CN112063519B - Photosynthetic bacteria continuous culture device and control method thereof - Google Patents
Photosynthetic bacteria continuous culture device and control method thereof Download PDFInfo
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Abstract
本发明属于生物技术与环境保护领域,涉及一种光合细菌连续培养装置及其控制方法,培养罐底部安装有排料管,排料管两侧分别固定安装有进料管和回流管,培养罐顶部安装有加料口和排气管;培养罐的中部转动安装有带旋转电机的透明套管,透明套管内放置有固定在培养罐上且螺旋套装有LED灯带的散热管,透明套管外侧固定安装有沿透明套管周向分布的若干根毛刷杆,每根毛刷杆上固定安装有若干根毛刷;培养罐外壁上固定安装有侧壁标尺,侧壁标尺上滑动卡设有若干个液位检测计,解决现有光合细菌培养技术中光生物反应器存在的光阴影导致光合细菌在反应器的光源或受光面上附着形成光生物膜,限制光合细菌连续自动化培养,增加光合细菌生产成本的问题。
The invention belongs to the fields of biotechnology and environmental protection, and relates to a continuous cultivation device for photosynthetic bacteria and a control method thereof. A feeding port and an exhaust pipe are installed on the top; a transparent sleeve with a rotating motor is installed in the middle of the culture tank. Inside the transparent sleeve is a heat dissipation pipe fixed on the culture tank and screwed with LED light strips. Several brush rods distributed along the circumference of the transparent casing are fixedly installed, and several brushes are fixedly installed on each brush rod; a side wall ruler is fixedly installed on the outer wall of the culture tank, and a number of liquid fluids are installed on the sliding card of the side wall ruler. The position detector can solve the light shadow existing in the photobioreactor in the existing photosynthetic bacteria culture technology, which causes photosynthetic bacteria to adhere to the light source or light receiving surface of the reactor to form a photobiofilm, which limits the continuous automatic cultivation of photosynthetic bacteria and increases the production cost of photosynthetic bacteria. The problem.
Description
技术领域technical field
本发明属于生物技术与环境保护领域,涉及一种光合细菌连续培养装置及其控制方法,尤其涉及一种用于废水生物强化的光合细菌连续培养装置及其控制方法。The invention belongs to the fields of biotechnology and environmental protection, and relates to a continuous cultivation device for photosynthetic bacteria and a control method thereof, in particular to a continuous cultivation device for photosynthetic bacteria for biological enhancement of wastewater and a control method thereof.
背景技术Background technique
光合细菌是一个在形态、生理和系统发育等方面多元化的类群,广泛存在于自然界的水体、土壤及活性污泥内。在不同的环境中,光合细菌表现出多种代谢方式,能在厌氧光照、好氧光照或好氧黑暗条件下利用小分子有机物、硫化物等作为电子供体生长,从而使水质得以净化。光合细菌具有固氮、脱氮、固碳、硫化物氧化等多种功能,与水体中的氮、磷、硫循环密切相关,在水体的自净过程中扮演着重要角色。因此,光合细菌已经广泛地应用于水产养殖、黑臭水体和有机废水的生物强化治理及资源化利用。Photosynthetic bacteria are a diverse group in terms of morphology, physiology and phylogeny, which widely exist in water, soil and activated sludge in nature. In different environments, photosynthetic bacteria show a variety of metabolic modes, and can use small molecular organics, sulfides, etc. as electron donors to grow under anaerobic light, aerobic light or aerobic dark conditions, thereby purifying water quality. Photosynthetic bacteria have various functions such as nitrogen fixation, denitrification, carbon fixation, and sulfide oxidation. Therefore, photosynthetic bacteria have been widely used in aquaculture, bio-enhanced treatment and resource utilization of black and odorous water bodies and organic wastewater.
