CN112080154A - Three-dimensional printing material based on wood powder raw material and preparation and printing methods thereof - Google Patents
Three-dimensional printing material based on wood powder raw material and preparation and printing methods thereof Download PDFInfo
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- 239000000843 powder Substances 0.000 claims abstract description 158
- 239000002023 wood Substances 0.000 claims abstract description 137
- 238000007639 printing Methods 0.000 claims abstract description 80
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000002245 particle Substances 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 50
- 239000002994 raw material Substances 0.000 claims abstract description 48
- 238000010146 3D printing Methods 0.000 claims abstract description 43
- 235000013312 flour Nutrition 0.000 claims abstract description 32
- 239000002131 composite material Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000004094 surface-active agent Substances 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229920002472 Starch Polymers 0.000 claims abstract description 15
- 238000002360 preparation method Methods 0.000 claims abstract description 15
- 235000019698 starch Nutrition 0.000 claims abstract description 15
- 239000008107 starch Substances 0.000 claims abstract description 15
- 239000000025 natural resin Substances 0.000 claims abstract description 14
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 14
- 235000013339 cereals Nutrition 0.000 claims abstract 11
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 claims abstract 2
- 238000000227 grinding Methods 0.000 claims description 49
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 26
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 claims description 20
- 239000003963 antioxidant agent Substances 0.000 claims description 20
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- 235000006708 antioxidants Nutrition 0.000 claims description 20
- 239000007822 coupling agent Substances 0.000 claims description 20
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- 239000002699 waste material Substances 0.000 claims description 11
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 10
- 229930003427 Vitamin E Natural products 0.000 claims description 10
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 10
- 235000019165 vitamin E Nutrition 0.000 claims description 10
- 229940046009 vitamin E Drugs 0.000 claims description 10
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- 238000011068 loading method Methods 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 244000086363 Pterocarpus indicus Species 0.000 claims 3
- 235000009984 Pterocarpus indicus Nutrition 0.000 claims 3
- 240000005020 Acaciella glauca Species 0.000 claims 1
- 241000220317 Rosa Species 0.000 claims 1
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- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims 1
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- 229910001928 zirconium oxide Inorganic materials 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 12
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- 238000012986 modification Methods 0.000 description 2
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- 241000255925 Diptera Species 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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- 239000012620 biological material Substances 0.000 description 1
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- 239000011248 coating agent Substances 0.000 description 1
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- 229910052602 gypsum Inorganic materials 0.000 description 1
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- 238000007641 inkjet printing Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
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- 238000005245 sintering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/165—Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
- B33Y40/20—Post-treatment, e.g. curing, coating or polishing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
- B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/44—Furniture or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/702—Imitation articles, e.g. statues, mannequins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Composite Materials (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Civil Engineering (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Abstract
Description
技术领域technical field
本发明涉及三维印刷成形领域,尤其涉及一种可用于三维印刷成形的木粉材料及其制备和打印方法。The invention relates to the field of three-dimensional printing and forming, in particular to a wood powder material that can be used for three-dimensional printing and forming and a preparation and printing method thereof.
背景技术Background technique
木粉,是由木材打磨研成的,一般是指锯木厂、家具厂、密度板厂、多层板厂木材加工剩余的边角废料。虽是废料,但用途很广,是一种新型节能环保材料。可作为蚊香、皮革、服装、造纸、电器、生活用品、涂料、猫砂、化工、绝缘材料、室外装饰材料、建筑材料等多种产品的原料。紫檀、黄花梨、红木等木材极其珍贵,木材花纹美观,材质坚硬,耐久,为贵重家具及工艺美术品等用材,需求大而产量极少,因而这些珍贵木材的边角废料的使用,越来越受到人们的重视。这些边角废料能否继续成为家具或者工艺品,成为重要的应用。Wood flour, which is ground and ground from wood, generally refers to the leftover waste from wood processing in sawmills, furniture factories, MDF factories, and multi-layer board factories. Although it is waste, it has a wide range of uses and is a new energy-saving and environmentally friendly material. It can be used as a raw material for mosquito coils, leather, clothing, papermaking, electrical appliances, daily necessities, coatings, cat litter, chemicals, insulation materials, outdoor decoration materials, building materials and other products. Red sandalwood, huanghuali, mahogany and other woods are extremely precious. The wood patterns are beautiful, the material is hard and durable. It is used for precious furniture and arts and crafts. The demand is large and the output is very small. more people's attention. Whether these corner scraps can continue to become furniture or handicrafts has become an important application.
增材制造(Additive Manufacturing,AM)技术,又称3D打印(3D Printing) 技术,是一种融合了计算机辅助设计、材料加工与成形技术、以数字模型文件为基础,通过软件与数控系统将专用的金属材料、非金属材料以及医用生物材料,按照挤压、烧结、熔融、光固化、喷射等方式逐层堆积,制造出实体物品的制造技术。根据工艺原理的不同,具体的成形工艺有上百种。其中三维印刷成形 (Three-Dimensional Printing,3DP)技术,又称立体喷墨打印法,通过喷头用黏结剂(如硅胶、PVA、PVP等)将一系列零件的二维截面“印刷”在粉末材料上面。Additive Manufacturing (AM) technology, also known as 3D printing (3D Printing) technology, is a fusion of computer-aided design, material processing and forming technology, based on digital model files, through software and CNC systems. The metal materials, non-metal materials and medical biological materials are piled up layer by layer according to extrusion, sintering, melting, light curing, spraying, etc., to produce the manufacturing technology of physical objects. According to different process principles, there are hundreds of specific forming processes. Among them, the three-dimensional printing (Three-Dimensional Printing, 3DP) technology, also known as the three-dimensional inkjet printing method, uses a binder (such as silica gel, PVA, PVP, etc.) to "print" the two-dimensional cross-section of a series of parts on the powder material through the nozzle. above.
目前3DP技术使用较为广泛地粉末材料包括石膏粉末、陶瓷粉末和金属粉末等,而木材粉末应用极少。未得到广泛应用的原因主要是木粉的粉末特征,如粒度较大、粒度分布不均、粉末形状不规则、球形度不高等,尤其是打印过程中,木粉的流动性差是导致影响应用的重要原因。Currently, 3DP technology uses widely used powder materials including gypsum powder, ceramic powder and metal powder, while wood powder is rarely used. The main reason for not being widely used is the powder characteristics of wood powder, such as large particle size, uneven particle size distribution, irregular powder shape, low sphericity, etc. Especially in the printing process, the poor fluidity of wood powder affects the application. important reason.
