CN112104043A - Lithium battery equalization control circuit with charging and power supplementing functions and control method thereof - Google Patents
Lithium battery equalization control circuit with charging and power supplementing functions and control method thereof Download PDFInfo
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- H—ELECTRICITY
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- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0013—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
- H02J7/0014—Circuits for equalisation of charge between batteries
- H02J7/0016—Circuits for equalisation of charge between batteries using shunting, discharge or bypass circuits
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/441—Methods for charging or discharging for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00302—Overcharge protection
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
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Abstract
本发明公开了带充电补电功能的锂电池均衡控制电路及其控制方法,电路包括MCU主控单元、充放电控制单元以及若干个电芯串联成的电芯组,所述MCU主控单元的第一端通过采集及均衡电路单元与各个电芯电连接,所述充放电控制单元包括MOS驱动电路、充电MOS管Qc和放电MOS管Qd,MCU主控单元的第二端连接充放电控制单元的输入端,充放电控制单元的输出端分别连接充电MOS管Qc的栅极、放电MOS管Qd的栅极,所述充电MOS管Qc的两端并联有充电补电电路;同时公开了对应的控制方法。本发明通过添加充电补电电路,大幅度延长被动均衡的开启时间,使均衡效率显著提升,减少了锂电池均衡错均、误均的概率,且性价比高。
The invention discloses a lithium battery balance control circuit with a charging and supplementary function and a control method thereof. The circuit comprises a MCU main control unit, a charging and discharging control unit, and a battery cell group formed by connecting a plurality of battery cells in series. The first end is electrically connected to each cell through a collection and equalization circuit unit, the charge and discharge control unit includes a MOS drive circuit, a charge MOS transistor Q c and a discharge MOS transistor Q d , and the second end of the MCU main control unit is connected to charge and discharge The input end of the control unit and the output end of the charge and discharge control unit are respectively connected to the gate of the charging MOS tube Qc and the gate of the discharge MOS tube Qd , and the two ends of the charging MOS tube Qc are connected in parallel with a charging and power supply circuit; At the same time, a corresponding control method is disclosed. By adding a charging and power-supplying circuit, the invention greatly prolongs the on-time of passive equalization, significantly improves the equalization efficiency, reduces the probability of wrong equalization and wrong equalization of the lithium battery, and has high cost performance.
Description
技术领域technical field
本发明涉及电池技术领域,尤其涉及一种带充电补电功能的锂电池均衡控制电路及其控制方法。The invention relates to the technical field of batteries, in particular to a lithium battery balance control circuit with a charging and supplementing function and a control method thereof.
背景技术Background technique
随着社会的不断进步,锂电池作为新能源突发性增长,锂电池的应用在各个领域逐步普及,尤其是电动车辆上,如电动小轿车、电动公交车、电动面包车、电动货车、电动出租车等,并已逐步投入市场。With the continuous progress of society, lithium batteries have grown suddenly as a new energy source, and the application of lithium batteries has gradually become popular in various fields, especially in electric vehicles, such as electric cars, electric buses, electric vans, electric trucks, electric taxis Vehicles, etc., and have been gradually put into the market.
一个锂电池包由N串电芯组成,根据化学特性,如果某两串电芯的电压相差过大,这就会造成电量的不均衡,比如一串电芯的电压是3.6V,另一串电芯的电压是2.5V,相差过大容易造成电池报废。最大单体电压和最小单体电压的差值如果达到了某个极限,导致出现故障的概率极大,那么无论是放电还是充电都不应该在继续进行。为了尽量避免这种情况的出现,锂电池配备的BMS电池管理系统会设计有电压均衡功能。BMS电池管理系统,英文全称为Battery Management System,即锂电池专门用来进行锂电池运行管理的模块。A lithium battery pack consists of N strings of cells. According to chemical characteristics, if the voltage of two strings of cells is too different, it will cause an imbalance of power. For example, the voltage of one string of cells is 3.6V, and the other string The voltage of the battery cell is 2.5V, and the difference is too large to easily cause the battery to be scrapped. If the difference between the maximum cell voltage and the minimum cell voltage reaches a certain limit, the probability of failure is extremely high, so neither discharge nor charge should continue. In order to avoid this situation as much as possible, the BMS battery management system equipped with lithium batteries will be designed with a voltage equalization function. BMS battery management system, the English full name is Battery Management System, that is, a module specially used for lithium battery operation management.
