CN112094443B - Preparation method of bacterial cellulose composite material with ordered woven structure - Google Patents
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- 229920002749 Bacterial cellulose Polymers 0.000 title claims abstract description 91
- 239000005016 bacterial cellulose Substances 0.000 title claims abstract description 91
- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000000017 hydrogel Substances 0.000 claims abstract description 95
- 238000009941 weaving Methods 0.000 claims abstract description 26
- 238000012545 processing Methods 0.000 claims abstract description 4
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 238000000855 fermentation Methods 0.000 claims description 4
- 230000004151 fermentation Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000001580 bacterial effect Effects 0.000 claims description 3
- 239000002086 nanomaterial Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 16
- 229920001046 Nanocellulose Polymers 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000012802 nanoclay Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 229920001503 Glucan Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000008104 plant cellulose Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及新材料开发研究技术领域,尤其涉及一种具有有序编织结构的细菌纤维素复合材料的制备方法。The invention relates to the technical field of new material development and research, in particular to a preparation method of a bacterial cellulose composite material with an ordered woven structure.
背景技术Background technique
细菌纤维素(Bacterial cellulose,简称BC)是由微生物发酵合成的具有三维纳米网络结构的天然高分子材料;它是由β-D-葡萄糖通过β-1,4-糖苷键结合成的直链分子,因此又称为β-1,4-葡聚糖。自1986年英国科学家Brown发现,细菌纤维素因其独特的物理、化学性质逐渐受到广泛的关注。Bacterial cellulose (BC) is a natural polymer material with a three-dimensional nano-network structure synthesized by microbial fermentation; it is a linear molecule composed of β-D-glucose through β-1,4-glycosidic bonds. , so it is also called β-1,4-glucan. Since the British scientist Brown discovered in 1986, bacterial cellulose has gradually attracted widespread attention because of its unique physical and chemical properties.
细菌纤维素的三维纳米网络中,纳米纤维素纤维直径在20~100nm之间,比植物纤维素(10μm)小2~3个数量级;另外,它与植物纤维素的主要差别在于前者不含有半纤维素、木质素等。In the three-dimensional nanonetwork of bacterial cellulose, the diameter of nanocellulose fibers is between 20 and 100 nm, which is 2 to 3 orders of magnitude smaller than that of plant cellulose (10 μm). Cellulose, lignin, etc.
如何基于结构设计来实现特定功能,是新材料开发的基础,也是一种发展趋势。How to realize specific functions based on structural design is the basis for the development of new materials, and it is also a development trend.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题在于提供一种具有有序编织结构的细菌纤维素复合材料的制备方法,本申请制备的细菌纤维素复合材料具有低热膨胀率、各向异性和轻质高强的特点。The technical problem solved by the present invention is to provide a method for preparing a bacterial cellulose composite material with an ordered woven structure. The bacterial cellulose composite material prepared in the present application has the characteristics of low thermal expansion rate, anisotropy, light weight and high strength.
有鉴于此,本申请提供了一种具有有序编织结构的细菌纤维素复合材料的制备方法,包括以下步骤:In view of this, the present application provides a method for preparing a bacterial cellulose composite material with an ordered woven structure, comprising the following steps:
A)将水凝胶进行处理,得到若干长条状的水凝胶;所述水凝胶选自细菌纤维素水凝胶和细菌纤维素复合材料水凝胶中的一种或两种;A) processing the hydrogel to obtain several long strips of hydrogel; the hydrogel is selected from one or both of bacterial cellulose hydrogel and bacterial cellulose composite hydrogel;
B)将所述若干长条状的水凝胶进行有序编织;B) orderly weaving the several elongated hydrogels;
C)将步骤B)得到的水凝胶进行压缩,得到具有有序编织结构的细菌纤维素复合材料。C) compressing the hydrogel obtained in step B) to obtain a bacterial cellulose composite material with an ordered woven structure.
