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CN112096537A - Integrated cylinder head cover and automotive engine - Google Patents

Integrated cylinder head cover and automotive engine Download PDF

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Publication number
CN112096537A
CN112096537A CN202010801891.6A CN202010801891A CN112096537A CN 112096537 A CN112096537 A CN 112096537A CN 202010801891 A CN202010801891 A CN 202010801891A CN 112096537 A CN112096537 A CN 112096537A
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Prior art keywords
oil passage
cam
lubricating oil
camshaft
solenoid valve
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CN202010801891.6A
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CN112096537B (en
Inventor
张继杨
潘理杰
吴斌峰
杨章俊
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/0065Shape of casings for other machine parts and purposes, e.g. utilisation purposes, safety
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L1/053Camshafts overhead type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/06Lubricating systems characterised by the provision therein of crankshafts or connecting rods with lubricant passageways, e.g. bores
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M9/00Lubrication means having pertinent characteristics not provided for in, or of interest apart from, groups F01M1/00 - F01M7/00
    • F01M9/10Lubrication of valve gear or auxiliaries
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/0065Shape of casings for other machine parts and purposes, e.g. utilisation purposes, safety
    • F02F7/0068Adaptations for other accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/06Lubricating systems characterised by the provision therein of crankshafts or connecting rods with lubricant passageways, e.g. bores
    • F01M2001/064Camshaft with passageways

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)
  • Valve Device For Special Equipments (AREA)

Abstract

本发明涉及一种集成式气缸盖罩及汽车发动机。该集成式气缸盖罩包括盖罩本体,设于盖罩本体的中部的凸轮轴安装座,分别设于盖罩本体的两端的电磁阀安装座和可变气门安装座,以及第一润滑油道结构和第二润滑油道结构;第一润滑油道结构包括设于盖罩本体的中部的凸轮轴输送油道,设于凸轮轴安装座上的凸轮轴润滑油道,以及设于可变气门安装座上的可变气门润滑油道,凸轮轴润滑油道和可变气门润滑油道均与凸轮轴输送油道连通;第二润滑油道结构包括设于盖罩本体的端部的电磁阀输送油道,以及设于电磁阀安装座上的电磁阀润滑油道。本发明可解决相关技术中气缸盖罩集成VVT、VVL等机构后增加机油需求量,导致凸轮轴的润滑状况恶化的问题。

Figure 202010801891

The invention relates to an integrated cylinder head cover and an automobile engine. The integrated cylinder head cover includes a cover body, a camshaft mounting seat located in the middle of the cover body, a solenoid valve mounting seat and a variable valve mounting seat respectively provided at both ends of the cover body, and a first lubricating oil passage structure and second lubricating oil passage structure; the first lubricating oil passage structure includes a camshaft oil passage arranged in the middle of the cover body, a camshaft lubricating oil passage arranged on the camshaft mounting seat, and a camshaft lubricating oil passage arranged on the variable valve The variable valve lubricating oil passage on the mounting seat, the camshaft lubricating oil passage and the variable valve lubricating oil passage are all communicated with the camshaft conveying oil passage; the second lubricating oil passage structure includes a solenoid valve arranged at the end of the cover body The delivery oil passage and the solenoid valve lubricating oil passage arranged on the solenoid valve mounting seat. The invention can solve the problem in the related art that after the cylinder head cover integrates VVT, VVL and other mechanisms, the oil demand is increased and the lubricating condition of the camshaft is deteriorated.

Figure 202010801891

Description

集成式气缸盖罩及汽车发动机Integrated cylinder head cover and automotive engine

技术领域technical field

本发明涉及汽车发动机技术领域,特别涉及一种集成式气缸盖罩及汽车发动机。The invention relates to the technical field of automobile engines, in particular to an integrated cylinder head cover and an automobile engine.

背景技术Background technique

随着国家对汽车油耗和排放性能的要求越来越苛刻,汽车行业也在不断的进步,越来越多的新技术被同时应用于汽车发动机上,比如 VVT(可变气门正时)、VVL(可变气门升程)等,使得现代发动机结构越来越复杂,集成化、模块化的设计理念也越来越得到行业的推崇。另一方面,人们对汽车品质的要求不局限于空间和性能上的满足,低噪及舒适性也成为汽车企业一个重要的关注点。目前,上述复杂的技术与结构越来越多的被集成到发动机气缸盖罩上,这样做的好处在于,可以大幅降低缸盖的高度和复杂程度。但同时也带来了新的问题:气缸盖罩属于薄壁类壳体零件,复杂的结构使得相应的油道布置设计成为难点。现有发动机的凸轮轴颈的润滑油道通常处于发动机润滑系统的末端,特别是集成VVT、VVL等机构后增加机油需求量,导致凸轮轴的润滑状况继续恶化,通常出现凸轮轴颈异常磨损的情况。As the country's requirements for automobile fuel consumption and emission performance become more and more stringent, the automobile industry is also making continuous progress, and more and more new technologies are applied to automobile engines at the same time, such as VVT (variable valve timing), VVL (variable valve lift), etc., make the structure of modern engines more and more complex, and the integrated and modular design concept is more and more respected by the industry. On the other hand, people's requirements for car quality are not limited to the satisfaction of space and performance. Low noise and comfort have also become an important concern of automobile companies. At present, the above-mentioned complex technologies and structures are more and more integrated into the engine cylinder head cover. The advantage of this is that the height and complexity of the cylinder head can be greatly reduced. But it also brings new problems: the cylinder head cover is a thin-walled shell part, and the complex structure makes the design of the corresponding oil passage arrangement difficult. The lubricating oil passage of the cam journal of the existing engine is usually at the end of the engine lubrication system, especially after the integration of VVT, VVL and other mechanisms increases the oil demand, resulting in the continued deterioration of the lubricating condition of the camshaft, usually causing abnormal wear of the cam journal. Happening.

发明内容SUMMARY OF THE INVENTION

本发明提供一种集成式气缸盖罩及汽车发动机,以解决相关技术中气缸盖罩集成VVT、VVL等机构后增加机油需求量,导致凸轮轴的润滑状况恶化的问题。The invention provides an integrated cylinder head cover and an automobile engine, so as to solve the problem in the related art that after the cylinder head cover integrates VVT, VVL and other mechanisms, the oil demand increases and the lubricating condition of the camshaft is deteriorated.

第一方面,本发明提供了一种集成式气缸盖罩,包括:In a first aspect, the present invention provides an integrated cylinder head cover, comprising:

盖罩本体;cover body;

凸轮轴安装座,一体设于所述盖罩本体的中部;The camshaft mounting seat is integrally arranged in the middle of the cover body;

电磁阀安装座,一体设于所述盖罩本体的一端;The solenoid valve mounting seat is integrally provided at one end of the cover body;

可变气门安装座,一体设于所述盖罩本体的另一端;以及,a variable valve mounting seat integrally provided at the other end of the cover body; and,

润滑油道结构,包括第一润滑油道结构和第二润滑油道结构;The lubricating oil channel structure includes a first lubricating oil channel structure and a second lubricating oil channel structure;

其中,所述第一润滑油道结构包括设于所述盖罩本体的中部的凸轮轴输送油道,设于所述凸轮轴安装座上的凸轮轴润滑油道,以及设于所述可变气门安装座上的可变气门润滑油道,所述凸轮轴润滑油道和所述可变气门润滑油道均与所述凸轮轴输送油道连通;所述第二润滑油道结构包括设于所述盖罩本体的端部的电磁阀输送油道,以及设于所述电磁阀安装座上的电磁阀润滑油道,所述电磁阀润滑油道与所述电磁阀输送油道连通。Wherein, the first lubricating oil passage structure includes a camshaft oil passage provided in the middle of the cover body, a camshaft lubricating oil passage provided on the camshaft mounting seat, and a camshaft lubricating oil passage provided on the variable The variable valve lubricating oil passage on the valve mounting seat, the camshaft lubricating oil passage and the variable valve lubricating oil passage are both communicated with the camshaft conveying oil passage; the second lubricating oil passage structure includes a The solenoid valve oil passage at the end of the cover body, and the solenoid valve lubricating oil passage provided on the solenoid valve mounting seat, the solenoid valve lubricating oil passage communicates with the solenoid valve oil passage.