本发明意在对木材,特别是紫檀、黄花梨、红木等珍贵木材的边角废料进行深度加工,对粉末进行改性处理,使其粒度大小及粉末分布情况、流动性等指标能到有效改善,满足3DP成形工艺对材料的要求,进而三维打印出各种精致异型家具和精美工艺品。The purpose of the invention is to carry out deep processing of wood, especially the waste of precious woods such as red sandalwood, huanghuali, mahogany, etc., and to modify the powder, so that the particle size, powder distribution, fluidity and other indicators can be effectively improved , to meet the material requirements of the 3DP forming process, and then 3D print a variety of exquisite special-shaped furniture and exquisite handicrafts.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于木粉原料的三维印刷成形的打印材料及其制备办法,采用木材边角料作为原料,对木材粉末进行改性处理,使其粒度大小及粉末分布情况、流动性等指标能到有效改善,满足3DP成形工艺对材料的要求,进而三维打印出各种精致异型家具和精美工艺品。The purpose of the present invention is to provide a three-dimensional printing material based on wood powder raw material and a preparation method thereof. Wood scrap is used as a raw material, and wood powder is modified to make its particle size, powder distribution, fluidity, etc. The indicators can be effectively improved to meet the material requirements of the 3DP forming process, and then 3D print a variety of exquisite special-shaped furniture and exquisite handicrafts.
本发明提供的技术方案如下:一种基于木粉原料的三维印刷成形的打印材料,包括复合木粉,所述复合木粉由100份的木粉粒径在200目以内的木粉原料、 10-20份的浓度为70%的PVA溶液或者等量的粒径为200-300目的AR级冷水溶型PVA1788粉末、5-10份的粒径为10-50nm的纳米二氧化硅粉末、5份的天然树脂、5-10份的AR级可溶性淀粉和10-15份的助剂组成。The technical solution provided by the present invention is as follows: a printing material formed by three-dimensional printing based on wood powder raw materials, including composite wood powder, the composite wood powder is composed of 100 parts of wood powder raw materials with a particle size of wood powder within 200 mesh, 10 parts of wood powder -20 parts of PVA solution with a concentration of 70% or an equivalent amount of AR grade cold water-soluble PVA1788 powder with a particle size of 200-300 mesh, 5-10 parts of nano-silica powder with a particle size of 10-50nm, 5 parts It is composed of natural resin, 5-10 parts of AR grade soluble starch and 10-15 parts of auxiliary agent.
进一步的,所述复合木粉的粒径在0.05mm以内。Further, the particle size of the composite wood powder is within 0.05mm.
进一步的,所述助剂由40%增韧剂、35%抗氧化剂和25%偶联剂组成。Further, the auxiliary agent consists of 40% toughening agent, 35% antioxidant and 25% coupling agent.
优选的,所述增韧剂为氯化聚乙烯,所述的抗氧化剂为维他命E,所述的偶联剂为钛酸酯。Preferably, the toughening agent is chlorinated polyethylene, the antioxidant is vitamin E, and the coupling agent is titanate.
优选的,所述木粉原料为木材加工边角废料,所述木粉原料包括紫檀、黄花梨、红木中的至少一种。Preferably, the wood flour raw material is wood processing waste, and the wood flour raw material includes at least one of red sandalwood, huanghuali, and mahogany.
进一步的,还包括打印墨水,所述打印墨水的黏度值范围在1-10mPa·s,表面张力值范围在25-60mN·m-1。Further, it also includes printing ink, the viscosity value of the printing ink is in the range of 1-10 mPa·s, and the surface tension value is in the range of 25-60 mN·m -1 .
优选的,所述打印墨水包括等离子水、表面活性剂Surfynol465和二甘醇,所述等离子水、表面活性剂Surfynol465和二甘醇的配比为87:5:8。Preferably, the printing ink includes plasma water, surfactant Surfynol465 and diethylene glycol, and the ratio of the plasma water, surfactant Surfynol465 and diethylene glycol is 87:5:8.
本发明还提供了一种基于木粉原料的三维印刷成形的打印材料的制备方法,包括以下步骤:The present invention also provides a method for preparing a printing material formed by three-dimensional printing based on wood flour raw materials, comprising the following steps:
(1)将紫檀、黄花梨、红木等珍贵木材的边角废料100份进行机械粉碎,降低粒径至50-80目;(1) mechanically pulverize 100 parts of scraps of precious woods such as red sandalwood, huanghuali, mahogany, etc., and reduce the particle size to 50-80 mesh;
(2)进一步机械加工,使用研磨设备和球径在10-30mm范围的氧化锆研磨球和研磨罐,300-500转/分钟的转速,360°全方位充分研磨20-30小时,使木粉粒径在200目以内;(2) For further machining, use grinding equipment and zirconia grinding balls and grinding jars with a ball diameter in the range of 10-30mm, 300-500 rpm, and 360 ° full grinding for 20-30 hours to make wood powder The particle size is within 200 mesh;
(3)在研磨设备中,加入10-20份浓度为70%的PVA溶液或者等量的 200-300目的AR级冷水溶型PVA1788粉末;纳米二氧化硅粉末的粒径为10-50nm,5-10份;天然树脂5份;AR级可溶性淀粉5-10份;助剂10-15份;所述助剂按重量百分数由40%增韧剂、35%抗氧化剂和25%偶联剂组成,所述的增韧剂为氯化聚乙烯;所述的抗氧化剂为维他命E;所述的偶联剂为钛酸酯;并使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8 小时;(3) In the grinding equipment, add 10-20 parts of PVA solution with a concentration of 70% or an equivalent amount of 200-300 mesh AR grade cold water-soluble PVA1788 powder; the particle size of the nano-silica powder is 10-50nm, 5 -10 parts; 5 parts of natural resin; 5-10 parts of AR grade soluble starch; 10-15 parts of auxiliary agent; the auxiliary agent is composed of 40% toughening agent, 35% antioxidant and 25% coupling agent by weight percentage , the toughening agent is chlorinated polyethylene; the antioxidant is vitamin E; the coupling agent is titanate; 1 minute speed, 360° all-round grinding for 5-8 hours;
(4)对上述改性的复合木粉在电热鼓风干燥箱中进行烘干3-5h,温度 40-60℃,之后继续研磨,使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时,并用高速分散机分散10-15分钟;(4) Dry the above-mentioned modified composite wood powder in an electric heating blast drying oven for 3-5 hours, at a temperature of 40-60 °C, and then continue to grind, using zirconia grinding balls in the range of 3-8 mm, 300-500 rpm Rotation speed per minute, 360° all-round grinding for 5-8 hours, and dispersing with a high-speed disperser for 10-15 minutes;
(5)进一步筛分,使用280-300目的筛网使得木粉粒径在0.05mm以内,且呈正态分布,然后进行真空包装;(5) further sieve, use 280-300 mesh screen to make the particle size of wood powder within 0.05mm, and be in a normal distribution, and then carry out vacuum packaging;
(6)打印用的墨水配制,按照等离子水:表面活性剂Surfynol465:二甘醇=87:5:8的配比配制打印墨水,使其黏度值在1-10mPa·s范围,表面张力值在 25-60mN·m-1范围。(6) The printing ink is prepared according to the ratio of plasma water: Surfactant Surfynol465: Diethylene glycol = 87:5:8, so that the viscosity value is in the range of 1-10mPa·s, and the surface tension value is in the range of 87:5:8. 25-60mN·m -1 range.
