CN112058304B - A bifunctional catalyst capable of adjusting solid acidity, preparation method and application thereof - Google Patents
A bifunctional catalyst capable of adjusting solid acidity, preparation method and application thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及催化剂制备技术领域,尤其涉及一种可调变固体酸性的双功能催化剂、制备方法及其应用。The invention relates to the technical field of catalyst preparation, in particular to a bifunctional catalyst capable of adjusting solid acidity, a preparation method and an application thereof.
背景技术Background technique
当前,相对丰富的煤炭资源和匮乏的石油资源,以及逐年攀升的石油对外依存度,给能源的战略安全带来了巨大的挑战。而将煤直接液化,低变质煤转化为清洁的液体燃料和高值的有机化学精细品,是一种重要工艺路径。At present, the relatively abundant coal resources and scarce oil resources, as well as the increasing dependence on foreign oil each year, have brought huge challenges to the strategic security of energy. The direct liquefaction of coal and the conversion of low metamorphic coal into clean liquid fuels and high-value organic chemical fine products are an important process route.
低变质煤是一种由多种化学键和官能团组成得大分子化合物、以及低分子量分子化合物的混合体,主要由C、H、O、N等杂原子为主体,形成极为复杂的三维大分子结构。而连接基本结构单元的桥键断裂所需的能量远低于芳环结构断裂所需能量,因此采用酸催化断裂桥键对煤液化过程至关重要。除此之外,液化产物中杂原子(主要是O,N,S等)和饱和芳烃的含量是评价高值液体燃料的主要指标。在相对温和条件下,高效脱除杂原子的同时,饱和芳烃是煤直接液化的技术难点,也是煤直接液化生产清洁的液体燃料的巨大的挑战,特别是含氧化合物的脱除,因此开发具有酸催化功能的固体加氢催化剂是在温和条件下实现煤直接液化的关键技术。Low-metamorphic coal is a mixture of macromolecular compounds composed of various chemical bonds and functional groups, and low molecular weight molecular compounds. It is mainly composed of heteroatoms such as C, H, O, and N, forming an extremely complex three-dimensional macromolecular structure. . The energy required for the breakage of the bridges connecting the basic structural units is much lower than the energy required for the breakage of the aromatic ring structure, so the use of acid-catalyzed breakage of the bridges is crucial to the coal liquefaction process. In addition, the content of heteroatoms (mainly O, N, S, etc.) and saturated aromatics in liquefied products are the main indicators for evaluating high-value liquid fuels. Under relatively mild conditions, while efficiently removing heteroatoms, saturated aromatics are technical difficulties in direct coal liquefaction, and are also a huge challenge for direct coal liquefaction to produce clean liquid fuels, especially the removal of oxygenates. Therefore, the development of Solid hydrogenation catalyst with acid catalytic function is the key technology to realize direct coal liquefaction under mild conditions.
虽然,过渡金属在低温条件下具有良好的加氢性能,但是对杂原子极为敏感,且价格高昂。金属硫化物和金属氧化物在加氢过程中表现出良好的耐杂原子性能、化学稳定性,且价格低廉,但是金属硫化物的S损失和金属氧化物的相转变,会导致清洁燃料的质量下降。Although transition metals have good hydrogenation performance at low temperature, they are extremely sensitive to heteroatoms and expensive. Metal sulfides and metal oxides exhibit good heteroatom tolerance, chemical stability, and low cost during hydrogenation, but the S loss of metal sulfides and the phase transition of metal oxides will lead to clean fuel quality decline.
发明内容Contents of the invention
本发明的目的在于一种可调变固体酸性的双功能催化剂、制备方法及其应用,解决了现有的加氢催化剂在脱除含氧化合物时,存在清洁燃料质量下降的缺陷。The object of the present invention is a dual-functional catalyst capable of adjusting solid acidity, a preparation method and its application, which solves the defect that the quality of clean fuel decreases when the existing hydrogenation catalyst removes oxygen-containing compounds.
为了达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供的一种可调变固体酸性的双功能催化剂制备方法,包括以下步骤:A method for preparing a bifunctional catalyst capable of adjusting solid acidity provided by the invention comprises the following steps:
以Y型沸石分子筛为原料进行解聚反应、之后进行水热晶化反应,制得YZCZ固体粉末;Y-type zeolite molecular sieve is used as raw material for depolymerization reaction, followed by hydrothermal crystallization reaction to obtain YZCZ solid powder;
将YZCZ固体粉末经离子交换制得H型YZCZ固体粉末;The H-type YZCZ solid powder is obtained by ion-exchanging the YZCZ solid powder;
以H型YZCZ固体粉末为载体,负载上加氢过渡金属组分,制得可调变固体酸性的双功能催化剂。The H-type YZCZ solid powder is used as a carrier, and a hydrogenation transition metal component is loaded to prepare a bifunctional catalyst that can adjust the acidity of the solid.