电压均衡分为主动与被动两种类型:被动均衡是设计硬件电压,使用电压比较器,当某串电池电压与其它电池电压相比过高时(比如相差达到50ms),或是使用别的元件来消耗掉高电压电池的电量,或是将高电压电池的电量灌入低电压电池中;主动均衡在原理上也一样,只不过可以由程序来控制均衡的更多细节,用串转并的译码器作成开关电路,控制系统只在充电过程中均衡,可以更为灵活的设定均衡的电压阈值等等。Voltage equalization is divided into two types: active and passive: passive equalization is to design hardware voltage, use voltage comparator, when the voltage of a string of batteries is too high compared to other battery voltages (for example, the difference reaches 50ms), or use other components to consume the power of the high-voltage battery, or to pour the power of the high-voltage battery into the low-voltage battery; the principle of active balancing is the same, but the program can control more details of the balancing, using serial-to-parallel The decoder is made into a switch circuit, the control system is only balanced during the charging process, and the balanced voltage threshold can be set more flexibly.
锂电池有其特殊的电压平台特性,尤其是磷酸铁锂电池,在平台阶段,在几十毫伏的电压区间内聚集了约85%以上的容量,电芯电压-SOC相关性曲线非常平坦,在充放电的末端,随着电芯内阻的增大,电芯电压-SOC相关性曲线才变得稍微陡一些,但充放电这两个阶段的容量往往只占总容量的10%左右。Lithium batteries have their special voltage plateau characteristics, especially lithium iron phosphate batteries. In the plateau stage, more than 85% of the capacity is accumulated in the voltage range of tens of millivolts, and the cell voltage-SOC correlation curve is very flat. At the end of charge and discharge, as the internal resistance of the cell increases, the cell voltage-SOC correlation curve becomes slightly steeper, but the capacity of the two stages of charge and discharge usually only accounts for about 10% of the total capacity.
基于锂电池这个特性,现有多串锂电池BMS电池管理系统的被动均衡功能使用时,有以下局限性:Based on this feature of lithium batteries, the passive equalization function of the existing multi-series lithium battery BMS battery management system has the following limitations:
1. 均衡时间较短。被动均衡的开启时间会安排在电池模组的充电末端,但充电末端的容量只占据了电芯容量的5%不到,可供开启被动均衡时间较短。1. The equalization time is short. The turn-on time of passive equalization will be arranged at the charging end of the battery module, but the capacity of the charging end only occupies less than 5% of the capacity of the battery cell, so the passive equalization time can be turned on for a short time.
2. 存在错均、误均现象。有的BMS为延长均衡时间,将均衡开启电压调低至锂电池电压平台上,但现有的电芯电压采集电路由于精度的原因,在识别真正的电芯电压精度上存在偏差,导致本来SOC较高的电芯没有开启均衡,SOC较低的电芯反而误被开启了均衡,导致模组电芯SOC不均一性进一步恶化。2. There are errors and errors. In order to prolong the equalization time, some BMSs lower the equalization turn-on voltage to the lithium battery voltage platform. However, due to the accuracy of the existing cell voltage acquisition circuit, there is a deviation in identifying the real cell voltage accuracy, resulting in the original SOC. The higher cells are not balanced, and the cells with lower SOC are turned on by mistake, resulting in further deterioration of the SOC non-uniformity of the module cells.
发明内容SUMMARY OF THE INVENTION
本发明提出一种带充电补电功能的锂电池均衡控制电路及其控制方法以解决上述技术问题。The present invention provides a lithium battery balance control circuit with a charging and supplementary function and a control method thereof to solve the above technical problems.