本发明还提供了一种采用上述基于木粉原料的三维印刷成形的打印材料的打印方法,包括以下步骤:The present invention also provides a method for printing a printing material formed by the above-mentioned three-dimensional printing based on wood flour raw material, comprising the following steps:
S1、将由100份的木粉粒径在200目以内的木粉原料、10-20份的浓度为70%的PVA溶液或者等量的粒径为200-300目的AR级冷水溶型PVA1788粉末、5-10 份的粒径为10-50nm的纳米二氧化硅粉末、5份的天然树脂、5-10份的AR级可溶性淀粉和10-15份的助剂混合加工制成的粒径在0.05mm以内的复合木粉加入到三维印刷成形设备的粉末盒内;S1. Mix 100 parts of wood powder raw materials with a particle size of wood powder within 200 mesh, 10-20 parts of PVA solution with a concentration of 70% or an equivalent amount of AR grade cold water-soluble PVA1788 powder with a particle size of 200-300 mesh, 5-10 parts of nano-silica powder with a particle size of 10-50nm, 5 parts of natural resin, 5-10 parts of AR grade soluble starch and 10-15 parts of auxiliary agents are mixed and processed. The particle size is 0.05. The composite wood powder within mm is added to the powder box of the 3D printing forming equipment;
S2、将由等离子水、表面活性剂Surfynol465和二甘醇按87:5:8的配比配制成的打印墨水注入到三维印刷成形设备的墨水罐内;S2, inject the printing ink prepared by plasma water, surfactant Surfynol465 and diethylene glycol in a ratio of 87:5:8 into the ink tank of the three-dimensional printing forming equipment;
S3、将设计好的三维模型导入切片软件,生成喷头运动轨迹文件,加载进三维印刷成形设备后,喷头喷墨与所述复合木粉黏结进行打印;S3. Import the designed three-dimensional model into the slicing software to generate a nozzle motion trajectory file, and after loading it into the three-dimensional printing forming equipment, the nozzle inkjet is bonded to the composite wood powder for printing;
S4、打印完成进行后处理,打印完后静置3小时,取出打印坯件,清理残余木粉,将坯件放入UV胶中浸润或喷涂,之后放入UV固化设备中3-5分钟,最后外表面手工打磨成形。S4. After printing, post-processing is carried out. After printing, let stand for 3 hours, take out the printing blank, clean up the residual wood powder, soak or spray the blank in UV glue, and then put it in UV curing equipment for 3-5 minutes. Finally, the outer surface is hand-polished to shape.
本发明与现有技术相比,有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明的一种基于木粉原料的三维印刷成形的打印材料,通过采用木材边角废料作为原料,对木材粉末进行改性处理,使其粒度大小及粉末分布情况、流动性等指标能到有效改善,满足3DP成形工艺对材料的要求,进而三维打印出各种精致异型家具和精美工艺品。(1) A printing material based on three-dimensional printing of wood powder raw materials of the present invention, by using wood waste as a raw material, the wood powder is modified to make its particle size, powder distribution, fluidity and other indicators It can be effectively improved to meet the material requirements of the 3DP forming process, and then 3D print a variety of exquisite special-shaped furniture and exquisite handicrafts.
(2)本发明的一种基于木粉原料的三维印刷成形的打印材料,采用改性的木粉不仅粒度合适,而且其中添加各种制剂后,与墨水接触后,黏结性能进一步提高,流动性也大有改善,适合三维印刷成形设备打印过程中粉末铺展。(2) A kind of printing material based on wood powder raw material three-dimensional printing of the present invention, the use of modified wood powder not only has a suitable particle size, but also after adding various preparations and contacting with ink, the bonding performance is further improved, and the fluidity is improved. It is also greatly improved and is suitable for powder spreading in the printing process of 3D printing forming equipment.
(3)本发明的一种基于木粉原料的三维印刷成形的打印材料的制备方法,是为了充分发挥了三维印刷成形技术的优势,适合复杂成形,满足珍贵工艺品造型上的需求,且大多数粉末材料,通过黏结剂能够黏结成形的,都可以使用该种方法。(3) A preparation method of a printing material based on three-dimensional printing and forming of wood powder raw materials of the present invention is to give full play to the advantages of three-dimensional printing forming technology, is suitable for complex forming, and meets the modeling needs of precious handicrafts, and most This method can be used for powder materials that can be formed by bonding with a binder.
(4)本发明的一种基于木粉原料的三维印刷成形的打印材料的制备方法,该方法制备的木粉粒径适宜,分布均匀,流动性好,改性处理后的木粉在一定程度上保留了木粉的本质,保证了粉末的紧密度,成形好的零件具有较好力学性能。配制的墨水经济适用,效果好。UV胶后处理后的制件,可以进行再制造或再创造,充分展现珍贵木材粉末的优势。(4) A preparation method of a printing material formed by three-dimensional printing based on wood powder raw materials of the present invention, the wood powder prepared by the method has suitable particle size, uniform distribution and good fluidity, and the modified wood powder has a certain degree of It retains the essence of wood powder, ensures the compactness of the powder, and the formed parts have better mechanical properties. The prepared ink is economical and applicable, and the effect is good. The parts after UV glue post-treatment can be remanufactured or recreated, fully demonstrating the advantages of precious wood powder.
具体实施方式Detailed ways
以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例1Example 1
一种基于木粉原料的三维印刷成形的打印材料,包括复合木粉,所述复合木粉由100份的木粉粒径在200目以内的木粉原料、10份的浓度为70%的PVA溶液或者等量的粒径为200-300目的AR级冷水溶型PVA1788粉末、10份的粒径为10-50nm的纳米二氧化硅粉末、5份的天然树脂、5份的AR级可溶性淀粉和 15份的助剂组成。A printing material formed by three-dimensional printing based on wood powder raw materials, including composite wood powder, the composite wood powder is composed of 100 parts of wood powder raw materials with a particle size of wood powder within 200 meshes, and 10 parts of PVA with a concentration of 70% Solution or equivalent amount of AR grade cold water soluble PVA1788 powder with particle size of 200-300 mesh, 10 parts of nano-silica powder with particle size of 10-50nm, 5 parts of natural resin, 5 parts of AR grade soluble starch and 15 parts of the auxiliary composition.