在一些实施例中,所述凸轮轴安装座包括并排设于所述盖罩本体的两侧的进气凸轮固定座和排气凸轮固定座,所述进气凸轮固定座包括依次设于所述盖罩本体上的多个进气凸轮固定支座,所述排气凸轮固定座包括依次设于所述盖罩本体上的多个排气凸轮固定支座,且所述排气凸轮固定支座与所述进气凸轮固定支座一一对应;In some embodiments, the camshaft mounting seat includes an intake cam mounting seat and an exhaust cam mounting seat that are arranged side by side on both sides of the cover body, and the intake cam mounting seat includes an intake cam mounting seat that is sequentially arranged on the a plurality of intake cam fixing supports on the cover body, the exhaust cam fixing seats include a plurality of exhaust cam fixing supports sequentially arranged on the cover body, and the exhaust cam fixing supports One-to-one correspondence with the intake cam fixing supports;

所述凸轮轴润滑油道包括设于每个所述进气凸轮固定支座上的进气凸轮润滑油道,以及设于每个所述排气凸轮固定支座上的排气凸轮润滑油道;所述凸轮轴输送油道包括设于所述盖罩本体上的主凸轮输送油道,以及与所述主凸轮输送油道连通的多条分支凸轮输送油道,所述主凸轮输送油道和多条所述分支凸轮输送油道连通多个所述进气凸轮润滑油道、多个所述排气凸轮润滑油道、以及所述可变气门润滑油道。The camshaft lubricating oil passage includes an intake cam lubricating oil passage provided on each of the intake cam fixed supports, and an exhaust cam lubricating oil passage provided on each of the exhaust cam fixed supports ; The camshaft conveying oil passage includes a main cam conveying oil passage arranged on the cover body, and a plurality of branch cam conveying oil passages communicating with the main cam conveying oil passage, the main cam conveying oil passage The plurality of intake cam lubricating oil passages, the plurality of exhaust cam lubricating oil passages, and the variable valve lubricating oil passages are communicated with a plurality of the branch cam oil passages.

在一些实施例中,多个所述进气凸轮润滑油道均与所述主凸轮输送油道直接连通,每条所述分支凸轮输送油道与一个所述排气凸轮润滑油道直接对应连通;或者,In some embodiments, a plurality of the intake cam lubricating oil passages are in direct communication with the main cam conveying oil passage, and each branch cam conveying oil passage is in direct corresponding communication with one of the exhaust cam lubricating oil passages ;or,

多个所述排气凸轮润滑油道均与所述主凸轮输送油道直接连通,每条所述分支凸轮输送油道与一个所述进气凸轮润滑油道直接对应连通。The plurality of exhaust cam lubricating oil passages are directly connected with the main cam conveying oil passage, and each branch cam conveying oil passage is directly connected with one of the intake cam lubricating oil passages.

在一些实施例中,所述凸轮轴输送油道包括设于所述盖罩本体上的凸轮轴进油油道,以及设于气缸盖上的凸轮轴外部油道,所述凸轮轴进油油道的一端与所述凸轮轴外部油道连通;In some embodiments, the camshaft delivery oil passage includes a camshaft oil inlet oil passage provided on the cover body, and a camshaft outer oil passage provided on the cylinder head, the camshaft is fed with oil One end of the channel is communicated with the external oil channel of the camshaft;

多个所述分支凸轮输送油道中的一个所述分支凸轮输送油道设为分支凸轮进油油道,所述凸轮轴进油油道的另一端与所述分支凸轮进油油道连通,且所述分支凸轮进油油道与所述主凸轮输送油道通过第一节流孔连通。One of the branch cam transmission oil passages is set as a branch cam oil inlet oil passage, and the other end of the camshaft oil inlet oil passage is communicated with the branch cam oil inlet oil passage, and The branch cam oil inlet oil passage communicates with the main cam delivery oil passage through a first throttle hole.

在一些实施例中,所述盖罩本体上突出设有纵向凸起和横向凸起,所述主凸轮输送油道设于所述横向凸起中,所述分支凸轮输送油道设于所述纵向凸起中。In some embodiments, a longitudinal protrusion and a transverse protrusion are protruded from the cover body, the main cam oil channel is provided in the transverse protrusion, and the branch cam oil channel is provided in the Longitudinal bulge.

在一些实施例中,所述进气凸轮润滑油道通过在所述进气凸轮固定座的轴颈槽处开孔形成,所述排气凸轮润滑油道通过在所述排气凸轮固定座的轴颈槽处开孔形成。In some embodiments, the intake cam lubricating oil passage is formed by opening holes at the journal groove of the intake cam fixing seat, and the exhaust cam lubricating oil passage is formed by opening a hole in the exhaust cam fixing seat. A hole is formed at the journal groove.

在一些实施例中,所述盖罩本体的端部的电磁阀输送油道包括设于所述盖罩本体上的电磁阀主输送油道,与所述电磁阀主输送油道连通的电磁阀进油油道,以及设于气缸盖上的电磁阀外部油道,所述电磁阀外部油道与所述电磁阀进油油道连通;In some embodiments, the solenoid valve delivery oil passage at the end of the cover body includes a solenoid valve main oil delivery passage provided on the cover body, and a solenoid valve communicated with the solenoid valve main oil delivery passage an oil inlet oil passage, and an external oil passage of the solenoid valve arranged on the cylinder head, the external oil passage of the solenoid valve is communicated with the oil inlet oil passage of the solenoid valve;

所述盖罩本体的端部两侧各设有一个所述电磁阀安装座,每个所述电磁阀润滑油道均包括设于所述盖罩本体上、并与所述电磁阀主输送油道连通的电磁阀过渡油道,以及设于所述电磁阀安装座上、并与所述电磁阀过渡油道连通的电磁阀主润滑油道。There is one solenoid valve mounting seat on both sides of the end of the cover body, and each of the solenoid valve lubricating oil passages includes a main oil delivery channel provided on the cover body and communicated with the solenoid valve. A solenoid valve transition oil passage communicated with the passage, and a solenoid valve main lubricating oil passage arranged on the solenoid valve mounting seat and communicated with the solenoid valve transition oil passage.

在一些实施例中,所述电磁阀过渡油道与所述电磁阀主润滑油道通过第二节流孔连通。In some embodiments, the solenoid valve transition oil passage communicates with the solenoid valve main lubricating oil passage through a second orifice.

在一些实施例中,所述盖罩本体的端部上突出设有端部凸起,所述电磁阀主输送油道设于所述端部凸起中。In some embodiments, an end protrusion is protruded from the end of the cover body, and the main oil conveying passage of the solenoid valve is provided in the end protrusion.

第二方面,本发明提供了一种汽车发动机,包括如上所述的集成式气缸盖罩。In a second aspect, the present invention provides an automobile engine comprising the integrated cylinder head cover as described above.

本发明提供的技术方案带来的有益效果包括:保证对凸轮轴颈的润滑效果,减轻凸轮轴颈的磨损。The beneficial effects brought by the technical solution provided by the present invention include: ensuring the lubricating effect on the cam journal and reducing the wear of the cam journal.

