CN112077277B - Counterweight production equipment - Google Patents
Counterweight production equipment Download PDFInfo
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- CN112077277B CN112077277B CN202011020860.3A CN202011020860A CN112077277B CN 112077277 B CN112077277 B CN 112077277B CN 202011020860 A CN202011020860 A CN 202011020860A CN 112077277 B CN112077277 B CN 112077277B
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- weight
- counterweight
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 28
- 230000003028 elevating effect Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005571 horizontal transmission Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
- B22D29/08—Strippers actuated mechanically
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Specific Conveyance Elements (AREA)
Abstract
本发明公开了配重件生产装置，包括机架、配重件成型装置、脱模器和配重件搬运装置；配重件成型装置包括压机和配重件模具；压机将配重件模具的上模具压向下模具以将原料压模成配重件，下模具置于机架的电动导轨上；脱模器用于将配重件从下模具脱模；配重件搬运装置包括用于从下模具抓取配重件的升降抓臂和用于传输配重件的传输装置；实现了配重件生产自动化，提供了配重件生产效率。
The invention discloses a counterweight production device, comprising a frame, a counterweight molding device, a demoulder and a counterweight conveying device; the counterweight molding device comprises a press and a counterweight mold; the press presses the upper mold of the counterweight mold onto the lower mold to mold the raw material into a counterweight, and the lower mold is placed on an electric guide rail of the frame; the demoulder is used to demould the counterweight from the lower mold; the counterweight conveying device comprises a lifting grab arm for grabbing the counterweight from the lower mold and a conveying device for conveying the counterweight; the automation of counterweight production is realized, and the counterweight production efficiency is improved.
Description
Technical Field
The invention relates to an industrial production device, in particular to a weight piece production device.
Background
The weight is a weight for increasing the weight of the object to maintain balance. In the past, the counterweight is produced manually, and the efficiency is slow, and the counterweight cannot be suitable for industrial production.
Disclosure of Invention
The invention aims to at least solve one of the technical problems in the prior art and provide a counterweight production device.
The invention solves the problems by adopting the following technical scheme:
The weight production device comprises a frame;
The weight forming device comprises a press and a weight die, wherein the weight die comprises an upper die and a lower die which are matched with each other, the upper die is connected with the press, the press presses the upper die to the lower die so as to press the raw materials into weight, the frame is provided with an electric guide rail, and the lower die is arranged on the electric guide rail;
A stripper for stripping the weight from the lower die, the stripper being located below the motorized rail, and
The weight handling device comprises a lifting grabbing arm for grabbing the weight from the lower die and a conveying device for conveying the weight.
The lower die comprises a die shell and a bottom plate, wherein the die shell is provided with a counterweight forming cavity, and the bottom plate is positioned in the counterweight forming cavity and can move up and down along the vertical direction relative to the die shell.
Further, the cavity wall of the counterweight forming cavity is provided with a guide convex part extending along the vertical direction, the outer edge of the bottom plate is provided with a guide groove, the guide convex part is positioned in the guide groove, and the bottom plate moves along the guide convex part.
Further, the upper surface of bottom plate is equipped with the boss, the bottom plate is equipped with the through-hole that runs through the boss, insert the pole setting in the through-hole.
The stripper comprises a support, a first lifting driver and a movable plate, wherein the support is provided with at least one guide rod, the first lifting driver is positioned in the support, a plurality of stripping rods with equal lengths are arranged on the upper surface of the movable plate, the guide rods penetrate through the movable plate, the movable plate is positioned above the first lifting driver, and the first lifting driver drives the movable plate to do lifting motion along the guide rods.
Further, the highest end of the guide rod is lower than the highest end of the bracket, and the lifting driver can drive the movable plate to rise to the highest end position of the guide rod.
Further, the lifting grabbing arm comprises a second lifting driver and a grabber for grabbing the weight, and the second lifting driver drives the grabber to move up and down along the vertical direction.
Further, the transmission device comprises a horizontal transmission belt, wherein the horizontal transmission belt comprises two transmission chains which are arranged in parallel, a motor for driving the two transmission chains to rotate and a bearing plate positioned on the two transmission chains, and the lifting gripping arm can pass through the two transmission chains.
