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CN112095096A - Zinc-series low-slag phosphating agent and preparation method thereof - Google Patents

Zinc-series low-slag phosphating agent and preparation method thereof Download PDF

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Publication number
CN112095096A
CN112095096A CN202010861961.7A CN202010861961A CN112095096A CN 112095096 A CN112095096 A CN 112095096A CN 202010861961 A CN202010861961 A CN 202010861961A CN 112095096 A CN112095096 A CN 112095096A
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CN
China
Prior art keywords
promoter
zinc
agent
film forming
phosphating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010861961.7A
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Chinese (zh)
Inventor
彭黎晗
罗智
刘启民
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Nipoon Paint Chongqing Chemicals Co ltd
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Nipoon Paint Chongqing Chemicals Co ltd
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Publication date
Application filed by Nipoon Paint Chongqing Chemicals Co ltd filed Critical Nipoon Paint Chongqing Chemicals Co ltd
Priority to CN202010861961.7A priority Critical patent/CN112095096A/en
Publication of CN112095096A publication Critical patent/CN112095096A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/12Orthophosphates containing zinc cations
    • C23C22/17Orthophosphates containing zinc cations containing also organic acids

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention relates to a zinc series low slag phosphating agent, which takes water as a solvent and comprises a film forming substance, an acidity regulator, a first promoter, a second promoter, a third promoter, a chelating agent and a complexing agent, wherein the weight ratio of the film forming substance to the third promoter is as follows: 21-40% of film forming material, 10-20% of acidity regulator, 0.1-0.5% of first promoter, 0.001-0.01% of second promoter, 0.3-0.8% of third promoter, 0.5-1.5% of chelating agent, 1-5% of complexing agent and the balance of water. The invention has low energy consumption, less sediment and convenient maintenance in the using process, and the quality of the phosphating film formed after product treatment is stable, thereby improving the comprehensive performance of metal.

