CN112086803A - A universal Type-C electrical connector and its manufacturing method - Google Patents
A universal Type-C electrical connector and its manufacturing method Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 238000002844 melting Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 16
- 230000004927 fusion Effects 0.000 claims description 10
- 239000012943 hotmelt Substances 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 6
- 239000011265 semifinished product Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
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- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
本发明公开了一种通用Type‑C电连接器及其制造方法,通用Type‑C电连接器包括绝缘外壳,以及收容于绝缘外壳内的上排端子模组、下排端子模组、第一绝缘座、第二绝缘座及中夹片,所述上排端子模组、下排端子模组分别通过热熔固定于所述第一绝缘座的相反的两侧面,所述中夹片固定于所述第一绝缘座上,所述中夹片位于所述上排端子模组与所述下排端子模组之间,所述第二绝缘座通过molding成型包覆于第一绝缘座上,所述上排端子模组、下排端子模组分别具有接触面,所述接触面显露于所述第二绝缘座的表面。本发明的Type‑C电连接器只需要经过一次molding成型,产品的生产效率较高、生产成本低、产品稳定。
The invention discloses a universal Type-C electrical connector and a manufacturing method thereof. The universal Type-C electrical connector comprises an insulating casing, and upper row terminal modules, lower row terminal modules, a first row terminal module and a first row terminal module housed in the insulating casing. The insulating seat, the second insulating seat and the middle clip, the upper row of terminal modules and the lower row of terminal modules are respectively fixed on opposite sides of the first insulating seat by hot melting, and the middle clip is fixed on the opposite side of the first insulating seat. On the first insulating seat, the middle clip is located between the upper row of terminal modules and the lower row of terminal modules, and the second insulating seat is coated on the first insulating seat by molding, The upper row of terminal modules and the lower row of terminal modules respectively have contact surfaces, and the contact surfaces are exposed on the surface of the second insulating seat. The Type-C electrical connector of the present invention only needs to be molded once, and the production efficiency of the product is high, the production cost is low, and the product is stable.
Description
技术领域technical field
本发明涉及电连接器领域,更具体的说,是一种通用Type-C电连接器及其制造方法。The present invention relates to the field of electrical connectors, and more particularly, to a universal Type-C electrical connector and a manufacturing method thereof.
背景技术Background technique
Type-C是USB接口的一种连接介面,不分正反两面均可插入,避免了错插的烦恼,目前主流的智能产品已基本采用该接口。Type-C is a connection interface of the USB interface, which can be inserted on both sides, avoiding the trouble of wrong insertion. At present, mainstream smart products have basically adopted this interface.
在申请号为CN2015203353823的专利中,公开了一种Type-C电连接器,该Type-C电连接器包括第一绝缘座、第一导电端子组、第二绝缘座、第二导电端子、接地金属片及第三绝缘座,组装时,首先将第一绝缘座与第一导电端子组一体镶嵌成型形成第一端子座,第二绝缘座与第二导电端子组一体镶嵌成型形成第二端子座,然后将第一端子座与第二端子座叠置组合,并且将接地金属片夹设于第一端子座与第二端子座之间形成组装体,然后将该组装体与第三绝缘座一体镶嵌成型。该专利的Type-C电连接器经过三次molding成型。In the patent with the application number CN2015203353823, a Type-C electrical connector is disclosed. The Type-C electrical connector includes a first insulating seat, a first conductive terminal group, a second insulating seat, a second conductive terminal, a grounding When assembling the metal sheet and the third insulating seat, firstly the first insulating seat and the first conductive terminal group are integrally inlaid and molded to form the first terminal seat, and the second insulating seat and the second conductive terminal group are integrally inlaid and molded to form the second terminal seat , and then the first terminal seat and the second terminal seat are stacked and combined, and the ground metal sheet is sandwiched between the first terminal seat and the second terminal seat to form an assembly, and then the assembly is integrated with the third insulating seat. Inlay molding. The patented Type-C electrical connector is molded three times.