本发明实施例提供了一种集成式气缸盖罩,凸轮轴安装座、电磁阀安装座及可变气门安装座均与盖罩本体采用一体化铸造、机加工艺,可提高凸轮轴安装座上的凸轮轴孔的同轴度,可减轻凸轮轴颈的磨损,相比于分离式的凸轮轴安装座、电磁阀安装座及可变气门安装座,可降低零件成本并提高装配效率。而且,气缸盖罩上集成了各凸轮轴颈的凸轮轴润滑油道及可变气门升程驱动机构的可变气门润滑油道,OCV电磁阀的电磁阀润滑油道,且两组油道分体式布置,即从气缸盖顶部前端中轴线处、进气侧后端分别取油,这样既可提高OCV电磁阀及可变气门升程驱动机构的瞬态响应性,优化发动机换气过程,保证发动机保持高动力性及低油耗特性,还可有效缩短凸轮轴颈处的供油距离,保证处于发动机润滑系统末端的排气侧的凸轮轴安装座具有足够的润滑油压,可进一步避免凸轮轴颈异常磨损。The embodiment of the present invention provides an integrated cylinder head cover. The camshaft mounting seat, the solenoid valve mounting seat and the variable valve mounting seat are all cast and machined integrally with the cover body, which can improve the camshaft mounting seat. The high coaxiality of the camshaft hole can reduce the wear of the camshaft journal. Compared with the separate camshaft mounting seat, solenoid valve mounting seat and variable valve mounting seat, it can reduce the cost of parts and improve the assembly efficiency. In addition, the camshaft lubricating oil passages of each cam journal, the variable valve lubricating oil passages of the variable valve lift drive mechanism, and the solenoid valve lubricating oil passages of the OCV solenoid valve are integrated on the cylinder head cover, and the two oil passages are divided into two groups. The single-body arrangement, that is, oil is taken from the central axis of the front end of the cylinder head and the rear end of the intake side respectively, which can not only improve the transient response of the OCV solenoid valve and the variable valve lift drive mechanism, optimize the engine ventilation process, and ensure that the The engine maintains the characteristics of high power and low fuel consumption, and can also effectively shorten the oil supply distance at the camshaft journal to ensure that the camshaft mounting seat on the exhaust side at the end of the engine lubrication system has sufficient lubricating oil pressure, which can further avoid the camshaft The neck is abnormally worn.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本发明实施例所述集成式气缸盖罩(装配时)的立体结构示意图一;FIG. 1 is a schematic diagram 1 of the three-dimensional structure of the integrated cylinder head cover (at the time of assembly) according to the embodiment of the present invention;

图2为本发明实施例所述集成式气缸盖罩(装配时)的立体结构示意图二;FIG. 2 is a schematic diagram 2 of the three-dimensional structure of the integrated cylinder head cover (at the time of assembly) according to the embodiment of the present invention;

图3为本发明实施例所述集成式气缸盖罩的盖罩本体的立体结构示意图一;3 is a first three-dimensional structural schematic diagram of the cover body of the integrated cylinder head cover according to the embodiment of the present invention;

图4为本发明实施例所述集成式气缸盖罩的盖罩本体的立体结构示意图二;FIG. 4 is a second three-dimensional structural schematic diagram of the cover body of the integrated cylinder head cover according to the embodiment of the present invention;

图5为本发明实施例所述集成式气缸盖罩的盖罩本体的横向剖视结构示意图;5 is a schematic cross-sectional structural diagram of a cover body of an integrated cylinder head cover according to an embodiment of the present invention;

图6为本发明实施例所述集成式气缸盖罩的盖罩本体(电磁阀安装座位置处)的纵向剖视结构示意图;6 is a schematic longitudinal cross-sectional structural diagram of the cover body (at the position of the solenoid valve mounting seat) of the integrated cylinder head cover according to the embodiment of the present invention;

图7为本发明实施例所述集成式气缸盖罩的盖罩本体(可变气门安装座位置处)的纵向剖视结构示意图;7 is a schematic longitudinal cross-sectional structural diagram of the cover body (at the position of the variable valve mounting seat) of the integrated cylinder head cover according to the embodiment of the present invention;

图8为图4的第一节流孔位置部位的局部放大结构示意图。FIG. 8 is a partial enlarged structural schematic diagram of the position of the first orifice in FIG. 4 .

图中:100、盖罩本体;102、主凸轮输送油道;104、分支凸轮输送油道;1042、第一节流孔;106、凸轮轴进油油道;108、凸轮轴外部油道;110、进气凸轮固定座;112、进气凸轮润滑油道;120、排气凸轮固定座;122、排气凸轮润滑油道;130、可变气门安装座; 132、可变气门润滑油道;140、电磁阀安装座;142、电磁阀主润滑油道;144、电磁阀主输送油道;146、电磁阀过渡油道;148、电磁阀进油油道;149、电磁阀外部油道;200、进气凸轮轴;300、排气凸轮轴;400、可变气门升程驱动机构;500、OCV电磁阀;600、气缸盖;700、点火线圈;800、加机油口盖。In the figure: 100, cover body; 102, main cam conveying oil passage; 104, branch cam conveying oil passage; 1042, first throttle hole; 106, camshaft oil inlet oil passage; 108, camshaft external oil passage; 110, intake cam mounting seat; 112, intake cam lubricating oil passage; 120, exhaust cam mounting seat; 122, exhaust cam lubricating oil passage; 130, variable valve mounting seat; 132, variable valve lubricating oil passage ;140, Solenoid valve mounting seat; 142, Solenoid valve main lubricating oil passage; 144, Solenoid valve main delivery oil passage; 146, Solenoid valve transition oil passage; 148, Solenoid valve inlet oil passage; 149, Solenoid valve external oil passage ; 200, intake camshaft; 300, exhaust camshaft; 400, variable valve lift drive mechanism; 500, OCV solenoid valve; 600, cylinder head; 700, ignition coil; 800, oil filler cap.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

本发明提供一种集成式气缸盖罩及汽车发动机,以解决相关技术中气缸盖罩集成VVT、VVL等机构后增加机油需求量,导致凸轮轴的润滑状况恶化的问题。即本发明提可保证对凸轮轴颈的润滑效果,减轻凸轮轴颈的磨损。The invention provides an integrated cylinder head cover and an automobile engine, so as to solve the problem in the related art that after the cylinder head cover integrates VVT, VVL and other mechanisms, the oil demand increases and the lubricating condition of the camshaft is deteriorated. That is, the present invention can ensure the lubricating effect on the cam journal and reduce the wear of the cam journal.

具体地,如图1至图4所示,本发明提供的集成式气缸盖罩,包括盖罩本体100,一体设于盖罩本体100的中部的凸轮轴安装座(110, 120),一体设于盖罩本体100的一端的电磁阀安装座140,一体设于盖罩本体100的另一端的可变气门安装座130,以及设于盖罩本体100、凸轮轴安装座(110,120)、电磁阀安装座140、及可变气门安装座130上的润滑油道结构。凸轮轴安装座(110,120)可用于将进气凸轮轴200或排气凸轮轴300安装固定到盖罩本体100中部,电磁阀安装座140可将OCV电磁阀500安装到盖罩本体100的一端,可变气门安装座130可将可变气门升程驱动机构400安装固定到盖罩本体100的另一端,以将进气凸轮轴200、排气凸轮轴300、OCV电磁阀500及可变气门升程驱动机构400集成到气缸盖罩上。此外,上述集成式气缸盖罩不仅集成了安装进气凸轮轴200和排气凸轮轴300的凸轮轴安装座,同时也集成了加机油口盖800、油气分离室、点火线圈700、相位传感器、外围件支架固定的安装载体。Specifically, as shown in FIGS. 1 to 4 , the integrated cylinder head cover provided by the present invention includes a cover cover body 100, a camshaft mounting seat (110, 120) integrally provided in the middle of the cover cover body 100, and integrally provided with a camshaft mounting seat (110, 120). The solenoid valve mounting seat 140 at one end of the cover body 100, the variable valve mounting seat 130 integrally provided at the other end of the cover body 100, and the cover body 100, the camshaft mounting seats (110, 120), The solenoid valve mounting seat 140 and the lubricating oil passage structure on the variable valve mounting seat 130 . The camshaft mounting seats ( 110 , 120 ) can be used to install and fix the intake camshaft 200 or the exhaust camshaft 300 to the middle of the cover body 100 , and the solenoid valve mounting seat 140 can install the OCV solenoid valve 500 to the cover body 100 . At one end, the variable valve mounting seat 130 can mount and fix the variable valve lift driving mechanism 400 to the other end of the cover body 100, so as to connect the intake camshaft 200, the exhaust camshaft 300, the OCV solenoid valve 500 and the variable valve The valve lift drive mechanism 400 is integrated into the cylinder head cover. In addition, the above-mentioned integrated cylinder head cover not only integrates the camshaft mounting seat for installing the intake camshaft 200 and the exhaust camshaft 300, but also integrates the oil filler cap 800, the oil-gas separation chamber, the ignition coil 700, the phase sensor, Mounting carrier to which the peripheral bracket is fixed.

