CN112078715A - Intelligent central motor - Google Patents
Intelligent central motor Download PDFInfo
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- CN112078715A CN112078715A CN202010990915.7A CN202010990915A CN112078715A CN 112078715 A CN112078715 A CN 112078715A CN 202010990915 A CN202010990915 A CN 202010990915A CN 112078715 A CN112078715 A CN 112078715A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/45—Control or actuating devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/45—Control or actuating devices therefor
- B62M6/50—Control or actuating devices therefor characterised by detectors or sensors, or arrangement thereof
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- Engineering & Computer Science (AREA)
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- Combustion & Propulsion (AREA)
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Abstract
本发明公开了一种智能中置电机,包括壳体,所述壳体内设中轴和行星减速结构,中轴和行星减速结构通过输出齿轮连接,所述输出齿轮通过单向器套设于中轴上,中轴上设扭力传感结构,所述扭力传感结构与控制器连接;所述中轴和行星减速结构的行星支撑轴平行设置。本发明电机减速比大,电机的体积较小,与整车的一体性良好。
The invention discloses an intelligent mid-mounted motor, comprising a casing, wherein a central shaft and a planetary deceleration structure are arranged in the casing, and the central shaft and the planetary deceleration structure are connected by an output gear, and the output gear is sleeved in the middle through a one-way device A torsion sensing structure is arranged on the shaft and the central shaft, and the torsional sensing structure is connected with the controller; the central shaft and the planetary support shaft of the planetary deceleration structure are arranged in parallel. The motor of the invention has a large reduction ratio, a small volume of the motor, and good integration with the whole vehicle.
Description
技术领域technical field
本发明涉及电动自行车领域,尤其涉及一种智能中置电机。The invention relates to the field of electric bicycles, in particular to an intelligent mid-mounted motor.
背景技术Background technique
随着人们环保意识的的增强,具有高效节能的电动自行车越来越受到人们的青睐,人们对现有自行车的电动助力体验要求越来越高,助力的启动和关闭尤为关键,现有的电动助力电机减速比小,电机的体积较大,与整车的一体性较差。With the enhancement of people's awareness of environmental protection, electric bicycles with high efficiency and energy saving are more and more favored by people, and people have higher and higher requirements for the experience of electric power assistance of existing bicycles. The reduction ratio of the booster motor is small, the volume of the motor is large, and the integration with the vehicle is poor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于为克服现有技术的缺陷,而提供一种智能中置电机。The purpose of the present invention is to provide an intelligent mid-mounted motor in order to overcome the defects of the prior art.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种智能中置电机,包括壳体,所述壳体内设中轴和行星减速结构,中轴和行星减速结构通过输出齿轮连接,所述输出齿轮通过单向器套设于中轴上,中轴上设扭力传感结构,所述扭力传感结构与控制器连接;所述中轴和行星减速结构的行星支撑轴平行设置。An intelligent mid-mounted motor includes a casing, a central shaft and a planetary reduction structure are arranged in the casing, the central shaft and the planetary reduction structure are connected by an output gear, and the output gear is sleeved on the central shaft through a one-way device, and the central shaft and the planetary reduction structure are connected by an output gear. A torsion sensing structure is arranged on the shaft, and the torsion sensing structure is connected with the controller; the central shaft and the planetary support shaft of the planetary deceleration structure are arranged in parallel.