优选的,所述细菌纤维素水凝胶选自细菌发酵所得到的细菌纤维素水凝胶,所述细菌纤维素复合材料水凝胶选自高分子和纳米材料中的一种和细菌纤维素的复合水凝胶。Preferably, the bacterial cellulose hydrogel is selected from bacterial cellulose hydrogel obtained by bacterial fermentation, and the bacterial cellulose composite hydrogel is selected from one of macromolecules and nanomaterials and bacterial cellulose composite hydrogels.
优选的,所述水凝胶的厚度为0.1mm~50mm,含水量为5%~90%。Preferably, the hydrogel has a thickness of 0.1 mm to 50 mm and a water content of 5% to 90%.
优选的,所述长条状的水凝胶的宽度为0.5~30mm,长度>5cm。Preferably, the strip-shaped hydrogel has a width of 0.5-30 mm and a length of >5 cm.
优选的,步骤B)具体为:Preferably, step B) is specifically:
将若干长条状的细菌纤维素水凝胶进行有序编织;Orderly weaving several long strips of bacterial cellulose hydrogels;
或,将若干长条状的细菌纤维素复合材料水凝胶进行有序编织;Or, orderly weaving several long strips of bacterial cellulose composite hydrogels;
或,将若干长条状的细菌纤维素水凝胶与若干长条状的细菌纤维素复合材料水凝胶进行有序编织。Or, orderly weaving several long strips of bacterial cellulose hydrogels and several long strips of bacterial cellulose composite hydrogels.
优选的,所述有序编织为有序三维编织。Preferably, the ordered weaving is an ordered three-dimensional weaving.
优选的,所述压缩的温度为0~200℃,所述压缩的压力为1~800MPa。Preferably, the compression temperature is 0˜200° C., and the compression pressure is 1˜800 MPa.
优选的,所述压缩的温度为50~150℃,所述压缩的压力为50~300MPa。Preferably, the compression temperature is 50-150° C., and the compression pressure is 50-300 MPa.
本申请提供了一种具有有序编织结构的细菌纤维素复合材料的制备方法,其首先将水凝胶进行处理,以得到若干长条状的水凝胶,再将所述若干长条状的水凝胶进行有序编织,最后进行压缩,即得到具有有序编织结构的细菌纤维素复合材料。在上述过程中,细菌纤维素水凝胶和细菌纤维素复合材料水凝胶中的一种或两种被编织成有序结构,同时内部纳米纤维素之间形成强氢键,水凝胶表面的纳米纤维素接触界面之间形成氢键的作用,由此使得到的细菌纤维素复合材料具有低膨胀率、轻质高强和高抗冲击力。The present application provides a method for preparing a bacterial cellulose composite material with an ordered weave structure. First, the hydrogel is processed to obtain several long strips of hydrogels, and then the several strips of The hydrogel is woven in an orderly manner and finally compressed to obtain a bacterial cellulose composite material with an ordered woven structure. In the above process, one or both of bacterial cellulose hydrogel and bacterial cellulose composite hydrogel are woven into an ordered structure, and at the same time, strong hydrogen bonds are formed between the inner nanocellulose, and the surface of the hydrogel is The effect of forming hydrogen bonds between the contacting interfaces of the nanocellulose makes the obtained bacterial cellulose composite material with low expansion rate, light weight, high strength and high impact resistance.
附图说明Description of drawings
图1为本发明实施例1制备的细菌纤维素复合材料的照片;1 is a photo of the bacterial cellulose composite material prepared in Example 1 of the present invention;
图2为本发明实施例1制备的细菌纤维素复合材料的微观照片;2 is a microscopic photo of the bacterial cellulose composite material prepared in Example 1 of the present invention;
图3为本发明实施例1制备的细菌纤维素复合材料在不同应变下压应力的曲线图。3 is a graph showing the compressive stress of the bacterial cellulose composite material prepared in Example 1 of the present invention under different strains.
具体实施方式Detailed ways
为了进一步理解本发明,下面结合实施例对本发明优选实施方案进行描述,但是应当理解,这些描述只是为进一步说明本发明的特征和优点,而不是对本发明权利要求的限制。In order to further understand the present invention, the preferred embodiments of the present invention are described below in conjunction with the examples, but it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the claims of the present invention.
