CN112104135A - Outward-rotating efficient motor and fan applying same - Google Patents
Outward-rotating efficient motor and fan applying same Download PDFInfo
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- CN112104135A CN112104135A CN202010857248.5A CN202010857248A CN112104135A CN 112104135 A CN112104135 A CN 112104135A CN 202010857248 A CN202010857248 A CN 202010857248A CN 112104135 A CN112104135 A CN 112104135A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 75
- 229910052742 iron Inorganic materials 0.000 claims abstract description 30
- 238000004804 winding Methods 0.000 claims abstract description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052802 copper Inorganic materials 0.000 claims abstract description 7
- 239000010949 copper Substances 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 14
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/06—Cast metal casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/161—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/003—Couplings; Details of shafts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种新型电机结构,属于电器领域,更具体地说涉及一种外转高效电机及应用该电机的风扇。The invention relates to a novel motor structure, belongs to the field of electrical appliances, and more particularly relates to an externally rotating high-efficiency motor and a fan applying the motor.
背景技术Background technique
传统的电机,由于结构设计问题,造成结构不合理,轴径向及轴向配合度难以保障,导致电机内部产生干涉并使电机整体性能下降,并导致电机能效比低。故此应用该电机的风扇整体性能及能耗比也随之降低,因此,现有的电机及风扇存在的上述问题需要我们改进。The traditional motor, due to structural design problems, has an unreasonable structure, and it is difficult to guarantee the radial and axial fit of the shaft. Therefore, the overall performance and energy consumption ratio of the fan using the motor are also reduced. Therefore, the above problems existing in the existing motor and fan need to be improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服上述现有技术的缺点,提供外转高效电机及应用该电机的风扇,该电机结构采用自主创新的外转子结构,解决传统电机能效比低,配合度不好等问题,保证了电机的性能,应用该电机的风扇,其能效比较常规风扇提高2-3倍,在同输入功率前提下,风扇转速提高2-3倍,极大适应目前环保节能的需求。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and to provide an externally rotating high-efficiency motor and a fan using the same. , to ensure the performance of the motor, the fan using this motor, its energy efficiency is 2-3 times higher than that of conventional fans, and under the premise of the same input power, the fan speed is increased by 2-3 times, which greatly meets the current needs of environmental protection and energy saving.
本发明解决其技术问题所采用的技术方案是:外转高效电机,包括电机固定底座及与电机固定底座活动连接的电机外转壳,其中:The technical solution adopted by the present invention to solve the technical problem is: externally rotating a high-efficiency motor, including a motor fixing base and a motor outer rotating casing movably connected with the motor fixing base, wherein:
——所述的电机固定底座为铝质一体成型,包括碟状的底座基体,于碟状底座基体内中央竖立一带中空孔的内轴柱,于内轴柱顶端内设凹环槽状的上轴承槽,对应于上轴承槽投影于底座基体外部设有凹环槽状的下轴承槽,于底座基体上还设有带内螺纹通孔用于连接电机固定螺栓的电机固定螺孔,于底座基体上还设有通孔用于穿出电机电线的穿线孔;——The motor fixing base is integrally formed of aluminum, including a dish-shaped base base, an inner shaft column with a hollow hole is erected in the center of the dish-shaped base base, and a concave ring groove-shaped upper part is arranged at the top of the inner shaft column. The bearing groove corresponds to the projection of the upper bearing groove on the outside of the base body, and there is a concave ring groove-shaped lower bearing groove. The base body is also provided with a motor fixing screw hole with an internal thread through hole for connecting the motor fixing bolt. The base body is also provided with a through hole for passing through the wire hole of the motor wire;
