CN112096522A - Hard-connected starter-generating system for micro-turbojet engine - Google Patents
Hard-connected starter-generating system for micro-turbojet engine Download PDFInfo
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- CN112096522A CN112096522A CN202010910478.3A CN202010910478A CN112096522A CN 112096522 A CN112096522 A CN 112096522A CN 202010910478 A CN202010910478 A CN 202010910478A CN 112096522 A CN112096522 A CN 112096522A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/26—Starting; Ignition
- F02C7/268—Starting drives for the rotor, acting directly on the rotor of the gas turbine to be started
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/22—Fuel supply systems
- F02C7/224—Heating fuel before feeding to the burner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/32—Arrangement, mounting, or driving, of auxiliaries
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/36—Power transmission arrangements between the different shafts of the gas turbine plant, or between the gas-turbine plant and the power user
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
技术领域technical field
本发明属于微型涡喷发动机技术领域,具体涉及一种微型涡喷发动机硬连接起动发电系统。The invention belongs to the technical field of micro-turbojet engines, and in particular relates to a hard-connected starter and power generation system for a micro-turbojet engine.
背景技术Background technique
近年来,无人飞行器、小型飞行器发展迅猛,也推动了微型涡喷发动机的发展进程。微型涡喷发动机目前多用于小型无人机、靶机或导弹等飞行器。装在微型涡喷发动机上的电机在工作过程中,会有一部分损耗转变成热量,这部分热量导致电机温升会影响电机的使用寿命,甚至会影响电机的正常使用,In recent years, the rapid development of unmanned aerial vehicles and small aerial vehicles has also promoted the development of micro-turbojet engines. Micro turbojet engines are currently mostly used in small UAVs, target drones or missiles and other aircraft. During the working process of the motor mounted on the micro turbojet engine, a part of the loss will be converted into heat. This part of the heat will cause the temperature rise of the motor, which will affect the service life of the motor, and even affect the normal use of the motor.
微型涡喷发动机总体结构对其各部件的体积和重量具有严格的限制,常用的风冷和水冷方式不适合应用在微型涡喷发动机电机上。因此现有的电机由于缺少冷却而导致寿命短。The overall structure of the micro-turbojet engine has strict restrictions on the volume and weight of its components, and the commonly used air-cooling and water-cooling methods are not suitable for application in the micro-turbojet motor. Therefore existing motors have a short life due to lack of cooling.
同时,微型涡轮发动机起动时由安装在发动机前端的起动电机带动转子部件转动至一定转速后,发动机喷油点火起动,起动成功后发动机转子部件与起动电机脱离。现有的离合器结构只能由电机单向驱动微型涡喷发动机转子,无法实现发动机驱动电机;并且现有的离合器结构由于电机轴与发动机轴之间存在一定不同心度,对转子产生类似于转子弯曲的不平衡振动,现有微型涡喷发动机与起动发电机连接使用现有的离合器结构,测得的最大振动加速度达20g;现有联轴器公、母头连接时,会对电机轴承和发动机转子轴承均产生较大的无效轴向载荷,影响轴承的使用寿命,从而缩短了发动机维护周期和总体寿命。At the same time, when the micro-turbine engine is started, the starter motor installed at the front end of the engine drives the rotor part to rotate to a certain speed, and the engine is fuel-injected and ignited to start. After the start is successful, the engine rotor part is separated from the starter motor. The existing clutch structure can only drive the rotor of the micro-turbojet engine unidirectionally by the motor, and the engine cannot drive the motor; and the existing clutch structure has a certain degree of misalignment between the motor shaft and the engine shaft, which produces a similar effect to the rotor. Bending unbalanced vibration, the existing clutch structure is used for the connection between the existing micro turbojet engine and the starter generator, and the measured maximum vibration acceleration is 20g; when the existing coupling male and female are connected, the motor bearing and The engine rotor bearings all generate large invalid axial loads, which affect the service life of the bearings, thereby shortening the engine maintenance cycle and overall life.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于避免现有技术的缺陷而提供一种微型涡喷发动机硬连接起动发电系统,从而解决现有技术中存在的燃油预热系统体积很大、功耗高、结构复杂、成本高、冷却效果不理想导致电机寿命短问题。The purpose of the present invention is to avoid the defects of the prior art and provide a hard-connected starter and power generation system for a micro-turbojet engine, so as to solve the problem of the large volume, high power consumption, complex structure and high cost of the fuel preheating system in the prior art , The cooling effect is not ideal, which leads to the short life of the motor.