鉴于细菌纤维素自身的性能,本申请提供了一种具有有序编织结构的细菌纤维素复合材料的制备方法,该方法制备的细菌纤维素复合材料具有较好的力学性能。具体的,本申请所述具有有序编织结构的细菌纤维素复合材料的制备方法,包括以下步骤:In view of the properties of bacterial cellulose itself, the present application provides a method for preparing a bacterial cellulose composite material with an ordered woven structure, and the bacterial cellulose composite material prepared by the method has good mechanical properties. Specifically, the preparation method of the bacterial cellulose composite material with an ordered woven structure described in this application includes the following steps:
A)将水凝胶进行处理,得到若干长条状的水凝胶;所述水凝胶选自细菌纤维素水凝胶和细菌纤维素复合材料水凝胶中的一种或两种;A) processing the hydrogel to obtain several long strips of hydrogel; the hydrogel is selected from one or both of bacterial cellulose hydrogel and bacterial cellulose composite hydrogel;
B)将所述若干长条状的水凝胶进行有序编织;B) orderly weaving the several elongated hydrogels;
C)将步骤B)得到的水凝胶进行压缩,得到具有有序编织结构的细菌纤维素复合材料。C) compressing the hydrogel obtained in step B) to obtain a bacterial cellulose composite material with an ordered woven structure.
在上述制备具有有序编制结构的细菌纤维素复合材料的过程中,本申请首先将水凝胶进行处理,以得到若干长条状的水凝胶;为了得到长条状的水凝胶,上述处理的方式为本领域及人员熟知的处理方式,可以采用切割的方式进行,即将水凝胶切割成若干块长条状的水凝胶,再将得到的若干块长条状的水凝胶进行后续操作。In the above-mentioned process of preparing the bacterial cellulose composite material with an ordered woven structure, the present application first processes the hydrogel to obtain several long hydrogels; in order to obtain the long hydrogels, the above-mentioned The processing method is the processing method well-known in the art and persons, and can be carried out by cutting, that is, the hydrogel is cut into several strips of hydrogel, and then several strips of hydrogels are obtained. Follow-up action.
本申请所涉及的水凝胶为细菌纤维素水凝胶和细菌纤维素复合材料水凝胶中的一种或两种,其中即可以将细菌纤维素水凝胶切成长条状,可以将细菌纤维素复合材料水凝胶切成长条状,可以将细菌纤维素水凝胶和细菌纤维素水凝胶复合材料水凝胶均切成长条状。所述细菌纤维素水凝胶选自细菌发酵所得到的细菌纤维素水凝胶,所述细菌纤维素复合材料水凝胶选自高分子和纳米材料中的一种和细菌纤维素的复合水凝胶。所述细菌纤维素水凝胶和细菌纤维素复合材料水凝胶的来源本申请不进行特别的限制。本申请所述水凝胶的厚度为0.1mm~50mm,含水量为5%~90%。所述长条状水凝胶的宽度为0.5~30mm,长度>5cm。The hydrogel involved in this application is one or both of bacterial cellulose hydrogel and bacterial cellulose composite hydrogel, wherein the bacterial cellulose hydrogel can be cut into long strips, and the bacterial cellulose hydrogel can be cut into strips. The cellulose composite hydrogel is cut into long strips, and both the bacterial cellulose hydrogel and the bacterial cellulose hydrogel composite hydrogel can be cut into long strips. The bacterial cellulose hydrogel is selected from the bacterial cellulose hydrogel obtained by bacterial fermentation, and the bacterial cellulose composite hydrogel is selected from one of macromolecules and nanomaterials and the composite water of bacterial cellulose. gel. The source of the bacterial cellulose hydrogel and the bacterial cellulose composite hydrogel is not particularly limited in this application. The thickness of the hydrogel described in the present application is 0.1 mm to 50 mm, and the water content is 5% to 90%. The strip-shaped hydrogel has a width of 0.5-30 mm and a length of more than 5 cm.