——所述的电机外转壳为倒杯状铁质壳体,所述铁质壳体的顶面中部向内冲压出圆形内凹的内凸盘,于内凸盘底平面中部向外冲压出圆筒状向外突出的轴固定圈,固定于轴固定圈设有电机轴,当然,电机轴上端可以与轴固定圈上端面持平,并于铁质壳体顶面设有多个带内螺纹的扇叶固定孔,如此可以安装带倒碗状安装头的扇叶或直接将扇叶安装固定于扇叶固定孔;电机轴也可以穿出铁质壳体,扇叶安装于电机轴突出的顶部,如此可以适用于传统的扇叶安装方式。于铁质壳体内壁环设多块永磁环组成圆环状永磁圈;于永磁圈中部设有带有多个线圈绕组槽的软铁芯,软铁芯带圆柱状中空孔,于软铁芯上绕设对应线圈绕组槽数目的铜线圈绕组,带有永磁圈的铁质壳体的电机外转壳作为转动部分,由于自身质量较大,可提高电机转动的惯量,使电机转动更顺畅,配合电源电子控制程序的合理调整,可以更好利用惯性动能优势,实现整机能效比大幅度提高。——The outer rotating shell of the motor is an inverted cup-shaped iron shell, and a circular concave inner convex plate is punched inward from the middle of the top surface of the iron shell, and the middle of the bottom plane of the inner convex plate is outward. A cylindrical shaft fixing ring protruding outward is punched out, and a motor shaft is fixed on the shaft fixing ring. Of course, the upper end of the motor shaft can be flush with the upper end surface of the shaft fixing ring, and a plurality of belts are arranged on the top surface of the iron shell. The fan blade fixing hole with internal thread, so that the fan blade with the inverted bowl-shaped mounting head can be installed or the fan blade can be directly fixed to the fan blade fixing hole; the motor shaft can also pass through the iron shell, and the fan blade can be installed on the motor shaft Protruding top, so it can be applied to the traditional fan blade installation. A plurality of permanent magnet rings are arranged around the inner wall of the iron shell to form a circular permanent magnet coil; a soft iron core with a plurality of coil winding slots is arranged in the middle of the permanent magnet coil, and the soft iron core has a cylindrical hollow hole. The soft iron core is wound with copper coil windings corresponding to the number of coil winding slots, and the outer rotating shell of the motor with the iron casing with permanent magnet coils is used as the rotating part. The rotation is smoother, and with the reasonable adjustment of the power electronic control program, the advantages of inertial kinetic energy can be better utilized, and the energy efficiency ratio of the whole machine can be greatly improved.
——带铜线圈绕组的软铁芯通过中空孔固定配合于电机固定底座的内轴柱,上轴承固定安装于上轴承槽,下轴承固定安装于下轴承槽,——The soft iron core with copper coil winding is fixedly fitted to the inner shaft column of the motor fixed base through the hollow hole, the upper bearing is fixedly installed in the upper bearing slot, and the lower bearing is fixedly installed in the lower bearing slot,
——电机轴上套设垫圈,垫圈贴合电机外转壳的内凸盘底面,电机轴的底端带有环形凹坑的卡槽,电机轴向下端穿过电机固定底座的内轴柱的中空孔并伸出下轴承,于下轴承底部设有卡合电机轴卡槽的轴卡环。——A washer is sleeved on the motor shaft, the washer fits the bottom surface of the inner convex plate of the outer rotating shell of the motor, the bottom end of the motor shaft has a slot with an annular pit, and the lower end of the motor shaft passes through the inner shaft column of the motor fixing base. The hollow hole extends out of the lower bearing, and the bottom of the lower bearing is provided with a shaft snap ring for engaging the motor shaft snap groove.
进一步,所述电机固定底座的内轴柱上部外围车设有滚刀花槽纹,如此可以使软铁芯更稳定牢固地与电机固定底座固定结合,提高整体产品的稳定性。Further, the upper periphery of the inner shaft column of the motor fixing base is provided with hob grooves, so that the soft iron core can be more stably and firmly combined with the motor fixing base, and the stability of the whole product can be improved.
本发明涉及应用上述电机的风扇,该风扇扇叶固定安装于一倒碗状安装头,电机轴上端与轴固定圈上端面持平,并于铁质壳体顶面设有多个带内螺纹的扇叶固定孔,倒碗状安装头套在铁质壳体上,并设有对应扇叶固定孔使倒碗状安装头固定于铁质壳体的扇叶固定螺丝,如此拧紧扇叶固定螺丝即可以将扇叶安装固定于电机上。The invention relates to a fan using the above-mentioned motor. The fan blade is fixedly mounted on an inverted bowl-shaped mounting head, the upper end of the motor shaft is flush with the upper end face of the shaft fixing ring, and a plurality of internal threads are arranged on the top surface of the iron shell. Fan blade fixing hole, the inverted bowl-shaped mounting head is sleeved on the iron casing, and there is a corresponding fan blade fixing hole to fix the inverted bowl-shaped mounting head to the fan blade fixing screw of the iron casing, so tighten the fan blade fixing screw. The fan blade can be installed and fixed on the motor.