为了达到上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
根据本发明实施例的第一方面,提供了一种锂电池均衡控制电路,包括MCU主控单元、充放电控制单元以及若干个电芯串联成的电芯组,所述MCU主控单元的第一端通过采集及均衡电路单元与各个电芯电连接,所述充放电控制单元包括MOS驱动电路、充电MOS管Qc和放电MOS管Qd,MCU主控单元的第二端连接充放电控制单元的输入端,充放电控制单元的输出端分别连接充电MOS管Qc的栅极、放电MOS管Qd的栅极,充电MOS管Qc的漏极和放电MOS管Qd的漏极相连接,放电MOS管Qd的源极连接电芯组的负极,所述充电MOS管Qc的两端并联有充电补电电路。According to a first aspect of the embodiments of the present invention, a lithium battery balance control circuit is provided, including an MCU main control unit, a charge and discharge control unit, and a battery cell group formed by connecting a plurality of battery cells in series. One end is electrically connected to each cell through the acquisition and equalization circuit unit, the charge and discharge control unit includes a MOS drive circuit, a charge MOS tube Q c and a discharge MOS tube Q d , and the second end of the MCU main control unit is connected to the charge and discharge control unit The input terminal of the unit and the output terminal of the charge-discharge control unit are respectively connected to the gate of the charging MOS transistor Qc and the gate of the discharging MOS transistor Qd , and the drain of the charging MOS transistor Qc is in phase with the drain of the discharging MOS transistor Qd . The source of the discharge MOS transistor Qd is connected to the negative pole of the cell group, and the two ends of the charging MOS transistor Qc are connected in parallel with a charging and power supply circuit.
作为优选,所述充电补电电路包括补电MOS管Qb和补电电阻Rp,所述补电MOS管Qb的漏极和充电MOS管Qc的漏极相连接,补电电阻Rp的两端分别连接补电MOS管Qb的源极、充电MOS管Qc的源极。Preferably, the charging and compensating circuit includes a compensating MOS transistor Q b and a compensating resistor R p , the drain of the compensating MOS transistor Q b is connected to the drain of the charging MOS transistor Q c , and the compensating resistor R Both ends of p are respectively connected to the source of the supplementary MOS transistor Qb and the source of the charging MOS transistor Qc .
作为优选,所述采集及均衡电路单元包括采样电路和若干个并联于电芯两端的电芯均衡电路,所述电芯均衡电路与采样电路电连接。Preferably, the acquisition and equalization circuit unit includes a sampling circuit and a plurality of cell equalization circuits connected in parallel to both ends of the cell, and the cell equalization circuit is electrically connected to the sampling circuit.
作为进一步的优选,所述电芯均衡电路包括串联的均衡电阻和均衡MOS管,所述均衡MOS管的漏极连接电芯的正极,均衡电阻的两端分别连接电芯的负极、均衡MOS管的源极,均衡MOS管的栅极均与采样电路电连接。As a further preference, the cell balancing circuit includes a series-connected balancing resistor and a balancing MOS tube, the drain of the balancing MOS tube is connected to the positive electrode of the battery cell, and the two ends of the balancing resistor are respectively connected to the negative electrode of the battery cell and the balancing MOS tube. The source electrode and the gate electrode of the balanced MOS transistor are all electrically connected to the sampling circuit.
作为优选,若其中一个电芯的电压值大于均衡开启电压,且该电芯电压值与最低电芯电压值的差值大于第一差值,则开启该电芯的被动均衡;若其中一个电芯开启被动均衡后的电压值小于均衡开启电压,或该电芯开启被动均衡后的电压值大于均衡开启电压且该电芯电压值与最低电芯电压值的差值小于第二差值,则关闭该电芯的被动均衡。Preferably, if the voltage value of one of the cells is greater than the equalization turn-on voltage, and the difference between the voltage value of the cell and the lowest cell voltage value is greater than the first difference, the passive equalization of the cell is turned on; The voltage value after the passive equalization of the cell is turned on is less than the equalization open voltage, or the voltage value after the passive equalization of the cell is turned on is greater than the equalization open voltage and the difference between the cell voltage value and the lowest cell voltage value is smaller than the second difference value, then Turn off passive equalization for this cell.
作为进一步的优选,所述电芯组为磷酸铁锂电池,各电芯的均衡开启电压为3.45V,第一差值为50mV,第二差值为20mV。As a further preference, the battery cell group is a lithium iron phosphate battery, the balanced turn-on voltage of each battery cell is 3.45V, the first difference is 50mV, and the second difference is 20mV.