目前光合细菌的培养主要采取人工培养的方式,难以实现自动化连续培养。其主要的原因在于光生物反应器存在“光阴影”的问题:由于光合细菌具有趋光性,光合细菌很容易集中并附着到反应器的光源或受光面上,形成致密的光生物膜,阻碍光线的进一步传递。这使得人们不得不频繁清洗反应器的光源或受光面,限制了光合细菌的连续自动化培养,提高了光合细菌的生产成本。At present, the cultivation of photosynthetic bacteria mainly adopts the method of artificial cultivation, and it is difficult to realize automatic continuous cultivation. The main reason is that the photobioreactor has the problem of "light shadow": due to the phototaxis of photosynthetic bacteria, photosynthetic bacteria are easily concentrated and attached to the light source or light receiving surface of the reactor, forming a dense photobiofilm, which hinders the penetration of light. pass further. This makes people have to frequently clean the light source or light-receiving surface of the reactor, which limits the continuous automatic cultivation of photosynthetic bacteria and increases the production cost of photosynthetic bacteria.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明为了解决现有光合细菌培养技术中光生物反应器存在的光阴影导致光合细菌在反应器的光源或受光面上附着形成光生物膜,限制光合细菌连续自动化培养,增加光合细菌生产成本的问题,提供一种结构简单、生产成本低、可用于规模化培养的光合细菌连续培养装置及其控制方法。In view of this, the present invention solves the problem that the light shadow existing in the photobioreactor in the existing photosynthetic bacteria culture technology causes photosynthetic bacteria to adhere to the light source or light-receiving surface of the reactor to form a photobiofilm, so as to limit the continuous automatic cultivation of photosynthetic bacteria and increase the photosynthetic effect. In view of the problem of bacterial production cost, a continuous culturing device for photosynthetic bacteria with simple structure and low production cost, which can be used for large-scale cultivation, and a control method thereof are provided.
为达到上述目的,本发明提供一种光合细菌连续培养装置,包括培养罐和设置在培养罐外侧的储料罐,培养罐底部安装有排料管,排料管两侧分别固定安装有与储料罐连通的进料管和便于培养罐内菌液循环的回流管,进料管上连接有两根支路管,其中一个支路通过进料泵连接储料罐,另一个支路通过进水泵连接自来水,排料管上安装有排水泵,回流管上连接有循环泵,培养罐顶部安装有加料口和排气管;In order to achieve the above purpose, the present invention provides a continuous cultivation device for photosynthetic bacteria, which includes a culture tank and a storage tank arranged on the outside of the culture tank. The feeding pipe connected to the feeding tank and the return pipe that facilitates the circulation of the bacterial liquid in the culture tank are connected with two branch pipes, one of which is connected to the storage tank through the feeding pump, and the other branch is connected to the storage tank through the feeding pump. The water pump is connected to tap water, a drain pump is installed on the discharge pipe, a circulation pump is connected to the return pipe, and a feeding port and an exhaust pipe are installed on the top of the culture tank;
培养罐的中部转动安装有带旋转电机的透明套管,透明套管内放置有固定在培养罐上且螺旋套装有LED灯带的散热管,透明套管与培养罐连接处固定安装有液封盒,透明套管外侧固定安装有沿透明套管周向分布的若干根毛刷杆,毛刷杆与培养罐固定连接,每根毛刷杆上固定安装有沿透明套管径向均匀分布的若干根毛刷,毛刷自由端与透明套管外壁相抵;A transparent sleeve with a rotating motor is installed in the middle of the culture tank. Inside the transparent sleeve is a heat dissipation pipe fixed on the culture tank and screwed with LED light strips. A liquid sealing box is fixed at the connection between the transparent sleeve and the culture tank. , a number of brush rods distributed along the circumference of the transparent sleeve are fixedly installed on the outside of the transparent sleeve, the brush rods are fixedly connected with the culture tank, and each brush rod is fixedly installed with a number of brushes evenly distributed along the radial direction of the transparent sleeve. , the free end of the brush is in contact with the outer wall of the transparent sleeve;
培养罐外壁上固定安装有侧壁标尺,侧壁标尺上滑动连接有若干个液位检测计,液位检测计、进料泵、进水泵、循环泵和排水泵连接在同一可编程控制器上。A side wall scale is fixedly installed on the outer wall of the culture tank, and several liquid level detectors are slidably connected to the side wall scale. The liquid level detector, feed pump, inlet pump, circulation pump and drainage pump are connected to the same programmable controller .