为实现上述目的,本发明采取的技术方案为:一种微型涡喷发动机硬连接起动发电系统,包括起发电机,起发电机在所述微型涡喷发动机的前端,起发电机转动轴和涡轮发动机的驱动轴同轴设置,所述起发电机转动轴的连接端安装有联轴器公头,涡轮发动机的驱动轴的连接端安装有联轴器母头,联轴器母头的连接端部设有连接凹槽,在连接凹槽内设有联轴器销扣,联轴器公头的连接端部设有的连接头插入连接凹槽,在连接头上设有联轴器销,联轴器销插入所述的联轴器销扣,并通过销锁止螺丝固定,所述的联轴器销与起发电机转动轴的中心线垂直;还包括在起发电机上安装有冷却电机预热燃油系统。现有的起动电机不具备发电功能,根据飞行器需要,本发明将起动电机替换为起发电机,在起动成功后由微型涡喷发动机转子部件带动起发电机进行发电,向飞行器提供一定功率的电能,减小电池载重,提高发动机效率。In order to achieve the above purpose, the technical solution adopted in the present invention is: a micro-turbojet engine hard-connected starter and power generation system, including a starter generator, the starter generator is at the front end of the micro-turbojet engine, the starter generator rotating shaft and the turbine. The drive shaft of the engine is coaxially arranged, the connecting end of the rotating shaft of the generator is equipped with a coupling male head, the connecting end of the driving shaft of the turbine engine is equipped with a coupling female head, and the connecting end of the coupling female head is installed There is a connecting groove in the connecting groove, a coupling pin buckle is arranged in the connecting groove, a connecting head provided at the connecting end of the coupling male head is inserted into the connecting groove, and a coupling pin is arranged on the connecting head, The coupling pin is inserted into the coupling pin buckle and fixed by a pin locking screw, and the coupling pin is perpendicular to the center line of the rotating shaft of the generator; it also includes a cooling motor installed on the generator Preheat the fuel system. The existing starter motor does not have the function of generating electricity. According to the needs of the aircraft, the present invention replaces the starter motor with a starter generator. After the start is successful, the rotor part of the micro-turbojet engine drives the starter generator to generate electricity, so as to provide electric energy of a certain power to the aircraft. , reduce battery load and improve engine efficiency.
进一步的,所述的冷却电机预热燃油系统包括电机外壳,电机外壳通过电机壳支架套装在电机上,电机压盖安装在电机外壳的开口端,在电机压盖上设有散热通孔;在所述的电机壳支架上设有进油管和出油管,进油管的进油管口设有进油管接头,在出油管的出油管口设有出油管接头;燃油从进油管接头进入进油管,并通过进油管进入电机与电机外壳及电机壳支架形成的空腔内,之后从出油管接头流出进入发动机内部燃烧。本发明通过电机外壳和周围介质不断将热量传递出去,这个散发热量的过程被称为电机冷却。Further, the cooling motor preheating fuel system includes a motor housing, the motor housing is sleeved on the motor through the motor housing bracket, the motor gland is installed on the open end of the motor housing, and the motor gland is provided with heat dissipation through holes; An oil inlet pipe and an oil outlet pipe are arranged on the motor shell bracket, the oil inlet pipe joint of the oil inlet pipe is provided with an oil inlet pipe joint, and the oil outlet pipe mouth of the oil outlet pipe is provided with an oil outlet pipe joint; the fuel enters the oil inlet pipe from the oil inlet pipe joint , and enter the cavity formed by the motor, the motor casing and the motor casing bracket through the oil inlet pipe, and then flow out from the oil outlet pipe joint and enter the engine for combustion. The present invention continuously transfers heat through the motor casing and the surrounding medium, and this process of dissipating heat is called motor cooling.
