CN112051231B - A method and device for preventing water from entering into a cavity ring-down closed-circuit flux analyzer - Google Patents
A method and device for preventing water from entering into a cavity ring-down closed-circuit flux analyzer Download PDFInfo
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Abstract
本发明公开了一种防止光腔衰荡闭路通量分析仪进水的方法及其装置,涉及光腔衰荡闭路通量分析领域,包括柜体和支撑架,支撑架位于柜体的一侧,柜体的内部下方分别安装有高真空气泵和辅助泵,高真空气泵和辅助泵的顶部设置有排插,排插的顶部安装有气体浓度分析仪,该装置采用双泵进气结构,高速进样,减少长气路采样带来的高频衰减,特制的防雨、防蚊虫进气口,可以防止检测干扰,自动控制的气路吹扫可毫秒级响应,在海洋应用中可防止海浪拍击引起的气路进水,该设备样气干燥效率>90%,高频水汽脉动抑制>95%,有效降低水汽对其它痕量气体吸收光谱的串扰,定时多次高压零气脉冲可精确测定气路延时,从而提高检测结果的精度。
The invention discloses a method and a device for preventing water from entering a cavity ring-down closed-circuit flux analyzer, and relates to the field of cavity ring-down closed-circuit flux analysis. The method comprises a cabinet and a support frame, wherein the support frame is located at one side of the cabinet, a high vacuum air pump and an auxiliary pump are respectively installed at the lower part of the cabinet, a power strip is arranged on the top of the high vacuum air pump and the auxiliary pump, and a gas concentration analyzer is installed on the top of the power strip. The device adopts a double-pump air intake structure and high-speed sampling to reduce high-frequency attenuation caused by long gas path sampling. A special rainproof and mosquito-proof air intake port can prevent detection interference. Automatically controlled gas path purge can respond at the millisecond level, and water inflow caused by wave impact can be prevented in marine applications. The device has a sample gas drying efficiency of more than 90%, and high-frequency water vapor pulsation suppression of more than 95%, which effectively reduces the crosstalk of water vapor on absorption spectra of other trace gases. Timed multiple high-pressure zero gas pulses can accurately measure gas path delay, thereby improving the accuracy of detection results.
Description
技术领域Technical Field
本发明涉及光腔衰荡闭路通量分析技术领域,具体为一种防止光腔衰荡闭路通量分析仪进水的方法及其装置。The invention relates to the technical field of cavity ring-down closed-circuit flux analysis, and in particular to a method and a device for preventing water from entering a cavity ring-down closed-circuit flux analyzer.
背景技术Background Art
海洋CO2、CH4等温室气体通量的涡动相关测量技术是海-气交换模型的发展和验证以及海洋碳循环研究的有效手段。十多年的已发表论文的结果说明了水汽和运动的主要干扰,揭示了提高测量精度和准确度的实验方法。水蒸气交叉灵敏度是使用红外气体分析仪(IRGAs)测量二氧化碳通量的最大误差来源,通常会导致测量到的二氧化碳通量有十倍的偏差。正如之前所设想的那样,大部分的误差与光学污染无关。虽然各种校正方案已被论证,但使用空气干燥器和闭路气体分析仪是消除这种干扰最有效的方法。这种方法也避免了Webb等人(Webbetal.1980)所描述的密度修正。对于光腔衰荡分析仪(CRDS)和经过60m进气管的空气干燥器,通量修正显示衰减<5%。取样湿空气时,CRDS分析仪加空气干燥器系统估算的通量检测极限比红外气体分析仪优十倍。对于IRGAs闭路通量系统的干燥已经有发表的方案。但是CRDS分析仪特殊的气压控制设计,其干燥方案必然区别于IRGAs系统的进气设计,未见有发表。Eddy covariance measurements of oceanic greenhouse gas fluxes such as CO 2 and CH 4 are an effective tool for the development and validation of ocean-air exchange models and for the study of the ocean carbon cycle. Results from more than a decade of published papers have demonstrated the main interferences of water vapor and motion and revealed experimental methods to improve the precision and accuracy of measurements. Water vapor cross-sensitivity is the largest source of error in measuring CO 2 flux using infrared gas analyzers (IRGAs), often resulting in a tenfold deviation in the measured CO 2 flux. As previously assumed, most of the error is not related to optical contamination. Although various correction schemes have been demonstrated, the use of an air dryer and a closed-circuit gas analyzer is the most effective method to eliminate this interference. This approach also avoids the density correction described by Webb et al. (Webb et al. 1980). For a cavity ring-down analyzer (CRDS) and an air dryer through a 60 m inlet duct, the flux correction showed a reduction of <5%. When sampling moist air, the flux detection limit estimated by the CRDS analyzer plus air dryer system is ten times better than that of the IRGA. There are published protocols for drying the closed-circuit flux system of IRGAs. However, the special air pressure control design of the CRDS analyzer, and its drying scheme must be different from the air intake design of the IRGAs system, which has not been published.