The conveying device further comprises a counterweight lifting mechanism positioned at the tail end of the horizontal conveying belt in the conveying direction, the counterweight lifting mechanism comprises a guide rod, a bearing table and a bearing table lifting part, the guide rod extends in the vertical direction, the bearing table is in sliding connection with the guide rod, the bearing table is fixedly connected with the bearing table lifting part, and the bearing table lifting part drives the bearing table to move up and down along the guide rod in the vertical direction.
Further, two ends of the two transmission chains are linked through a linkage piece, the linkage piece comprises a linkage rod and gears positioned at two ends of the linkage rod, the gears are matched with the transmission chains, and the motor drives the linkage piece at one end of each transmission chain to rotate.
The scheme has the advantages that raw materials are guided into the lower die, the press drives the upper die to press the lower die, the raw materials are molded into the weight parts, and the press and the upper die are reset. The lower die and the formed weight piece are conveyed to the upper part of the stripper along the electric guide rail, and the stripper strips the weight piece from the lower die. The lifting gripping arm grips the demolded weight from the lower mold and places it onto a conveyor. The transfer device transfers the weight to the storage area. The production automation of the counterweight is realized, and the production efficiency of the counterweight is improved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further described below with reference to the drawings and examples.
FIG. 1 is a block diagram of an apparatus for producing a weight according to an embodiment of the present invention;
FIG. 2 is a connection structure diagram of the ejector and the lower die of FIG. 1;
FIG. 3 is a top view of the lower mold;
Fig. 4 is a structural view of the weight handling apparatus of fig. 1.
Detailed Description
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present invention, but not to limit the scope of the present invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring to fig. 1, in one embodiment of the present invention, there is provided a weight production apparatus including a frame 1, a weight forming apparatus 2, a stripper 20, and a weight handling apparatus 3.
The weight forming device 2 comprises a press 11 and a weight die, wherein the weight die comprises an upper die 12 and a lower die 10 which are matched with each other, the upper die 12 is connected with the press 11, the press 11 presses the upper die 12 to the lower die 10 to press raw materials into weight parts, the frame 1 is provided with an electric guide rail 14, and the lower die 10 is arranged on the electric guide rail 14;
the stripper 20 is used for stripping the weight piece from the lower die 10, and the stripper 20 is positioned below the electric guide rail 14;
The weight handling apparatus 3 includes a lifting gripping arm 310 for gripping the weight from the lower die 10 and a conveying apparatus for conveying the weight.
In this embodiment, the raw material is poured into the lower die 10, the press 11 drives the upper die 12 to press against the lower die 10, the raw material is molded into a weight, and the press 11 is reset together with the upper die 12. The lower die 10 and the formed weight are transferred along the motorized guide rail 14 to above the ejector 20, and the ejector 20 ejects the weight from the lower die 10. Lifting gripping arms 310 grip and place the demolded weight from lower mold 10 onto a conveyor. The transfer device transfers the weight to the storage area. The production automation of the counterweight is realized, and the production efficiency of the counterweight is improved.
Further, the weight production device further comprises a feeding device for pouring raw materials into the lower die 10, wherein the feeding device is positioned on one side of the lower die 10 and comprises a raw material storage barrel and an oil cylinder ejector rod for driving the raw material storage barrel to rotate around a shaft. The cylinder ejector rod ejects the raw material storage barrel to enable the raw material storage barrel to rotate around the shaft, and raw materials in the raw material storage barrel are poured into the lower die 10 under the action of gravity.
Further, the electric rail 14 is provided with a plurality of lower molds 10. After the raw material in one lower die 10 is pressed by the press 11, the lower die 10 is driven by the electric rail 14 to above the ejector 20, and the next lower die 10 is driven by the electric rail 14 to below the press 11.