作为优选,所述电芯组为磷酸铁锂电池,当电芯过压保护且最高电芯电压值小于3.55V或最低电芯电压值大于电芯过压保护恢复电压值,则开启充电补电电路;若最高电芯电压值与最低电芯电压值的差值小于第二差值且最高电芯电压值大于均衡开启电压,或最高电芯电压值大于电芯过充保护电压,则关闭充电补电电路。Preferably, the cell group is a lithium iron phosphate battery. When the cell overvoltage protection is provided and the highest cell voltage value is less than 3.55V or the lowest cell voltage value is greater than the cell overvoltage protection recovery voltage value, the charging and power supply is turned on. Circuit; if the difference between the highest cell voltage value and the lowest cell voltage value is less than the second difference and the highest cell voltage value is greater than the equilibrium turn-on voltage, or the highest cell voltage value is greater than the cell overcharge protection voltage, turn off charging Supplementary circuit.
作为进一步的优选,所述各电芯均衡开启电压为3.45V,电芯过压保护恢复电压值为3.34V,电芯过充保护电压为3.65V,第二差值为20mV。As a further preference, the balanced turn-on voltage of each cell is 3.45V, the cell overvoltage protection recovery voltage is 3.34V, the cell overcharge protection voltage is 3.65V, and the second difference is 20mV.
根据本发明实施例的第二方面,提供了一种锂电池均衡控制方法,应用于如前所述的锂电池均衡控制电路,电芯组包括n个电芯CELLi,i、n为正整数且1≤i≤n,所述电芯组为磷酸铁锂电池,包括如下步骤:According to the second aspect of the embodiment of the present invention, a lithium battery balance control method is provided, which is applied to the lithium battery balance control circuit as described above. The cell group includes n cells CELL i , and i and n are positive integers. And 1≤i≤n, the battery cell group is a lithium iron phosphate battery, including the following steps:
步骤101,MCU主控单元通过充电MOS管Qc对电芯组进行充电并通过采集及均衡电路单元采集各个电芯的电压值;Step 101, the MCU main control unit charges the battery cell group through the charging MOS transistor Qc , and collects the voltage value of each battery cell through the acquisition and equalization circuit unit;
步骤102,当第i个电芯的电压值U CELLi高于均衡开启电压后,若第i个电芯电压值与最低电芯电压值的差值大于第一差值,则打开电芯CELLi的均衡开关Qi,开启电芯CELLi的被动均衡;Step 102, when the voltage value U CELLi of the i-th cell is higher than the equalization turn-on voltage, if the difference between the voltage value of the i-th cell and the lowest cell voltage value is greater than the first difference, turn on the cell CELLi The equalization switch Q i , turns on the passive equalization of the cell CELL i ;
步骤103,通过充电MOS管Qc对电芯组继续充电,直到最高电芯电压值UCELLmax大于3.65V触发过充电保护,关断充电MOS管Qc;Step 103, continue to charge the cell group through the charging MOS transistor Q c , until the highest cell voltage value U CELLmax is greater than 3.65V to trigger the overcharge protection, and turn off the charging MOS transistor Q c ;
步骤104,充电过程中,当最高电芯电压值UCELLmax<3.55V且最低电芯电压值UCELLmin高于电芯过压保护恢复电压值,开启补电MOS管Qb通过补电电路持续补电,当最高电芯电压值UCELLmax高于电芯过充保护电压时,关闭补电MOS管Qb;Step 104, during the charging process, when the highest cell voltage value U CELLmax < 3.55V and the lowest cell voltage value U CELLmin is higher than the cell overvoltage protection recovery voltage value, turn on the supplementary power MOS transistor Qb to continuously supplement the power supply through the supplementary power circuit. When the highest cell voltage value U CELLmax is higher than the cell overcharge protection voltage, turn off the supplementary MOS transistor Q b ;