此外,电机轴也可以穿出铁质壳体,穿出轴顶部设有扇叶固定凹槽,扇叶固定于带对应套入电机轴的扇叶安装筒座上,扇叶安装筒座对应扇叶固定凹槽设有横向通孔,扇叶安装螺丝拧入横向通孔并将扇叶固定于电机轴,如此可以适用于传统的扇叶安装方式。In addition, the motor shaft can also pass through the iron casing, and the top of the passing shaft is provided with a fan blade fixing groove. The blade fixing groove is provided with a lateral through hole, and the fan blade installation screw is screwed into the lateral through hole and the fan blade is fixed to the motor shaft, which can be applied to the traditional fan blade installation method.
综上所述,本发明的外转高效电机及应用该电机的风扇,采用自主创新的外转子结构,解决传统电机能效比低,配合度不好等问题,保证了电机的性能,电机能效比较常规电机提高2-3倍。本产品能弥补现有产品的不足,定能产生较好的经济效益。To sum up, the externally rotating high-efficiency motor and the fan applying the motor of the present invention adopt the independent innovative external rotor structure, solve the problems of low energy efficiency ratio and poor coordination of traditional motors, ensure the performance of the motor, and compare the energy efficiency of the motor Conventional motors are 2-3 times higher. This product can make up for the insufficiency of the existing products, and will definitely produce better economic benefits.
附图说明Description of drawings
图1中所示的是本发明外转高效电机及应用该电机的风扇的整体示意图;Shown in FIG. 1 is the overall schematic diagram of the external rotation high-efficiency motor of the present invention and the fan applying the motor;
图2是本发明外转高效电机及应用该电机的风扇的分解示意图;Fig. 2 is the exploded schematic diagram of the external rotation high-efficiency motor of the present invention and the fan applying the motor;
图3是电机外转壳的剖面示意图;Fig. 3 is the sectional schematic diagram of the outer rotating shell of the motor;
图4是本发明外转高效电机及应用该电机的风扇的组装示意图;Fig. 4 is the assembly schematic diagram of the external rotation high-efficiency motor of the present invention and the fan applying the motor;
图5是本发明外转高效电机及应用该电机的风扇实施例2的分解示意图。FIG. 5 is an exploded schematic view of
具体实施方式Detailed ways
实施例1Example 1
本实施例1所描述的外转高效电机,如图1-4所示,包括电机固定底座1及与电机固定底座活动连接的电机外转壳2,其中:The externally rotating high-efficiency motor described in this embodiment 1, as shown in Figures 1-4, includes a motor fixing base 1 and a motor outer rotating
——所述的电机固定底座为铝质一体成型,包括碟状的底座基体 16,于碟状底座基体内中央竖立一带中空孔的内轴柱11,于内轴柱顶端内设凹环槽状的上轴承槽14,对应于上轴承槽投影于底座基体外部设有凹环槽状的下轴承槽15,于底座基体上还设有带内螺纹通孔用于连接电机固定螺栓的电机固定螺孔13,于底座基体上还设有通孔用于穿出电机电线的穿线孔12;——The motor fixing base is integrally formed of aluminum, including a dish-
——所述的电机外转壳为倒杯状铁质壳体,所述铁质壳体的顶面中部向内冲压出圆形内凹的内凸盘21,于内凸盘底平面中部向外冲压出圆筒状向外突出的轴固定圈22,固定于轴固定圈设有电机轴3,电机轴上端与轴固定圈上端面持平,并于铁质壳体顶面设有多个带内螺纹的扇叶固定孔23,如此可以安装带倒碗状安装头的扇叶或直接将扇叶安装固定于扇叶固定孔;于铁质壳体内壁环设多块永磁环4组成圆环状永磁圈;于永磁圈中部设有带有多个线圈绕组槽的软铁芯5,软铁芯带圆柱状中空孔,于软铁芯上绕设对应线圈绕组槽数目的铜线圈绕组6;——The outer rotating shell of the motor is an inverted cup-shaped iron shell, and a circular concave
——带铜线圈绕组的软铁芯通过中空孔固定配合于电机固定底座的内轴柱,上轴承7固定安装于上轴承槽,下轴承8固定安装于下轴承槽,——The soft iron core with copper coil winding is fixedly fitted to the inner shaft column of the motor fixed base through the hollow hole, the upper bearing 7 is fixedly installed in the upper bearing groove, and the