Description

Zinc-series low-slag phosphating agent and preparation method thereof
Technical Field
The invention relates to the technical field of phosphating agents, in particular to a zinc-series low-slag phosphating agent and a preparation method thereof.
Background
The phosphating treatment of the workpiece is required when coating automobiles, household appliances and the like, the binding force of the metal and a paint film is poor, and the phosphating treatment of the metal surface is required before metal spraying in order to provide the adhesive force of the subsequent paint film. The phosphating treatment is a traditional surface treatment method, and is a process of chemically treating a metal plate in an acidic phosphate solution to form a layer of conversion film; the microporous structure of the phosphating film has a large surface area, and can enhance the adhesive force with a paint film, thereby improving the comprehensive performance of metal, so that the quality of the phosphating film is of great importance. The most outstanding problem of the existing metal phosphating treatment in the production line is that the whole line heating consumes energy, and the phenomena of increase of phosphating sediments, porous dull and rough phosphating film layers and the like occur to cause the waste of phosphating agents.
Disclosure of Invention
In view of the above, the present invention aims to solve the above problems and provide a zinc-based low-slag phosphating agent and a preparation method thereof, which have the advantages of low energy consumption, less slag deposition, convenient maintenance and capability of meeting the requirements of various coating performances.
In order to achieve the purpose, the invention provides the following technical scheme: a zinc series low slag phosphating agent takes water as a solvent, and comprises a film forming substance, an acidity regulator, a first promoter, a second promoter, a third promoter, a chelating agent and a complexing agent, wherein the weight ratio of the film forming substance to the third promoter to the chelating agent is as follows: 21-40% of film forming material, 10-20% of acidity regulator, 0.1-0.5% of first promoter, 0.001-0.01% of second promoter, 0.3-0.8% of third promoter, 0.5-1.5% of chelating agent, 1-5% of complexing agent and the balance of water.
The film forming material comprises 6-15% of zinc oxide and 15-25% of phosphoric acid, an acidity regulator is nitric acid, a first promoter is nickel nitrate, a second promoter is copper nitrate, a third promoter is sodium m-nitrobenzenesulfonate, a chelating agent is trisodium citrate, and a complexing agent is ethylenediamine tetraacetic acid.
Further, the water is pure water.
S1, sequentially adding water, zinc oxide, phosphoric acid and nitric acid under stirring, and stirring for 20-30 minutes until the zinc oxide is completely dissolved and the solution is transparent;
adding nickel nitrate and copper nitrate into the solutions of S2 and S1, and stirring for about 5-10 minutes until the solutions are transparent;
heating the solution of S3 and S2, keeping the temperature at 50-70 ℃, adding sodium m-nitrobenzenesulfonate, and stirring for about 20-40 minutes until the solution is transparent and is completely dissolved;
s4, standing the solution of S3 for cooling, adding trisodium citrate and ethylenediamine tetraacetic acid when the temperature is lower than 40 ℃, stirring for 20-30 minutes until the trisodium citrate and the ethylenediamine tetraacetic acid are completely dissolved, and feeding the sample after the solution is uniform and transparent for detection and packaging. Complete dissolution here means that the solid solute cannot be seen by the naked eye of a person.
Compared with the prior art, the invention has the beneficial effects that:
the functions of zinc oxide, phosphoric acid and nitric acid are as follows: the phosphating solution mainly provides zinc ions and is a main component for forming a phosphating film. The zinc oxide reacts with phosphoric acid to prepare zinc phosphate which can be used for corrosion prevention and rust prevention of metal surfaces, namely, a zinc-iron-phosphate coating is formed on the metal surfaces.
The reaction equation of the phosphating solution is as follows: phosphoric acid + zinc oxide → zinc dihydrogen phosphate + water
Nitric acid + zinc oxide → zinc nitrate + water
Function of nickel nitrate: the nickel nitrate has the functions of providing nickel ions, refining the film layer and increasing the antirust effect of the phosphating film in the phosphating solution. The involucra generated by the reaction is promoted to be more uniform and compact, and the matching of the phosphating film and the subsequent electrophoresis is more perfect.
Copper nitrate plays an accelerating role in the phosphating solution, the generation speed of a phosphating film can be improved, but the addition amount is extremely low, otherwise, copper is separated out if the addition amount is too large, and the adhesion and the corrosion resistance of the phosphating film are seriously influenced. If copper nitrate is not added, the speed of the phosphating solution is influenced, particularly the phosphating solution at normal temperature.
The function of the sodium m-nitrobenzenesulfonate in the phosphating solution is as follows: sodium m-nitrobenzenesulfonate is also known as sodium 3-nitrobenzenesulfonate. The organic promoter is one of the best organic promoters in aromatic nitro compounds, is used for zinc series phosphorization, has good acceleration effect (not less than sodium nitrite in terms of acceleration), has fast crystal nucleus growth and good film forming property, and can play roles in reducing film weight and refining crystallization. The concentration of the sodium m-nitrobenzenesulfonate is preferably 0.35-1.5 g/L. Too high a concentration, coarse crystals, floating grayish, pale (yellowish) color.
The mechanism of action of the sodium m-nitrobenzenesulfonate is to increase the initial corrosion rate and inhibit the anode reaction by blocking the anode region. Sodium m-nitrobenzenesulfonate is mostly used for phosphating at medium and normal temperatures.
The use of sodium m-nitrobenzenesulfonate has the advantages that: wide control range, good stability and no need of frequent replenishment.
The function of sodium citrate in the phosphating solution is as follows: the addition of sodium citrate is helpful for increasing the thickness of the phosphating film, and the phosphating film is crystallized, continuously, completely, uniformly and compactly in the phosphating solution at normal temperature and low temperature. In addition, sodium citrate also has metal ion complexing ability. Sodium citrate para Ca2+、Mg2+The plasma metal ions have good complexing ability to other metal ions, such as Fe2+The plasma also has good complexing ability.
The function of the ethylene diamine tetraacetic acid in the phosphating solution is as follows: can form stable complex with iron ion, and can prevent generation of precipitate.
The invention has low energy consumption, less sediment and convenient maintenance in the using process, and the quality of the phosphating film formed after product treatment is stable, thereby improving the comprehensive performance of metal.
Detailed Description
The present invention is further described with reference to specific examples to enable those skilled in the art to better understand the present invention and to practice the same, but the examples are not intended to limit the present invention.
Meanwhile, the invention is further explained below with reference to specific examples,
in preferred embodiment 1, a zinc-based low-slag phosphating agent, which uses water as a solvent, includes a film forming substance 21%, an acidity regulator 10%, a first promoter 0.1%, a second promoter 0.001%, a third promoter 0.3%, a chelating agent 0.5%, a complexing agent 1%, and the balance of water, wherein the film forming substance includes zinc oxide and phosphoric acid, the zinc oxide is 6%, the phosphoric acid is 15%, the acidity regulator is nitric acid, the first promoter is nickel nitrate, the second promoter is copper nitrate, the third promoter is sodium m-nitrobenzenesulfonate, the chelating agent is trisodium citrate, and the complexing agent is ethylenediaminetetraacetic acid.
In preferred embodiment 2, a zinc-based low-slag phosphating agent, which uses water as a solvent, includes a film forming substance 30%, an acidity regulator 15%, a first accelerator 0.3%, a second accelerator 0.05%, a third accelerator 0.5%, a chelating agent 1%, a complexing agent 3%, and the balance of water, wherein the film forming substance includes zinc oxide and phosphoric acid, the zinc oxide is 10%, the phosphoric acid is 20%, the acidity regulator is nitric acid, the first accelerator is nickel nitrate, the second accelerator is copper nitrate, the third accelerator is sodium m-nitrobenzenesulfonate, the chelating agent is trisodium citrate, and the complexing agent is ethylenediaminetetraacetic acid.
In preferred embodiment 3, a zinc-based low-slag phosphating agent, which uses water as a solvent, includes a film forming substance 40%, an acidity regulator 20%, a first accelerator 0.5%, a second accelerator 0.01%, a third accelerator 0.8%, a chelating agent 1.5%, a complexing agent 5%, and the balance of water, wherein the film forming substance includes zinc oxide and phosphoric acid, the zinc oxide is 15%, the phosphoric acid is 25%, the acidity regulator is nitric acid, the first accelerator is nickel nitrate, the second accelerator is copper nitrate, the third accelerator is sodium m-nitrobenzenesulfonate, the chelating agent is trisodium citrate, and the complexing agent is ethylenediaminetetraacetic acid.
Example 4: the invention also discloses a preparation method of the zinc-series low-slag phosphating agent, which comprises the following steps:
s1, sequentially adding water, zinc oxide, phosphoric acid and nitric acid under stirring, and stirring for 20-30 minutes until the zinc oxide is completely dissolved and the solution is transparent;
adding nickel nitrate and copper nitrate into the solutions of S2 and S1, and stirring for about 5-10 minutes until the solutions are transparent;
heating the solution of S3 and S2, keeping the temperature at 50-70 ℃, adding sodium m-nitrobenzenesulfonate, and stirring for about 20-40 minutes until the solution is transparent and is completely dissolved; the temperature is kept between 50 and 70 ℃, which is beneficial to the dissolution of the sodium m-nitrobenzenesulfonate.
S4, standing the solution of S3 for cooling, adding trisodium citrate and ethylenediamine tetraacetic acid when the temperature is lower than 40 ℃, and stirring for 20-30 minutes until complete dissolution.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (4)