而且,上述凸轮轴安装座(110,120)与气缸盖罩采用一体化铸造、机加工艺,可提高凸轮轴安装座(110,120)上的凸轮轴孔的同轴度,可减轻安装于凸轮轴安装座(110,120)上的进气凸轮轴200 (或排气凸轮轴300)的凸轮轴颈的磨损,相比于分离式凸轮轴支座,可降低零件成本并提高装配效率。同理,上述电磁阀安装座140、可变气门安装座130均与气缸盖罩采用一体化铸造、机加工艺,也可提高电磁阀安装座140(或可变气门安装座130)上的轴孔的同轴度,也可减轻对零件的磨损。此外,上述零件高度集成于气缸盖罩上的布置设计方式,相应降低气缸盖的布置及加工难度,为日趋小型化的发动机设计要求提供可行性方案。In addition, the above-mentioned camshaft mounting seat (110, 120) and the cylinder head cover adopt an integrated casting and machining process, which can improve the coaxiality of the camshaft hole on the camshaft mounting seat (110, 120), and can reduce the need for installation in the The wear of the cam journals of the intake camshaft 200 (or the exhaust camshaft 300 ) on the camshaft mounts ( 110 , 120 ) can reduce part costs and improve assembly efficiency compared to split camshaft mounts. Similarly, the above-mentioned solenoid valve mounting seat 140 and variable valve mounting seat 130 are integrally cast and machined with the cylinder head cover, and the shaft on the solenoid valve mounting seat 140 (or the variable valve mounting seat 130 ) can also be improved. The coaxiality of the hole can also reduce the wear on the parts. In addition, the layout and design of the above-mentioned parts are highly integrated on the cylinder head cover, which reduces the layout and processing difficulty of the cylinder head accordingly, and provides a feasible solution for the increasingly miniaturized engine design requirements.

而且,上述润滑油道结构包括第一润滑油道结构和第二润滑油道结构,其中第一润滑油道结构为进气凸轮轴200(或排气凸轮轴300) 以及可变气门升程驱动机构400提供润滑,第二润滑油道结构为OCV 电磁阀500提供润滑。通过分体式布置第一润滑油道结构和第二润滑油道结构两条润滑油道结构,可分别从气缸盖600顶部两侧(分别靠近凸轮轴和OCV电磁阀500)取油,并分别输送到凸轮轴安装座(110, 120)和电磁阀安装座140处,分别对进气凸轮轴200(或排气凸轮轴300)和OCV电磁阀500进行润滑。这种分体式供油方式,可有效缩短凸轮轴颈的供油距离,保证处于发动机润滑系统末端的凸轮轴安装座具有足够的润滑油压,避免凸轮轴颈异常磨损。Moreover, the above lubricating oil passage structure includes a first lubricating oil passage structure and a second lubricating oil passage structure, wherein the first lubricating oil passage structure is the intake camshaft 200 (or the exhaust camshaft 300 ) and the variable valve lift drive. The mechanism 400 provides lubrication, and the second oil passage structure provides lubrication for the OCV solenoid valve 500 . By arranging the two lubricating oil passage structures of the first lubricating oil passage structure and the second lubricating oil passage structure separately, oil can be taken from both sides of the top of the cylinder head 600 (near the camshaft and the OCV solenoid valve 500 respectively), and delivered separately. To the camshaft mounts ( 110 , 120 ) and the solenoid valve mounts 140 , lubricate the intake camshaft 200 (or the exhaust camshaft 300 ) and the OCV solenoid valve 500 , respectively. This split oil supply method can effectively shorten the oil supply distance of the camshaft journal, ensure that the camshaft mounting seat at the end of the engine lubrication system has sufficient lubricating oil pressure, and avoid abnormal wear of the camshaft journal.

具体地,如图5至图8所示,上述第一润滑油道结构包括设于盖罩本体100的中部的凸轮轴输送油道,设于凸轮轴安装座(110,120) 上的凸轮轴润滑油道(112,122),以及设于可变气门安装座130上的可变气门润滑油道132,凸轮轴润滑油道(112,122)和可变气门润滑油道132均与凸轮轴输送油道连通。通过凸轮轴输送油道可向凸轮轴润滑油道(112,122)输送润滑油,以对凸轮轴安装座(110, 120)的凸轮轴孔进行润滑,从而对安设在凸轮轴安装座(110,120) 上的进气凸轮轴200(或排气凸轮轴300)的轴颈进行润滑,以减少进气凸轮轴200(或排气凸轮轴300)的轴颈的磨损;此外,通过凸轮轴输送油道可向可变气门润滑油道132输送润滑油,以对可变气门安装座130的轴孔进行润滑,可对可变气门升程驱动机构400进行润滑。Specifically, as shown in FIGS. 5 to 8 , the above-mentioned first lubricating oil passage structure includes a camshaft oil passage provided in the middle of the cover body 100, and a camshaft provided on the camshaft mounting seat (110, 120). The lubricating oil passages (112, 122), and the variable valve lubricating oil passage 132 provided on the variable valve mounting seat 130, the camshaft lubricating oil passages (112, 122) and the variable valve lubricating oil passage 132 are all connected to the camshaft. The delivery oil passage is connected. The lubricating oil can be delivered to the camshaft lubricating oil passages (112, 122) through the camshaft oil passages, so as to lubricate the camshaft holes of the camshaft mounting seats (110, 120), so as to lubricate the camshaft mounting seats (110, 120). 110, 120) to lubricate the journals of the intake camshaft 200 (or exhaust camshaft 300) to reduce the wear of the journals of the intake camshaft 200 (or exhaust camshaft 300); The shaft delivery oil passage can deliver lubricating oil to the variable valve lubricating oil passage 132 to lubricate the shaft hole of the variable valve mounting seat 130 and lubricate the variable valve lift driving mechanism 400 .

而且,上述第二润滑油道结构可包括设于盖罩本体100的端部的电磁阀输送油道,以及设于电磁阀安装座140上的电磁阀润滑油道,电磁阀润滑油道与电磁阀输送油道连通。通过电磁阀输送油道可向电磁阀润滑油道输送润滑油,以对电磁阀安装座140的轴孔进行润滑,可对OCV电磁阀500进行润滑。Moreover, the above-mentioned second lubricating oil passage structure may include a solenoid valve oil passage provided at the end of the cover body 100, and a solenoid valve lubricating oil passage provided on the solenoid valve mounting seat 140. The solenoid valve lubricating oil passage is connected to the solenoid valve lubricating oil passage. The valve delivery oil passage is connected. Lubricating oil can be delivered to the solenoid valve lubricating oil passage through the solenoid valve oil passage, so as to lubricate the shaft hole of the solenoid valve mounting seat 140, and the OCV solenoid valve 500 can be lubricated.

进一步地,在一些实施例中,上述凸轮轴安装座(110,120)可包括并排设于盖罩本体100的两侧的进气凸轮固定座110和排气凸轮固定座120,其中进气凸轮固定座110用于固定进气凸轮轴200,而排气凸轮固定座120用于固定排气凸轮轴300,即通过进气凸轮固定座110和排气凸轮固定座120可将进气凸轮轴200和排气凸轮轴300 并排固定在气缸盖罩上。而且,上述进气凸轮固定座110可包括依次设于盖罩本体100上的多个进气凸轮固定支座,由于进气凸轮轴200 较长,可通过多个进气凸轮固定支座从轴向多个位置对进气凸轮轴200进行支撑固定;而且,上述排气凸轮固定座120可包括依次设于盖罩本体100上的多个排气凸轮固定支座,同理由于排气凸轮轴300 较长,可通过多个排气凸轮固定支座从轴向多个位置对排气凸轮轴 300进行支撑固定。而且,还可使得排气凸轮固定支座与进气凸轮固定支座一一对应设置,即可使得多个排气凸轮固定支座与多个进气凸轮固定支座相互对应,这样便于将多个排气凸轮固定支座和多个进气凸轮固定支座设置为多排,并使得每个排气凸轮固定支座和一个进气凸轮固定支座对应设为一排,可将位于一排的排气凸轮固定支座和进气凸轮固定支座设为一体。此外,还可将可变气门安装座130设于进气凸轮固定座110的端部,并与一个排气凸轮固定支座并排设置。Further, in some embodiments, the above-mentioned camshaft mounts ( 110 , 120 ) may include an intake cam mount 110 and an exhaust cam mount 120 arranged side by side on both sides of the cover body 100 , wherein the intake cam mounts The fixing seat 110 is used to fix the intake camshaft 200, and the exhaust cam fixing seat 120 is used to fix the exhaust camshaft 300, that is, the intake camshaft 200 can be fixed by the intake cam fixing seat 110 and the exhaust cam fixing seat 120. It is fastened to the cylinder head cover side by side with the exhaust camshaft 300. In addition, the above-mentioned intake cam fixing seat 110 may include a plurality of intake cam fixing supports which are sequentially arranged on the cover body 100 . Since the intake camshaft 200 is relatively long, the intake cam fixing supports can be used to obtain a plurality of intake cam fixing supports from the shaft. The intake camshaft 200 is supported and fixed to multiple positions; and the above-mentioned exhaust cam fixing seat 120 may include a plurality of exhaust cam fixing supports sequentially arranged on the cover body 100, for the same reason as the exhaust camshaft The 300 is longer, and the exhaust camshaft 300 can be supported and fixed from multiple positions in the axial direction through a plurality of exhaust cam fixing supports. Moreover, the exhaust cam fixing supports and the intake cam fixing supports can also be arranged in a one-to-one correspondence, so that a plurality of exhaust cam fixing supports and a plurality of intake cam fixing supports can be made to correspond to each other, which is convenient for multiple The exhaust cam fixing supports and the intake cam fixing supports are arranged in multiple rows, and each exhaust cam fixing support and an intake cam fixing support are set in a corresponding row, so that the The exhaust cam fixing support and the intake cam fixing support are integrated. In addition, the variable valve mounting seat 130 can also be provided at the end of the intake cam mounting seat 110 and arranged side by side with an exhaust cam mounting seat.