步骤105,此后的最高电芯电压值UCELLmax回落过程中,当最高电芯电压值UCELLmax<3.55V且最低电芯电压值UCELLmin高于电芯过压保护恢复电压值,重新开启补电MOS管Qb,重复执行步骤104,使已启动均衡的各电芯的电压始终保持在均衡开启电压以上;Step 105, during the subsequent fall of the highest cell voltage value U CELLmax , when the highest cell voltage value U CELLmax <3.55V and the lowest cell voltage value U CELLmin is higher than the cell overvoltage protection recovery voltage value, restart the power supply MOS transistor Q b , repeat step 104, so that the voltage of each cell whose balance has been started is always kept above the balance turn-on voltage;
步骤106,当已开启均衡的电芯CELLi的电压值U CELLi与最低单体电压值UCELLmin的差值小于第二差值,且电芯CELLi的电压值U CELLi大于均衡开启电压时或电芯CELLi的电压值U CELLi 低于均衡开启电压,关闭电芯CELLi的均衡开关CELLi,关闭电芯CELLi的被动均衡;Step 106, when the difference between the voltage value U CELLi of the cell CELL i that has been equalized and the lowest cell voltage value U CELLmin is less than the second difference, and the voltage value U CELLi of the cell CELL i is greater than the equalization turn-on voltage, or When the voltage value U CELLi of the cell CELLi is lower than the equalization turn-on voltage, the equalization switch CELLi of the cell CELLi is turned off, and the passive equalization of the cell CELLi is turned off;
步骤107,当最高电芯电压值与最低电芯电压值的差值UCELLmax-UCELLmin小于第二差值且最高电芯电压值UCELLmax大于均衡开启电压时,关闭补电MOS管Qb,关闭所有已开启被动均衡电芯的被动均衡。Step 107, when the difference between the highest cell voltage value and the lowest cell voltage value U CELLmax - U CELLmin is smaller than the second difference and the highest cell voltage value U CELLmax is greater than the equalization turn-on voltage, turn off the power-supplying MOS transistor Q b , Disable all passive balancing cells that have passive balancing turned on.
作为优选,所述各电芯的均衡开启电压为3.45V,电芯过压保护恢复电压值为3.34V,电芯过充保护电压为3.65V,第一差值为50mV,第二差值为20mV。Preferably, the balanced turn-on voltage of each cell is 3.45V, the cell overvoltage protection recovery voltage is 3.34V, the cell overcharge protection voltage is 3.65V, the first difference is 50mV, and the second difference is 50mV. 20mV.
与现有技术相比较,本发明在BMS电池管理系统的充电控制回路中添加了充电补电电路,大幅度延长被动均衡的开启时间,使均衡效率显著提升,减少了锂电池均衡错均、误均的概率,且性价比高;通过该充电补电电路,在一定条件下可以将所有串联电芯的电压可以控制在较小范围(如20mV)以内,且不会触发单体充电保护,降低单体过充电保护时充电开关切断大电流时被电压击穿的风险,增加BMS工作的可靠性。Compared with the prior art, the present invention adds a charging and power supply circuit in the charging control loop of the BMS battery management system, which greatly prolongs the on-time of passive equalization, significantly improves the equalization efficiency, and reduces lithium battery equalization errors and errors. The probability of uniformity is high, and the cost performance is high; through the charging and power supply circuit, the voltage of all series cells can be controlled within a small range (such as 20mV) under certain conditions, and the single-cell charging protection will not be triggered, reducing single-cell charging protection. During body overcharge protection, the risk of voltage breakdown when the charging switch cuts off a large current increases the reliability of the BMS operation.
附图说明Description of drawings
图1为本发明带充电补电功能的锂电池均衡控制电路的一种电路图。FIG. 1 is a circuit diagram of a lithium battery balance control circuit with a charging and supplementing function of the present invention.
图中,1-MCU主控单元,2-充放电控制单元,3-采集及均衡电路单元,4-充电补电电路,5-MOS驱动电路,6-采样电路。In the figure, 1-MCU main control unit, 2-charging and discharging control unit, 3-collecting and equalizing circuit unit, 4-charging and power supply circuit, 5-MOS driving circuit, 6-sampling circuit.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and structural, method, or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present invention.