1. A zinc series low slag phosphating agent is characterized in that: the water is used as a solvent, and comprises a film forming substance, an acidity regulator, a first promoter, a second promoter, a third promoter, a chelating agent and a complexing agent, wherein the weight ratio of the film forming substance to the second promoter to the third promoter is as follows: 21-40% of film forming material, 10-20% of acidity regulator, 0.1-0.5% of first promoter, 0.001-0.01% of second promoter, 0.3-0.8% of third promoter, 0.5-1.5% of chelating agent, 1-5% of complexing agent and the balance of water.
2. The zinc-based low slag phosphating agent according to claim 1, which is characterized in that: the film forming material comprises 6-15% of zinc oxide and 15-25% of phosphoric acid, an acidity regulator is nitric acid, a first promoter is nickel nitrate, a second promoter is copper nitrate, a third promoter is sodium m-nitrobenzenesulfonate, a chelating agent is trisodium citrate, and a complexing agent is ethylenediamine tetraacetic acid.
3. The zinc-based low slag phosphating agent according to claim 1 or 2, which is characterized in that: the water is pure water.
4. The method for preparing the zinc-based low-slag phosphating agent according to any one of claims 1 to 3, which is characterized by comprising the following steps of: the method comprises the following steps:
s1, sequentially adding water, zinc oxide, phosphoric acid and nitric acid under stirring, and stirring for 20-30 minutes until the zinc oxide is completely dissolved and the solution is transparent;
adding nickel nitrate and copper nitrate into the solutions of S2 and S1, and stirring for about 5-10 minutes until the solutions are transparent;
heating the solution of S3 and S2, keeping the temperature at 50-70 ℃, adding sodium m-nitrobenzenesulfonate, and stirring for about 20-40 minutes until the solution is transparent and is completely dissolved;
s4, standing the solution of S3 for cooling, adding trisodium citrate and ethylenediamine tetraacetic acid when the temperature is lower than 40 ℃, and stirring for 20-30 minutes until complete dissolution.
CN202010861961.7A 2020-08-25 2020-08-25 Zinc-series low-slag phosphating agent and preparation method thereof Pending CN112095096A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114686867A (en) * 2022-03-29 2022-07-01 东莞市精诚环保科技有限公司 Novel efficient zinc series surface conditioner and preparation method and application thereof
CN114807923A (en) * 2022-04-12 2022-07-29 山东大学 Preparation and application of steel surface treatment liquid based on plant extraction chelating agent and environment-friendly promoter