Referring to fig. 2, further, the stripper 20 includes a supporter 210, a first elevating driver 220 and a movable plate 230, wherein the supporter 210 is provided with at least one guide bar 250, the first elevating driver 220 is positioned in the supporter 210, the movable plate 230 is provided with a plurality of stripper bars 240 having equal lengths on an upper surface thereof, the guide bar 250 passes through the movable plate 230, the movable plate 230 is positioned above the first elevating driver 220, and the first elevating driver 220 drives the movable plate 230 to perform elevating movement along the guide bar 250. The ejector 20 lifts the weight to separate the weight from the lower die 10, and in this process, the first lifting driver 220 drives the movable plate 230 to rise along the guide rod 250, so that the plurality of identical-length ejector rods 240 on the movable plate 230 support the weight and lift the weight. The first elevation driver 220 then drives the movable plate 230 to descend along the guide bar 250, resetting the movable plate 230. The weight is jacked up by the stripper 20, so that the stripping difficulty of the weight is greatly reduced, and the production efficiency of the weight is improved.
Further, the highest end of the guide bar 250 is lower than the highest end of the bracket 210, and the first elevation driver 220 can drive the movable plate 230 to rise to the highest end position of the guide bar 250, which prevents the movable plate 230 from being separated from the bracket 210. The two guide rods 250 are positioned at two sides of the movable plate 230, so that the lifting process of the movable plate 230 is smoother. The number of the stripper bars 240 is four, and the four stripper bars 240 are uniformly disposed around the center of the movable plate 230. This makes the supporting force of the four ejector pins 240 to the weight in the mold more uniform. Specifically, the lifting driver is an oil cylinder ejector rod or a hydraulic ejector rod. In addition, since the weight of the weight member is large, the stripper rod 240 is made of a cemented carbide material, improving durability of the stripper rod 240.
In addition, the plate of the upper support portion of the motorized guide rail 14 of the ejector 20 is provided with holes for the ejector pins 240 to pass through.
Referring to fig. 2 and 3, further, the lower mold 10 includes a mold housing 110 and a bottom plate 120, the mold housing 110 is provided with a weight forming cavity 160, and the bottom plate 120 is located in the weight forming cavity 160 and is vertically movable up and down with respect to the mold housing 110. Specifically, the wall of the weight forming cavity 160 is provided with a guide protrusion 142 extending in a vertical direction, the outer edge of the bottom plate 120 is provided with a guide groove 141, the guide protrusion 142 is positioned in the guide groove 141, and the bottom plate 120 moves along the guide protrusion 142. The four stripper bars 240 of the stripper 20 bear against the lower surface of the base plate 120, causing the base plate 120 to move upward in a vertical direction relative to the mold housing 110 until the weight is completely removed from the weight-forming cavity 160. The base plate 120 is then reset by the ejector 20 to continue the weight press molding process for the next round. The bottom plate 120 is not deviated during the lifting by the cooperation of the guide protrusions 142 and the guide grooves 141.
In this embodiment, the weight to be formed is flat cylindrical, and accordingly, the weight forming cavity 160 is cylindrical. In other embodiments, the shape of the weight forming cavity 160 is determined by the weight shape that is actually produced.
Further, the upper surface of the base plate 120 is provided with a boss 130, the base plate 120 is provided with a through hole 131 penetrating the boss 130, and the through hole 131 is inserted with a vertical rod 150. The formed weight is formed with a groove corresponding to the boss 130 and a perforation corresponding to the upright 150.
Referring to fig. 4, further, the elevation gripping arm 310 of the weight handling apparatus 3 includes a second elevation driver 311 and a gripper 312 for gripping the weight, and the second elevation driver 311 drives the gripper 312 to move up and down in the vertical direction. The conveying device comprises a horizontal conveying belt 320, wherein the horizontal conveying belt 320 comprises two transmission chains 321 which are arranged in parallel, a motor 322 for driving the two transmission chains 321 to rotate and a bearing plate 323 positioned on the two transmission chains 321, and the lifting gripping arm 310 can pass through the space between the two transmission chains 321. The conveying device further comprises a counterweight lifting mechanism 330 positioned at the tail end of the conveying direction of the horizontal conveying belt 320, wherein the counterweight lifting mechanism 330 comprises a guide rod 331, a bearing table 333 and a bearing table lifting part 332, the guide rod 331 extends along the vertical direction, the bearing table 333 is in sliding connection with the guide rod 331, the bearing table 333 is fixedly connected with the bearing table lifting part 332, and the bearing table lifting part 332 drives the bearing table 333 to move up and down along the guide rod 331 along the vertical direction.