在本发明使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。在本发明和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in the present invention is for the purpose of describing particular embodiments only and is not intended to limit the present invention. As used in this specification and the appended claims, the singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
如图1所示,一种带充电补电功能的锂电池均衡控制电路,包括MCU主控单元1、充放电控制单元2以及若干个电芯串联成的电芯组,所述MCU主控单元1的第一端通过采集及均衡电路单元3与各个电芯电连接,所述充放电控制单元1包括MOS驱动电路5、充电MOS管Qc和放电MOS管Qd,MCU主控单元1的第二端连接充放电控制单元2的输入端,充放电控制单元2的输出端分别连接充电MOS管Qc的栅极、放电MOS管Qd的栅极,充电MOS管Qc的漏极和放电MOS管Qd的漏极相连接,放电MOS管Qd的源极连接电芯组的负极,所述充电MOS管Qc的两端并联有充电补电电路4。As shown in Figure 1, a lithium battery balance control circuit with charging and power supply function includes a MCU
本发明采用的电芯组一般由n个电芯CELLi串联而成,其中i、n为正整数且1≤i≤n。MCU主控单元1为BMS电池管理系统的主控芯片及周边电路,用于电芯数据的采集和充放电控制单元2的驱动,实现锂电池的均衡控制。The cell group used in the present invention is generally formed by connecting n cells CELL i in series, wherein i and n are positive integers and 1≤i≤n. The MCU
本发明的一种实施方式,充电补电电路4可以包括补电MOS管Qb和补电电阻Rp,其中补电MOS管Qb的漏极和充电MOS管Qc的漏极相连接,补电电阻Rp的两端分别连接补电MOS管Qb的源极、充电MOS管Qc的源极。In an embodiment of the present invention, the charging and supplementing circuit 4 may include a charging MOS transistor Qb and a charging resistor Rp , wherein the drain of the charging MOS transistor Qb is connected to the drain of the charging MOS transistor Qc , Two ends of the supplementary resistor Rp are respectively connected to the source of the supplementary MOS transistor Qb and the source of the charging MOS transistor Qc .
采集及均衡电路单元3包括用于采集各个电芯的电压值的采样电路6和若干个并联于电芯两端用于均衡电芯电压的电芯均衡电路,电芯均衡电路与采样电路6电连接。The acquisition and equalization circuit unit 3 includes a
具体的,每个电芯均衡电路均包括串联的均衡电阻和均衡MOS管,所述均衡MOS管的漏极连接电芯的正极,均衡电阻的两端分别连接电芯的负极、均衡MOS管的源极,如图1中并联于电芯CELLn两端的均衡电阻Rn和均衡MOS管Qn,各个均衡MOS管的栅极连入采样电路6。其中,采样电路6的构成及均衡MOS管的栅极与采样电路6的连接方式均为常规电路,此处不做赘述。Specifically, each cell balancing circuit includes a series-connected balancing resistor and a balancing MOS tube. The drain of the balancing MOS tube is connected to the positive electrode of the battery cell, and the two ends of the balancing resistor are respectively connected to the negative electrode of the battery cell and the balance MOS tube. The source, as shown in FIG. 1 , is connected in parallel with the equalizing resistor R n and the equalizing MOS transistor Q n at both ends of the cell CELL n , and the gate of each equalizing MOS transistor is connected to the
这里每个电芯的被动均衡逻辑如下:若其中一个电芯的电压值大于均衡开启电压,且该电芯电压值与最低电芯电压值的差值大于第一差值,则开启该电芯的被动均衡;若其中一个电芯开启被动均衡后的电压值小于均衡开启电压,或该电芯开启被动均衡后的电压值大于均衡开启电压且该电芯电压值与最低电芯电压值的差值小于第二差值,则关闭该电芯的被动均衡。Here, the passive equalization logic of each cell is as follows: if the voltage value of one of the cells is greater than the equalization turn-on voltage, and the difference between the voltage value of the cell and the voltage value of the lowest cell is greater than the first difference, the cell is turned on If the voltage value of one of the cells after passive balancing is turned on is less than the balanced turn-on voltage, or the voltage value of the cell after passive balancing is turned on is greater than the balanced turn-on voltage and the difference between the voltage value of the cell and the lowest cell voltage value If the value is less than the second difference, the passive equalization of the cell is turned off.