在申请号为CN202010236005X的专利中,公开了一种Type-C插座连接器,包括下排端子、上排端子、两卡勾片、内绝缘件,内绝缘件上设有隔栏槽。组装时,首先将下排端子与两卡勾片叠合在一起,然后将下排端子、两卡勾片及内绝缘件镶嵌成型固定在一起,形成第一半成品,将上排端子组装定位在隔栏槽内,形成第二半成品,然后将第二半成品镶嵌成型成绝缘本体。在该专利中,该Type-C插座连接器经过两次molding成型。In the patent with the application number CN202010236005X, a Type-C socket connector is disclosed, which includes a lower row of terminals, an upper row of terminals, two hook pieces, and an inner insulating member, and the inner insulating member is provided with a barrier groove. When assembling, first stack the lower row of terminals and the two hook pieces together, then insert the lower row of terminals, the two clip hooks and the inner insulating piece together to form a first semi-finished product, and assemble and position the upper row of terminals on the In the barrier groove, a second semi-finished product is formed, and then the second semi-finished product is inlaid and molded into an insulating body. In this patent, the Type-C socket connector is molded twice.
在上述两个专利文件中,Type-C连接器需要经过两次或三次molding成型,容易露铜,Type-C连接器生产困难,生产效率较低、生产成本高、产品不稳定。In the above two patent documents, the Type-C connector needs to be molded twice or three times, which is easy to expose copper. The production of the Type-C connector is difficult, the production efficiency is low, the production cost is high, and the product is unstable.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种通用Type-C电连接器及其制造方法,本发明的Type-C电连接器只需要经过一次molding成型,产品的生产效率较高、生产成本低、产品稳定。The purpose of the present invention is to provide a universal Type-C electrical connector and a manufacturing method thereof. The Type-C electrical connector of the present invention only needs to be molded once, and the production efficiency of the product is high, the production cost is low, and the product is stable.
其技术方案如下:Its technical solutions are as follows:
本发明在一实施例中公开了一种通用Type-C电连接器,包括绝缘外壳,以及收容于绝缘外壳内的上排端子模组、下排端子模组、第一绝缘座、第二绝缘座及中夹片,所述上排端子模组、下排端子模组分别通过热熔固定于所述第一绝缘座的相反的两侧面,所述中夹片固定于所述第一绝缘座上,所述中夹片位于所述上排端子模组与所述下排端子模组之间,所述第二绝缘座通过molding成型包覆于第一绝缘座上,所述上排端子模组、下排端子模组分别具有接触面,所述接触面显露于所述第二绝缘座的表面。In one embodiment of the present invention, a universal Type-C electrical connector is disclosed, which includes an insulating housing, and upper row terminal modules, lower row terminal modules, a first insulating seat, and a second insulating housing accommodated in the insulating housing. The upper row of terminal modules and the lower row of terminal modules are respectively fixed on the opposite sides of the first insulating seat by heat fusion, and the middle clip is fixed on the first insulating seat Above, the middle clip is located between the upper row of terminal modules and the lower row of terminal modules, the second insulating seat is covered on the first insulating seat by molding, and the upper row of terminal molds The terminal modules of the group and the lower row respectively have contact surfaces, and the contact surfaces are exposed on the surface of the second insulating seat.
优选地,所述上排端子模组包括多个第一端子,所述第一绝缘座在纵向方向上设有多个第一固定槽,所述第一绝缘座通过热熔将多个第一端子固定于多个第一固定槽内;所述下排端子模组包括多个第二端子,所述第一绝缘座在纵向方向上还设有多个第二固定槽,所述第一绝缘座通过热熔将多个第二端子固定于多个第二固定槽内,所述第一固定槽、第二固定槽的侧边设有凸出的热熔部。Preferably, the upper row terminal module includes a plurality of first terminals, the first insulating seat is provided with a plurality of first fixing grooves in the longitudinal direction, and the first insulating seat is heated to melt the plurality of first terminals. The terminals are fixed in a plurality of first fixing grooves; the lower row terminal module includes a plurality of second terminals, the first insulating seat is further provided with a plurality of second fixing grooves in the longitudinal direction, the first insulating The seat fixes the plurality of second terminals in the plurality of second fixing grooves by hot melting, and the sides of the first fixing grooves and the second fixing grooves are provided with protruding hot melting parts.