优选地,制备YZCZ固体粉末的具体方法是:Preferably, the specific method for preparing YZCZ solid powder is:
S1,将Y型沸石分子筛加入碱溶液中,进行解聚反应,同时,向其中加入模板剂和硅源,得凝胶溶液,之后常温搅拌,获得凝胶液体;S1, adding Y-type zeolite molecular sieve into the alkali solution to carry out depolymerization reaction, and at the same time, adding template agent and silicon source to it to obtain a gel solution, and then stirring at room temperature to obtain a gel liquid;
S2,将S1中得到的凝胶液体进行水热晶化,获得固体沉淀物;S2, hydrothermally crystallizing the gel liquid obtained in S1 to obtain a solid precipitate;
S3,将S2中得到的固体沉淀物进行多次水洗直至pH为7,之后进行烘干,得到YZCZ固体粉末;S3, washing the solid precipitate obtained in S2 with water several times until the pH is 7, and then drying to obtain YZCZ solid powder;
其中,碱溶液、Y型沸石分子筛、硅源、模板剂的质量比为50:(3-5):(3.5-4.5):(0.7-1.2)。Wherein, the mass ratio of alkali solution, Y-type zeolite molecular sieve, silicon source and template agent is 50:(3-5):(3.5-4.5):(0.7-1.2).
优选地,S1中,所述模板剂为四丙基溴化铵、四乙基溴化铵或四丙基氢氧化铵;硅源选用煅烧气相二氧化硅。Preferably, in S1, the template agent is tetrapropylammonium bromide, tetraethylammonium bromide or tetrapropylammonium hydroxide; the silicon source is calcined fumed silica.
优选地,制备H型YZCZ固体粉末的具体方法是:Preferably, the specific method for preparing H-type YZCZ solid powder is:
S1,将制备得到的YZCZ固体粉末进行焙烧,直至移除嵌入YZCZ固体粉末中的模板剂,得到焙烧YZCZ固体粉末;S1, roasting the prepared YZCZ solid powder until the template agent embedded in the YZCZ solid powder is removed to obtain the roasted YZCZ solid powder;
S2,取部分S1中得到的焙烧YZCZ固体粉末加入到1mol/L硝酸铵溶液,之后进行离子交换,得到固体沉淀物;S2, taking the roasted YZCZ solid powder obtained in part S1 and adding it to a 1mol/L ammonium nitrate solution, and then performing ion exchange to obtain a solid precipitate;
S3,将S2中得到的固体沉淀物进行烘干,之后进行焙烧,得到H型YZCZ固体粉末;S3, drying the solid precipitate obtained in S2, and then roasting to obtain the H-type YZCZ solid powder;
其中,焙烧YZCZ固体粉末与硝酸铵溶液的固液比为20:1。Among them, the solid-liquid ratio of roasted YZCZ solid powder and ammonium nitrate solution is 20:1.
优选地,S1中焙烧的工艺参数是:升温至600℃,升温速率10℃/min,焙烧5h;S3中的焙烧的工艺参数为:升温至550℃,升温速率10℃/min,焙烧5h。Preferably, the process parameters of roasting in S1 are: heating up to 600°C, heating rate of 10°C/min, and roasting for 5 hours; the process parameters of roasting in S3 are: heating up to 550°C, heating rate of 10°C/min, roasting for 5 hours.
优选地,制备负载金属的可调变固体酸性的双功能催化剂的具体方法是:Preferably, the specific method for preparing a metal-loaded adjustable solid acidic bifunctional catalyst is:
S1,将制备得到的H型YZCZ固体粉末中加入蒸馏水,再缓慢加入过渡金属盐,搅拌均匀,得到载体水溶液;S1, adding distilled water to the prepared H-type YZCZ solid powder, then slowly adding a transition metal salt, stirring evenly, to obtain a carrier aqueous solution;
S2,将3wt%的稀氨水缓慢加入S1中得到的载体水溶液中进行搅拌得到混合液,之后过滤、烘干,得到固体沉淀物,其中,所述混合液的pH为9-10.5;S2, slowly adding 3 wt% dilute ammonia water into the carrier aqueous solution obtained in S1 and stirring to obtain a mixed solution, and then filtering and drying to obtain a solid precipitate, wherein the pH of the mixed solution is 9-10.5;
S3,将S2中得到的固体沉淀物置于气氛还原炉中,在H2气氛下进行加热,得到负载金属的可调变固体酸性的双功能催化剂;S3, placing the solid precipitate obtained in S2 in an atmosphere reduction furnace, and heating it under an H2 atmosphere to obtain a metal-loaded bifunctional catalyst capable of adjusting solid acidity;
其中,H型YZCZ固体粉末与蒸馏水的固液比为1:50。Among them, the solid-liquid ratio of H-type YZCZ solid powder to distilled water is 1:50.
优选地,S1中,过渡金属盐为Pd、Pt、Ru和Ni中的一种或几种金属盐,且金属负载量为(3-20)wt%。Preferably, in S1, the transition metal salt is one or more of Pd, Pt, Ru and Ni, and the metal loading is (3-20)wt%.