本基础方案的有益效果在于:液封盒起到密封透明套管与培养罐连接处的作用,防止培养罐内的培养液进入透明套管内损坏散热管和LED灯带。旋转电机带动透明套管转动使得透明套管外壁不断沿着毛刷杆转动,对残留在透明套管外壁上的光合细菌刮擦,防止光合细菌聚集在透明套管外壁上。循环泵将培养罐锥形底的菌液不断循环。根据不同液位检测计的检测数据,通过可编程控制器能够实时控制进料泵、进水泵、循环泵和排水泵的开启关闭。The beneficial effect of the basic scheme is that the liquid sealing box plays the role of sealing the connection between the transparent sleeve and the culture tank, preventing the culture liquid in the culture tank from entering the transparent sleeve and damaging the heat dissipation pipe and the LED light strip. The rotating motor drives the transparent sleeve to rotate, so that the outer wall of the transparent sleeve rotates continuously along the brush rod, scrapes the photosynthetic bacteria remaining on the outer wall of the transparent sleeve, and prevents the photosynthetic bacteria from gathering on the outer wall of the transparent sleeve. The circulating pump continuously circulates the bacterial liquid at the conical bottom of the culture tank. According to the detection data of different liquid level detectors, the opening and closing of the feed pump, the feed pump, the circulation pump and the drain pump can be controlled in real time through the programmable controller.
进一步,培养罐内嵌设有用于支撑散热管和透明套管的支撑架,培养罐的顶部安装有上盖板,上盖板与圆筒形培养罐内壁密封贴合,液封盒安装在上盖板上,加料口和排气管安装在上盖板上,支撑架中部开设有与透明套管相适配的圆形限位孔。有益效果:透明套管上端固定于旋转电机轴承,下端贯穿于支撑架并可在其限位孔范围内转动,透明套管由旋转电机带动而转动。Further, a support frame for supporting a heat dissipation pipe and a transparent sleeve is embedded in the culture tank, an upper cover plate is installed on the top of the culture tank, the upper cover plate is sealed and fitted with the inner wall of the cylindrical culture tank, and the liquid sealing box is installed on the upper cover. On the cover plate, the feeding port and the exhaust pipe are installed on the upper cover plate, and a circular limit hole adapted to the transparent sleeve is opened in the middle of the support frame. Beneficial effects: the upper end of the transparent sleeve is fixed on the bearing of the rotating motor, the lower end penetrates through the support frame and can be rotated within the limit hole range, and the transparent sleeve is driven by the rotating motor to rotate.
进一步,侧壁标尺上卡设有若干个U型卡槽,每个U型卡槽上均螺纹连接有定位螺栓,每个U型卡槽上均安装有带数据线和红外发射窗的液位检测计,液位检测计通过对应的U型卡槽在侧壁标尺上滑动,液位检测计的红外发射窗紧贴于培养罐外壁上。有益效果:液位检测计和侧壁标尺的配合便于可编程控制器精准的测量培养罐内菌液的量。Further, there are several U-shaped card slots on the side wall scale, each U-shaped card slot is threaded with positioning bolts, and each U-shaped card slot is installed with a data cable and an infrared emission window. The detector and the liquid level detector slide on the side wall ruler through the corresponding U-shaped slot, and the infrared emission window of the liquid level detector is closely attached to the outer wall of the culture tank. Beneficial effects: The cooperation of the liquid level detector and the side wall ruler facilitates the programmable controller to accurately measure the amount of bacterial liquid in the culture tank.
进一步,毛刷杆上端固定于培养罐上盖板,下端固定于支撑架。Further, the upper end of the brush rod is fixed on the upper cover plate of the culture tank, and the lower end is fixed on the support frame.
进一步,透明套管伸出液封盒暴露于培养罐外的部位开有若干个圆孔。有益效果:透明套管上的圆孔有利于透明套管内热气排出。Further, a number of circular holes are opened at the part of the transparent sleeve extending out of the liquid sealing box and exposed to the outside of the culture tank. Beneficial effects: the round holes on the transparent sleeve are conducive to the discharge of hot air in the transparent sleeve.
进一步,液位检测计个数为4个,从上到下依次指示警戒液面、反应液面、补料液面和种液液面,种液液面对应的体积与培养罐有效容积之比为1:20~1:3,补料液面对应的体积与培养罐有效容积之比为1:10~1:2。Further, the number of liquid level detection counters is 4, indicating the warning liquid level, reaction liquid level, feed liquid level and seed liquid level from top to bottom, and the ratio of the volume corresponding to the seed liquid level to the effective volume of the culture tank. The ratio of the volume corresponding to the feed liquid level to the effective volume of the culture tank is 1:10 to 1:2.