优选地,所述行星减速机构包括与壳体固定连接的定子,所述行星支撑轴一端固定于定子或者壳体上,另一端固定于壳体的内壁上,行星支撑轴上套设转子;所述转子与套设于行星支撑轴上的太阳轮固定连接,行星支撑轴上还套设行星支架,所述行星支架与行星支撑轴之间通过轴承连接,并与壳体之间通过内齿圈连接;行星支架内侧设行星齿轮,所述行星齿轮和太阳轮之间齿轮连接;行星支架外侧固定设有行星输出轮,所述行星输出轮与输出齿轮之间齿轮连接,行星输出轮和行星支撑轴之间轴承连接。Preferably, the planetary deceleration mechanism includes a stator fixedly connected to the casing, one end of the planetary support shaft is fixed on the stator or the casing, the other end is fixed on the inner wall of the casing, and the rotor is sleeved on the planetary support shaft; The rotor is fixedly connected with the sun gear sleeved on the planetary support shaft, and the planetary support shaft is also sleeved with a planetary bracket, the planetary bracket is connected with the planetary support shaft through a bearing, and is connected with the shell through an inner gear ring The inner side of the planet carrier is provided with a planetary gear, and the planetary gear and the sun gear are connected by gears; the outer side of the planetary carrier is fixed with a planetary output wheel, and the planetary output wheel is connected with the output gear by a gear, and the planetary output wheel and the planetary support Bearing connection between shafts.
优选地,所述行星支撑轴与壳体转动连接,行星支撑轴上固定设有转子和太阳轮,行星支撑轴上还套设行星支架,行星支架与行星支撑轴之间通过轴承连接,壳体上设有定子;所述行星支架与行星支撑轴之间通过轴承连接,并与壳体之间通过内齿圈连接;行星支架内侧设行星齿轮,所述行星齿轮和太阳轮之间齿轮连接;行星支架外侧固定设有行星输出轮,所述行星输出轮与输出齿轮之间齿轮连接,行星输出轮和行星支撑轴之间轴承连接,行星支撑轴和太阳轮一体成型。Preferably, the planetary support shaft is rotatably connected with the housing, the rotor and the sun gear are fixed on the planetary support shaft, the planetary support shaft is also sleeved with a planetary support, the planetary support and the planetary support shaft are connected by a bearing, and the housing A stator is arranged on it; the planet carrier is connected with the planet support shaft through a bearing, and is connected with the housing through an internal gear ring; the inner side of the planet carrier is provided with a planet gear, and the planet gear and the sun gear are connected by gears; A planetary output wheel is fixed on the outer side of the planetary support, the planetary output wheel and the output gear are connected by gears, the planetary output wheel and the planetary support shaft are connected by a bearing, and the planetary support shaft and the sun gear are integrally formed.
优选地,所述行星支架和壳体内壁上的内齿圈为斜齿连接,在行星支架和太阳轮之间设止推轴承。Preferably, the planet carrier and the ring gear on the inner wall of the housing are connected by helical gears, and a thrust bearing is provided between the planet carrier and the sun gear.
优选地,所述传感器结构包括套设中轴上的扭力套,扭力套上粘贴有应变片,所述应变片与力矩电路板连接。Preferably, the sensor structure includes a torsion sleeve sleeved on the central shaft, a strain gauge is pasted on the torsion sleeve, and the strain gauge is connected to the torque circuit board.
优选地,所述扭力套两端分别有连接牙盘和棘齿圈,棘齿圈和扭力套通过棘齿啮合、并与中轴通过齿滑动套接,所述棘齿圈上设磁环,单向器套设于扭力套上。Preferably, the two ends of the torsion sleeve are respectively provided with a connecting tooth plate and a ratchet ring, the ratchet ring and the torsion sleeve are meshed with the ratchet teeth, and are slidably sleeved with the central shaft through the teeth, and a magnetic ring is arranged on the ratchet ring. The one-way device is sleeved on the torque sleeve.
优选地,力矩电路板设于扭力套与棘齿圈相连接的一端,与力矩电路板相对的壳体内壁上固定设有供电板,供电板与控制器连接。Preferably, the torque circuit board is provided at the end where the torque sleeve is connected to the ratchet ring, and a power supply board is fixed on the inner wall of the housing opposite to the torque circuit board, and the power supply board is connected to the controller.
优选地,所述扭力套外套设防尘罩。Preferably, the torsion jacket is provided with a dust cover.