一种可调变固体酸性的双功能催化剂,基于所述的一种可调变固体酸性的双功能催化剂制备方法制备所得。A bifunctional catalyst capable of modulating solid acidity is prepared based on the preparation method of a bifunctional catalyst capable of modulating solid acidity.
一种可调变固体酸性的双功能催化剂的应用,基于所述的一种可调变固体酸性的双功能催化剂制备方法制备所得的可调变固体酸性的双功能催化剂应用于芳烃类加氢和杂原子的脱除。An application of a dual-functional catalyst that can adjust solid acidity, based on the preparation method of a dual-functional catalyst that can adjust solid acidity, the dual-functional catalyst that can adjust solid acidity can be used in hydrogenation and hydrogenation of aromatic hydrocarbons Removal of heteroatoms.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明提供的一种可调变固体酸性的双功能催化剂及其制备方法,制得的YZCZ中,Y沸石分子筛与ZSM-5沸石分子筛二者的比例可以通过改变Y沸石分子筛的加入量、二氧化硅的加入量来调整,同时,Y沸石分子筛与ZSM-5沸石分子筛二者的比例还可以通过晶化时间来调整,是因为晶化时间越长,Y型沸石的解聚量越大,调变不同的晶化时间也能得到Y沸石分子筛与ZSM-5沸石分子筛比例不同的YZCZ;The present invention provides a dual-functional catalyst capable of adjusting solid acidity and its preparation method. In the prepared YZCZ, the ratio of Y zeolite molecular sieve to ZSM-5 zeolite molecular sieve can be changed by changing the addition amount of Y zeolite molecular sieve, two At the same time, the ratio of Y zeolite molecular sieve to ZSM-5 zeolite molecular sieve can also be adjusted through the crystallization time, because the longer the crystallization time, the greater the depolymerization of Y-type zeolite. YZCZ with different proportions of Y zeolite molecular sieve and ZSM-5 zeolite molecular sieve can also be obtained by adjusting different crystallization time;
本发明制得的可调变固体酸性的双功能催化剂,是具有两种结构的沸石复合物,能结合Y沸石分子筛与ZSM-5沸石分子筛这两种不同沸石的结构,通过调变两种沸石分子筛在沸石复合物中的比例,通过不同的B/L值的协调作用,可实现对沸石复合物酸性(B酸和L酸)的调变。The dual-function catalyst capable of adjusting solid acidity prepared by the present invention is a zeolite composite with two structures, which can combine the structures of two different zeolites, Y zeolite molecular sieve and ZSM-5 zeolite molecular sieve, by adjusting the two zeolite The proportion of molecular sieves in the zeolite composite can realize the adjustment of the acidity (B acid and L acid) of the zeolite composite through the coordinated action of different B/L values.
本发明提供的一种可调变固体酸性的双功能催化剂的应用,将制得的负载金属盐的可调变固体酸性的双功能催化剂用于芳烃类大分子的高效加氢及杂原子的脱除反应,具有反应温度低(≤160℃)、转化率高、回收可再生性能优异的特点;本发明制得的负载金属盐的可调变固体酸性的双功能催化剂应用于低变质煤直接液化生产清洁液体燃料中,在可调变固体酸和金属Ni的协同作用下,可高效完成裂化过程中Car-O的选择性断裂,从而完成低变质煤转变为清洁液体燃料的目的。The application of a dual-functional catalyst capable of adjusting solid acidity provided by the present invention is to use the prepared dual-functional catalyst loaded with metal salts for the efficient hydrogenation of aromatic hydrocarbon macromolecules and the removal of heteroatoms. In addition to the reaction, it has the characteristics of low reaction temperature (≤160°C), high conversion rate, and excellent recovery and regeneration performance; the bifunctional catalyst loaded with metal salts and adjustable solid acidity prepared by the present invention is applied to the direct liquefaction of low-deterioration coal In the production of clean liquid fuels, under the synergistic effect of adjustable solid acid and metal Ni, the selective cleavage of Car-O in the cracking process can be efficiently completed, thereby completing the purpose of converting low-modified coal into clean liquid fuels.
附图说明Description of drawings
图1是本发明实施例中制得的YZCZ电镜图及能量散射图谱;Fig. 1 is the YZCZ electron micrograph and the energy scatter spectrum that make in the embodiment of the present invention;
图2是本发明实施例中制得的Ni/YZCZ电镜图及能量散射图谱。Fig. 2 is the Ni/YZCZ electron micrograph and energy scattering spectrum obtained in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图,对本发明进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本发明提供的一种可调变固体酸性的双功能催化剂制备方法,包括以下步骤:A method for preparing a bifunctional catalyst capable of adjusting solid acidity provided by the invention comprises the following steps:
以Y型沸石分子筛为原料进行解聚反应、之后进行水热晶化反应,制得YZCZ(Y/ZSM-5compositezeolite,简称YZCZ)固体粉末;Using Y-type zeolite molecular sieve as raw material to carry out depolymerization reaction, followed by hydrothermal crystallization reaction, to obtain YZCZ (Y/ZSM-5compositezeolite, referred to as YZCZ) solid powder;
再将YZCZ固体粉末经离子交换制得具备酸催化活性的H型YZCZ(H型Y/ZSM-5compositezeolite,简称H型YZCZ);Then YZCZ solid powder was ion-exchanged to obtain H-type YZCZ with acid catalytic activity (H-type Y/ZSM-5compositezeolite, referred to as H-type YZCZ);
最后以H型YZCZ固体粉末为载体,负载上加氢过渡金属组分,制得可调变固体酸性的双功能催化剂(简称M/YZCZ,M代表过渡金属组分)。Finally, the H-type YZCZ solid powder is used as the carrier, and the hydrogenation transition metal component is supported to prepare a dual-functional catalyst that can adjust the acidity of the solid (abbreviated as M/YZCZ, and M represents the transition metal component).