进一步,反应液面与警戒液面之间的培养罐外壁上安装有溢流管。有益效果:便于将培养罐内多余的菌液排出至外界系统。Further, an overflow pipe is installed on the outer wall of the culture tank between the reaction liquid level and the warning liquid level. Beneficial effect: It is convenient to discharge the excess bacterial liquid in the culture tank to the external system.
进一步,培养罐的底部为锥形底。有益效果:锥形底的培养罐便于菌液的排出。Further, the bottom of the culture tank is a conical bottom. Beneficial effect: The culture tank with the conical bottom facilitates the discharge of bacterial liquid.
进一步,单根毛刷杆的厚度不大于0.5cm。Further, the thickness of a single brush rod is not more than 0.5cm.
进一步,散热管由铝基或铜基材料组成且内部为中空。有益效果:中空的散热管便于散热管内热量的散发。Further, the heat pipe is composed of aluminum-based or copper-based materials and is hollow inside. Beneficial effect: The hollow heat pipe is convenient for the heat dissipation in the heat pipe.
进一步,培养罐和透明套管的材质均为有机玻璃或钢化玻璃。有益效果:有机玻璃或钢化玻璃材质的培养罐和透明套管,便于实时观察菌液培养情况。Further, the materials of the culture tank and the transparent sleeve are both plexiglass or tempered glass. Beneficial effects: The culture tank and transparent casing made of plexiglass or tempered glass are convenient for real-time observation of bacterial culture.
一种光合细菌连续培养装置的控制方法,包括以下步骤:A control method of a photosynthetic bacteria continuous culture device, comprising the following steps:
A、将光合细菌连续培养装置组装好后,手动从培养罐顶部的加料口加入微生物种液至种液液面;A. After the photosynthetic bacteria continuous culture device is assembled, manually add the microbial seed liquid from the feeding port on the top of the culture tank to the liquid level of the seed liquid;
B、开启智能控制系统,进料泵在可编程控制器的控制下开启,将培养基从储料罐泵至培养罐内,当达到补料液面时,进料泵自动关闭,进水泵自动开启,当达到反应液面时,进水泵自动关闭,循环泵自动开启,循环泵开启后,照明系统中LED灯带和旋转电机自动开启,培养罐内微生物开始进行培养;B. Turn on the intelligent control system, the feed pump is turned on under the control of the programmable controller, and the culture medium is pumped from the storage tank to the culture tank. When the feeding liquid level is reached, the feed pump is automatically turned off, and the feed pump automatically Turn on, when the reaction liquid level is reached, the inlet water pump is automatically turned off, and the circulation pump is turned on automatically. After the circulation pump is turned on, the LED light strip and the rotating motor in the lighting system are automatically turned on, and the microorganisms in the culture tank begin to be cultivated;
C、微生物培养至设定时间后,照明系统中LED灯带和循环泵自动关闭,排料管上的排水泵开启,将培养好的菌液投放到外界系统,当菌液液面下降至种液液面时,排料管上的排水泵自动关闭;C. After the microorganism has been cultivated for the set time, the LED light strip and the circulating pump in the lighting system are automatically turned off, the drainage pump on the discharge pipe is turned on, and the cultured bacterial liquid is put into the external system. When the liquid level is reached, the drain pump on the discharge pipe is automatically turned off;
D、进料泵开启,重复步骤B和步骤C,进行光合细菌下一周期的培养,从而实现光合细菌连续培养与连续投放的智能控制,在光合细菌连续培养的过程中,培养罐的上部设置警戒液面,当培养罐出现故障使其内料液超过警戒液面时,排水泵自动开启排水,直至液面降到反应液面时排水泵关闭。D. The feed pump is turned on, and steps B and C are repeated to carry out the next cycle of photosynthetic bacteria cultivation, so as to realize the intelligent control of continuous cultivation and continuous delivery of photosynthetic bacteria. During the continuous cultivation of photosynthetic bacteria, the upper part of the culture tank is set Warning liquid level, when the culture tank fails so that the liquid in the tank exceeds the warning liquid level, the drainage pump will automatically open to drain water, and the drainage pump will be turned off until the liquid level drops to the reaction liquid level.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明所公开的光合细菌连续培养装置,透明套管连接在旋转电机上,旋转电机带动透明套管旋转实现毛刷杆沿培养罐内壁上的光合细菌不断刮擦,实时清除光源表面的生物膜,避免了光生物反应器中生物膜形成引起的光衰减,节省了人工清除的成本,使光生物反应器能够连续自动运行。1. In the device for continuous cultivation of photosynthetic bacteria disclosed by the present invention, the transparent sleeve is connected to the rotating motor, and the rotating motor drives the transparent sleeve to rotate to realize that the brush rod is continuously scraped along the photosynthetic bacteria on the inner wall of the culture tank, and the surface of the light source is removed in real time. Biofilm, avoids light attenuation caused by biofilm formation in the photobioreactor, saves the cost of manual removal, and enables the photobioreactor to operate continuously and automatically.