所述复合木粉的粒径在0.05mm以内。The particle size of the composite wood powder is within 0.05mm.
所述助剂由40%增韧剂、35%抗氧化剂和25%偶联剂组成。The auxiliary agent consists of 40% toughening agent, 35% antioxidant and 25% coupling agent.
所述增韧剂为氯化聚乙烯,所述的抗氧化剂为维他命E,所述的偶联剂为钛酸酯。The toughening agent is chlorinated polyethylene, the antioxidant is vitamin E, and the coupling agent is titanate.
所述木粉原料为木材加工边角废料,所述木粉原料选用紫檀。The wood powder raw material is wood processing corner waste, and the wood powder raw material is selected from red sandalwood.
所述打印材料还包括打印墨水,所述打印墨水的黏度值范围在1-10mPa·s,表面张力值范围在25-60mN·m-1。The printing material further includes printing ink, the viscosity value of the printing ink is in the range of 1-10 mPa·s, and the surface tension value is in the range of 25-60 mN·m -1 .
所述打印墨水包括等离子水、表面活性剂Surfynol465和二甘醇,所述等离子水、表面活性剂Surfynol465和二甘醇的配比为87:5:8。The printing ink includes plasma water, surfactant Surfynol465 and diethylene glycol, and the ratio of the plasma water, surfactant Surfynol465 and diethylene glycol is 87:5:8.
本发明还提供了一种基于木粉原料的三维印刷成形的打印材料的制备方法,包括以下步骤:The present invention also provides a method for preparing a printing material formed by three-dimensional printing based on wood flour raw materials, comprising the following steps:
(1)将紫檀的边角废料100份进行机械粉碎,降低粒径至50-80目;(1) 100 parts of corner wastes of red sandalwood are mechanically pulverized, and the particle size is reduced to 50-80 mesh;
(2)进一步机械加工,使用研磨设备和球径在10-30mm范围的氧化锆研磨球和研磨罐,300-500转/分钟的转速,360°全方位充分研磨20-30小时,使木粉粒径在200目以内;(2) For further machining, use grinding equipment and zirconia grinding balls and grinding jars with a ball diameter in the range of 10-30mm, 300-500 rpm, and 360 ° full grinding for 20-30 hours to make wood powder The particle size is within 200 mesh;
(3)在研磨设备中,加入10份浓度为70%的PVA溶液或者等量的200-300 目的AR级冷水溶型PVA1788粉末;纳米二氧化硅粉末的粒径为10-50nm,10 份;天然树脂5份;AR级可溶性淀粉5份;助剂15份;所述助剂按重量百分数由40%增韧剂、35%抗氧化剂和25%偶联剂组成,所述的增韧剂为氯化聚乙烯;所述的抗氧化剂为维他命E;所述的偶联剂为钛酸酯;并使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时;(3) In the grinding equipment, add 10 parts of PVA solution with a concentration of 70% or an equivalent 200-300 purpose AR grade cold water-soluble PVA1788 powder; the particle size of the nano-silica powder is 10-50nm, 10 parts; 5 parts of natural resin; 5 parts of AR grade soluble starch; 15 parts of adjuvant; the adjuvant is composed of 40% toughening agent, 35% antioxidant and 25% coupling agent by weight percentage, and the toughening agent is Chlorinated polyethylene; the antioxidant is vitamin E; the coupling agent is titanate; and use zirconia grinding balls in the range of 3-8mm, 300-500 rpm, 360° omnidirectional Grind for 5-8 hours;
(4)对上述改性的复合木粉在电热鼓风干燥箱中进行烘干3-5h,温度 40-60℃,之后继续研磨,使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时,并用高速分散机分散10-15分钟;(4) Dry the above-mentioned modified composite wood powder in an electric heating blast drying oven for 3-5 hours, at a temperature of 40-60 °C, and then continue to grind, using zirconia grinding balls in the range of 3-8 mm, 300-500 rpm Rotation speed per minute, 360° all-round grinding for 5-8 hours, and dispersing with a high-speed disperser for 10-15 minutes;
(5)进一步筛分,使用280-300目的筛网使得木粉粒径在0.05mm以内,且呈正态分布,然后进行真空包装;(5) further sieve, use 280-300 mesh screen to make the particle size of wood powder within 0.05mm, and be in a normal distribution, and then carry out vacuum packaging;
(6)打印用的墨水配制,按照等离子水:表面活性剂Surfynol465:二甘醇=87:5:8的配比配制打印墨水,使其黏度值在1-10mPa·s范围,表面张力值在 25-60mN·m-1范围。(6) The printing ink is prepared according to the ratio of plasma water: Surfactant Surfynol465: Diethylene glycol = 87:5:8, so that the viscosity value is in the range of 1-10mPa·s, and the surface tension value is in the range of 87:5:8. 25-60mN·m -1 range.
实施例2Example 2
一种基于木粉原料的三维印刷成形的打印材料,包括复合木粉,所述复合木粉由100份的木粉粒径在200目以内的木粉原料、15份的浓度为70%的PVA溶液或者等量的粒径为200-300目的AR级冷水溶型PVA1788粉末、8份的粒径为10-50nm的纳米二氧化硅粉末、5份的天然树脂、8份的AR级可溶性淀粉和12 份的助剂组成。A printing material formed by three-dimensional printing based on wood powder raw materials, comprising composite wood powder, the composite wood powder is composed of 100 parts of wood powder raw materials with a particle size of wood powder within 200 meshes, and 15 parts of PVA with a concentration of 70% Solution or equivalent amount of AR grade cold water soluble PVA1788 powder with particle size of 200-300 mesh, 8 parts of nano-silica powder with particle size of 10-50nm, 5 parts of natural resin, 8 parts of AR grade soluble starch and 12 parts of adjuvant composition.
所述复合木粉的粒径在0.05mm以内。The particle size of the composite wood powder is within 0.05mm.
所述助剂由40%增韧剂、35%抗氧化剂和25%偶联剂组成。The auxiliary agent consists of 40% toughening agent, 35% antioxidant and 25% coupling agent.
所述增韧剂为氯化聚乙烯,所述的抗氧化剂为维他命E,所述的偶联剂为钛酸酯。The toughening agent is chlorinated polyethylene, the antioxidant is vitamin E, and the coupling agent is titanate.
所述木粉原料为木材加工边角废料,所述木粉原料采用黄花梨。The wood flour raw material is wood processing corner waste, and the wood flour raw material is huanghuali.