现有的光腔衰荡闭路通量分析仪,信号滞后和频率响应是所有闭路通量系统的一个共性问题,特别是当气路结构较为复杂时,如何精确测算信号滞后时间和频率衰减时间,非常复杂,且闭路式气体分析仪是抽气进入分析仪进行测量的,海洋上应用时,很可能会受到海浪、暴雨的影响导致气路进水,严重时如果水进入光腔会导致气体分析仪损毁。For the existing cavity ring-down closed-circuit flux analyzers, signal lag and frequency response are common problems in all closed-circuit flux systems. Especially when the gas path structure is complex, how to accurately measure the signal lag time and frequency decay time is very complicated. In addition, the closed-circuit gas analyzer draws gas into the analyzer for measurement. When used in the ocean, it is very likely to be affected by waves and heavy rains, causing water to enter the gas path. In severe cases, if water enters the optical cavity, the gas analyzer will be damaged.
发明内容Summary of the invention
本发明的目的在于提供一种防止光腔衰荡闭路通量分析仪进水的方法及其装置,以解决上述背景技术中提出精确测算信号滞后时间和频率衰减时间和分析仪抽气进水会导致气体分析仪损毁的问题。The purpose of the present invention is to provide a method and device for preventing water from entering a cavity ring-down closed-circuit flux analyzer, so as to solve the problem proposed in the above background technology that accurately measuring signal lag time and frequency decay time and water ingress into the analyzer may cause damage to the gas analyzer.
为实现上述目的,本发明提供如下技术方案:一种防止光腔衰荡闭路通量分析仪进水的装置,包括柜体,零气高压气罐、空压机和支撑架,所述支撑架的一侧分别安装有第一支架和第二支架,所述第二支架上安装有电磁阀一,且所述电磁阀一通过出气管与零气高压气罐相连接,所述出气管上分别安装有高低压表和流量计一,所述第一支架上安装有进气管,所述进气管一端通过三通阀与不锈钢管一端连接,另一端连接至电磁阀二和大流量过滤器之间的三通阀,所述不锈钢管另一端与进气口连接,且连接处套接有O型圈,所述柜体的一侧通过连接管安装有空压机,所述柜体的内部下方分别安装有高真空气泵和辅助泵,所述高真空气泵和辅助泵的顶部设置有排插,所述排插的顶部安装有气体浓度分析仪,所述柜体的内部分别安装有显示器、交转直充电控制器、控制单元、大流量过滤器和水探测器,所述显示器的底部安装有空气干燥器,所述显示器的一侧安装有电磁阀组。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for preventing water from entering an optical cavity ring-down closed-circuit flux analyzer, comprising a cabinet, a zero-gas high-pressure gas tank, an air compressor and a support frame, a first bracket and a second bracket are respectively installed on one side of the support frame, a solenoid valve 1 is installed on the second bracket, and the solenoid valve 1 is connected to the zero-gas high-pressure gas tank through an outlet pipe, a high-pressure and low-pressure gauge and a flow meter 1 are respectively installed on the outlet pipe, an air inlet pipe is installed on the first bracket, one end of the air inlet pipe is connected to one end of a stainless steel pipe through a three-way valve, and the other end is connected to the solenoid valve 2 and a large flow meter. A three-way valve is provided between the filters, the other end of the stainless steel pipe is connected to the air inlet, and an O-ring is sleeved at the connection. An air compressor is installed on one side of the cabinet through a connecting pipe, a high-vacuum air pump and an auxiliary pump are installed at the lower part of the cabinet, power strips are arranged on the top of the high-vacuum air pump and the auxiliary pump, a gas concentration analyzer is installed on the top of the power strip, a display, an AC-DC charging controller, a control unit, a large-flow filter and a water detector are installed inside the cabinet, an air dryer is installed at the bottom of the display, and a solenoid valve group is installed on one side of the display.
优选的,所述进气口包含3D打印结构、过滤网、过滤网支架、紧固螺丝和O型圈,所述3D打印结构的内部设置有过滤网支架,所述过滤网支架底部设置有过滤网,所述不锈钢管的底部通过紧固螺丝与3D打印结构固定。Preferably, the air inlet comprises a 3D printed structure, a filter, a filter bracket, fastening screws and an O-ring, a filter bracket is arranged inside the 3D printed structure, a filter is arranged at the bottom of the filter bracket, and the bottom of the stainless steel tube is fixed to the 3D printed structure by fastening screws.