进一步地,制备方法具体包括以下步骤:Further, the preparation method specifically includes the following steps:
a、制备YZCZ固体粉末a. Preparation of YZCZ solid powder
a1、将一定量的Y型沸石分子筛加入碱溶液中,控制pH为10.5-11.5,使Y型沸石分子筛缓慢解聚,同时向其中加入模板剂、硅源,得凝胶溶液,常温搅拌,控制老化时间为1-3小时,获得凝胶液体;a1. Add a certain amount of Y-type zeolite molecular sieve into the alkali solution, control the pH to 10.5-11.5, and slowly depolymerize the Y-type zeolite molecular sieve. At the same time, add template agent and silicon source to it to obtain a gel solution, stir at room temperature, and control The aging time is 1-3 hours to obtain a gel liquid;
a2、将上述凝胶液体加入高压釜中进行水热晶化,晶化温度175-185℃,晶化时间10-18h,获得固体沉淀物;a2. Add the above-mentioned gel liquid into an autoclave for hydrothermal crystallization, the crystallization temperature is 175-185°C, the crystallization time is 10-18h, and a solid precipitate is obtained;
a3、将上述固体沉淀物进行多次水洗至pH为7时,经100℃烘干6小时,即可得YZCZ固体粉末。a3. Wash the above solid precipitate with water several times until the pH is 7, and then dry it at 100° C. for 6 hours to obtain YZCZ solid powder.
b、制备H型YZCZb. Preparation of H-type YZCZ
b1、将步骤a制得的YZCZ固体粉末置于马弗炉中,通入空气550℃焙烧干5小时,升温速率为10℃/min进行焙烧,彻底移除嵌入YZCZ结构中的模板剂;b1. Put the YZCZ solid powder prepared in step a in a muffle furnace, and bake it with air at 550°C for 5 hours, and bake at a heating rate of 10°C/min to completely remove the template embedded in the YZCZ structure;
b2、取一定量焙烧后的YZCZ固体粉末加入到1mol/L硝酸铵溶液中,40℃条件下进行离子交换,经离子交换三次后,得固体沉淀物;b2. Take a certain amount of roasted YZCZ solid powder and add it to 1mol/L ammonium nitrate solution, and perform ion exchange at 40°C. After ion exchange three times, a solid precipitate is obtained;
b3、将步骤b2制得的沉淀物先在100℃条件下烘干6小时,再将烘干后的沉淀物放入马弗炉,通入空气进行二次焙烧,即可得具备酸催化活性的H型YZCZ固体粉末;b3. Dry the precipitate obtained in step b2 at 100°C for 6 hours, then put the dried precipitate into the muffle furnace, and pass in air for secondary roasting to obtain acid catalytic activity. H-type YZCZ solid powder;
c、制备负载金属的可调变固体酸性的双功能催化剂c. Preparation of metal-supported bifunctional catalysts with adjustable solid acidity
c1、将步骤b制得的H型YZCZ固体粉末作为载体,先加入一定量蒸馏水,再缓慢加入过渡金属盐,搅拌均匀,将载体水溶液升温至50-60℃,密闭搅拌30-60min;c1. Using the H-type YZCZ solid powder prepared in step b as a carrier, first add a certain amount of distilled water, then slowly add transition metal salt, stir evenly, heat the carrier aqueous solution to 50-60°C, and stir in a closed manner for 30-60 minutes;
c2、将一定量3wt%的稀氨水缓慢加入载体水溶液中,调整pH为9-10.5,继续搅拌30-60min,维持50-60℃,将混合液进行过滤得固体沉淀物,在80℃条件下烘干6小时待用;c2. Slowly add a certain amount of 3wt% dilute ammonia water into the carrier aqueous solution, adjust the pH to 9-10.5, continue to stir for 30-60min, maintain 50-60°C, filter the mixed solution to obtain a solid precipitate, at 80°C Dry for 6 hours and set aside;
c3、将步骤c2制得的固体沉淀物置于气氛还原炉中,在H2气氛下,控制升温速率2-3℃/min,升温至400-500℃,维持3-5h,获得负载金属的可调变固体酸性的双功能催化剂。c3. Put the solid precipitate obtained in step c2 in an atmosphere reduction furnace, and under H2 atmosphere, control the heating rate of 2-3°C/min, raise the temperature to 400-500°C, and maintain it for 3-5h to obtain a metal-loaded product. A bifunctional catalyst that modulates solid acidity.