优选地,每一所述第一端子上分别设有第一限位段,所述第一绝缘座上设有多个第一限位部,多个所述第一端子的第一限位段分别位于所述第一绝缘座的多个第一限位部内。Preferably, each of the first terminals is respectively provided with a first limiting segment, the first insulating base is provided with a plurality of first limiting portions, and a plurality of first limiting segments of the first terminals are provided. are respectively located in the plurality of first limiting portions of the first insulating seat.
优选地,每一所述第二端子上分别设有第二限位段,所述第一绝缘座上设有多个第二限位部,多个所述第二端子的第二限位段分别位于所述第二绝缘座的多个第二限位部内。Preferably, each of the second terminals is respectively provided with a second limiting section, the first insulating base is provided with a plurality of second limiting portions, and a plurality of second limiting sections of the second terminals are provided. are respectively located in the plurality of second limiting portions of the second insulating seat.
优选地,所述中夹片为两个,两个所述中夹片分别在所述第一绝缘座上相对设置,所述中夹片上设有第一固定部,所述第一绝缘座上设有第二固定部,所述中夹片通过第一固定部、第二固定部固定于所述第一绝缘座上。Preferably, there are two middle clips, and the two middle clips are respectively arranged opposite to each other on the first insulating seat, the middle clip is provided with a first fixing portion, and the first insulating seat is provided with a first fixing portion. A second fixing part is provided, and the middle clip is fixed on the first insulating seat through the first fixing part and the second fixing part.
优选地,所述第二绝缘座上设有多个第三固定部,所述绝缘外壳上对应位置设有多个第四固定部,所述第二绝缘座通过所述第三固定部及第四固定部固定于所述绝缘外壳上。Preferably, the second insulating base is provided with a plurality of third fixing portions, and the insulating housing is provided with a plurality of fourth fixing portions at corresponding positions, and the second insulating base is connected by the third fixing portion and the first fixing portion. Four fixing parts are fixed on the insulating shell.
优选地,所述第二绝缘座上设有第三限位凹槽,所述绝缘外壳上设有第三限位部,所述第三限位部位于所述第三限位凹槽内。Preferably, the second insulating base is provided with a third limiting groove, the insulating housing is provided with a third limiting portion, and the third limiting portion is located in the third limiting groove.
本发明在另一实施例中公开了一种通用Type-C电连接器的制造方法,包括以下步骤:In another embodiment of the present invention, a method for manufacturing a universal Type-C electrical connector is disclosed, comprising the following steps:
A、提供上排端子模组、下排端子模组、两个中夹片及第一绝缘座,所述上排端子模组包括多个相连的第一端子,所述下排端子模组包括多个相连的第二端子,将两个中夹片插入第一绝缘座上固定,将多个第一端子、多个第二端子分别通过热熔固定于第一绝缘座的相反的两侧面,且两个中夹片分别位于上排端子模组、下排端子模组之间;A. Provide an upper row of terminal modules, a lower row of terminal modules, two middle clips and a first insulating seat. The upper row of terminal modules includes a plurality of connected first terminals, and the lower row of terminal modules includes For a plurality of connected second terminals, the two middle clips are inserted into the first insulating seat to be fixed, and the plurality of first terminals and the plurality of second terminals are respectively fixed on the opposite sides of the first insulating seat by heat fusion, And the two middle clips are respectively located between the upper row of terminal modules and the lower row of terminal modules;
B、采用molding成型工艺在第一绝缘座上一体包覆成型第二绝缘座,所述第一端子、第二端子分别具有接触面,所述接触面显露于第二绝缘座表面。B. A second insulating seat is integrally overmolded on the first insulating seat by a molding process, the first terminal and the second terminal respectively have contact surfaces, and the contact surfaces are exposed on the surface of the second insulating seat.