本申请然后将上述若干长条状的水凝胶进行有序编织,所述有序编织的方式可以采用任意的编织方式,示例的,可以采用三维编织方式;可以人工编织,也可以机器编织。在编织的过程中,可以将若干长条状的细菌纤维素水凝胶进行有序编织,可以将若干长条状的细菌纤维素复合材料水凝胶进行有序编织,也可以将若干长条状的细菌纤维素水凝胶和若干长条状的细菌纤维素复合材料水凝胶进行有序编织。In the present application, the above-mentioned several long hydrogels are then woven in an orderly manner, and the orderly weaving method can be any weaving method, for example, a three-dimensional weaving method can be used; manual weaving or machine weaving can be used. During the weaving process, several long strips of bacterial cellulose hydrogels can be woven in an orderly manner, several long strips of bacterial cellulose composite hydrogels can be woven in an orderly manner, and several long strips of bacterial cellulose composite hydrogels can be woven in an orderly manner. Bacterial cellulose hydrogels and several long strips of bacterial cellulose composite hydrogels are woven in an orderly manner.
最后将得到的水凝胶压缩,即得到具有有序编织结构的细菌纤维素复合材料。所述压缩的方式为本领域技术人员熟知的压缩方式,对其技术方式本申请不进行特别的限制。所述压缩的温度为0~200℃,所述压缩的压力为1~800MPa;更具体的,所述压缩的温度为50~150℃,所述压缩的压力为50~300MPa。Finally, the obtained hydrogel is compressed to obtain a bacterial cellulose composite material with an ordered woven structure. The compression mode is a compression mode well known to those skilled in the art, and the technical mode thereof is not particularly limited in this application. The compression temperature is 0˜200° C., and the compression pressure is 1˜800 MPa; more specifically, the compression temperature is 50˜150° C., and the compression pressure is 50˜300 MPa.
本申请提供了一种具有序编织结构的细菌纤维素复合材料的制备方法,在制备过程中,首先将细菌纤维素水凝胶和或细菌纤维素复合材料水凝胶切成长条状,再将所述长条状细菌纤维素水凝胶和或细菌纤维素复合材料水凝胶有序编织,压缩后得到一种具有有序编织结构的细菌纤维素复合材料,该复合材料具有极低热膨胀率、轻质高强、高抗冲击。本申请采用的原料为天然纳米纤维素,其安全无毒无害,且可自然降解。The present application provides a method for preparing a bacterial cellulose composite material with an ordered weave structure. In the preparation process, the bacterial cellulose hydrogel and/or the bacterial cellulose composite material hydrogel are first cut into strips, and then the The elongated bacterial cellulose hydrogel and or bacterial cellulose composite hydrogel are woven in an orderly manner, and after compression, a bacterial cellulose composite material with an ordered woven structure is obtained, and the composite material has a very low thermal expansion rate , Lightweight, high strength, high impact resistance. The raw material used in this application is natural nanocellulose, which is safe, non-toxic and harmless, and can be naturally degraded.
为了进一步理解本发明,下面结合实施例对本发明提供的具有有序编织结构的细菌纤维素复合材料的制备方法进行详细说明,本发明的保护范围不受以下实施例的限制。In order to further understand the present invention, the preparation method of the bacterial cellulose composite material provided by the present invention with an ordered woven structure will be described in detail below with reference to the examples, and the protection scope of the present invention is not limited by the following examples.
实施例1Example 1
A)将厚度为0.5mm,宽度为45cm,长度为45cm的细菌纤维素水凝胶切块处理,得到厚度为0.5mm,长度为45cm,宽度为2mm的长条状水凝胶;A) The bacterial cellulose hydrogel with a thickness of 0.5 mm, a width of 45 cm and a length of 45 cm is cut into pieces to obtain a strip of hydrogel with a thickness of 0.5 mm, a length of 45 cm and a width of 2 mm;
B)将步骤A)中细菌纤维素水凝胶条进行有序、三维编织,具体为基于空间P3对称性的三维编织;B) orderly and three-dimensionally weaving the bacterial cellulose hydrogel strip in step A), specifically three-dimensional weaving based on spatial P3 symmetry;
C)将步骤B)得到的混合物放入模具,于温度80℃,压力100MPa下压缩,得到具有序编织结构的细菌纤维素复合材料块材。C) Put the mixture obtained in step B) into a mold, and compress it at a temperature of 80° C. and a pressure of 100 MPa to obtain a bacterial cellulose composite block with an ordered weave structure.