进一步地,步骤a1中,所述模板剂选用四丙基溴化铵、四乙基溴化铵或四丙基氢氧化铵,补充硅源选用煅烧气相二氧化硅。Further, in step a1, tetrapropylammonium bromide, tetraethylammonium bromide or tetrapropylammonium hydroxide is selected as the templating agent, and calcined fumed silica is selected as the supplementary silicon source.
进一步地,步骤a1中,碱溶液、Y型沸石分子筛、补充硅源、模板剂的质量比为50:(3-5):(3.5-4.5):(0.7-1.2)。Further, in step a1, the mass ratio of alkali solution, Y-type zeolite molecular sieve, supplementary silicon source and template agent is 50:(3-5):(3.5-4.5):(0.7-1.2).
进一步地,步骤a1中,碱溶液为0.15mol/L的NaOH溶液。Further, in step a1, the alkaline solution is 0.15 mol/L NaOH solution.
进一步地,步骤b1中,一次焙烧时,升温至600℃,升温速率10℃/min,焙烧5h。Further, in step b1, during the primary calcination, the temperature is raised to 600° C. at a heating rate of 10° C./min, and the calcination is performed for 5 hours.
进一步地,步骤b2中,YZCZ固体粉末与硝酸铵溶液的固液比为20:1。Further, in step b2, the solid-to-liquid ratio of the YZCZ solid powder to the ammonium nitrate solution is 20:1.
进一步地,步骤b3中,二次焙烧时,升温至550℃,升温速率10℃/min,焙烧5h。Further, in step b3, during the second calcination, the temperature is raised to 550° C. at a heating rate of 10° C./min, and the calcination is performed for 5 hours.
进一步地,步骤c1中,H型YZCZ与蒸馏水的固液比为1:50。Further, in step c1, the solid-to-liquid ratio of H-type YZCZ to distilled water is 1:50.
进一步地,步骤c3中,升温速率的控制能够使得反应缓慢还原,阻止金属颗粒聚集。Further, in step c3, the control of the heating rate can make the reaction slowly reduce and prevent the aggregation of metal particles.
进一步地,过渡金属盐为Pd、Pt、Ru和Ni中的一种或几种金属盐,且金属负载量为(3-20)wt%。Further, the transition metal salt is one or more metal salts among Pd, Pt, Ru and Ni, and the metal loading is (3-20)wt%.
本发明提供的一种可调变固体酸性的双功能催化剂的应用,采用上述制备方法制得的可调变固体酸双功能催化剂在芳烃类加氢和杂原子脱除方面的应用。The application of the adjustable solid acid bifunctional catalyst provided by the present invention is the application of the adjustable solid acid bifunctional catalyst prepared by the above preparation method in the hydrogenation of aromatic hydrocarbons and the removal of heteroatoms.
实施例1Example 1
一种负载金属镍的可调变固体酸性的双功能催化剂制备方法,具体包括以下步骤:A method for preparing a dual-functional catalyst with adjustable solid acidity loaded with metallic nickel, specifically comprising the following steps:
1、将一定量的Y型沸石分子筛加入0.15mol/LNaOH碱溶液中,解聚的同时,向其中加入四丙基溴化铵(TPABr)、二氧化硅,得凝胶溶液,常温搅拌,控制老化时间为2h;其中,碱溶液、Y型沸石分子筛、二氧化硅、四丙基溴化铵(TPABr)的质量比为50:4:4:1。1. Add a certain amount of Y-type zeolite molecular sieve into 0.15mol/L NaOH alkali solution, while depolymerizing, add tetrapropylammonium bromide (TPABr) and silicon dioxide to it to obtain a gel solution, stir at room temperature, and control The aging time is 2 hours; wherein, the mass ratio of alkaline solution, Y-type zeolite molecular sieve, silicon dioxide, and tetrapropylammonium bromide (TPABr) is 50:4:4:1.
2、将上述凝胶加入高压釜中进行水热晶化,晶化温度180℃,晶化时间16h,获得固体沉淀物。2. Put the above gel into an autoclave for hydrothermal crystallization, the crystallization temperature is 180° C., and the crystallization time is 16 hours to obtain a solid precipitate.
3、将上述固体沉淀物进行多次水洗,水洗至pH=7,100℃烘干6h,即可得YZCZ固体粉末,其电镜图如图1所示。3. Wash the above solid precipitate with water several times until pH = 7, and dry at 100°C for 6 hours to obtain YZCZ solid powder. The electron micrograph is shown in Fig. 1 .
4、将步骤3制得的YZCZ固体粉末放入马弗炉,通入空气进行一次焙烧,移除模板剂;一次焙烧时,升温至600℃,升温速率10℃/min,焙烧5h。4. Put the YZCZ solid powder prepared in step 3 into the muffle furnace, and carry out a calcination with air to remove the template agent; during the 1st calcination, heat up to 600°C at a heating rate of 10°C/min, and calcine for 5 hours.