优选地,所述第一端子具有第一端部及第二端部,多个所述第一端子的第一端部通过第一料带相连,多个所述第二端子的第二端部通过第二料带;所述第二端子具有第三端部及第四端部,多个所述第二端子的第三端部通过第三料带相连,所述第四端部通过第四料带相连,在步骤A之后还包括:将第一料带、第三料带切除。Preferably, the first terminal has a first end and a second end, the first ends of the plurality of first terminals are connected by a first material tape, and the second ends of the plurality of second terminals are connected Through the second material strip; the second terminal has a third end and a fourth end, the third ends of the plurality of second terminals are connected by a third material strip, and the fourth end is connected by a fourth end The material belts are connected, and after step A, the method further includes: cutting the first material belt and the third material belt.
优选地,两个所述中夹片的一端连接有第五料带,两个所述中夹片通过第五料带相连,在步骤A之后还包括:将第五料带切除。Preferably, one end of the two middle clips is connected with a fifth material band, and the two middle clips are connected by the fifth material band, and after step A, the method further includes: cutting the fifth material band.
下面对本发明的优点或原理进行说明:The advantages or principles of the present invention are described below:
1、通用Type-C电连接器包括上排端子模组、下排端子模组、第一绝缘座、第二绝缘座及中夹片,Type-C电连接器在组装时,可将中夹片固定于第一绝缘座上,同时通过热熔将上排端子模组、下排端子模组固定于第一绝缘座上。在将上排端子模组、下排端子模组、中夹片与第一绝缘座固定后,再通过molding成型在第一绝缘座上包覆第二绝缘座。本发明通过热熔将上排端子模组、下排端子模组与第一绝缘座相固定,上排端子模组、下排端子模组与第一绝缘座可固定牢固,同时相对于注塑成型,通过热熔的方式可显著降低Type-C电连接器的生产时间、提高生产效率,降低生产成本。上排端子模组、下排端子模组与第一绝缘座固定后再包覆第二绝缘座,可防止端子出现歪斜、露铜等情况发生,令生产的产品更加稳定。1. The general Type-C electrical connector includes the upper row terminal module, the lower row terminal module, the first insulating seat, the second insulating seat and the middle clip. When the Type-C electrical connector is assembled, the middle clip can be The sheet is fixed on the first insulating seat, and at the same time, the upper row of terminal modules and the lower row of terminal modules are fixed on the first insulating seat by thermal fusion. After the upper row of terminal modules, the lower row of terminal modules, the middle clip and the first insulating seat are fixed, the second insulating seat is covered on the first insulating seat by molding. In the present invention, the upper row of terminal modules, the lower row of terminal modules and the first insulating seat are fixed by hot melting, and the upper row of terminal modules, the lower row of terminal modules and the first insulating seat can be fixed firmly, and at the same time relative to the injection molding , The production time of the Type-C electrical connector can be significantly reduced, the production efficiency can be improved, and the production cost can be reduced by hot-melting. The upper row of terminal modules, the lower row of terminal modules and the first insulating seat are fixed and then the second insulating seat is covered, which can prevent the terminals from being skewed and exposed copper, and make the products more stable.
2、第一绝缘座上设有第一固定槽及第二固定槽,将第一端子固定于第一固定槽、第二端子固定于第二固定槽后,采用热熔的方式将第一固定槽、第二固定槽侧边的热熔部熔化,熔化后的热熔部通过覆盖的方式将第一端子、第二端子分别固定于第一绝缘座上。第一端子、第二端子与第一绝缘座的固定方式简单,且固定牢固。2. The first insulating seat is provided with a first fixing slot and a second fixing slot. After the first terminal is fixed in the first fixing slot and the second terminal is fixed in the second fixing slot, the first fixing slot is fixed by hot melting. The groove and the hot-melt portion on the side of the second fixing groove are melted, and the melted hot-melt portion fixes the first terminal and the second terminal respectively on the first insulating seat by covering. The fixing method of the first terminal, the second terminal and the first insulating base is simple and firm.