优选的,所述电磁阀组由4个电磁阀组成,分别为电磁阀二、电磁阀三、电磁阀四、电磁阀五,所述电磁阀二与空压机相连接。Preferably, the solenoid valve group is composed of four solenoid valves, namely solenoid valve 2, solenoid valve 3, solenoid valve 4 and solenoid valve 5, and the solenoid valve 2 is connected to the air compressor.
优选的,所述不锈钢管的内径为9mm。Preferably, the inner diameter of the stainless steel tube is 9 mm.
优选的,所述进气管、出气管的内径为9mm。Preferably, the inner diameter of the air inlet pipe and the air outlet pipe is 9 mm.
优选的,所述控制单元分别与显示器、交转直充电控制器、电磁阀一、电磁阀组、大流量过滤器、水探测器、高真空气泵和辅助泵和气体浓度分析仪电性连接。Preferably, the control unit is electrically connected to the display, the AC-DC charging controller, the solenoid valve 1, the solenoid valve group, the large flow filter, the water detector, the high vacuum air pump and the auxiliary pump and the gas concentration analyzer respectively.
优选的,所述电磁阀一与三通阀之间的管路长度等于进气口到三通阀的管路长度。Preferably, the length of the pipeline between the solenoid valve 1 and the three-way valve is equal to the length of the pipeline from the air inlet to the three-way valve.
优选的所述气体浓度分析仪与高真空气泵之间设置有手控阀,该手控阀为常闭状态,其作用是为了平衡气压。当系统断电后,气体浓度分析仪到高真空气泵之间是真空状态,如果不做气压平衡,空气干燥器内部的水汽会不停地渗透到真空管路中,导致高真空气泵内部积水。Preferably, a manual valve is provided between the gas concentration analyzer and the high vacuum air pump, and the manual valve is in a normally closed state, and its function is to balance the air pressure. When the system is powered off, the space between the gas concentration analyzer and the high vacuum air pump is in a vacuum state. If the air pressure is not balanced, the water vapor inside the air dryer will continuously penetrate into the vacuum pipeline, causing water accumulation inside the high vacuum air pump.
优选的,Preferably,
步骤1、通过控制单元控制电磁阀组和电磁阀一开关动作,电磁阀一为直通电磁阀,处于常闭状态,服务于脉冲延时测定,其一端通过出气管与打开的零气高压气罐相连通,零气高压气罐的气压为10MPa,通过高低压表将气压调节至0.05MPa,流量调节至3.5SLPM,电磁阀一的另一端连接至三通阀,从电磁阀一到三通阀的距离等于进气口到三通阀的距离,如此,高压零气抵达气体浓度分析仪的时间与待测气体由进气口进入气体浓度分析仪的时间一致,整个装置在使用过程中会存在气路老化、过滤膜堵塞等影响气路延时的因素,因此有必要定时测定延时时间,控制单元会在每天的凌晨,以10s为间隔,连续释放9个零气脉冲,在海洋上,背景CO2浓度约400ppm,零气脉冲进入气体浓度分析仪时,气体浓度分析仪会观测得到明显的浓度波动,通过分析脉冲的排放时间与探测到的各个脉冲波动间的关系,即可计算得到气路延时,控制单元支持通过人工档人为控制零气脉冲,人工观察气路延时时间,方便初期设备性能检测;Step 1: Control the switching action of the solenoid valve group and the solenoid valve 1 through the control unit. The solenoid valve 1 is a straight-through solenoid valve in a normally closed state, serving the pulse delay measurement. One end of the solenoid valve is connected to the opened zero gas high-pressure gas tank through the outlet pipe. The gas pressure of the zero gas high-pressure gas tank is 10MPa. The gas pressure is adjusted to 0.05MPa and the flow rate is adjusted to 3.5SLPM through the high and low pressure gauges. The other end of the solenoid valve 1 is connected to the three-way valve. The distance from the solenoid valve 1 to the three-way valve is equal to the distance from the air inlet to the three-way valve. In this way, the time when the high-pressure zero gas arrives at the gas concentration analyzer is consistent with the time when the gas to be measured enters the gas concentration analyzer from the air inlet. During the use of the entire device, there will be factors that affect the gas path delay, such as gas path aging and filter membrane clogging. Therefore, it is necessary to regularly measure the delay time. The control unit will release 9 zero gas pulses continuously at intervals of 10s in the early morning of each day. On the ocean, the background CO 2 When the concentration is about 400ppm and the zero gas pulse enters the gas concentration analyzer, the gas concentration analyzer will observe obvious concentration fluctuations. By analyzing the relationship between the pulse emission time and the detected pulse fluctuations, the gas path delay can be calculated. The control unit supports manual control of the zero gas pulse through the manual gear and manual observation of the gas path delay time, which is convenient for initial equipment performance testing;