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Publication number Priority date Publication date Assignee Title
SU800240A1 (en) * 1977-03-05 1981-01-30 Научно-Исследовательский Институтхимии Саратовского Государственногоордена Трудового Красного Знамениуниверситета Им.H.Г.Чернышевского Solution for cadmium parkerizing
CN101935831A (en) * 2010-08-16 2011-01-05 景阳富 Phosphatizing liquid and preparation method thereof
CN106222640A (en) * 2016-08-31 2016-12-14 立邦涂料(重庆)化工有限公司 A kind of low temperature low slag bonderite and preparation method thereof
CN110629209A (en) * 2019-11-08 2019-12-31 中钢集团郑州金属制品研究院有限公司 Phosphating solution suitable for phosphating low-alloy steel wires and preparation method thereof
CN110735134A (en) * 2019-11-12 2020-01-31 宁波际超新材料科技有限公司 Normal temperature zinc series slag-free phosphating agent and production method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU800240A1 (en) * 1977-03-05 1981-01-30 Научно-Исследовательский Институтхимии Саратовского Государственногоордена Трудового Красного Знамениуниверситета Им.H.Г.Чернышевского Solution for cadmium parkerizing
CN101935831A (en) * 2010-08-16 2011-01-05 景阳富 Phosphatizing liquid and preparation method thereof
CN106222640A (en) * 2016-08-31 2016-12-14 立邦涂料(重庆)化工有限公司 A kind of low temperature low slag bonderite and preparation method thereof
CN110629209A (en) * 2019-11-08 2019-12-31 中钢集团郑州金属制品研究院有限公司 Phosphating solution suitable for phosphating low-alloy steel wires and preparation method thereof
CN110735134A (en) * 2019-11-12 2020-01-31 宁波际超新材料科技有限公司 Normal temperature zinc series slag-free phosphating agent and production method thereof

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* Cited by examiner, † Cited by third party
Title
唐春华等: "锌材表面涂装前处理工艺", 《电镀与环保》 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114686867A (en) * 2022-03-29 2022-07-01 东莞市精诚环保科技有限公司 Novel efficient zinc series surface conditioner and preparation method and application thereof
CN114686867B (en) * 2022-03-29 2023-10-24 东莞市精诚环保科技有限公司 Novel efficient zinc series surface conditioner and preparation method and application thereof
CN114807923A (en) * 2022-04-12 2022-07-29 山东大学 Preparation and application of steel surface treatment liquid based on plant extraction chelating agent and environment-friendly promoter

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Application publication date: 20201218