所述打印材料还包括打印墨水,所述打印墨水的黏度值范围在1-10mPa·s,表面张力值范围在25-60mN·m-1。The printing material further includes printing ink, the viscosity value of the printing ink is in the range of 1-10 mPa·s, and the surface tension value is in the range of 25-60 mN·m -1 .
所述打印墨水包括等离子水、表面活性剂Surfynol465和二甘醇,所述等离子水、表面活性剂Surfynol465和二甘醇的配比为87:5:8。The printing ink includes plasma water, surfactant Surfynol465 and diethylene glycol, and the ratio of the plasma water, surfactant Surfynol465 and diethylene glycol is 87:5:8.
本发明还提供了一种基于木粉原料的三维印刷成形的打印材料的制备方法,包括以下步骤:The present invention also provides a method for preparing a printing material formed by three-dimensional printing based on wood flour raw materials, comprising the following steps:
(1)将黄花梨的边角废料100份进行机械粉碎,降低粒径至50-80目;(1) mechanically pulverize 100 parts of huanghuali's corner waste, reduce particle diameter to 50-80 mesh;
(2)进一步机械加工,使用研磨设备和球径在10-30mm范围的氧化锆研磨球和研磨罐,300-500转/分钟的转速,360°全方位充分研磨20-30小时,使木粉粒径在200目以内;(2) For further machining, use grinding equipment and zirconia grinding balls and grinding jars with a ball diameter in the range of 10-30mm, 300-500 rpm, and 360 ° full grinding for 20-30 hours to make wood powder The particle size is within 200 mesh;
(3)在研磨设备中,加入15份浓度为70%的PVA溶液或者等量的200-300 目的AR级冷水溶型PVA1788粉末;纳米二氧化硅粉末的粒径为10-50nm,8份;天然树脂5份;AR级可溶性淀粉8份;助剂12份;所述助剂按重量百分数由 40%增韧剂、35%抗氧化剂和25%偶联剂组成,所述的增韧剂为氯化聚乙烯;所述的抗氧化剂为维他命E;所述的偶联剂为钛酸酯;并使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时;(3) In the grinding equipment, add 15 parts of PVA solution with a concentration of 70% or an equivalent amount of 200-300 purpose AR grade cold water-soluble PVA1788 powder; the particle size of the nano-silica powder is 10-50nm, 8 parts; 5 parts of natural resin; 8 parts of AR grade soluble starch; 12 parts of adjuvant; the adjuvant is composed of 40% toughening agent, 35% antioxidant and 25% coupling agent by weight, and the toughening agent is Chlorinated polyethylene; the antioxidant is vitamin E; the coupling agent is titanate; and use zirconia grinding balls in the range of 3-8mm, 300-500 rpm, 360° omnidirectional Grind for 5-8 hours;
(4)对上述改性的复合木粉在电热鼓风干燥箱中进行烘干3-5h,温度 40-60℃,之后继续研磨,使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时,并用高速分散机分散10-15分钟;(4) Dry the above-mentioned modified composite wood powder in an electric heating blast drying oven for 3-5 hours, at a temperature of 40-60 °C, and then continue to grind, using zirconia grinding balls in the range of 3-8 mm, 300-500 rpm Rotation speed per minute, 360° all-round grinding for 5-8 hours, and dispersing with a high-speed disperser for 10-15 minutes;
(5)进一步筛分,使用280-300目的筛网使得木粉粒径在0.05mm以内,且呈正态分布,然后进行真空包装;(5) further sieve, use 280-300 mesh screen to make the particle size of wood powder within 0.05mm, and be in a normal distribution, and then carry out vacuum packaging;
(6)打印用的墨水配制,按照等离子水:表面活性剂Surfynol465:二甘醇=87:5:8的配比配制打印墨水,使其黏度值在1-10mPa·s范围,表面张力值在 25-60mN·m-1范围。(6) The printing ink is prepared according to the ratio of plasma water: Surfactant Surfynol465: Diethylene glycol = 87:5:8, so that the viscosity value is in the range of 1-10mPa·s, and the surface tension value is in the range of 87:5:8. 25-60mN·m -1 range.
实施例3Example 3
一种基于木粉原料的三维印刷成形的打印材料,包括复合木粉,所述复合木粉由100份的木粉粒径在200目以内的木粉原料、20份的浓度为70%的PVA溶液或者等量的粒径为200-300目的AR级冷水溶型PVA1788粉末、5份的粒径为 10-50nm的纳米二氧化硅粉末、5份的天然树脂、10份的AR级可溶性淀粉和10 份的助剂组成。A printing material formed by three-dimensional printing based on wood powder raw materials, comprising composite wood powder, the composite wood powder is composed of 100 parts of wood powder raw materials with a particle size of wood powder within 200 meshes, and 20 parts of PVA with a concentration of 70% Solution or equivalent amount of AR grade cold water soluble PVA1788 powder with particle size of 200-300 mesh, 5 parts of nano-silica powder with particle size of 10-50nm, 5 parts of natural resin, 10 parts of AR grade soluble starch and 10 parts of adjuvant composition.
所述复合木粉的粒径在0.05mm以内。The particle size of the composite wood powder is within 0.05mm.
所述助剂由40%增韧剂、35%抗氧化剂和25%偶联剂组成。The auxiliary agent consists of 40% toughening agent, 35% antioxidant and 25% coupling agent.
所述增韧剂为氯化聚乙烯,所述的抗氧化剂为维他命E,所述的偶联剂为钛酸酯。The toughening agent is chlorinated polyethylene, the antioxidant is vitamin E, and the coupling agent is titanate.
所述木粉原料为木材加工边角废料,所述木粉原料包括紫檀、黄花梨、红木中的至少一种。The wood flour raw material is wood processing edge waste, and the wood flour raw material includes at least one of red sandalwood, huanghuali and mahogany.
所述打印材料还包括打印墨水,所述打印墨水的黏度值范围在1-10mPa·s,表面张力值范围在25-60mN·m-1。The printing material further includes printing ink, the viscosity value of the printing ink is in the range of 1-10 mPa·s, and the surface tension value is in the range of 25-60 mN·m -1 .
所述打印墨水包括等离子水、表面活性剂Surfynol465和二甘醇,所述等离子水、表面活性剂Surfynol465和二甘醇的配比为87:5:8。The printing ink includes plasma water, surfactant Surfynol465 and diethylene glycol, and the ratio of the plasma water, surfactant Surfynol465 and diethylene glycol is 87:5:8.