此处,电芯组一般采用磷酸铁锂电池,一般均设有过压保护。充电补电电路4的开启和关闭条件如下:当电芯过压保护中,且最高电芯电压值小于3.55V或最低电芯电压值大于电芯过压保护恢复电压值,则开启充电补电电路,即开启补电MOS管Qb;若最高电芯电压值与最低电芯电压值的差值小于第二差值且最高电芯电压值大于均衡开启电压,或最高电芯电压值大于电芯过充保护电压,则关闭充电补电电路,即关断补电MOS管Qb。Here, the battery pack generally uses lithium iron phosphate batteries, which are generally equipped with overvoltage protection. The opening and closing conditions of the charging and power supply circuit 4 are as follows: when the cell overvoltage protection is in progress, and the highest cell voltage value is less than 3.55V or the minimum cell voltage value is greater than the cell overvoltage protection recovery voltage value, the charging power supply is turned on. The circuit is to turn on the supplementary MOS transistor Qb ; if the difference between the highest cell voltage value and the lowest cell voltage value is less than the second difference and the highest cell voltage value is greater than the equilibrium turn-on voltage, or the highest cell voltage value is greater than the power If the core overcharge protection voltage is exceeded, the charging and supplementary circuit is turned off, that is, the supplementary power MOS transistor Q b is turned off.
其中,所述各电芯的均衡开启电压为3.45V,电芯过压保护恢复电压值为3.34V,电芯过充保护电压为3.65V,第二差值为20mV。这些数值的选取为根据多次试验和经验所得。Wherein, the balanced turn-on voltage of each cell is 3.45V, the overvoltage protection recovery voltage of the cell is 3.34V, the overcharge protection voltage of the cell is 3.65V, and the second difference is 20mV. The selection of these values is based on many experiments and experience.
本发明在锂电池BMS充电回路控制开关上,并联一个由一个电子开关和一个功率电阻串联组成的充电补电电路4,构建了一种与电芯组连接的新型BMS电池管理系统。在锂电池充满电且满足一定的电压条件之后,通过开启该充电补电电路4,可以实现对电池进行小电流充电,延长均衡时间,降低均衡错均、误均的风险,并可以在一定条件下,将模组内所有串联电芯的电压控制在较小范围内(如20mV),避免触发单体充电保护,降低大电流条件下关断充电保护开关的概率,增加系统的可靠性。In the present invention, a charging and power supply circuit 4 composed of an electronic switch and a power resistor connected in series is connected in parallel with the lithium battery BMS charging circuit control switch to construct a new BMS battery management system connected with the battery cell group. After the lithium battery is fully charged and meets a certain voltage condition, by turning on the charging and power supply circuit 4, the battery can be charged with a small current, the equalization time can be prolonged, and the risk of equalization mis-leveling and mis-leveling can be reduced. Under the condition of high current, control the voltage of all series-connected cells in the module within a small range (such as 20mV) to avoid triggering the single-cell charging protection, reduce the probability of turning off the charging protection switch under high current conditions, and increase the reliability of the system.
基于上述锂电池均衡控制电路,本发明提供了一种锂电池均衡控制方法,包括如下步骤:Based on the above-mentioned lithium battery balance control circuit, the present invention provides a lithium battery balance control method, which includes the following steps:
步骤101,MCU主控单元通过充电MOS管Qc对电芯组进行充电并通过采集及均衡电路单元采集各个电芯的电压值;Step 101, the MCU main control unit charges the battery cell group through the charging MOS transistor Qc , and collects the voltage value of each battery cell through the acquisition and equalization circuit unit;
步骤102,当第i个电芯的电压值U CELLi高于均衡开启电压后,若第i个电芯电压值与最低电芯电压值的差值大于第一差值,则打开电芯CELLi的均衡开关Qi,开启电芯CELLi的被动均衡;Step 102, when the voltage value U CELLi of the i-th cell is higher than the equalization turn-on voltage, if the difference between the voltage value of the i-th cell and the lowest cell voltage value is greater than the first difference, turn on the cell CELLi The equalization switch Q i , turns on the passive equalization of the cell CELL i ;
步骤103,通过充电MOS管Qc对电芯组继续充电,直到最高电芯电压值UCELLmax大于3.65V触发过充电保护,关断充电MOS管Qc;Step 103, continue to charge the cell group through the charging MOS transistor Q c , until the highest cell voltage value U CELLmax is greater than 3.65V to trigger the overcharge protection, and turn off the charging MOS transistor Q c ;