The second elevating driver 311 of the elevating gripping arm 310 drives the gripper 312 to descend to the position of the weight to grip the weight, and the second elevating driver 311 drives the gripper 312 to pass between the two transmission chains 321 and to ascend above the transmission chains 321, and the supporting plate 323 is located at the rear side of the second elevating driver 311. The motor 322 of the horizontal conveyor belt 320 drives the two drive chains 321 to rotate, so that the supporting plate 323 on the two drive chains moves forward to the lower part of the counterweight, and the grabber 312 places the counterweight on the supporting plate 323. The motor 322 is again started and drives the two drive chains 321 to rotate again, so that the carrier plate 323 is transported to the end of the drive chains 321. At this time, the weight elevating mechanism 330 is raised to the level of the end of the drive chain 321, and the carrier plate 323 is transferred to the weight elevating mechanism 330. The weight lifting mechanism 330 vertically conveys the support plate 323 and the weight thereon downwards to a position which is at the height of the waist of the human body and is close to the weight placement position, thereby facilitating the transportation of the weight to the weight placement position by workers, and enabling the procedure of transporting the weight to be faster and more convenient, time-saving and labor-saving.
Further, the gripper 312 is a suction cup, which is connected to the cylinder through an air pipe. The counterweight is grabbed by the suction force of the sucker. In other embodiments, gripper 312 may also be an electromagnet that is energized to create a magnetic force and is not energized to remove the magnetic force, as typically the mating member is made of a ferrous material.
In addition, the second elevation driver 311 may be an elevation screw.
Further, two ends of the two transmission chains 321 are linked through a linkage piece, the linkage piece comprises a linkage rod and gears positioned at two ends of the linkage rod, the gears are matched with the transmission chains 321, and a motor 322 drives the linkage piece at one end of the transmission chains 321 to rotate. Two parallel transmission chains 321 can be driven to synchronously rotate by one motor 322 through the linkage piece, so that energy is saved, and the other two parallel transmission chains 321 synchronously rotate to enable the transmission bearing plate 323 to be more stable.
Further, the horizontal transfer belt 320 and the weight elevating mechanism 330 constitute a set of weight transfer paths, which have a plurality of sets. The multiple counterweight transmission paths can simultaneously transmit multiple counterweights, and conveying efficiency is improved.
Further, in other embodiments, the lifting grip arm 310 is coupled to a transverse motorized rail (not shown) and is movable along the transverse motorized rail above the beginning of the multiple-set counterweight transfer path. The multiple-set weight transfer paths include at least one set of first transfer paths for transferring weight-acceptable products and at least one set of second transfer paths for transferring weight-failed products. The weight handling step may be provided before the weight handling step is performed. In the working procedure of the weight, the weight quality detecting instrument detects the weight, and the weight is divided into a weight qualified product or a weight failed product. Lifting gripping arms 310 grip the weight. According to the detection result of the weight quality detection instrument, if the weight is qualified, the lifting gripping arm 310 places the weight on a first conveying path for conveying the qualified weight, and if the weight is failed, the lifting gripping arm 310 places the weight on a second conveying path for conveying the failed weight.
The present invention is not limited to the above embodiments, but is merely preferred embodiments of the present invention, and the present invention should be construed as being limited to the above embodiments as long as the technical effects of the present invention are achieved by the same means.