本发明与现有技术相比的有益效果是:The beneficial effects of the present invention compared with the prior art are:
1)本发明电机减速比大,电机的体积较小,与整车的一体性良好。1) The reduction ratio of the motor of the present invention is large, the volume of the motor is small, and the integration with the whole vehicle is good.
2)本发明结构简单精巧,精准控制电机的启动和关闭,助力效果明显。2) The structure of the present invention is simple and exquisite, and the start and stop of the motor are precisely controlled, and the boosting effect is obvious.
3)本发明整机配合结构的稳定性高,功耗小。3) The coordination structure of the whole machine of the present invention has high stability and low power consumption.
下面结合附图和具体实施例对本发明作进一步描述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明第一优选实施例的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the first preferred embodiment of the present invention;
图2为本发明第二优选实施例的剖视结构示意图。FIG. 2 is a schematic cross-sectional structural diagram of a second preferred embodiment of the present invention.
具体实施方式Detailed ways
为了更充分理解本发明的技术内容,下面结合具体实施例对本发明的技术方案进一步介绍和说明。In order to more fully understand the technical content of the present invention, the technical solutions of the present invention are further introduced and described below with reference to specific embodiments.
如图1、图2所示,一种智能中置电机,包括壳体1,壳体1内设中轴2和行星减速结构3,中轴2和行星减速结构3通过输出齿轮4连接,输出齿轮4通过单向器5套设于中轴2上,中轴2上设扭力传感结构6,扭力传感结构6与控制器连接;中轴2和行星减速结构3的行星支撑轴31平行设置。中轴2和行星支撑轴31的平行设置有效的减小了电机的体积,与整车的一体性良好。同时精准控制电机的启动和关闭,助力效果明显。As shown in Figures 1 and 2, an intelligent mid-mounted motor includes a casing 1. The casing 1 is provided with a
图1所示,为本发明第一优选实施例的剖视结构示意图,其行星减速机构3包括与壳体1固定连接的定子32,行星支撑轴31一端固定于定子32或者壳体1上,另一端固定于壳体1的内壁上,行星支撑轴31上套设转子33;转子33与套设于行星支撑轴31上的太阳轮34固定连接,行星支撑轴31上还套设行星支架35,行星支架35、与行星支撑轴31之间通过轴承连接,并与壳体1之间通过内齿圈11连接;行星支架35内侧设行星齿轮36,行星齿轮36和太阳轮34之间齿轮连接;行星支架35外侧固定设有行星输出轮37,行星输出轮37与输出齿轮4之间齿轮连接,行星输出轮37和行星支撑轴31之间轴承连接。转子33、太阳轮34、行星齿轮36、行星支架35、行星输出轮37、输出齿轮4之间依次传输动力并完成减速助力,结构紧凑。1 is a schematic cross-sectional view of the first preferred embodiment of the present invention. The planetary reduction mechanism 3 includes a
如图2所示,为本发明第二优选实施例的剖视结构示意图,行星支撑轴31与壳体1转动连接,行星支撑轴31上固定设有转子33和太阳轮34,行星支撑轴31上还套设行星支架35,行星支架35与行星支撑轴31之间通过轴承连接,壳体1上设有定子32;行星支架35与行星支撑轴31之间通过轴承连接,并与壳体1之间通过内齿圈11连接;行星支架35内侧设行星齿轮36,行星齿轮36和太阳轮34之间齿轮连接;行星支架35外侧固定设有行星输出轮37,行星输出轮37与输出齿轮4之间齿轮连接,行星输出轮37和行星支撑轴31之间轴承连接,行星支撑轴31和太阳轮34一体成型。行星支撑轴31和转子33、太阳轮34固定连接,由太阳轮34输出动力,在行星齿轮36、行星支架35、行星输出轮37、输出齿轮4之间依次传输动力并完成减速助力,结构紧凑。As shown in FIG. 2 , which is a schematic cross-sectional view of the second preferred embodiment of the present invention, the
具体的,行星支架35和壳体1内壁上的内齿圈11为斜齿连接,在行星支架35和太阳轮34之间设止推轴承38。Specifically, the
具体的,传感器结构6包括套设中轴2上的扭力套61,扭力套61上粘贴有应变片,应变片与力矩电路板65连接。Specifically, the sensor structure 6 includes a torsion sleeve 61 sleeved on the