3、第一端子的第一限位段位于第一限位部内,第二端子的第二限位段位于第二限位部内,第一端子、第二端子通过第一限位部、第二限位部进行限位,令第一端子、第二端子安装于第一绝缘座时不会出现安装错位。3. The first limit section of the first terminal is located in the first limit section, the second limit section of the second terminal is located in the second limit section, and the first terminal and the second terminal pass through the first limit section and the second limit section. The limiting part is used to limit the position, so that when the first terminal and the second terminal are installed on the first insulating seat, installation dislocation will not occur.
附图说明Description of drawings
图1是本实施例的通用Type-C电连接器的结构示意图;1 is a schematic structural diagram of a general-purpose Type-C electrical connector of the present embodiment;
图2是本实施例的通用Type-C电连接器的另一结构示意图;FIG. 2 is another schematic structural diagram of the universal Type-C electrical connector of the present embodiment;
图3是本实施例的通用Type-C电连接器的爆炸图;3 is an exploded view of the general-purpose Type-C electrical connector of the present embodiment;
图4是本实施例的上排端子模组、下排端子模组、中夹片与第一绝缘座的组合示意图;4 is a schematic diagram of the combination of the upper row of terminal modules, the lower row of terminal modules, the middle clip and the first insulating seat of the present embodiment;
图5是本实施例的上排端子模组、下排端子模组、中夹片与第一绝缘座的另一组合示意图;5 is another schematic diagram of the combination of the upper row of terminal modules, the lower row of terminal modules, the middle clip and the first insulating seat of the present embodiment;
图6是本实施例的通用Type-C电连接器去除绝缘外壳后的示意图;6 is a schematic diagram of the general-purpose Type-C electrical connector of the present embodiment after removing the insulating housing;
图7是本实施例的第一绝缘座的结构示意图;FIG. 7 is a schematic structural diagram of the first insulating seat of the present embodiment;
图8是本实施例的第一绝缘座的另一结构示意图;FIG. 8 is another schematic structural diagram of the first insulating seat of the present embodiment;
图9是本实施例的第二绝缘座的结构示意图;FIG. 9 is a schematic structural diagram of the second insulating seat of the present embodiment;
图10是本实施例的绝缘外壳的结构示意图;10 is a schematic structural diagram of the insulating housing of the present embodiment;
图11是本实施例的通用Type-C电连接器制作的流程图;11 is a flow chart of the manufacture of the general-purpose Type-C electrical connector of the present embodiment;
附图标记说明:Description of reference numbers:
10、绝缘外壳;20、上排端子模组;30、下排端子模组;40、第一绝缘座;50、第二绝缘座;60、中夹片;21、第一端子;31、第二端子;41、第一固定槽;42、热熔部;43、第二固定槽;210、第一限位段;44、第一限位部;310、第二限位段;45、第二限位部;441、第一限位导入口;451、第二限位导入口;70、焊接段;442、第一导出口;46、开口部;61、第一固定部;47、第二固定部;22、接触面;51、第三固定部;11、第四固定部;52、第三限位凹槽;12、第三限位部;53、第四限位部;13、第四限位凹槽;54、固定脚;80、第一料带;90、第二料带;100、第三料带;110、第四料带;120、第五料带。10. Insulating shell; 20. Upper row terminal module; 30. Lower row terminal module; 40, First insulating seat; 50, Second insulating seat; 60, Middle clip; 21, First terminal; 31, No. Two terminals; 41, the first fixing slot; 42, the hot-melt part; 43, the second fixing slot; 210, the first limit section; 44, the first limit section; 310, the second limit section; 45, the first limit Two limit parts; 441, the first limit introduction port; 451, the second limit introduction port; 70, the welding section; 442, the first export port; 46, the opening part; 61, the first fixed part; 47, the first Two fixed parts; 22, contact surface; 51, third fixed part; 11, fourth fixed part; 52, third limit groove; 12, third limit part; 53, fourth limit part; 13, Fourth limiting groove; 54, fixing feet; 80, first material belt; 90, second material belt; 100, third material belt; 110, fourth material belt; 120, fifth material belt.