2、本发明所公开的光合细菌连续培养装置,采用中央透明套管旋转而不是外侧毛刷转动的方式实现光源表面生物膜的清除,有利于保证旋转电机与培养罐之间的密封效果。该照明系统具有自清洁功能,可随时清除光源表面的生物膜,结合时控和液位控制系统,实现了光合细菌的连续培养与投放。本装置结构简单牢靠,运行管理简便,节约人工维护成本。2. The device for continuous cultivation of photosynthetic bacteria disclosed in the present invention adopts the rotation of the central transparent sleeve instead of the rotation of the outer brush to realize the removal of the biofilm on the surface of the light source, which is beneficial to ensure the sealing effect between the rotating motor and the culture tank. The lighting system has a self-cleaning function, which can remove the biofilm on the surface of the light source at any time. Combined with the time control and liquid level control system, the continuous cultivation and release of photosynthetic bacteria is realized. The device has a simple and reliable structure, simple operation and management, and saves labor and maintenance costs.
3、本发明所公开的光合细菌连续培养装置,通过培养时间和液位检测计来智能控制照明系统和进出水系统的运行,从而实现了光合细菌的连续培养与投加,大大降低了操作管理的难度,提升了生物强化的效果。3. The continuous cultivation device for photosynthetic bacteria disclosed in the present invention intelligently controls the operation of the lighting system and the water inlet and outlet systems through the cultivation time and liquid level detector, thereby realizing the continuous cultivation and dosing of photosynthetic bacteria and greatly reducing the operation management. The difficulty increases the effect of bio-enhancement.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects, and features of the present invention will be set forth in the description that follows, and will be apparent to those skilled in the art based on a study of the following, to the extent that is taught in the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be preferably described in detail below with reference to the accompanying drawings, wherein:
图1为本发明光合细菌连续培养装置的结构示意图;Fig. 1 is the structural representation of the photosynthetic bacteria continuous culture device of the present invention;
图2为本发明光合细菌连续培养装置中灯带的装配图;Fig. 2 is the assembly drawing of the lamp strip in the photosynthetic bacteria continuous culture device of the present invention;
图3为本发明光合细菌连续培养装置中液位检测计的结构示意图;3 is a schematic structural diagram of a liquid level detector in the photosynthetic bacteria continuous culture device of the present invention;
图4为采用本发明光合细菌连续培养装置培养沼泽红假单胞菌的实际培养效果图。Fig. 4 is the actual cultivation effect diagram of adopting the photosynthetic bacteria continuous cultivation device of the present invention to cultivate Rhodopseudomonas bog.
附图标记:储料罐1、进料泵2、进水泵3、排水泵4、循环泵5、排料管6、进料管7、培养罐8、锥形底9、支撑架10、上盖板11、加料口12、旋转电机13、液封盒14、散热管15、毛刷杆16、回流管17、溢流管18、排气管19、侧壁标尺20、液位检测计21、种液液面22、补料液面23、反应液面24、警戒液面25、可编程控制器26、毛刷27、LED灯带28、透明套管29、红外发射窗30、数据线31、U型卡槽32、定位螺栓33。Reference numerals: storage tank 1, feed
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic idea of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the accompanying drawings are only used for exemplary description, and represent only schematic diagrams, not physical drawings, and should not be construed as limitations of the present invention; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms “upper”, “lower”, “left” and “right” , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must be It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation of the present invention. situation to understand the specific meaning of the above terms.