而且,上述凸轮轴润滑油道可包括设于每个进气凸轮固定支座上的进气凸轮润滑油道112,以及设于每个排气凸轮固定支座上的排气凸轮润滑油道122。通过进气凸轮润滑油道112可向进气凸轮固定支座的凸轮轴孔输送润滑油,以对位于进气凸轮固定支座上的进气凸轮轴200的轴颈进行润滑;而通过排气凸轮润滑油道122可向排气凸轮固定支座的凸轮轴孔输送润滑油,以对位于排气凸轮固定支座上的排气凸轮轴300的轴颈进行润滑。而且,上述凸轮轴输送油道包括设于盖罩本体100上的主凸轮输送油道102,以及与主凸轮输送油道102 连通的多条分支凸轮输送油道104,主凸轮输送油道102和多条分支凸轮输送油道104连通多个进气凸轮润滑油道112、多个排气凸轮润滑油道122、以及可变气门润滑油道132。通过主凸轮输送油道102 可向各分支凸轮输送油道104输送润滑油,并通过分支凸轮输送油道 104和主凸轮输送油道102可将润滑油输送到进气凸轮润滑油道112、排气凸轮润滑油道122及可变气门润滑油道132。Moreover, the above-mentioned camshaft lubricating oil passages may include intake cam lubricating oil passages 112 provided on each intake cam fixed support, and exhaust cam lubricating oil passages 122 provided on each exhaust cam fixed support . Through the intake cam lubricating oil passage 112, lubricating oil can be delivered to the camshaft hole of the intake cam fixed support to lubricate the journal of the intake camshaft 200 located on the intake cam fixed support; The cam lubricating oil passage 122 can deliver lubricating oil to the camshaft hole of the exhaust cam mounting bracket to lubricate the journal of the exhaust camshaft 300 on the exhaust cam mounting bracket. Moreover, the above-mentioned camshaft conveying oil passage includes a main cam conveying oil passage 102 provided on the cover body 100, and a plurality of branch cam conveying oil passages 104 communicating with the main cam conveying oil passage 102. The main cam conveying oil passage 102 and The plurality of branch cam delivery oil passages 104 communicate with the plurality of intake cam lubricating oil passages 112 , the plurality of exhaust cam lubricating oil passages 122 , and the variable valve lubricating oil passages 132 . The main cam conveying oil passage 102 can deliver lubricating oil to each branch cam conveying oil passage 104, and through the branch cam conveying oil passage 104 and the main cam conveying oil passage 102, the lubricating oil can be conveyed to the intake cam lubricating oil passage 112, the exhaust cam The air cam lubricating oil passage 122 and the variable valve lubricating oil passage 132 .

进一步地,在一些实施例中,多个进气凸轮润滑油道112均可与主凸轮输送油道102直接连通,每条分支凸轮输送油道104与一个排气凸轮润滑油道122直接对应连通。即可通过主凸轮输送油道102直接向多个进气凸轮润滑油道112输送润滑油,以直接对多个进气凸轮固定支座进行润滑;同时,可通过多个分支凸轮输送油道104分别向多个排气凸轮润滑油道122一一对应地输送润滑油,以直接对多个排气凸轮固定支座进行润滑。这样可缩短对进气凸轮固定支座和排气凸轮固定支座输送润滑油的油道长度,减小油道压力损失,可增强润滑油的润滑效果。此外,还可通过主凸轮输送油道102或一个分支凸轮输送油道104向可变气门润滑油道132输送润滑油。Further, in some embodiments, a plurality of intake cam lubricating oil passages 112 can be directly communicated with the main cam conveying oil passage 102 , and each branch cam conveying oil passage 104 is in direct corresponding communication with one exhaust cam lubricating oil passage 122 . . In this way, lubricating oil can be directly delivered to the plurality of intake cam lubricating oil passages 112 through the main cam delivery oil passage 102 to directly lubricate the plurality of intake cam fixed supports; at the same time, the oil passages 104 can be delivered through a plurality of branch cams The lubricating oil is delivered to the plurality of exhaust cam lubricating oil passages 122 in a one-to-one correspondence, so as to directly lubricate the plurality of exhaust cam fixed supports. In this way, the length of the oil passage for transporting the lubricating oil to the fixed bearing of the intake cam and the fixed bearing of the exhaust cam can be shortened, the pressure loss of the oil passage can be reduced, and the lubricating effect of the lubricating oil can be enhanced. In addition, lubricating oil can also be delivered to the variable valve lubricating oil passage 132 through the main cam delivery oil passage 102 or a branch cam delivery oil passage 104 .

此外,在另一些实施例中,多个排气凸轮润滑油道122均可与主凸轮输送油道102直接连通,每条分支凸轮输送油道104可与一个进气凸轮润滑油道112直接对应连通。即可通过主凸轮输送油道102直接向多个排气凸轮润滑油道122输送润滑油,以直接对多个排气凸轮固定支座进行润滑;同时,可通过多个分支凸轮输送油道104可分别向多个进气凸轮润滑油道112一一对应地输送润滑油,以直接对多个进气凸轮固定支座进行润滑。In addition, in other embodiments, a plurality of exhaust cam lubricating oil passages 122 can be directly communicated with the main cam conveying oil passage 102 , and each branch cam conveying oil passage 104 can directly correspond to one intake cam lubricating oil passage 112 Connected. In this way, lubricating oil can be directly delivered to the plurality of exhaust cam lubricating oil passages 122 through the main cam delivery oil passage 102 to directly lubricate the multiple exhaust cam fixed supports; at the same time, the oil passages 104 can be delivered through a plurality of branch cams The lubricating oil may be delivered to the plurality of intake cam lubricating oil passages 112 in a one-to-one correspondence, so as to directly lubricate the plurality of intake cam fixed supports.

此外,在一些实施例中,上述凸轮轴输送油道还可包括设于盖罩本体100上的凸轮轴进油油道106,以及设于气缸盖600上的凸轮轴外部油道108,凸轮轴进油油道106的一端与凸轮轴外部油道108连通。通过设于气缸盖600上的凸轮轴外部油道108可向凸轮轴进油油道106输送润滑油,并通过凸轮轴进油油道106将润滑油输送到分支凸轮输送油道104和主凸轮输送油道102。In addition, in some embodiments, the above-mentioned camshaft oil passage may further include a camshaft oil inlet oil passage 106 provided on the cover body 100 , and a camshaft outer oil passage 108 provided on the cylinder head 600 . One end of the oil inlet oil passage 106 communicates with the camshaft outer oil passage 108 . The lubricating oil can be delivered to the camshaft oil inlet oil passage 106 through the camshaft external oil passage 108 provided on the cylinder head 600, and the lubricating oil can be delivered to the branch cam delivery oil passage 104 and the main cam through the camshaft oil inlet oil passage 106 Delivery oil passage 102 .