本发明还提供了一种基于木粉原料的三维印刷成形的打印材料的制备方法,包括以下步骤:The present invention also provides a method for preparing a printing material formed by three-dimensional printing based on wood flour raw materials, comprising the following steps:
(1)将红木的边角废料100份进行机械粉碎,降低粒径至50-80目;(1) mechanically pulverize 100 parts of the corner waste of mahogany, and reduce the particle size to 50-80 mesh;
(2)进一步机械加工,使用研磨设备和球径在10-30mm范围的氧化锆研磨球和研磨罐,300-500转/分钟的转速,360°全方位充分研磨20-30小时,使木粉粒径在200目以内;(2) For further machining, use grinding equipment and zirconia grinding balls and grinding jars with a ball diameter in the range of 10-30mm, 300-500 rpm, and 360 ° full grinding for 20-30 hours to make wood powder The particle size is within 200 mesh;
(3)在研磨设备中,加入20份浓度为70%的PVA溶液或者等量的200-300 目的AR级冷水溶型PVA1788粉末;纳米二氧化硅粉末的粒径为10-50nm,5份;天然树脂5份;AR级可溶性淀粉10份;助剂10份;所述助剂按重量百分数由40%增韧剂、35%抗氧化剂和25%偶联剂组成,所述的增韧剂为氯化聚乙烯;所述的抗氧化剂为维他命E;所述的偶联剂为钛酸酯;并使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时;(3) In the grinding equipment, add 20 parts of PVA solution with a concentration of 70% or an equivalent amount of 200-300 purpose AR grade cold water-soluble PVA1788 powder; the particle size of the nano-silica powder is 10-50nm, 5 parts; 5 parts of natural resin; 10 parts of AR grade soluble starch; 10 parts of auxiliary agent; the auxiliary agent is composed of 40% toughening agent, 35% antioxidant and 25% coupling agent by weight. The toughening agent is Chlorinated polyethylene; the antioxidant is vitamin E; the coupling agent is titanate; and use zirconia grinding balls in the range of 3-8mm, 300-500 rpm, 360° omnidirectional Grind for 5-8 hours;
(4)对上述改性的复合木粉在电热鼓风干燥箱中进行烘干3-5h,温度 40-60℃,之后继续研磨,使用3-8mm范围的氧化锆研磨球,300-500转/分钟的转速,360°全方位研磨5-8小时,并用高速分散机分散10-15分钟;(4) Dry the above-mentioned modified composite wood powder in an electric heating blast drying oven for 3-5 hours, at a temperature of 40-60 °C, and then continue to grind, using zirconia grinding balls in the range of 3-8 mm, 300-500 rpm Rotation speed per minute, 360° all-round grinding for 5-8 hours, and dispersing with a high-speed disperser for 10-15 minutes;
(5)进一步筛分,使用280-300目的筛网使得木粉粒径在0.05mm以内,且呈正态分布,然后进行真空包装;(5) further sieve, use 280-300 mesh screen to make the particle size of wood powder within 0.05mm, and be in a normal distribution, and then carry out vacuum packaging;
(6)打印用的墨水配制,按照等离子水:表面活性剂Surfynol465:二甘醇=87:5:8的配比配制打印墨水,使其黏度值在1-10mPa·s范围,表面张力值在 25-60mN·m-1范围。(6) The printing ink is prepared according to the ratio of plasma water: Surfactant Surfynol465: Diethylene glycol = 87:5:8, so that the viscosity value is in the range of 1-10mPa·s, and the surface tension value is in the range of 87:5:8. 25-60mN·m -1 range.
上述实施例1-3中步骤(1)初步粉碎的目的是为了方便研磨机的研磨,减少研磨时间、提高研磨效率和质量。The purpose of the preliminary pulverization in step (1) in the above embodiment 1-3 is to facilitate the grinding of the grinding machine, reduce the grinding time, and improve the grinding efficiency and quality.
上述实施例1-3中步骤(2)将木粉精细研磨,并使木粉粒径在200目以内,是为了达到基本达到3DP工艺对粉末粒径的要求范围。The step (2) in the above embodiment 1-3 is to finely grind the wood powder and make the particle size of the wood powder within 200 meshes, in order to basically reach the required range of the particle size of the powder by the 3DP process.
上述实施例1-3中步骤(3)在研磨设备中加入复合材料,其中采用PVA溶液或粉末具有较好的界面活性和黏结性能,在改性木粉中起间接黏结作用。淀粉一方面增强改性木粉的黏结性能,另一方面改善改性木粉的流动性,纳米二氧化硅粉末在研磨过程中,会均匀覆盖在木粉表面,能有效阻止木粉之间的直接接触,导致团聚,起流动性调节剂的作用。In the above-mentioned embodiment 1-3, step (3) is to add composite material to the grinding equipment, wherein the use of PVA solution or powder has better interfacial activity and bonding performance, and plays an indirect bonding role in the modified wood powder. On the one hand, starch enhances the bonding performance of the modified wood powder, and on the other hand, it improves the fluidity of the modified wood powder. During the grinding process, the nano-silica powder will evenly cover the surface of the wood powder, which can effectively prevent the Direct contact causes agglomeration and acts as a fluidity modifier.
上述实施例1-3中步骤(4)是将木粉干燥成形后的二次研磨和分散,是为了使黏结了各种助剂的木粉颗粒均匀化,便于在三维印刷成形设备上铺展打印。The step (4) in the above-mentioned embodiment 1-3 is the secondary grinding and dispersion of the wood powder after drying and forming, in order to make the wood powder particles bound with various additives uniform, so as to facilitate spreading and printing on the three-dimensional printing forming equipment. .
上述实施例1-3中步骤(5)通过进一步的筛选分离,优选出符合打印精度的复合木粉,进一步保证了制得的改性木粉颗粒具有良好的流动性。In the step (5) of the above examples 1-3, through further screening and separation, the composite wood powder that meets the printing accuracy is selected, which further ensures that the obtained modified wood powder particles have good fluidity.
上述研磨加工步骤中,针对根据不同制备方案,使用HYL-1001型多功能粉体物理特性测试仪器对其进行粉体流动特性测试,用BT-9300ST激光粒度分布仪测试其粒径及范围,方案及测试结果见表1。In the above grinding and processing steps, according to different preparation schemes, the HYL-1001 multifunctional powder physical property testing instrument is used to test the powder flow characteristics, and the BT-9300ST laser particle size distribution analyzer is used to test its particle size and range. And the test results are shown in Table 1.