具体实施方式Detailed ways
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“中”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "middle", The orientation or positional relationship indicated by "in" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, It is constructed and operated in a particular orientation and is therefore not to be construed as a limitation of the present invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
如图1至图10所示,本发明在一实施例中公开了一种通用Type-C电连接器,以下以该通用Type-C电连接器为16pin电连接器为例进行详细说明,在其他实施例中,该通用Type-C电连接器并不限定为16pin。As shown in FIG. 1 to FIG. 10 , in one embodiment of the present invention, a universal Type-C electrical connector is disclosed. In other embodiments, the general Type-C electrical connector is not limited to 16 pins.
本实施例的通用Type-C电连接器包括绝缘外壳10,以及收容于绝缘外壳10内的上排端子模组20、下排端子模组30、第一绝缘座40、第二绝缘座50及中夹片60。The universal Type-C electrical connector of this embodiment includes an insulating
其中,第一绝缘座40采用塑胶材料制成,上排端子模组20、下排端子模组30分别固定于第一绝缘座40的相反的两侧面,优选地,上排端子模组20、下排端子模组30通过热熔固定于第一绝缘座40上。The first insulating
上排端子模组20、下排端子模组30均呈“Z”型结构,上排端子模组20包括八个第一端子21,下排端子模组30包括八个第二端子31。为了实现上排端子模组20、下排端子模组30与第一绝缘座40的连接固定,在第一绝缘座40的上表面的纵向方向上设有八个第一固定槽41,每一第一固定槽41的侧边分别设有凸出的热熔部42。在第一绝缘座40的下表面的纵向方向上设有八个第二固定槽43,每一第二固定槽43的侧边也分别设有凸出的热熔部42。The upper row of
上排端子模组20与第一绝缘座40固定连接时,首先将上排端子模组20安装于第一绝缘座40上,上排端子模组20的八个第一端子21分别置于八个第一固定槽41内。然后采用热熔的方式将第一固定槽41侧边凸出的热熔部42熔化,熔化后的热熔部42通过覆盖的方式固定于第一绝缘座40上,令第一端子21与第一绝缘座40形成一个整体。同理,下排端子模组30与第一绝缘座40固定连接时,首先将下排端子模组30安装于第一绝缘座40上,并将下排端子模组30的八个第二端子31分别置于八个第二固定槽43内。然后采用热熔的方式将第二固定槽43侧边凸出的热熔部42熔化,熔化后的热熔部42通过覆盖的方式固定于第一绝缘座40上,令第二端子31与第一绝缘座40形成一个整体。When the upper
本实施例的上排端子模组20、下排端子模组30、第一绝缘座40可单独制作成型,然后再进行组装,相对于采用molding成型可降低生产时间、提高生产效率,降低生产成本。The upper
为了实现上排端子模组20、下排端子模组30能更精确的安装到第一绝缘座40的正确位置,提高上排端子模组20、下排端子模组30与第一绝缘座40的组装效率。在每一第一端子21上分别设有第一限位段210,对应的,在第一绝缘座40上设有八个第一限位部44,八个第一端子21的第一限位段210分别位于第一绝缘座40的八个第一限位部44内,通过第一限位段210及第一限位部44对第一端子21进行限位。在每一第二端子31上分别设有第二限位段310,第一绝缘座40上设有八个第二限位部45,八个第二端子31的第二限位段310分别位于第二绝缘座50的八个第二限位部45内,通过第二限位段310及第二限位部45对第二端子31进行限位。In order to realize that the upper row of
第一限位部44为第一限位凹槽,为了便于第一限位段210导入第一限位凹槽内,在第一限位凹槽的顶部设有第一限位导入口441,第一限位段210通过第一限位导入口441进入第一限位凹槽内。第二限位部45为第二限位凹槽,为了便于第二限位段310导入第二限位凹槽内,在第二限位凹槽的底部设有第二限位导入口451,第二限位段310通过第二限位导入口451进入第二限位凹槽内。The