进一步的,所述的电机壳支架包括上支撑脚与下支撑脚,所述的进油管是设置在上支撑脚内的进油通道,所述的出油管是设置在下支撑脚内的出油通道,所述的进油管接头和出油管接头分别设置在进油通道的进油口处和出油通道的出油口处;所述电机壳支架通过电机支架固定螺丝固定在发动机进气道上。Further, the motor housing bracket includes an upper support foot and a lower support foot, the oil inlet pipe is an oil inlet channel arranged in the upper support foot, and the oil outlet pipe is an oil outlet arranged in the lower support foot. The oil inlet pipe joint and the oil outlet pipe joint are respectively arranged at the oil inlet of the oil inlet channel and the oil outlet of the oil outlet channel; the motor housing bracket is fixed on the engine air intake through the motor bracket fixing screws .
进一步的,所述的电机压盖为圆盘状;所述的散热通孔在电机压盖的中心位置上周向均布有3-10个。Further, the motor gland is in the shape of a disk; the heat dissipation through holes are uniformly distributed in the circumferential direction at the center position of the motor gland.
进一步的,所述的电机外壳与电机的连接面上设有第一密封圈;所述的电机外壳与电机壳支架的连接面上设有第二密封圈;所述的电机壳支架与电机的连接面上设有第三密封圈。Further, a first sealing ring is arranged on the connection surface between the motor casing and the motor; a second sealing ring is arranged on the connection surface between the motor casing and the motor casing bracket; A third sealing ring is arranged on the connecting surface of the motor.
进一步的,所述的涡轮发动机内设有的压气机,在联轴器母头与压气机之间的联轴器母头端面上设有转速感应磁环,为转速传感器提供采样频率,转速传感器设置在进气道外壁上。Further, the compressor provided in the turbine engine is provided with a rotational speed induction magnetic ring on the end face of the coupling female head between the coupling female head and the compressor, which provides a sampling frequency for the rotational speed sensor and the rotational speed sensor. Set on the outer wall of the intake duct.
进一步的,所述的联轴器销扣通过压板压紧在连接凹槽内,并用固定螺丝固定压板;所述的联轴器公头通过联轴器锁止螺丝固定在起发电机转动轴端部。Further, the coupling pin buckle is pressed in the connecting groove by the pressure plate, and the pressure plate is fixed with a fixing screw; the coupling male head is fixed on the rotating shaft end of the generator through the coupling locking screw. department.
进一步的,连轴器公头与连轴器母头同心度为0.01~0.05毫米;连轴器销与连轴器销扣的配合间隙为0.02~0.1mm;联轴器公头与联轴器母头装配后轴向位移空间为正负1mm。Further, the concentricity between the male head of the coupling and the female head of the coupling is 0.01-0.05 mm; the matching clearance between the coupling pin and the coupling pin buckle is 0.02-0.1 mm; the coupling male head and the coupling After the female head is assembled, the axial displacement space is plus or minus 1mm.
进一步的,所述电机的电机定子线圈中向外引出至少一根电机线,并从电机后盖上的孔中穿出,并从电机支架下方穿过发动机进气道连接到发动机内置电路板上。Further, at least one motor wire is drawn out from the motor stator coil of the motor, and passes through the hole on the back cover of the motor, and is connected to the built-in circuit board of the engine through the engine air intake from below the motor bracket. .