而且,可将多个分支凸轮输送油道104中的一个分支凸轮输送油道104设为分支凸轮进油油道,并使得凸轮轴进油油道106的另一端与分支凸轮进油油道连通,且分支凸轮进油油道与主凸轮输送油道 102通过第一节流孔1042连通,而其他的分支凸轮输送油道104分别连通设于主凸轮输送油道102的不同位置处。而且,可使得分支凸轮进油油道靠近盖罩本体100上远离OCV电磁阀500的一端设置,更有利于进油。而且,通过在分支凸轮进油油道与主凸轮输送油道 102之间设置第一节流孔1042,可以进一步保证处于发动机润滑系统末端的多个凸轮固定支座具有足够的润滑油压,可进一步避免凸轮轴颈异常磨损。In addition, one branch cam delivery oil passage 104 among the plurality of branch cam delivery oil passages 104 can be set as the branch cam oil inlet oil passage, and the other end of the camshaft oil inlet oil passage 106 can be communicated with the branch cam oil inlet oil passage , and the branch cam oil inlet oil passage is communicated with the main cam conveying oil passage 102 through the first throttle hole 1042 , and the other branch cam conveying oil passages 104 are respectively connected to different positions of the main cam conveying oil passage 102 . Moreover, the branch cam oil inlet oil passage can be arranged close to the end of the cover body 100 away from the OCV solenoid valve 500 , which is more favorable for oil inlet. Moreover, by arranging the first throttle hole 1042 between the oil inlet oil passage of the branch cam and the oil passage 102 of the main cam, it can further ensure that the plurality of cam fixing supports at the end of the engine lubricating system have sufficient lubricating oil pressure. Further avoid abnormal wear of the camshaft journals.

而且,上述盖罩本体100上突出设有纵向凸起和横向凸起,上述主凸轮输送油道102可设于横向凸起中,分支凸轮输送油道104可设于纵向凸起中。上述纵向凸起和横向凸起可通过在气缸盖罩的盖罩本体100上预铸柱状凸台形成,这些柱状凸台在盖罩本体100的内壁面和外表面形成凸起,从而在气缸盖罩的顶部呈“脊”状构架。而通过在这些“脊”状构架中钻孔以形成主凸轮输送油道102和分支凸轮输送油道104,即可形成中空的管道结构,而中空的管道结构和“脊”状构架在气缸盖罩顶部起到了加强筋的作用,可以有效的改善气缸盖罩壳体的NVH问题。Moreover, the cover body 100 protrudes with longitudinal protrusions and transverse protrusions, the main cam conveying oil passage 102 may be provided in the transverse protrusion, and the branch cam conveying oil passage 104 may be provided in the longitudinal protrusion. The above-mentioned longitudinal protrusions and transverse protrusions can be formed by pre-casting cylindrical bosses on the head cover body 100 of the cylinder head cover. The top of the cover has a "ridge" like structure. By drilling holes in these "ridge" structures to form the main cam feed passages 102 and branch cam feed passages 104, a hollow pipe structure can be formed, and the hollow pipe structure and the "ridge" structure are in the cylinder head. The top of the cover acts as a reinforcing rib, which can effectively improve the NVH problem of the cylinder head cover shell.

此外,上述进气凸轮润滑油道112可通过在进气凸轮固定座110 的轴颈槽处开孔形成,以使得进气凸轮润滑油道112与进气凸轮固定座110的轴颈槽连通,从而可以对位于轴颈槽处的进气凸轮轴200的轴颈进行润滑。而且,还可在进气凸轮固定座110的轴颈槽中设置与进气凸轮润滑油道112连通的进气凸轮润滑槽,使进气凸轮润滑槽环设于进气凸轮轴200的轴颈周侧,可进一步增强润滑效果。此外,上述排气凸轮润滑油道122可通过在排气凸轮固定座120的轴颈槽处开孔形成,以使得排气凸轮润滑油道122与排气凸轮固定座120的轴颈槽连通,从而可以对位于轴颈槽处的排气凸轮轴300的轴颈进行润滑。同理,还可在排气凸轮固定座120的轴颈槽中设置与排气凸轮润滑油道122连通的排气凸轮润滑槽,使排气凸轮润滑槽环设于排气凸轮轴300的轴颈周侧,可进一步增强润滑效果。In addition, the intake cam lubricating oil passage 112 can be formed by opening a hole at the journal groove of the intake cam holder 110, so that the intake cam lubricating oil passage 112 communicates with the journal groove of the intake cam holder 110, Thereby, the journal of the intake camshaft 200 at the journal groove can be lubricated. In addition, an intake cam lubricating groove that communicates with the intake cam lubricating oil passage 112 can also be provided in the journal groove of the intake cam fixing seat 110 , so that the intake cam lubricating groove is arranged around the journal of the intake camshaft 200 On the peripheral side, the lubrication effect can be further enhanced. In addition, the exhaust cam lubricating oil passage 122 can be formed by opening holes at the journal groove of the exhaust cam fixing seat 120, so that the exhaust cam lubricating oil passage 122 communicates with the journal groove of the exhaust cam fixing seat 120, Thus, the journal of the exhaust camshaft 300 at the journal groove can be lubricated. Similarly, an exhaust cam lubricating groove that communicates with the exhaust cam lubricating oil passage 122 can also be set in the journal groove of the exhaust cam fixing seat 120 , so that the exhaust cam lubricating groove is arranged around the shaft of the exhaust camshaft 300 . On the side of the neck, the lubrication effect can be further enhanced.

同理,上述可变气门安装座130上的可变气门润滑油道132设置方式,与上述进气凸轮润滑油道112在进气凸轮固定座110上的设置方式类似,在此不再赘述。Similarly, the arrangement of the variable valve lubricating oil passages 132 on the variable valve mounting seat 130 is similar to that of the intake cam lubricating oil passages 112 on the intake cam mounting seat 110 , and details are not described herein again.

此外,上述盖罩本体100的端部的电磁阀输送油道可包括设于盖罩本体100上的电磁阀主输送油道144,与电磁阀主输送油道144连通的电磁阀进油油道148,以及设于气缸盖600上的电磁阀外部油道 149,电磁阀外部油道149与电磁阀进油油道148连通。通过电磁阀外部油道149可将润滑油由气缸盖600输送到气缸盖罩上的电磁阀进油油道148,再由电磁阀进油油道148输送到电磁阀主输送油道144 中,再通过电磁阀主输送油道144输送到电磁阀安装座140的电磁阀润滑油道中,以对位于电磁阀安装座140中的电磁阀的轴颈进行润滑。In addition, the solenoid valve delivery oil passage at the end of the cover body 100 may include a solenoid valve main oil delivery passage 144 provided on the cover body 100 , and a solenoid valve oil inlet oil passage communicated with the solenoid valve main delivery oil passage 144 . 148, and the solenoid valve external oil passage 149 provided on the cylinder head 600, the solenoid valve external oil passage 149 communicates with the solenoid valve oil inlet oil passage 148. The lubricating oil can be transported from the cylinder head 600 to the solenoid valve oil inlet oil passage 148 on the cylinder head cover through the solenoid valve external oil passage 149, and then transported from the solenoid valve oil inlet oil passage 148 to the solenoid valve main delivery oil passage 144, It is then transported to the solenoid valve lubricating oil passage of the solenoid valve mounting seat 140 through the solenoid valve main transport oil passage 144 to lubricate the journal of the solenoid valve located in the solenoid valve mounting seat 140 .