5、将一定量焙烧后的YZCZ固体粉末加入1mol/L硝酸铵溶液中,40℃条件下进行离子交换,经离子交换三次,得沉淀物;YZCZ固体粉末与硝酸铵溶液的固液比为20:1。5. Add a certain amount of roasted YZCZ solid powder into 1mol/L ammonium nitrate solution, and conduct ion exchange at 40°C. After ion exchange three times, a precipitate is obtained; the solid-liquid ratio of YZCZ solid powder and ammonium nitrate solution is 20 :1.
6、将步骤5制得的沉淀物先在100℃条件下烘干6h,再将烘干后的沉淀物放入马弗炉,通入空气进行二次焙烧,二次焙烧时,升温至550℃,升温速率10℃/min,焙烧5h,即可得H型YZCZ固体粉末。6. Dry the precipitate obtained in step 5 at 100°C for 6 hours, then put the dried precipitate into the muffle furnace, and put air into it for secondary roasting. During the secondary roasting, raise the temperature to 550 ℃, the heating rate is 10℃/min, and calcined for 5h, the H-type YZCZ solid powder can be obtained.
7、将步骤6制得的H型YZCZ固体粉末作为载体,先加入一定量蒸馏水,H型YZCZ固体粉末与蒸馏水的固液比为1:50,再缓慢加入Ni盐,搅拌均匀,将载体水溶液升温至60℃,密闭搅拌30min;7. Use the H-type YZCZ solid powder prepared in
8、将一定量3%的稀氨水缓慢加入载体水溶液中,调整pH=9,继续搅拌40min,维持50℃,将混合液进行过滤得固体沉淀物,在80℃条件下烘干6h待用。8. Slowly add a certain amount of 3% dilute ammonia water into the carrier aqueous solution, adjust the pH to 9, continue to stir for 40 minutes, maintain 50°C, filter the mixed solution to obtain a solid precipitate, and dry it at 80°C for 6 hours before use.
9、将步骤8制得的固体沉淀物置于气氛还原炉中,在H2气氛下,控制升温速率2℃/min,升温至400℃,维持3h,获得负载金属的可调变固体酸性的双功能催化剂(Ni/YZCZ),图2中金属镍呈颗粒状分布。9. Put the solid precipitate obtained in
实施例2Example 2
与实施例1不同之处在于:碱溶液、Y型沸石分子筛、二氧化硅、四丙基溴化铵(TPABr)的质量比为50:3:3.5:0.7。The difference from Example 1 is that the mass ratio of alkaline solution, Y-type zeolite molecular sieve, silicon dioxide, and tetrapropylammonium bromide (TPABr) is 50:3:3.5:0.7.
实施例3Example 3
与实施例1不同之处在于:碱溶液、Y型沸石分子筛、二氧化硅、四丙基溴化铵(TPABr)的质量比为50:5:4.5:1.2。The difference from Example 1 is that the mass ratio of alkaline solution, Y-type zeolite molecular sieve, silicon dioxide, and tetrapropylammonium bromide (TPABr) is 50:5:4.5:1.2.
实施例4Example 4
与实施例1不同之处在于:晶化时间为12小时。The difference from Example 1 is that the crystallization time is 12 hours.
施例5Example 5
与实施例1不同之处在于:晶化时间为18小时。The difference from Example 1 is that the crystallization time is 18 hours.
不同Y型沸石含量对制得的YZCZ酸性的调变,如表一所示。The adjustment of the acidity of the prepared YZCZ with different Y-type zeolite contents is shown in Table 1.
表一Table I
不同晶化时间对制得的YZCZ酸性的调变,如表二所示。The adjustment of the acidity of the prepared YZCZ with different crystallization times is shown in Table 2.
表二Table II
表中,B酸为L酸为Lewis,C(B酸)=1.88IA(B)R2/W;C(L酸)=1.42IA(L)R2/W.;其中C表示吸附在B酸或L酸酸位上的吡啶浓度(mmolg-1)。In the table, B acid is L acid is Lewis, C (B acid) = 1.88IA (B) R 2 /W; C (L acid) = 1.42IA (L) R 2 /W.; where C means adsorption on the acid site of B acid or L acid The concentration of pyridine (mmolg -1 ).
实施例6Example 6
1、将实施例1制得的2gH型YZCZ固体粉末加入100ml蒸馏水中,缓慢加入1.02g六水合硝酸镍,搅拌均匀,将载体水溶液升温至50℃,密闭搅拌35min;1. Add 2g of the H-type YZCZ solid powder obtained in Example 1 into 100ml of distilled water, slowly add 1.02g of nickel nitrate hexahydrate, stir evenly, raise the temperature of the carrier aqueous solution to 50°C, and stir for 35 minutes;
2、将一定量3%的稀氨水缓慢加入载体水溶液中,调整pH=10.5,继续搅拌60min,维持60℃,将混合液进行过滤得固体沉淀物,在80℃条件下烘干6h待用。2. Slowly add a certain amount of 3% dilute ammonia water into the carrier aqueous solution, adjust the pH to 10.5, continue to stir for 60 minutes, maintain 60°C, filter the mixed solution to obtain a solid precipitate, and dry it at 80°C for 6 hours before use.
