机10上下两端分别与防护栏杆组件1一端部和作业车2顶部外侧壁通过铰接座11铰接,采用伸缩电机10伸缩杆的伸缩驱动防护栏杆组件1的撑开防护或翻转折叠,提高防护栏杆组件1操作安全性和可靠性,无需作业人员手动操作与定位,机械自动化程度高,控制方便;The overturning driver includes a
所述作业车2顶部固定有铝板制成的L形平台板9,所述L形平台板9的长边板水平固定于作业车2顶部,所述L形平台板9的短边板扣装于登顶区3上端的登顶出口边沿处,所述防护栏杆组件1铰接于L形平台板9和作业车2上,由于作业车2顶部为弧形结构,不利于作业人员登顶后的行走,因此,在等订车2顶部设置L性平台板9,为防护栏杆组件1的安装安全便捷的安装面,并且方便作业人员行走;具体的,所述防护栏杆组件1由多个相互平行设置的竖杆1-1、设于竖杆1-1上端的上横杆1-2、铰接于相邻两个竖杆1-1之间的横连杆1-4组成的L形结构,所述上横杆1-2与其下方的多个竖杆1-1上端通过上铰接座1-5铰接,所述L形平台板9的短边板上固定的下横杆1-3端部与设于作业车2外侧壁顶部的连接座固连,多个所述竖杆1-1下端与设于L形平台板9长边板上的下铰接座1-6以及设于连接座上的下铰接座1-6铰接,所述翻转驱动件与防护栏杆组件1一端的竖杆1-1铰接,并通过翻转驱动件伸缩杆的伸缩驱动防护栏杆组件1的撑开防护或翻转折叠;上述结构中,由于上横杆1-2、竖杆1-1以及横连杆1-4之间均采用铰接的连接结构,因此,使得防护栏杆组件1自身就具有折叠功能;采用由多个相互平行设置的竖杆1-1、设于竖杆上端的上横杆1-2、铰接于相邻两个竖杆1-1之间的横连杆1-4组成的L形结构的防护栏杆组件1,大大简化了防护栏杆组件1的结构,在保证对作业人员安全防护的前提下,降低了制造安装成本,防护栏杆组件1折叠后的高度小,满足车辆使用需求;The L-shaped
所述登顶区3内设有步行扶梯4且步行扶梯4上端的登顶出口位于防护栏杆组件1的入口侧;具体的,所述步行扶梯4由步行梯骨架4-1、步行梯封板4-2和扶手4-3组成,所述步行梯骨架4-1由金属管件焊接而成并呈角度固定于登顶区3内,所述步行梯骨架4-1上固定有多个与外侧壁和内侧壁5固连的步行梯封板4-2,所述登顶区3内设有位于步行梯骨架4-1两侧并分别固定于步行梯骨架4-1作业车2上方的外侧壁和内侧壁5上的扶手4-3;具体的,所述步行梯封板4-2采用在踏面铺设有鳄鱼嘴防滑板的铝板,所述步行梯骨架4-1由矩形铝管焊接而成,所述扶手4-3由圆管支撑且扶手4-3通过多个安装板固定于登顶区3内;上述结构中,通过在登顶区3内设置上端登顶出口位于防护栏杆组件1入口侧的步行扶梯4,为工作人员提供了安全可靠的登顶条件,步行梯封板4-2采用在踏面铺设有鳄鱼嘴防滑板的铝板,增大踏面的摩擦力,防滑效果好,避免因踏面打滑而造成的安全事故;The
本技术方案结构简单,设计新颖,安装方便,登顶安全可靠性高,防护效果好,满足接触网检修作业车的使用需求,具有较高的使用价值。The technical solution is simple in structure, novel in design, convenient in installation, high in safety and reliability in climbing to the top, and good in protection effect.
上述实施例,只是本发明的较佳实施例,并非用来限制本发明实施范围,故凡以本发明权利要求所述内容所做的等效变化,均应包括在本发明权利要求范围之内。The above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Therefore, all equivalent changes made based on the contents described in the claims of the present invention shall be included within the scope of the claims of the present invention. .
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