图1为本实施例制备的具有序编织结构的细菌纤维素复合材料块材照片;图2为本实施例制备的具有序编织结构的细菌纤维素复合材料块材的微观照片,经过计算可知,本实施例制备的具有序编织结构的细菌纤维素复合材料块材密度为1.15g·cm-3,热膨胀系数约为5ppm/K。Fig. 1 is a photo of the bacterial cellulose composite material block with an ordered weaving structure prepared in the present embodiment; Fig. 2 is a microphotograph of the bacterial cellulose composite material block with an ordered weaving structure prepared in the present embodiment. After calculation, it can be known that, The density of the bacterial cellulose composite material block with the ordered woven structure prepared in this example is 1.15 g·cm -3 , and the thermal expansion coefficient is about 5 ppm/K.
测试本实施例制备的具有序编织结构的细菌纤维素复合材料块材的力学性能,如图3所示,图3为本实施例制备的具有序编织结构的细菌纤维素复合材料块材在不同应变下的压应力曲线图,由图可知,本实施例制备的具有序编织结构的细菌纤维素复合材料块材的弯曲强度可达90MPa,比未编织结构(将厚度为0.5mm,宽度为45cm,长度为45cm的细菌纤维素水凝胶层层堆叠至100层,于温度80℃,压力100MPa下压缩得到的结构)略有降低,但是应力最大值对应的应变达到了25%,提升了~10倍,强度在25MPa时对应的断裂延伸率达到了45%。The mechanical properties of the bacterial cellulose composite material block with ordered weaving structure prepared in this example are tested, as shown in Figure 3. Figure 3 The bacterial cellulose composite material block with ordered weaving structure prepared in this example is The compressive stress curve under strain, it can be seen from the figure that the bending strength of the bacterial cellulose composite material block with ordered woven structure prepared in this example can reach 90MPa, which is higher than that of the unwoven structure (thickness is 0.5mm, width is 45cm) , the bacterial cellulose hydrogel with a length of 45 cm is stacked to 100 layers, and the structure obtained by compression at a temperature of 80 ° C and a pressure of 100 MPa) is slightly reduced, but the strain corresponding to the maximum stress reaches 25%, an increase of ~ 10 times, the corresponding elongation at break reaches 45% when the strength is 25MPa.
实施例2Example 2
A)将纳米粘土片含量为20%,厚度为1mm,宽度为40cm,长度为50cm的细菌纤维素/纳米粘土片水凝胶切块处理,得到厚度为1mm,长度为长50cm,宽度为2mm的水凝胶长条;A) The bacterial cellulose/nanoclay sheet hydrogel with a nanoclay sheet content of 20%, a thickness of 1 mm, a width of 40 cm and a length of 50 cm is cut into pieces to obtain a thickness of 1 mm, a length of 50 cm and a width of 2 mm. hydrogel strips;
B)将步骤A)中细菌纤维素水凝胶条进行有序、三维编织,具体为基于空间R3对称性的三维编织;B) orderly and three-dimensionally weaving the bacterial cellulose hydrogel strip in step A), specifically three-dimensional weaving based on spatial R3 symmetry;
C)将步骤B)得到的混合物放入模具,温度80℃,压力100MPa下,压缩,得到具有序编织结构的细菌纤维素复合材料块材。C) Put the mixture obtained in step B) into a mold, and compress at a temperature of 80° C. and a pressure of 100 MPa to obtain a bacterial cellulose composite block with an ordered weave structure.
添加纳米粘土片后,块材的耐火性能明显提升,能够达到离火自熄的标准。After adding nanoclay flakes, the refractory performance of the block is significantly improved, and it can reach the standard of self-extinguishing from fire.
以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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