3、将制得的固体沉淀物置于气氛还原炉中,在H2气氛下,控制升温速率3℃/min,升温至500℃,维持5h,获得Ni负载量为5%的可调变固体酸性的双功能催化剂(Ni10%/YZCZ)。3. Put the obtained solid precipitate in an atmosphere reduction furnace, under the H2 atmosphere, control the heating rate of 3°C/min, raise the temperature to 500°C, and maintain it for 5h to obtain a tunable solid acid with a Ni loading of 5%. Bifunctional catalyst (Ni 10% /YZCZ).
实施例7Example 7
与实施例6不同之处在于:六水合硝酸镍的加入量为0.51g,制得Ni负载量为5%的可调变固体酸性的双功能催化剂(Ni5%/YZCZ)。The difference from Example 6 is that the addition amount of nickel nitrate hexahydrate is 0.51 g, and a bifunctional catalyst (Ni 5% /YZCZ) with adjustable solid acidity with a Ni loading of 5% is prepared.
实施例8Example 8
与实施例6不同之处在于:六水合硝酸镍的加入量为1.53g,制得Ni负载量为15%的可调变固体酸性的双功能催化剂(Ni15%/YZCZ)。The difference from Example 6 is that the addition amount of nickel nitrate hexahydrate is 1.53 g, and a bifunctional catalyst (Ni 15% /YZCZ) with adjustable solid acidity with a Ni loading of 15% is prepared.
将实施例6、7和8制得的催化剂应用于二苯醚催化加氢中。The catalysts prepared in Examples 6, 7 and 8 were applied to the catalytic hydrogenation of diphenyl ether.
反应条件:在程序式温控高压机械搅拌微型反应釜评价催化剂。Reaction conditions: Catalysts were evaluated in a programmed temperature-controlled high-pressure mechanically stirred microreactor.
以二苯醚为反应底物,反应条件为起始氢压为5Mpa,反应温度为160℃,反应时间为120分钟,取反应底物为1ml,反应溶剂选择正己烷为溶剂,加入量为20ml,催化剂的加入量为0.05g。Take diphenyl ether as the reaction substrate, the reaction conditions are as follows: the initial hydrogen pressure is 5Mpa, the reaction temperature is 160°C, the reaction time is 120 minutes, the reaction substrate is 1ml, the reaction solvent is n-hexane, and the addition amount is 20ml , The addition of catalyst is 0.05g.
以此来评价Ni/YZCZ催化加氢能力与断裂C-O键的能力。This was used to evaluate the Ni/YZCZ catalytic hydrogenation ability and the ability to break the C-O bond.
加氢产物分析方法:采用Agilent7890/5973四极杆气相色谱/质谱联用仪对催化加氢转化产物的组成进行分析,色谱柱为60m×0.25mm×0.25μm的HP-5MS毛细管交联柱。Hydrogenation product analysis method: Agilent7890/5973 quadrupole gas chromatography/mass spectrometry was used to analyze the composition of catalytic hydrogenation conversion products, and the chromatographic column was a 60m×0.25mm×0.25μm HP-5MS capillary cross-linked column.
在同样的反应条件下,实施例6、7和8制得的三种双功能催化剂对二苯醚催化加氢反应的转化率和产物分布如表三所示。Under the same reaction conditions, the conversion rate and product distribution of the three bifunctional catalysts prepared in Examples 6, 7 and 8 for catalytic hydrogenation of diphenyl ether are shown in Table 3.
表三Table three
实施例9Example 9
与实施例6不同之处在于:六水合硝酸镍用硝酸铷代替,加入0.345g硝酸铷,制得Ru负载量为10%的可调变固体酸性的双功能催化剂(Ru10%/YZCZ)。The difference from Example 6 is that nickel nitrate hexahydrate is replaced by rubidium nitrate, and 0.345 g of rubidium nitrate is added to prepare a dual-functional catalyst (Ru 10% /YZCZ) with a Ru loading of 10% and an adjustable solid acidity.
实施例10Example 10
与实施例6不同之处在于:六水合硝酸镍用硝酸铂代替,加入0.327g硝酸铂,制得Pt负载量为10%的可调变固体酸性的双功能催化剂(Pt10%/YZCZ)The difference from Example 6 is that nickel nitrate hexahydrate is replaced by platinum nitrate, and 0.327g platinum nitrate is added to obtain a dual-functional catalyst (Pt 10% /YZCZ) with a Pt load of 10% that can be adjusted to solid acidity
应用实施例1Application Example 1
以二苯醚为反应底物,反应条件为起始氢压为5Mpa,反应温度为160℃,反应时间为120分钟,取反应底物为1ml,溶剂选择环己烷为溶剂,加入量为20ml,催化剂的加入量为0.05g。Take diphenyl ether as the reaction substrate, the reaction conditions are as follows: the initial hydrogen pressure is 5Mpa, the reaction temperature is 160°C, the reaction time is 120 minutes, the reaction substrate is 1ml, the solvent is cyclohexane, and the addition amount is 20ml , The addition of catalyst is 0.05g.