步骤104,充电过程中,当最高电芯电压值UCELLmax<3.55V且最低电芯电压值UCELLmin高于电芯过压保护恢复电压值,开启补电MOS管Qb通过补电电路持续补电,当最高电芯电压值UCELLmax高于电芯过充保护电压时,关闭补电MOS管Qb。此时,电池处于充电末端阶段,电芯电压-SOC曲线较陡,比较小的补电电流即可将电芯电压维持在均衡开启电压之上,CELLn的被动均衡可以继续进行;Step 104, during the charging process, when the highest cell voltage value U CELLmax < 3.55V and the lowest cell voltage value U CELLmin is higher than the cell overvoltage protection recovery voltage value, turn on the supplementary power MOS transistor Qb to continuously supplement the power supply through the supplementary power circuit. When the highest cell voltage value U CELLmax is higher than the cell overcharge protection voltage, the supplementary MOS transistor Q b is turned off. At this time, the battery is in the charging terminal stage, the cell voltage-SOC curve is steep, and a relatively small supplementary current can maintain the cell voltage above the equilibrium turn-on voltage, and the passive equalization of CELL n can continue;
步骤105,此后的最高电芯电压值UCELLmax回落过程中,当最高电芯电压值UCELLmax<3.55V且最低电芯电压值UCELLmin高于电芯过压保护恢复电压值,重新开启补电MOS管Qb,重复执行步骤104,使已启动均衡的各电芯的电压始终保持在均衡开启电压以上;Step 105, during the subsequent fall of the highest cell voltage value U CELLmax , when the highest cell voltage value U CELLmax <3.55V and the lowest cell voltage value U CELLmin is higher than the cell overvoltage protection recovery voltage value, restart the power supply MOS transistor Q b , repeat step 104, so that the voltage of each cell whose balance has been started is always kept above the balance turn-on voltage;
步骤106,当已开启均衡的电芯CELLi的电压值U CELLi与最低单体电压值UCELLmin的差值小于第二差值,且电芯CELLi的电压值U CELLi大于均衡开启电压时或电芯CELLi的电压值U CELLi 低于均衡开启电压,关闭电芯CELLi的均衡开关CELLi,关闭电芯CELLi的被动均衡;Step 106, when the difference between the voltage value U CELLi of the cell CELL i that has been equalized and the lowest cell voltage value U CELLmin is less than the second difference, and the voltage value U CELLi of the cell CELL i is greater than the equalization turn-on voltage, or When the voltage value U CELLi of the cell CELLi is lower than the equalization turn-on voltage, the equalization switch CELLi of the cell CELLi is turned off, and the passive equalization of the cell CELLi is turned off;
步骤107,当最高电芯电压值与最低电芯电压值的差值UCELLmax-UCELLmin小于第二差值且最高电芯电压值UCELLmax大于均衡开启电压时,关闭补电MOS管Qb,关闭所有已开启被动均衡电芯的被动均衡。Step 107, when the difference between the highest cell voltage value and the lowest cell voltage value U CELLmax - U CELLmin is smaller than the second difference and the highest cell voltage value U CELLmax is greater than the equalization turn-on voltage, turn off the power-supplying MOS transistor Q b , Disable all passive balancing cells that have passive balancing turned on.
如此,锂电池模组的均衡完成,所有串联电芯的电压差值被控制在小于第二差值。In this way, the balance of the lithium battery module is completed, and the voltage difference of all the series-connected cells is controlled to be less than the second difference.
其中,所述各电芯的均衡开启电压为3.45V,电芯过压保护恢复电压值为3.34V,电芯过充保护电压为3.65V,第一差值为50mV,第二差值为20mV。Wherein, the balanced turn-on voltage of each cell is 3.45V, the overvoltage protection recovery voltage of the cell is 3.34V, the overcharge protection voltage of the cell is 3.65V, the first difference is 50mV, and the second difference is 20mV .
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由本申请的权利要求指出。Other embodiments of the invention will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or conventional techniques in the art not disclosed by the invention . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the invention being indicated by the claims of this application.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from its scope. The scope of the present invention is limited only by the appended claims.
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