进一步的,所述电机为三相无刷电机,电机定子线圈中向外引出三根电机线。Further, the motor is a three-phase brushless motor, and three motor wires are drawn out from the stator coil of the motor.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明将微型涡喷发动机的起动机和发电机结合在一起,实现起动发电一体化,减小了涡喷发动机安装空间占用;在本发明工作时能在电机与发动机转子之间实现双向传动,使得电机可以实现发电功能;由于接触点较小,受力均匀,由不同心度引起的振动大幅降低;1. The present invention combines the starter and generator of the miniature turbojet engine to realize the integration of starting and power generation, and reduces the installation space occupied by the turbojet engine; when the present invention works, it can realize two-way between the motor and the engine rotor. Transmission, so that the motor can realize the function of power generation; due to the small contact point, the force is uniform, and the vibration caused by the non-concentricity is greatly reduced;
2、联轴器公、母头之间不产生轴向力,没有无效轴向载荷,对发动机维护周期和总体寿命没有影响,且振动加速度值可由使用现有联轴器的20g降为4~5g;解决现有联轴器技术中只能单向传扭、振动大和对轴承产生不利轴向力的问题;2. No axial force is generated between the male and female heads of the coupling, and there is no invalid axial load, which has no effect on the maintenance cycle and overall life of the engine, and the vibration acceleration value can be reduced from 20g using the existing coupling to 4~ 5g; Solve the problems that the existing coupling technology can only transmit torque in one direction, the vibration is large and the axial force is adverse to the bearing;
3、本发明支持微型涡喷发动机长时间大功率发电,最大发电功率超过1000瓦;3. The invention supports the long-term high-power power generation of the micro-turbojet engine, and the maximum power generation power exceeds 1000 watts;
4、在电机与电机外壳之间设有燃油空腔,电机发电工作时,利用电机产生的热量预热空腔内燃油,并让燃油将燃油带走热量降低电机的工作温度;有效利用了电机本身的热量,不消耗机载电源的电能,且有效控制了电机温度,延长电机寿命。4. There is a fuel cavity between the motor and the motor casing. When the motor generates electricity, the heat generated by the motor is used to preheat the fuel in the cavity, and the fuel can take away the heat from the fuel to reduce the working temperature of the motor; the motor is effectively used. Its own heat does not consume the electric energy of the on-board power supply, and it effectively controls the motor temperature and prolongs the life of the motor.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明放大密封圈位置示意图;Fig. 2 is the position schematic diagram of enlarged sealing ring of the present invention;
图3是本发明的左视结构示意图。FIG. 3 is a left-view structural schematic diagram of the present invention.
图4是本发明的剖视结构示意图;Fig. 4 is the sectional structure schematic diagram of the present invention;
图5是本发明的俯视剖面结构示意图;Fig. 5 is the top sectional structure schematic diagram of the present invention;
图6是本发明所述联轴器母头的左视结构示意图;Fig. 6 is the left side view structure diagram of the coupling female head of the present invention;