实施例6、9和10制得的三种双功能催化剂应用于催化加氢过程,反应物转化率,如表四所示。The three bifunctional catalysts prepared in Examples 6, 9 and 10 were applied to the catalytic hydrogenation process, and the conversion rate of the reactants was shown in Table 4.
表四Table four
应用实施例2Application Example 2
将实施例6制得的Ni10%/YZCZ应用于次烟煤经等体积丙酮/二硫化碳萃取的产物加氢。The Ni 10% /YZCZ prepared in Example 6 was applied to the hydrogenation of sub-bituminous coal extracted by an equal volume of acetone/carbon disulfide.
反应条件:在程序式温控高压机械搅拌微型反应釜评价催化剂。Reaction conditions: Catalysts were evaluated in a programmed temperature-controlled high-pressure mechanically stirred microreactor.
以萃取物为反应底物,反应条件为起始氢压为5Mpa,反应温度为160℃,反应时间为120分钟,取反应底物为0.5g,溶剂选择正己烷为溶剂,加入量为20ml,催化剂的加入量为0.05g。Take the extract as the reaction substrate, the reaction conditions are that the initial hydrogen pressure is 5Mpa, the reaction temperature is 160°C, the reaction time is 120 minutes, the reaction substrate is 0.5g, the solvent is n-hexane as the solvent, and the addition amount is 20ml. The amount of catalyst added was 0.05 g.
采用次烟煤萃取的产物来评价Ni10%/YZCZ在煤直接液化中的应用效果。The product extracted from subbituminous coal was used to evaluate the application effect of Ni 10% /YZCZ in direct coal liquefaction.
加氢产物分析方法:采用Agilent7890/5973四极杆气相色谱/质谱联用仪对催化加氢转化产物的组成进行分析,色谱柱为60m×0.25mm×0.25μm的HP-5MS毛细管交联柱。Hydrogenation product analysis method: Agilent7890/5973 quadrupole gas chromatography/mass spectrometry was used to analyze the composition of catalytic hydrogenation conversion products, and the chromatographic column was a 60m×0.25mm×0.25μm HP-5MS capillary cross-linked column.
表五Table five
从实例1、2和3,说明本方法可以通过在凝胶体系中调控Y型沸石分子筛的含量,制得含不同比例的、由ZSM-5型分子筛编制成具有Y形貌的、不同比例B/L酸的YZCZ复合物;从实例1、4和5,证实在同一比例的凝胶体系中,通过控制晶化时间,解聚Y的量不同,同样可以得到同比例的、由ZSM-5型分子筛编制成具有Y形貌的、不同比例B/L酸的YZCZ复合物。From examples 1, 2 and 3, it is illustrated that this method can be prepared by regulating the content of Y-type zeolite molecular sieves in the gel system to obtain different proportions of B /L acid YZCZ complex; From examples 1, 4 and 5, it is confirmed that in the gel system of the same ratio, by controlling the crystallization time, the amount of depolymerized Y is different, and the same ratio can also be obtained by ZSM-5 Type molecular sieves are prepared into YZCZ complexes with Y morphology and different ratios of B/L acid.
上述实例说明,精确调控凝胶体系中Y型沸石分子筛的含量和通过控制晶化时间调控Y型沸石分子筛的解聚量,都可以实现YZCZ的酸性调变。The above example shows that the acidity adjustment of YZCZ can be realized by precisely controlling the content of Y-type zeolite molecular sieve in the gel system and regulating the depolymerization amount of Y-type zeolite molecular sieve by controlling the crystallization time.
从实例6、7和8,采用同一方法,负载不同量的金属Ni,在模型化合物二苯醚的催化加氢反应中,Ni10%/YZCZ更具有优势;实例6、9和10表明,负载金属Ni、Ru和Pt对模型化合物二苯醚的催化加氢反应效果证明,在成本上Ni10%/YZCZ更具有优势;实例11说明,以次烟煤的萃取物催化加氢的效果说明,Ni10%/YZCZ可以有效的饱和芳烃,脱除含杂原子的化合物。From examples 6, 7 and 8, using the same method to load different amounts of metal Ni, in the catalytic hydrogenation reaction of the model compound diphenyl ether, Ni 10% /YZCZ has more advantages; examples 6, 9 and 10 show that the loading The effect of metal Ni, Ru and Pt on the catalytic hydrogenation reaction of the model compound diphenyl ether proves that Ni 10% /YZCZ has more advantages in terms of cost; Example 11 shows that the catalytic hydrogenation effect of sub-bituminous coal extracts shows that Ni 10% /YZCZ can effectively saturate aromatics and remove compounds containing heteroatoms.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention shall also belong to the present invention. protection scope of the invention.
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