具体的,扭力套61两端分别有连接牙盘63和棘齿圈64,棘齿圈64和扭力套61通过棘齿啮合、并与中轴2通过齿滑动套接,棘齿圈64上设磁环,单向器5套设于扭力套61上。Specifically, the two ends of the torsion sleeve 61 are respectively provided with a connecting
具体的,力矩电路板65设于扭力套与棘齿圈相连接的一端,与力矩电路板65相对的壳体1内壁上固定设有供电板66,供电板66与控制器连接。Specifically, the torque circuit board 65 is provided at the end where the torque sleeve and the ratchet ring are connected, and a
具体的,扭力套61外套设防尘罩62。Specifically, a
本发明的工作原理如下:The working principle of the present invention is as follows:
在骑行时,施加踏力于脚踏,脚踏通过牙盘63驱动链条并带动中轴2旋转,中轴2、棘齿圈64、扭力套61依次传输动力,应变片产生应变,力矩电路板65传输信号给供电板66,供电版将检测的驱动牙盘63的扭力数据传输至控制器,控制器依据助力条件控制电机转子33工作,最终通过输出齿轮4及单向器4传输动力至扭力套61和牙盘63,完成助力。在停止踩踏时,转子33还在工作,会带动扭套61和牙盘63转动,但是棘齿圈64与扭力套61脱开,磁环固定在棘齿圈64上,供电板66上的霍尔检测到磁环没有转动,控制器停止工作,停止助力。在转子33停止工作或断电骑行时,单向器4脱开,转子33工作驱动时,单向器4啮合。When riding, the pedal force is applied to the pedal, the pedal drives the chain through the
以上所述仅以实施例来进一步说明本发明的技术内容,以便于读者更容易理解,但不代表本发明的实施方式仅限于此,其中各部件的局部结构、连接方式可以根据实际情况有所调整,任何依本发明所做的技术延伸或再创造,均受本发明的保护。The above is only to further illustrate the technical content of the present invention with examples, so as to facilitate the readers to understand more easily, but it does not mean that the embodiments of the present invention are limited to this, and the local structure and connection mode of each component can be changed according to the actual situation. Adjustments, any technical extensions or re-creations made according to the present invention are protected by the present invention.
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Cited By (1)
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WO2024178688A1 (en) * | 2023-03-01 | 2024-09-06 | 深圳市大疆创新科技有限公司 | Mid-drive electric motor and electric assist bicycle |
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CN207241949U (en) * | 2017-09-19 | 2018-04-17 | 八方电气(苏州)股份有限公司 | Electric bicycle infinitely variable speed transmission |
CN207889932U (en) * | 2017-12-21 | 2018-09-21 | 无锡岚凌卓维动力科技有限公司 | A kind of drive mechanism on electric bicycle |
CN212797210U (en) * | 2020-09-19 | 2021-03-26 | 深圳市喜德盛自行车股份有限公司 | Intelligent central motor |
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CN203111431U (en) * | 2013-02-04 | 2013-08-07 | 苏州盛亿电机有限公司 | Mid-mounted motor device of electric bicycle |
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CN207241949U (en) * | 2017-09-19 | 2018-04-17 | 八方电气(苏州)股份有限公司 | Electric bicycle infinitely variable speed transmission |
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WO2024178688A1 (en) * | 2023-03-01 | 2024-09-06 | 深圳市大疆创新科技有限公司 | Mid-drive electric motor and electric assist bicycle |
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