图7是本发明的结构示意图;Fig. 7 is the structural representation of the present invention;
图8是本发明的结构示意图。FIG. 8 is a schematic structural diagram of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
实施例1,如图1-8所示,一种微型涡喷发动机硬连接起动发电系统,包括起发电机4,起发电机4在所述微型涡喷发动机的前端,起发电机转动轴14和涡轮发动机的驱动轴15同轴设置,所述起发电机转动轴14的连接端安装有联轴器公头16,涡轮发动机的驱动轴15的连接端安装有联轴器母头17,联轴器母头17的连接端部设有连接凹槽,在连接凹槽内设有联轴器销扣18,联轴器公头16的连接端部设有的连接头插入连接凹槽,在连接头上设有联轴器销19,联轴器销19插入所述的联轴器销扣18,并通过销锁止螺丝20固定,所述的联轴器销20与起发电机转动轴14的中心线垂直;还包括在起发电机4上安装有冷却电机预热燃油系统。
所述的涡轮发动机内设有的压气机25,在联轴器母头17与压气机25之间的联轴器母头17端面上设有转速感应磁环24。联轴器销扣18通过压板21压紧在连接凹槽内,并用固定螺丝22固定压板21。所述的联轴器公头16通过联轴器锁止螺丝23固定在起发电机转动轴14端部。连轴器公头16与连轴器母头17同心度为0.01~0.05毫米,连轴器销5与连轴器销扣8的配合间隙为0.02~0.1mm。联轴器公头1与联轴器母头4装配后轴向位移空间为正负1mm。The
所述的冷却电机预热燃油系统包括电机外壳3,电机外壳3通过电机壳支架7套装在起发电机4上,电机压盖1安装在电机外壳3的开口端,在电机压盖1上设有散热通孔13;在所述的电机壳支架7上设有进油管和出油管,进油管的进油管口设有进油管接头8,在出油管的出油管口设有出油管接头12;燃油从进油管接头进入进油管,并通过进油管进入起发电机4与电机外壳3及电机壳支架7形成的空腔内,之后从出油管接头12流出进入发动机内部燃烧。The cooling motor preheating fuel system includes a
所述的电机壳支架7包括上支撑脚与下支撑脚,所述的进油管是设置在上支撑脚内的进油通道,所述的出油管是设置在下支撑脚内的出油通道,所述的进油管接头8和出油管接头12分别设置在进油通道的进油口处和出油通道的出油口处。电机壳支架7通过电机支架固定螺丝9固定在发动机进气道11上。所述的电机外壳3与起发电机4的连接面上设有第一密封圈2。所述的电机外壳3与电机壳支架7的连接面上设有第二密封圈5。所述的电机壳支架7与起发电机4的连接面上设有第三密封圈6。The motor housing bracket 7 includes an upper support foot and a lower support foot, the oil inlet pipe is an oil inlet channel arranged in the upper support foot, and the oil outlet pipe is an oil outlet channel arranged in the lower support foot, The oil inlet pipe joint 8 and the oil outlet pipe joint 12 are respectively arranged at the oil inlet of the oil inlet channel and the oil outlet of the oil outlet channel. The motor housing bracket 7 is fixed on the
所述起发电机4的电机定子线圈中向外引出至少一根电机线10,并从电机后盖1上的孔中穿出,并从电机支架7下方穿过发动机进气道连接到发动机内置电路板上。所述起发电机4为三相无刷电机,电机定子线圈中向外引出三根电机线10。At least one
当发动机工作时,电机温度上升至110℃左右,发动机燃油从进油管接头8处进入起发电机4与电机外壳3及电机壳支架7形成的空腔内,之后燃油从出油管接头12流出进入发动机内部燃烧,发动机燃油流出时即带走了电机工作时产生的多余热量,从而达到了预热燃油并冷却电机的效果。When the engine is working, the motor temperature rises to about 110°C, the engine fuel enters the cavity formed by the
同时,本发明在发动机起动过程中,起发电机转动轴14带动联轴器公头16旋转,联轴器公头16带动连轴器母头17旋转,连轴器母头17驱动涡轮发动机的驱动轴15转动,最终使得发动机达到点火转速,发动机燃烧室点火成功后发动机达到自维持转速即最小慢车转速,此时不再电机需要输出扭矩。当发动机转速大于最小慢车转速后,由涡轮发动机的驱动轴15带动连轴器母头17旋转,连轴器母头17带动连轴器公头16旋转,连轴器公头16带动起发电机转动轴14,从而实现电机提供电力输出。同时,由于本发明涡轮发动机的驱动轴15与起发电机转动轴14之间无轴向接触,因此两者之间只能相互传递扭矩,而不能传递轴向力,解决现有联轴器技术中只能单向传扭、振动大和对轴承产生不利轴向力的问题。At the same time, during the engine starting process of the present invention, the
实施例2:与实施例1相同,不同的是:所述的电机压盖1为圆盘状;所述的散热通孔在电机压盖的中心位置上周向均布有3-10个。Example 2: Same as Example 1, the difference is: the
以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。In order to limit the present invention, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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