表1改性木粉特性实验Table 1 Characteristic experiment of modified wood flour
由上述四种方案比较可知,随着木粉质量的减少、其他助剂质量的增加,混合粉末松装密度增大、休止角和压缩度减小,说明流动性变好。其中松装密度大,说明粉末在自然堆积状态下更紧实,紧实的粉末有利于成形质量的提高。休止角对粉体的流动性影响是最大的,休止角越小,粉体的流动性就越好。材料的压缩度越小,就说明材料粉体的流动性越好。由2、3号方案比较可知,转速的增加对流动性影响较大,转速为500r/min时,研磨时间3h和5h休止角基本无变化,流动性基本稳定。粒径及范围随球磨机转速增加而相应减小,适当减小的粒径有助于增强黏结效果。根据表1综合分析3号制得的改性木粉较适合三维印刷成形。It can be seen from the comparison of the above four schemes that with the reduction of the quality of wood flour and the increase of the quality of other additives, the bulk density of the mixed powder increases, the angle of repose and the degree of compression decrease, indicating that the fluidity becomes better. Among them, the bulk density is large, indicating that the powder is more compact in the natural packing state, and the compact powder is conducive to the improvement of the forming quality. The angle of repose has the greatest influence on the fluidity of the powder. The smaller the angle of repose, the better the fluidity of the powder. The smaller the compressibility of the material, the better the fluidity of the material powder. It can be seen from the comparison of schemes 2 and 3 that the increase of the rotational speed has a great influence on the fluidity. When the rotational speed is 500r/min, the angle of repose of the grinding time is basically unchanged for 3h and 5h, and the fluidity is basically stable. The particle size and range decrease correspondingly with the increase of the rotation speed of the ball mill, and a properly reduced particle size helps to enhance the bonding effect. According to the comprehensive analysis of Table 1, the modified wood powder prepared by No. 3 is more suitable for three-dimensional printing.
上述实施例1-3中步骤(6)针对打印用的墨水进行配制,该配比方案不仅有利于喷墨打印头的喷射,出墨流畅,长期使用不易堵塞喷孔,提高喷头利用率,而且易于和上述改性木粉材料黏结。Step (6) in the above-mentioned embodiment 1-3 is prepared for the ink used for printing. This proportioning scheme is not only conducive to the ejection of the inkjet print head, the ink discharge is smooth, the nozzle hole is not easily blocked after long-term use, and the utilization rate of the nozzle is improved. It is easy to bond with the above modified wood powder materials.
具体实验方案及测试结果如下:The specific experimental scheme and test results are as follows:
①在表面活性剂Surfynol465含量不变的情况下,参照“喷墨打印机用墨水”行业标准QB/T 2730.1-2013,研究二甘醇含量对黏结剂的黏度值、表面张力、黏结效果以及喷头寿命的影响。本次实验黏结剂的黏度使用美国赛默飞世尔科技 Thermo Fisherscientific的HAAKE ViscotesterE旋转黏度计进行测试,使用上海衡平仪器仪表厂生产的BZY-1全自动表/界面张力仪测试黏结剂的表面张力。具体配方和测试结果见表2所示。①Under the condition that the content of surfactant Surfynol465 remains unchanged, refer to the industry standard QB/T 2730.1-2013 of "ink for inkjet printers" to study the effect of diethylene glycol content on the viscosity, surface tension, bonding effect and nozzle life of the binder. Impact. The viscosity of the adhesive in this experiment was tested with the HAAKE ViscotesterE rotational viscometer from Thermo Fisherscientific, and the surface tension of the adhesive was tested with the BZY-1 automatic meter/interfacial tension meter produced by Shanghai Hengping Instrument Factory. . The specific formula and test results are shown in Table 2.
表2黏结剂配制试验及结果Table 2 Binder preparation test and results
由表2所知,随着二甘醇含量增加,黏度值也在增加,表面张力发生变化。 1号、2号、3号黏结剂的黏度值均在参考范围内,2号黏结剂的表面张力适宜,出墨流畅并且能保证打印质量。测试结果显示,增加二甘醇的含量有助于增加黏结剂的黏度,但是会影响混合溶液的表面张力,进而影响喷头的使用寿命。As can be seen from Table 2, as the content of diethylene glycol increases, the viscosity value also increases, and the surface tension changes. The viscosity values of No. 1, No. 2 and No. 3 adhesives are all within the reference range. The surface tension of No. 2 adhesive is suitable, the ink discharge is smooth and the printing quality can be guaranteed. The test results show that increasing the content of diethylene glycol helps to increase the viscosity of the binder, but it will affect the surface tension of the mixed solution, thereby affecting the service life of the nozzle.
②在二甘醇含量不变的情况下,研究表面活性剂Surfynol465对黏结剂的黏度值、表面张力、黏结效果以及喷头寿命的影响。具体配方和测试结果见表3 所示。② Under the condition of constant diethylene glycol content, the influence of surfactant Surfynol465 on the viscosity value, surface tension, bonding effect and nozzle life of the adhesive was studied. The specific formula and test results are shown in Table 3.
表3黏结剂配制试验Table 3 Binder preparation test
由表3所知,在二甘醇含量不变的情况下,表面活性剂含量增加时,混合溶液的表面张力值降低,但降低不明显。同时,黏度值增加,黏结效果随之增加。测试结果显示,适当增加微量的表面活性剂在可以降低混合溶液表面张力,有效提升喷头寿命,但不是越多越好,达到一定量后表面张力值并不会一直减少,反而会微量增加。增加表面活性剂含量,也会微量增加黏度值,可以有限度地改善打印质量。It can be known from Table 3 that when the content of diethylene glycol remains unchanged, when the content of surfactant increases, the surface tension value of the mixed solution decreases, but the decrease is not obvious. At the same time, as the viscosity value increases, the bonding effect increases. The test results show that an appropriate increase in a small amount of surfactant can reduce the surface tension of the mixed solution and effectively improve the life of the nozzle, but the more the better, the surface tension value will not always decrease after reaching a certain amount, but will increase slightly. Increasing the surfactant content will also slightly increase the viscosity value, which can improve the printing quality to a limited extent.
综上,结合根据黏度值、表面张力、黏结效果和喷头使用寿命要求,2号(5 号)黏结剂配方,即等离子水:表面活性剂Surfynol465:二甘醇=87:5:8,其黏度值(室温)3.505mPa·s,表面张力54.72mN·m-1,黏结效果较好,喷头的使用寿命最长,选择该配方进行后续坯件打印。To sum up, according to the viscosity value, surface tension, bonding effect and the service life of the nozzle, the No. 2 (No. 5) binder formula, namely plasma water: Surfactant Surfynol465: Diethylene glycol = 87:5:8, its viscosity The value (room temperature) is 3.505mPa·s, the surface tension is 54.72mN·m -1 , the bonding effect is good, and the service life of the nozzle is the longest. This formula is selected for subsequent blank printing.