第一限位段210、第二限位段310的后端分别设有焊接段70,第一端子21、第二端子31与第一绝缘座40固定后,第一端子21、第二端子31的焊接段70分别位于第一绝缘座40的底部。为了实现第一端子21的焊接段70位于第一绝缘座40的底部,本实施例在第一限位凹槽的底部设有第一导出口442,第一限位段210的底部通过第一导出口442导出。本实施例在第一限位凹槽、第二限位凹槽的侧面设有开口部46。The rear ends of the first limiting
中夹片60为两个,两个中夹片60分别固定于第一绝缘座40上,且两个中夹片60分别位于上排端子模组20与下排端子模组30之间。There are two
为了实现中夹片60与第一绝缘座40的固定连接,在中夹片60上设有第一固定部61,同时在第一绝缘座40上设有第二固定部47,中夹片60通过第一固定部61、第二固定部47固定于第一绝缘座40上。优选地,中夹片60采用金属材料制成,中夹片60为两个,两个中夹片60分别在第一绝缘座40上相对设置。In order to realize the fixed connection between the
上排端子模组20、下排端子模组30、中夹片60分别固定于第一绝缘座40后,然后将第二绝缘座50通过molding成型包覆于第一绝缘座40上。上排端子模组20、下排端子模组30分别具有接触面22,第二绝缘座50包覆于第一绝缘座40后,上排端子模组20、下排端子模组30的接触面22均显露于第二绝缘组的表面。After the upper row of
为了实现第二绝缘座50与绝缘外壳10的固定连接,本实施例在第二绝缘座50上设有多个第三固定部51,绝缘外壳10上对应位置设有多个第四固定部11,第二绝缘座50通过第三固定部51及第四固定部11固定于绝缘外壳10上。优选地,第三固定部51、第四固定部11均为四个,其中两个第三固定部51固定于第二绝缘座50的上表面,另外两个第三固定部51固定于第二绝缘座50的下表面,四个第四固定部11对应的设置于绝缘外壳10的内壁上。优选地,第三固定部51为固定凹槽,第四固定部11为凸出部。In order to realize the fixed connection between the second insulating
为了对第二绝缘座50进行限位,在第二绝缘座50上还设有第三限位凹槽52,同时在绝缘外壳10上设有第三限位部12,第三限位部12位于第三限位凹槽52内。优选地,第三限位凹槽52及第三限位部12均为两个。In order to limit the second insulating
为了进一步对第二绝缘座50进行限位,在第二绝缘座50的相对的两侧边还分别设有凸出的第四限位部53,同时在绝缘外壳10上设有第四限位凹槽13,凸出的第四限位部53位于第四限位凹槽13内。In order to further limit the second insulating
本实施例的通用Type-C电连接器组装完成后,可将该电连接器安装于PCB板上,为了便于绝缘外壳10与PCB板的连接,在绝缘外壳10的相对的两侧边共设有四个DIP脚,同时还可在第二绝缘座50上设有两个固定脚54,用于第二绝缘座50与PCB板的连接。After the universal Type-C electrical connector of this embodiment is assembled, the electrical connector can be installed on the PCB board. There are four DIP feet, and at the same time, two fixing
本实施例的通用Type-C电连接器在组装时,可将中夹片60固定于第一绝缘座40上,同时通过热熔将上排端子模组20、下排端子模组30固定于第一绝缘座40上。在将上排端子模组20、下排端子模组30、中夹片60与第一绝缘座40固定后,再通过molding成型在第一绝缘座40上包覆第二绝缘座50。本实施例通过热熔将上排端子模组20、下排端子模组30与第一绝缘座40相固定,上排端子模组20、下排端子模组30与第一绝缘座40可固定牢固,同时相对于注塑成型,通过热熔的方式可显著降低Type-C电连接器的生产时间、提高生产效率,降低生产成本。上排端子模组20、下排端子模组30与第一绝缘座40固定后再包覆第二绝缘座50,可防止端子出现歪斜、露铜等情况发生,令生产的产品更加稳定。When the universal Type-C electrical connector of this embodiment is assembled, the
如图11所示,本发明在另一实施例中公开了一种通用Type-C电连接器的制造方法,包括以下步骤(参照图1至图10 进行说明):As shown in FIG. 11 , in another embodiment of the present invention, a method for manufacturing a universal Type-C electrical connector is disclosed, which includes the following steps (refer to FIG. 1 to FIG. 10 for description):