Claims (2)
1. The weight piece apparatus for producing, its characterized in that includes:
a frame;
The weight forming device comprises a press and a weight die, wherein the weight die comprises an upper die and a lower die which are matched with each other, the upper die is connected with the press, the press presses the upper die to the lower die so as to press the raw materials into weight, the frame is provided with an electric guide rail, and the lower die is arranged on the electric guide rail;
A stripper for stripping the weight from the lower die, the stripper being located below the motorized rail, and
A weight handling apparatus including a lifting gripping arm for gripping a weight from the lower mold and a transfer apparatus for transferring the weight;
The lower die comprises a die shell and a bottom plate, wherein the die shell is provided with a counterweight forming cavity, and the bottom plate is positioned in the counterweight forming cavity and can move up and down along the vertical direction relative to the die shell;
the weight forming cavity is characterized in that a cavity wall of the weight forming cavity is provided with a guide convex part extending along the vertical direction, and the outer edge of the bottom plate is provided with a guide groove;
The upper surface of the bottom plate is provided with a boss, the bottom plate is provided with a through hole penetrating through the boss, and a vertical rod is inserted into the through hole;
The stripper comprises a support, a first lifting driver and a movable plate, wherein the support is provided with at least one guide rod, the first lifting driver is positioned in the support, the upper surface of the movable plate is provided with a plurality of stripping rods with equal length, the guide rods penetrate through the movable plate, and the movable plate is positioned above the lifting driver;
The lifting grabbing arm comprises a second lifting driver and a grabber for grabbing the counterweight, and the second lifting driver drives the grabber to move up and down along the vertical direction;
The conveying device comprises a horizontal conveying belt, wherein the horizontal conveying belt comprises two transmission chains, a motor for driving the two transmission chains to rotate and a bearing plate positioned on the two transmission chains, and the lifting gripping arm can pass through the space between the two transmission chains;
the conveying device further comprises a counterweight lifting mechanism positioned at the tail end of the horizontal conveying belt in the conveying direction, wherein the counterweight lifting mechanism comprises a guide rod, a bearing table and a bearing table lifting part, the guide rod extends along the vertical direction, the bearing table is in sliding connection with the guide rod, the bearing table is fixedly connected with the bearing table lifting part, and the bearing table lifting part drives the bearing table to move up and down along the guide rod along the vertical direction;
the two ends of the two transmission chains are linked through a linkage piece, the linkage piece comprises a linkage rod and gears positioned at the two ends of the linkage rod, the gears are matched with the transmission chains, and the motor drives the linkage piece at one end of each transmission chain to rotate.
2. The weight production apparatus according to claim 1, wherein the highest end of the guide bar is lower than the highest end of the bracket, and the first elevating driver is capable of driving the movable plate to ascend to the highest end position of the guide bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011020860.3A CN112077277B (en) | 2020-09-24 | 2020-09-24 | Counterweight production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011020860.3A CN112077277B (en) | 2020-09-24 | 2020-09-24 | Counterweight production equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112077277A CN112077277A (en) | 2020-12-15 |
| CN112077277B true CN112077277B (en) | 2025-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011020860.3A Active CN112077277B (en) | 2020-09-24 | 2020-09-24 | Counterweight production equipment |
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| CN (1) | CN112077277B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112846153B (en) * | 2020-12-31 | 2024-12-13 | 佛山市南海力格模具五金有限公司 | A kind of bowl buckle type aluminum alloy joint production device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202779789U (en) * | 2012-08-31 | 2013-03-13 | 宜宾金川电子有限责任公司 | Automatic blank-fetching device |
| CN108237224A (en) * | 2016-12-26 | 2018-07-03 | 天津六友科技有限公司 | Mechanical blank forming processing system |
| CN211279520U (en) * | 2019-10-08 | 2020-08-18 | 江西省晶众特实业有限公司 | Injection mold for industrial production |
| CN212329615U (en) * | 2020-09-24 | 2021-01-12 | 柴元军 | Counterweight production device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016110235A1 (en) * | 2015-01-05 | 2016-07-14 | 江苏苏美达车轮有限公司 | Automobile hub gravity-pressurizing casting apparatus, casting system and casting method |
| CN206046849U (en) * | 2016-08-31 | 2017-03-29 | 天津天祺德力科技发展有限公司 | A kind of stamping mold for being provided with transfer mechanism |
-
2020
- 2020-09-24 CN CN202011020860.3A patent/CN112077277B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202779789U (en) * | 2012-08-31 | 2013-03-13 | 宜宾金川电子有限责任公司 | Automatic blank-fetching device |
| CN108237224A (en) * | 2016-12-26 | 2018-07-03 | 天津六友科技有限公司 | Mechanical blank forming processing system |
| CN211279520U (en) * | 2019-10-08 | 2020-08-18 | 江西省晶众特实业有限公司 | Injection mold for industrial production |
| CN212329615U (en) * | 2020-09-24 | 2021-01-12 | 柴元军 | Counterweight production device |
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| CN112077277A (en) | 2020-12-15 |
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