——电机轴上套设垫圈9,垫圈贴合电机外转壳的内凸盘底面,电机轴的底端带有环形凹坑的卡槽31,电机轴向下端穿过电机固定底座的内轴柱的中空孔并伸出下轴承,于下轴承底部设有卡合电机轴卡槽的轴卡环10。——The
实施例2:Example 2:
本实施例是在实施例1的基础上改变而成,见图5,其中,电机轴3穿出铁质壳体,穿出轴顶部设有扇叶固定凹槽25,用于方便扇叶安装于电机轴突出的顶部,适用于传统的电机安装方式;此外,所述电机固定底座的内轴柱上部外围车设有滚刀花槽纹17,如此可以使软铁芯更稳定牢固地与电机固定底座固定结合,提高整体产品的稳定性。This embodiment is modified on the basis of Embodiment 1, as shown in Figure 5, wherein the
实施例3:Example 3:
本实施例结合实施例1的电机安装风扇扇叶形成本发明的风扇,如图2所示,该风扇扇叶28固定安装于一倒碗状安装头29,电机轴上端与轴固定圈上端面持平,并于铁质壳体顶面设有多个带内螺纹的扇叶固定孔,倒碗状安装头套在铁质壳体上,并设有对应扇叶固定孔使倒碗状安装头固定于铁质壳体的扇叶固定螺丝24,如此拧紧扇叶固定螺丝入扇叶固定孔23即可以将扇叶安装固定于电机上。This embodiment is combined with the motor-mounted fan blade of the first embodiment to form the fan of the present invention. As shown in FIG. 2 , the fan blade 28 is fixedly mounted on an inverted bowl-shaped mounting head 29, and the upper end of the motor shaft and the upper end surface of the shaft fixing ring It is flat, and there are multiple fan blade fixing holes with internal threads on the top surface of the iron casing. The inverted bowl-shaped installation head is sleeved on the iron casing, and there are corresponding fan blade fixing holes to fix the inverted bowl-shaped installation head. The fan
实施例4:Example 4:
本实施例结合实施例2的电机安装风扇扇叶形成本发明的风扇,如图5所示,电机轴穿出铁质壳体,穿出轴顶部设有扇叶固定凹槽25,扇叶固定于带对应套入电机轴的扇叶安装筒座上,扇叶安装筒座对应扇叶固定凹槽设有横向通孔26,扇叶安装螺丝27拧入横向通孔并将扇叶固定于电机轴,如此可以适用于传统的扇叶安装方式。This embodiment combines the motor-mounted fan blades of the second embodiment to form the fan of the present invention. As shown in FIG. 5 , the motor shaft passes through the iron casing, and the top of the shaft is provided with a fan
以上所述,仅是本发明的较佳实施例而已,并非对本发明的结构作任何形式上的限制。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the structure of the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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CN207673576U (en) * | 2017-12-08 | 2018-07-31 | 东莞市宏祺塑胶五金制品有限公司 | A kind of server fan of efficient long working life |
CN110374901A (en) * | 2019-08-27 | 2019-10-25 | 苏州市德爱动力科技有限公司 | A kind of Industrial fan of permanent-magnet synchronous motor in axial magnetic field driving |
CN212726661U (en) * | 2020-08-24 | 2021-03-16 | 赵嘉欣 | Novel high-efficient motor structure |
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CN103959612B (en) * | 2011-12-08 | 2017-05-03 | 株式会社美姿把 | Electric motor equipped with deceleration device |
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CN206807221U (en) * | 2017-02-07 | 2017-12-26 | 姚爱军 | A kind of drag cup radiator fan |
CN207673576U (en) * | 2017-12-08 | 2018-07-31 | 东莞市宏祺塑胶五金制品有限公司 | A kind of server fan of efficient long working life |
CN110374901A (en) * | 2019-08-27 | 2019-10-25 | 苏州市德爱动力科技有限公司 | A kind of Industrial fan of permanent-magnet synchronous motor in axial magnetic field driving |
CN212726661U (en) * | 2020-08-24 | 2021-03-16 | 赵嘉欣 | Novel high-efficient motor structure |
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