实施例4Example 4
本发明还提供了一种采用上述基于木粉原料的三维印刷成形的打印材料的打印方法,包括以下步骤:The present invention also provides a method for printing a printing material formed by the above-mentioned three-dimensional printing based on wood flour raw material, comprising the following steps:
S1、将由100份的木粉粒径在200目以内的木粉原料、10-20份的浓度为70%的PVA溶液或者等量的粒径为200-300目的AR级冷水溶型PVA1788粉末、5-10 份的粒径为10-50nm的纳米二氧化硅粉末、5份的天然树脂、5-10份的AR级可溶性淀粉和10-15份的助剂混合加工制成的粒径在0.05mm以内的复合木粉加入到三维印刷成形设备的粉末盒内;S1. Mix 100 parts of wood powder raw materials with a particle size of wood powder within 200 mesh, 10-20 parts of PVA solution with a concentration of 70% or an equivalent amount of AR grade cold water-soluble PVA1788 powder with a particle size of 200-300 mesh, 5-10 parts of nano-silica powder with a particle size of 10-50nm, 5 parts of natural resin, 5-10 parts of AR grade soluble starch and 10-15 parts of auxiliary agents are mixed and processed. The particle size is 0.05. The composite wood powder within mm is added to the powder box of the 3D printing forming equipment;
S2、将由等离子水、表面活性剂Surfynol465和二甘醇按87:5:8的配比配制成的打印墨水注入到三维印刷成形设备的墨水罐内;S2, inject the printing ink prepared by plasma water, surfactant Surfynol465 and diethylene glycol in a ratio of 87:5:8 into the ink tank of the three-dimensional printing forming equipment;
S3、将设计好的三维模型导入切片软件,生成喷头运动轨迹文件,加载进三维印刷成形设备后,喷头喷墨与所述复合木粉黏结进行打印;S3. Import the designed three-dimensional model into the slicing software to generate a nozzle motion trajectory file, and after loading it into the three-dimensional printing forming equipment, the nozzle inkjet is bonded to the composite wood powder for printing;
S4、打印完成进行后处理,打印完后静置3小时,取出打印坯件,清理残余木粉,将坯件放入UV胶中浸润或喷涂,之后放入UV固化设备中3-5分钟,最后外表面手工打磨成形。S4. After printing, post-processing is carried out. After printing, let stand for 3 hours, take out the printing blank, clean up the residual wood powder, soak or spray the blank in UV glue, and then put it in UV curing equipment for 3-5 minutes. Finally, the outer surface is hand-polished to shape.
本发明的创新点及有益的效果包括但不仅限于以下方面:The innovations and beneficial effects of the present invention include but are not limited to the following aspects:
(1)最大限度利用珍贵木材的废料资源,使之物尽其极,资源合理有效利用,也降低了原材料成本。(1) Maximize the use of precious wood waste resources to make the best use of resources, rational and effective use of resources, and reduce the cost of raw materials.
(2)充分发挥了三维印刷成形技术的优势,适合复杂成形,满足珍贵工艺品造型上的需求。理论上大多数粉末材料,通过黏结剂能够黏结成形的,都可以使用该种方法。但关键是粉末材料要适合铺粉,墨水要适合喷墨打印头喷射,并有效黏结粉末材料。粉末的制备和墨水的制备是关键技术。(2) Give full play to the advantages of 3D printing forming technology, suitable for complex forming, and meet the needs of precious handicraft modeling. In theory, this method can be used for most powder materials that can be formed by bonding with adhesives. But the key is that the powder material should be suitable for powder coating, and the ink should be suitable for the jetting of the inkjet print head, and the powder material should be effectively bonded. Powder preparation and ink preparation are key technologies.
(3)改性的木粉不仅粒度合适,而且其中添加各种制剂后,与墨水接触后,黏结性能进一步提高,流动性也大有改善,适合三维印刷成形设备打印过程中粉末铺展。(3) The modified wood powder not only has a suitable particle size, but also after adding various preparations and contacting the ink, the bonding performance is further improved, and the fluidity is also greatly improved, which is suitable for powder spreading in the printing process of 3D printing forming equipment.
(4)UV胶后处理解决了打印坯体强度不高的实际问题,便于再创造。增材制造技术中采用非高能激光束作为能源,制件的强度均不高。(4) UV glue post-processing solves the actual problem of low strength of the printed body, which is convenient for re-creation. In the additive manufacturing technology, non-high-energy laser beams are used as energy sources, and the strength of the parts is not high.
综上所述,本发明的一种基于木粉原料的三维印刷成形的打印材料极其制备和打印方法,通过该制备方法制备的木粉粒径适宜,分布均匀,流动性好,改性处理后的木粉在一定程度上保留了木粉的本质,保证了粉末的紧密度,成形好的零件具有较好力学性能。配制的墨水经济适用,效果好。UV胶后处理后的制件,可以进行再制造或再创造,充分展现珍贵木材粉末的优势,满足3DP成形工艺对材料的要求,进而三维打印出各种精致异型家具和精美工艺品。To sum up, the present invention provides a printing material based on wood powder raw material for three-dimensional printing and its preparation and printing method. The wood powder prepared by the preparation method has suitable particle size, uniform distribution and good fluidity. The wood powder retains the essence of wood powder to a certain extent, ensures the compactness of the powder, and the formed parts have better mechanical properties. The prepared ink is economical and applicable, and the effect is good. The parts after UV glue post-treatment can be remanufactured or recreated, fully showing the advantages of precious wood powder, meeting the material requirements of the 3DP forming process, and then 3D printing various exquisite special-shaped furniture and exquisite handicrafts.
上述说明示出并描述了本发明的优选实施例,如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing specification illustrates and describes preferred embodiments of the present invention, and as previously stated, it should be understood that the present invention is not limited to the form disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in a variety of other Combinations, modifications and environments are possible within the scope of the inventive concepts described herein, from the above teachings or from skill or knowledge in the relevant fields. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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CN113716975A (en) * | 2021-09-07 | 2021-11-30 | 华中科技大学 | Method for preparing wood biomass porous silicon carbide through 3D printing and porous silicon carbide |
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CN117965003A (en) * | 2024-04-01 | 2024-05-03 | 浙江金石智诚新材料有限公司 | 3D printing polylactic acid resin material and preparation process thereof |
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CN113716975A (en) * | 2021-09-07 | 2021-11-30 | 华中科技大学 | Method for preparing wood biomass porous silicon carbide through 3D printing and porous silicon carbide |
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CN117965003B (en) * | 2024-04-01 | 2024-06-11 | 浙江金石智诚新材料有限公司 | 3D printing polylactic acid resin material and preparation process thereof |
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