而且,上述盖罩本体100的端部两侧可各设有一个电磁阀安装座 140,每个电磁阀润滑油道均包括设于盖罩本体100上、并与电磁阀主输送油道144连通的电磁阀过渡油道146,以及设于电磁阀安装座 140上、并与电磁阀过渡油道146连通的电磁阀主润滑油道142。每个电磁阀安装座140处对应安设一个OCV电磁阀500,并且一个OCV 电磁阀500对应设于进气凸轮轴200的一端,另一个OCV电磁阀500 对应设于排气凸轮轴300的一端。电磁阀主输送油道144中的润滑油通过电磁阀过渡油道146输送到电磁阀主润滑油道142中,以对电磁阀安装座140的轴颈槽中的电磁阀轴颈进行润滑。而且,电磁阀主润滑油道142可环设于电磁阀轴颈的周侧的电磁阀安装座140的轴颈槽中,可从四周对电磁阀轴颈进行润滑。In addition, a solenoid valve mounting seat 140 may be provided on both sides of the end of the cover body 100 , and each solenoid valve lubricating oil passage includes a solenoid valve main oil passage 144 which is provided on the cover body 100 and communicates with the solenoid valve main oil passage 144 . The solenoid valve transition oil passage 146, and the solenoid valve main lubricating oil passage 142, which is arranged on the solenoid valve mounting seat 140 and communicated with the solenoid valve transition oil passage 146. One OCV solenoid valve 500 is correspondingly installed at each solenoid valve mounting seat 140 , and one OCV solenoid valve 500 is correspondingly provided at one end of the intake camshaft 200 , and the other OCV solenoid valve 500 is correspondingly provided at one end of the exhaust camshaft 300 . . The lubricating oil in the solenoid valve main delivery oil passage 144 is delivered to the solenoid valve main lubricating oil passage 142 through the solenoid valve transition oil passage 146 to lubricate the solenoid valve journal in the journal groove of the solenoid valve mounting seat 140 . Moreover, the main lubricating oil passage 142 of the solenoid valve can be arranged in the journal groove of the solenoid valve mounting seat 140 on the peripheral side of the solenoid valve journal, so as to lubricate the solenoid valve journal from all sides.

而且,上述电磁阀过渡油道146与电磁阀主润滑油道142可通过第二节流孔连通。这样,也可增大电磁阀主润滑油道142的润滑油的压力,增强对电磁阀轴颈的润滑效果。而且,上述盖罩本体100的端部上可突出设有端部凸起,上述电磁阀主输送油道144可设于该端部凸起中。同理,上述端部凸起也可通过在气缸盖罩的盖罩本体100上预铸柱状凸台形成,这些柱状凸台在盖罩本体100的内壁面和外表面形成凸起,从而在气缸盖罩的顶部呈“脊”状构架。而通过在这些“脊”状构架中钻孔以形成电磁阀主输送油道144,即可在盖罩本体100上形成中空的管道结构,而中空的管道结构和“脊”状构架在气缸盖罩顶部起到了加强筋的作用,可以有效的改善气缸盖罩壳体的NVH问题。Moreover, the solenoid valve transition oil passage 146 and the solenoid valve main lubricating oil passage 142 may communicate with each other through the second orifice. In this way, the pressure of the lubricating oil in the main lubricating oil passage 142 of the solenoid valve can also be increased, thereby enhancing the lubricating effect on the journal of the solenoid valve. Moreover, the end portion of the cover body 100 may be protruded with an end portion protrusion, and the above-mentioned solenoid valve main oil passage 144 may be provided in the end portion protrusion. Similarly, the above-mentioned end protrusions can also be formed by pre-casting cylindrical bosses on the cover body 100 of the cylinder head cover. The top of the cover has a "ridge" like structure. And by drilling holes in these "ridge"-shaped frames to form the solenoid valve main oil passage 144, a hollow pipe structure can be formed on the cover body 100, and the hollow pipe structure and the "ridge"-shaped frame are in the cylinder head. The top of the cover acts as a reinforcing rib, which can effectively improve the NVH problem of the cylinder head cover shell.

此外,上述气缸盖罩可采用铝合金材质加工制作而成,相比于采用树脂材料加工制作,既有利于提高气缸盖罩的铸造及机加工艺性,便于实现高集成化的布置设计;又可加强气缸盖罩薄壁类零件的强度及模态,提高发动机的NVH性能。In addition, the above-mentioned cylinder head cover can be made of aluminum alloy material, which is beneficial to improve the casting and machining manufacturability of the cylinder head cover compared with the processing and manufacture of resin material, and facilitates the realization of highly integrated layout design; It can strengthen the strength and mode of the thin-walled parts of the cylinder head cover and improve the NVH performance of the engine.

此外,本发明提供了一种汽车发动机,包括如上所述的集成式气缸盖罩。Furthermore, the present invention provides an automobile engine comprising the integrated cylinder head cover as described above.

本发明实施例提供的集成式气缸盖罩,通过使得凸轮轴安装座、电磁阀安装座及可变气门安装座均与盖罩本体采用一体化铸造、机加工艺,可提高凸轮轴安装座上的凸轮轴孔的同轴度,可减轻凸轮轴颈的磨损,相比于分离式的凸轮轴安装座、电磁阀安装座及可变气门安装座,可降低零件成本并提高装配效率。而且,气缸盖罩上集成了各凸轮轴颈的凸轮轴润滑油道及可变气门升程驱动机构的可变气门润滑油道,OCV电磁阀的电磁阀润滑油道,且两组油道分体式布置,即从气缸盖顶部前端中轴线处、进气侧后端分别取油,这样既可提高 OCV电磁阀及可变气门升程驱动机构的瞬态响应性,优化发动机换气过程,保证发动机保持高动力性及低油耗特性,还可有效缩短凸轮轴颈处的供油距离,保证处于发动机润滑系统末端的排气侧的凸轮轴安装座具有足够的润滑油压,可进一步避免凸轮轴颈异常磨损。In the integrated cylinder head cover provided by the embodiment of the present invention, the camshaft mounting seat, the solenoid valve mounting seat and the variable valve mounting seat are all cast and machined integrally with the cover body, which can improve the safety of the camshaft mounting seat. The high coaxiality of the camshaft hole can reduce the wear of the camshaft journal. Compared with the separate camshaft mounting seat, solenoid valve mounting seat and variable valve mounting seat, it can reduce the cost of parts and improve the assembly efficiency. In addition, the camshaft lubricating oil passages of each cam journal, the variable valve lubricating oil passages of the variable valve lift drive mechanism, and the solenoid valve lubricating oil passages of the OCV solenoid valve are integrated on the cylinder head cover, and the two oil passages are divided into two groups. The single-body arrangement, that is, oil is taken from the central axis of the front end of the cylinder head and the rear end of the intake side respectively, which can not only improve the transient response of the OCV solenoid valve and the variable valve lift drive mechanism, optimize the engine ventilation process, and ensure that the The engine maintains the characteristics of high power and low fuel consumption, and can also effectively shorten the oil supply distance at the camshaft journal to ensure that the camshaft mounting seat on the exhaust side at the end of the engine lubrication system has sufficient lubricating oil pressure, which can further avoid the camshaft The neck is abnormally worn.