如图1~3所示的光合细菌连续培养装置,包括培养罐8和设置在培养罐8外侧的储料罐1,培养罐8由有机玻璃或钢化玻璃等透明材料组成。培养罐8的底部为锥形底9,培养罐8的锥形底9中部安装有排料管6,排料管6两侧的锥形底9上分别固定安装有进料管7和回流管17,进料管7上连接有两根支路管,其中一个支路通过进料泵2连接储料罐1,另一个支路通过进水泵3连接自来水。排料管上安装有排水泵4,回流管17上连接有循环泵5,循环泵5将培养罐锥形底9的菌液不断循环。The photosynthetic bacteria continuous culture device shown in Figures 1-3 includes a
培养罐8的中部转动安装有带旋转电机13的透明套管,旋转电机13的转速不大于60r/min。透明套管29由有机玻璃或钢化玻璃等透明材料组成,透明套管内放置有固定在培养罐8上的散热管15,散热管15能够维持培养罐8内菌液温度。散热管15由铝基或铜基材料组成,内部为中空。散热管15上螺旋套装有LED灯带28,LED灯带28的照度在1500~5000勒克斯范围内。LED灯带28螺旋缠绕并粘附在散热管15上,透明套管29套在带LED灯带28的散热管15外,透明套管29与培养罐8连接处固定安装有液封盒14,液封盒14起到密封透明套管29与培养罐8连接处的作用,防止培养罐8内的培养液进入透明套管29内损坏散热管15和LED灯带28。位于透明套管29内的散热管15和LED灯带28与旋转电机13不相连接,不随旋转电机13转动。透明套管29外侧固定安装有沿透明套管29周向分布的2~4根毛刷杆16,毛刷杆16与培养罐8固定连接,每根毛刷杆16上固定安装有沿透明套管29径向均匀分布的若干根毛刷27,毛刷27自由端与透明套管29外壁相抵,旋转电机13带动透明套管转动使得透明套管外壁不断沿着毛刷杆16转动,对残留在透明套管外壁上的光合细菌刮擦,防止光合细菌聚集在透明套管外壁上。本实施例以两根毛刷杆16为例,两根毛刷杆16与透明套管29中心轴在同一直线上,单根毛刷杆16的厚度不大于0.5cm。A transparent sleeve with a
锥形底9上部的培养罐8内嵌设有用于支撑散热管15和透明套管的支撑架10,培养罐8的顶部安装有上盖板11,上盖板11与圆筒形培养罐8内壁密封贴合,液封盒14安装在上盖板11上。上盖板11上还安装有加料口12和排气管19。支撑架10中部开设有与透明套管29相适配的圆形限位孔,透明套管29上端固定于旋转电机13的轴承上,下端贯穿于支撑架10并可在其限位孔范围内转动,透明套管29由旋转电机13带动而转动。透明套管29伸出液封盒14暴露于培养罐8外的部位开1~5个圆孔,利于透明套管29内热气排出。毛刷杆16上端固定于培养罐8上盖板11,下端固定于支撑架10。The
培养罐8外壁上固定安装有侧壁标尺20,侧壁标尺20上滑动卡设有3~8个U型卡槽32,每个U型卡槽32上均螺纹连接有定位螺栓33,每个U型卡槽上均安装有带数据线31和红外发射窗30的液位检测计21,液位检测计21可通过对应的U型卡槽在侧壁标尺20上滑动,每个液位检测计21均通过对应U型卡槽上的定位螺栓33固定于侧壁标尺20上,液位检测计21的红外发射窗30紧贴于圆筒形侧壁上。液位检测计21、进料泵2、进水泵3、循环泵5和排水泵4连接在同一可编程控制器26上。本实施例以4个液位检测计21为例,从上到下依次标识培养罐的警戒液面25、反应液面24、补料液面23和种液液面22。其中种液液面22对应的体积与培养罐8有效容积之比为1:20~1:3,补料液面23对应的体积与培养罐8有效容积之比为1:10~1:2。反应液面24与警戒液面25之间的培养罐8外壁上安装有溢流管18,便于将培养罐8内多余的菌液排出至外界系统。A
该光合细菌连续培养装置的智能化控制方法,具体包括以下步骤:The intelligent control method of the photosynthetic bacteria continuous culture device specifically includes the following steps:
A、将光合细菌连续培养装置组装好后,手动从培养罐8顶部的加料口12加入微生物种液至种液液面22;A, after the photosynthetic bacteria continuous culture device is assembled, manually add the microbial seed liquid to the seed liquid level 22 from the feeding
B、开启智能控制系统,进料泵2在可编程控制器26的控制下开启,将培养基从储料罐1泵至培养罐8内,当达到补料液面23时,进料泵2自动关闭,进水泵3自动开启,当达到反应液面24时,进水泵3自动关闭,循环泵5自动开启,循环泵5开启后,照明系统中LED灯带28和旋转电机13自动开启,培养罐8内微生物开始进行培养;B, turn on the intelligent control system, the