A、提供上排端子模组20、下排端子模组30、两个中夹片60及第一绝缘座40,上排端子模组20包括多个相连的第一端子21,下排端子模组30包括多个相连的第二端子31,将两个中夹片60插入第一绝缘座40上固定,将多个第一端子21、多个第二端子31分别通过热熔固定于第一绝缘座40的相反的两侧面,且两个中夹片60分别位于上排端子模组20、下排端子模组30之间;A. Provide an upper row of
B、采用molding成型工艺在第一绝缘座40上一体包覆成型第二绝缘座50,第一端子21、第二端子31分别具有接触面22,接触面22显露于第二绝缘座50表面。B. The second
优选地,第一端子21具有第一端部及第二端部,多个第一端子21的第一端部通过第一料带80相连,多个第二端子31的第二端部通过第二料带90。第二端子31具有第三端部及第四端部,多个第二端子31的第三端部通过第三料带100相连。第四端部通过第四料带110相连,在步骤A之后还包括:将第一料带80、第三料带100切除。Preferably, the
优选地,两个中夹片60的一端连接有第五料带120,两个所述中夹片60通过第五料带120相连,在步骤A之后还包括:将第五料带120切除。Preferably, one end of the two
以下以该通用Type-C电连接器为16pin电连接器为例,进行示例说明:The following is an example of the general Type-C electrical connector being a 16pin electrical connector:
首先通过冲压等方式制作上排端子模组20、下排端子模组30、两个中夹片60,同时可采用注塑成型制作第一绝缘座40。该上排端子模组20包括八个第一端子21,八个第一端子21的第一端部连接有第一料带80,八个第二端子31的第二端部连接有第二料带90。下排端子模组30包括八个第二端子31,八个第二端子31的第三端部连接有第三料带100,八个第二端子31的第四端部连接有第四料带110。两个中夹片60通过第五料带120连接。First, the upper row of
然后将两个中夹片60插入第一绝缘座40上固定,同时将上排端子模组20的八个第一端子21通过热熔的方式固定于绝缘座的上表面,将下排端子模组30的八个第二端子31通过热熔的方式固定于绝缘座的下表面。然后将第一料带80、第三料带100、第五料带120切除。Then, the two
接着采用molding成型工艺在第一绝缘座40包覆成型第二绝缘座50,然后还可将包覆成型后的半成品组装进绝缘外壳10内,并将第二料带90、第四料带110切除即可。Next, the second insulating
本发明的实施方式不限于此,按照本发明的上述内容,利用本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,本发明还可以做出其它多种形式的修改、替换或组合,均落在本发明权利保护范围之内。The embodiments of the present invention are not limited to this. According to the above-mentioned content of the present invention, the present invention can also make other various forms of Modifications, substitutions or combinations all fall within the protection scope of the present invention.
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Effective date of registration: 20221025 Address after: 529100 Factory Building 2, Wanyang Zhongchuang City, Daze Park, Shenjiang Industrial Park, Daze Town, Xinhui District, Jiangmen City, Guangdong Province Applicant after: Jiangmen Yitai Electronics Co.,Ltd. Address before: 523000 Room 101, No.20 Tuanjie Road, Shutian, Humen Town, Dongguan City, Guangdong Province Applicant before: Dongguan Yitai Electronic Co.,Ltd. |