在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

需要说明的是,在本发明中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in the present invention, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and are not necessarily required or implied Any such actual relationship or sequence exists between these entities or operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所发明的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种集成式气缸盖罩,其特征在于,包括:1. An integrated cylinder head cover, characterized in that, comprising: 盖罩本体;cover body; 凸轮轴安装座,一体设于所述盖罩本体的中部;The camshaft mounting seat is integrally arranged in the middle of the cover body; 电磁阀安装座,一体设于所述盖罩本体的一端;The solenoid valve mounting seat is integrally provided at one end of the cover body; 可变气门安装座,一体设于所述盖罩本体的另一端;以及,a variable valve mounting seat integrally provided at the other end of the cover body; and, 润滑油道结构,包括第一润滑油道结构和第二润滑油道结构;The lubricating oil channel structure includes a first lubricating oil channel structure and a second lubricating oil channel structure; 其中,所述第一润滑油道结构包括设于所述盖罩本体的中部的凸轮轴输送油道,设于所述凸轮轴安装座上的凸轮轴润滑油道,以及设于所述可变气门安装座上的可变气门润滑油道,所述凸轮轴润滑油道和所述可变气门润滑油道均与所述凸轮轴输送油道连通;所述第二润滑油道结构包括设于所述盖罩本体的端部的电磁阀输送油道,以及设于所述电磁阀安装座上的电磁阀润滑油道,所述电磁阀润滑油道与所述电磁阀输送油道连通。Wherein, the first lubricating oil passage structure includes a camshaft oil passage provided in the middle of the cover body, a camshaft lubricating oil passage provided on the camshaft mounting seat, and a camshaft lubricating oil passage provided on the variable The variable valve lubricating oil passage on the valve mounting seat, the camshaft lubricating oil passage and the variable valve lubricating oil passage are both communicated with the camshaft conveying oil passage; the second lubricating oil passage structure includes a The solenoid valve oil passage at the end of the cover body, and the solenoid valve lubricating oil passage provided on the solenoid valve mounting seat, the solenoid valve lubricating oil passage communicates with the solenoid valve oil passage. 2.根据权利要求1所述的集成式气缸盖罩,其特征在于,所述凸轮轴安装座包括并排设于所述盖罩本体的两侧的进气凸轮固定座和排气凸轮固定座,所述进气凸轮固定座包括依次设于所述盖罩本体上的多个进气凸轮固定支座,所述排气凸轮固定座包括依次设于所述盖罩本体上的多个排气凸轮固定支座,且所述排气凸轮固定支座与所述进气凸轮固定支座一一对应;2 . The integrated cylinder head cover according to claim 1 , wherein the camshaft mounting seat comprises an intake cam mounting seat and an exhaust cam mounting seat which are arranged side by side on both sides of the cover body, The intake cam fixing seat includes a plurality of intake cam fixing supports sequentially arranged on the cover body, and the exhaust cam fixing seat includes a plurality of exhaust cams sequentially arranged on the cover body a fixed support, and the exhaust cam fixed support corresponds to the intake cam fixed support one-to-one; 所述凸轮轴润滑油道包括设于每个所述进气凸轮固定支座上的进气凸轮润滑油道,以及设于每个所述排气凸轮固定支座上的排气凸轮润滑油道;所述凸轮轴输送油道包括设于所述盖罩本体上的主凸轮输送油道,以及与所述主凸轮输送油道连通的多条分支凸轮输送油道,所述主凸轮输送油道和多条所述分支凸轮输送油道连通多个所述进气凸轮润滑油道、多个所述排气凸轮润滑油道、以及所述可变气门润滑油道。The camshaft lubricating oil passage includes an intake cam lubricating oil passage provided on each of the intake cam fixed supports, and an exhaust cam lubricating oil passage provided on each of the exhaust cam fixed supports ; The camshaft conveying oil passage includes a main cam conveying oil passage arranged on the cover body, and a plurality of branch cam conveying oil passages communicating with the main cam conveying oil passage, the main cam conveying oil passage The plurality of intake cam lubricating oil passages, the plurality of exhaust cam lubricating oil passages, and the variable valve lubricating oil passages are communicated with a plurality of the branch cam oil passages. 3.根据权利要求2所述的集成式气缸盖罩,其特征在于,多个所述进气凸轮润滑油道均与所述主凸轮输送油道直接连通,每条所述分支凸轮输送油道与一个所述排气凸轮润滑油道直接对应连通;或者,3 . The integrated cylinder head cover according to claim 2 , wherein a plurality of the intake cam lubricating oil passages are in direct communication with the main cam conveying oil passage, and each branch cam conveying oil passage is 3 . communicates directly with one of the exhaust cam lubricating oil passages; or, 多个所述排气凸轮润滑油道均与所述主凸轮输送油道直接连通,每条所述分支凸轮输送油道与一个所述进气凸轮润滑油道直接对应连通。The plurality of exhaust cam lubricating oil passages are directly connected with the main cam conveying oil passage, and each branch cam conveying oil passage is directly connected with one of the intake cam lubricating oil passages. 4.根据权利要求2所述的集成式气缸盖罩,其特征在于,所述凸轮轴输送油道包括设于所述盖罩本体上的凸轮轴进油油道,以及设于气缸盖上的凸轮轴外部油道,所述凸轮轴进油油道的一端与所述凸轮轴外部油道连通;4 . The integrated cylinder head cover according to claim 2 , wherein the camshaft delivery oil passage comprises a camshaft oil inlet oil passage provided on the head cover body, and a camshaft oil inlet provided on the cylinder head. 5 . an external oil passage of the camshaft, one end of the oil inlet oil passage of the camshaft is communicated with the external oil passage of the camshaft; 多个所述分支凸轮输送油道中的一个所述分支凸轮输送油道设为分支凸轮进油油道,所述凸轮轴进油油道的另一端与所述分支凸轮进油油道连通,且所述分支凸轮进油油道与所述主凸轮输送油道通过第一节流孔连通。One of the branch cam transmission oil passages is set as a branch cam oil inlet oil passage, and the other end of the camshaft oil inlet oil passage is communicated with the branch cam oil inlet oil passage, and The branch cam oil inlet oil passage communicates with the main cam delivery oil passage through a first throttle hole. 5.根据权利要求2所述的集成式气缸盖罩,其特征在于,所述盖罩本体上突出设有纵向凸起和横向凸起,所述主凸轮输送油道设于所述横向凸起中,所述分支凸轮输送油道设于所述纵向凸起中。5 . The integrated cylinder head cover according to claim 2 , wherein a longitudinal protrusion and a transverse protrusion are protruded from the cover body, and the main cam oil passage is provided on the transverse protrusion. 6 . , the branch cam conveying oil passage is arranged in the longitudinal protrusion. 6.根据权利要求2所述的集成式气缸盖罩,其特征在于,所述进气凸轮润滑油道通过在所述进气凸轮固定座的轴颈槽处开孔形成,所述排气凸轮润滑油道通过在所述排气凸轮固定座的轴颈槽处开孔形成。6 . The integrated cylinder head cover according to claim 2 , wherein the intake cam lubricating oil passage is formed by opening a hole at the journal groove of the intake cam fixing seat, and the exhaust cam The lubricating oil passage is formed by opening holes at the journal groove of the exhaust cam fixing seat. 7.根据权利要求1至6中任意一项所述的集成式气缸盖罩,其特征在于,所述盖罩本体的端部的电磁阀输送油道包括设于所述盖罩本体上的电磁阀主输送油道,与所述电磁阀主输送油道连通的电磁阀进油油道,以及设于气缸盖上的电磁阀外部油道,所述电磁阀外部油道与所述电磁阀进油油道连通;7. The integrated cylinder head cover according to any one of claims 1 to 6, wherein the solenoid valve oil passage at the end of the head cover body comprises an electromagnetic valve provided on the head cover body The valve main delivery oil passage, the solenoid valve oil inlet oil passage communicated with the solenoid valve main delivery oil passage, and the solenoid valve external oil passage provided on the cylinder head, the solenoid valve external oil passage and the solenoid valve inlet oil channel connection; 所述盖罩本体的端部两侧各设有一个所述电磁阀安装座,每个所述电磁阀润滑油道均包括设于所述盖罩本体上、并与所述电磁阀主输送油道连通的电磁阀过渡油道,以及设于所述电磁阀安装座上、并与所述电磁阀过渡油道连通的电磁阀主润滑油道。There is one solenoid valve mounting seat on both sides of the end of the cover body, and each of the solenoid valve lubricating oil passages includes a main oil delivery channel provided on the cover body and communicated with the solenoid valve. A solenoid valve transition oil passage communicated with the passage, and a solenoid valve main lubricating oil passage arranged on the solenoid valve mounting seat and communicated with the solenoid valve transition oil passage. 8.根据权利要求7所述的集成式气缸盖罩,其特征在于,所述电磁阀过渡油道与所述电磁阀主润滑油道通过第二节流孔连通。8 . The integrated cylinder head cover according to claim 7 , wherein the solenoid valve transition oil passage communicates with the solenoid valve main lubricating oil passage through a second throttle hole. 9 . 9.根据权利要求7所述的集成式气缸盖罩,其特征在于,所述盖罩本体的端部上突出设有端部凸起,所述电磁阀主输送油道设于所述端部凸起中。9 . The integrated cylinder head cover according to claim 7 , wherein an end protrusion is protruded from the end of the cover body, and the solenoid valve main oil passage is provided at the end. 10 . bulging. 10.一种汽车发动机,其特征在于,包括如权利要求1至9中任意一项所述的集成式气缸盖罩。10. An automobile engine, characterized by comprising the integrated cylinder head cover as claimed in any one of claims 1 to 9.
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