C、微生物培养至设定时间后,照明系统中LED灯带28和循环泵5自动关闭,排料管6上的排水泵4开启,将培养好的菌液投放到外界系统,当菌液液面下降至种液液面22时,排料管6上的排水泵4自动关闭;C. After the microorganisms are cultivated to the set time, the
D、进料泵2开启,重复步骤B和步骤C,进行光合细菌下一周期的培养,从而实现光合细菌连续培养与连续投放的智能控制,在光合细菌连续培养的过程中,培养罐8的上部设置警戒液面25,当培养罐8出现故障使其内料液超过警戒液面25时,排水泵4自动开启排水,直至液面降到反应液面24时排水泵4关闭。D, feed
实施例Example
以培养沼泽红假单胞菌为例,培养罐8有效容积为100L,散热管15为铝基散热管15,LED灯带28为5055型LED暖白光灯条。透明套管29与主体培养罐8通过液封盒14密封,液封盒14内装填自来水。透明套管29外侧设置三束毛刷27。Taking the cultivation of Rhodopseudomonas marsh as an example, the effective volume of the
该沼泽红假单胞菌连续培养装置的培养控制方法,具体包括以下步骤:The culture control method of the continuous culture device for Rhodopseudomonas swamps specifically includes the following steps:
A、将沼泽红假单胞菌连续培养装置组装好后,设置培养罐8种液液面22对应的容积为10L,补料液面23对应的体积为20L,反应液面24对应的体积为100L,警戒液面25对应的体积为102L,培养时间72h,培养周期设定为3个周期,储料罐1装填浓缩的沼泽红假单胞菌培养基,手动从培养罐8顶部的加料口12加入沼泽红假单胞菌种液至种液液面22(10L);A. After assembling the continuous culture device of Rhodopseudomonas bog, the volume corresponding to 8 liquid levels 22 of the culture tank is set to be 10L, the volume corresponding to the
B、开启智能控制系统,进料泵2在可编程控制器26的控制下开启,将培养基从储料罐1泵至培养罐8内,当达到补料液面23(20L)时,进料泵2自动关闭,进水泵3自动开启,当达到反应液面24(100L)时,进水泵3自动关闭,循环泵5自动开启,循环泵5开启后,照明系统中LED灯带28和旋转电机13自动开启,培养罐8内微生物开始进行培养;B, open the intelligent control system, the
C、微生物培养至设定时间72h后,照明系统中LED灯带28和循环泵5自动关闭,排料管6上的排水泵4开启,将培养好的菌液投放到外界系统,当菌液液面下降至种液液面22(10L)时,排料管6上的排水泵4自动关闭;C. After the microorganisms are cultivated to the set time for 72 hours, the
D、进料泵2开启,重复步骤B和步骤C(当液面上升至补料液面23时,进料泵2停止,进水泵3开启,当液面上升到反应液面24时,进水泵3关闭,循环泵5和照明系统开启)两次,实现沼泽红假单胞菌3个周期的连续培养,实现沼泽红假单胞菌连续培养与连续投放的智能控制,在沼泽红假单胞菌连续培养的过程中,透明套管29在旋转电机13的带动下不断沿着毛刷杆16旋转,对残留在透明套管29外壁上的沼泽红假单胞菌刮擦,防止其聚集在透明套管29外壁上。培养罐8的上部设置警戒液面25,当培养罐8出现故障使其内料液超过警戒液面25时,排水泵4自动开启排水,直至液面降到反应液面24时排水泵4关闭。D, feed
沼泽红假单胞菌的实际培养效果如图4。结果表明,本发明能能够较好地实现沼泽红假单胞菌的连续培养与连续投放,在3个连续周期的培养中,菌液浓度分别为35亿个/ml,32亿个/ml和33亿个/ml,达到了NY 527-2002标准规定的浓度。The actual culture effect of Rhodopseudomonas marsh is shown in Figure 4. The results show that the present invention can better realize the continuous culture and continuous delivery of Rhodopseudomonas swamps. 3.3 billion /ml, reaching the concentration specified in the NY 527-2002 standard.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should all be included in the scope of the claims of the present invention.
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