步骤2、电磁阀二、电磁阀三为直通电磁阀,电磁阀二处于常闭状态,电磁阀三处于常开状态,电磁阀四,电磁阀五为三通电磁阀,均处于直通常开状态,此4个电磁阀组成的电磁阀组均服务于防止气路进水,当水探测器探测到气路进水后,反馈给控制单元,控制单元以100ms的速度做出响应,同时切换4个电磁阀的工作状态,电磁阀二打开,电磁阀三关闭,电磁阀四和电磁阀五的工作气路从进气口切换到从柜体内部进气,防止憋坏内部气路设备,电磁阀三前端的大流量过滤器对进入的气体进行过滤,又可以防止水进入到电磁阀三内,电磁阀二打开后,空压机的0.7MPa高压气流会瞬间将气路内的水反吹出进气口,同时为避免高频的反复开关电磁阀进行进水反吹,控制单元会让每次吹扫过程持续5分钟,若后续检测气路内无水,则气路会自动切换回初始状态,若气路内仍存在水,则继续吹扫,保证系统的稳定性和可持续性;Step 2, solenoid valve 2 and solenoid valve 3 are straight-through solenoid valves, solenoid valve 2 is in the normally closed state, solenoid valve 3 is in the normally open state, solenoid valve 4 and solenoid valve 5 are three-way solenoid valves, all in the normally open state. The solenoid valve group composed of these four solenoid valves serves to prevent water from entering the gas path. When the water detector detects water entering the gas path, it feeds back to the control unit, and the control unit responds at a speed of 100ms and switches the working states of the four solenoid valves at the same time. Solenoid valve 2 opens, solenoid valve 3 closes, and the working gas paths of solenoid valves 4 and 5 are switched from the air inlet to the outlet inside the cabinet. The air intake is prevented from being damaged by the internal gas circuit equipment. The large flow filter at the front end of the solenoid valve 3 filters the incoming gas and prevents water from entering the solenoid valve 3. After the solenoid valve 2 is opened, the 0.7MPa high-pressure airflow of the air compressor will instantly blow the water in the gas circuit out of the air inlet. At the same time, in order to avoid high-frequency repeated switching of the solenoid valve for water inlet backblowing, the control unit will allow each purge process to last for 5 minutes. If there is no water in the gas circuit in the subsequent detection, the gas circuit will automatically switch back to the initial state. If there is still water in the gas circuit, continue to purge to ensure the stability and sustainability of the system.
步骤3、当闭路通量的进气管路较长,而气体浓度分析仪的控压技术又对高真空气泵的气路速度有很大限制时,会引起较大的管路延时,甚至可能改变湍流的物理结构,为保证大气以湍流的形式进入气体浓度分析仪,要保证管道内气流的雷诺数>2000,因此需要增加一个辅助泵,用于快速的将气流从进气口抽入,后打气给气体浓度分析仪,辅助泵抽气速度20SLPM,对于9mm内径的管路对应雷诺数,在环境气温为26℃时为2800,即气路内部保留了大气的湍流属性,气体浓度分析仪仅需要5SLPM左右的气流,多余的15SLPM的气流通过一个手控阀排出,并通过流量计二控制其排出的流量;Step 3: When the air intake pipeline of the closed-loop flux is long, and the pressure control technology of the gas concentration analyzer has great restrictions on the air path speed of the high-vacuum air pump, it will cause a large pipeline delay and may even change the physical structure of the turbulent flow. In order to ensure that the atmosphere enters the gas concentration analyzer in the form of turbulence, the Reynolds number of the air flow in the pipeline must be >2000. Therefore, an auxiliary pump is needed to quickly draw the air flow from the air inlet and then pump it into the gas concentration analyzer. The auxiliary pump has a pumping speed of 20SLPM. For a pipeline with an inner diameter of 9mm, the corresponding Reynolds number is 2800 when the ambient temperature is 26℃, that is, the turbulent properties of the atmosphere are retained inside the air path. The gas concentration analyzer only needs an air flow of about 5SLPM, and the excess 15SLPM of air flow is discharged through a manual valve, and its discharge flow is controlled by flowmeter 2;
步骤4、气流进入气体浓度分析仪之前先经过一个空气干燥器将待测气体进行干燥,经过气体浓度分析仪后,采用回流法将气流引入空气干燥器的外管,进气体浓度分析仪前与出气体浓度分析仪后的气压比约为5:1,后经高真空气泵排出到大气,经过上述步骤后即可防止测量管路进水从而损坏设备,同时又能准确测出相关数据。Step 4: Before the airflow enters the gas concentration analyzer, it first passes through an air dryer to dry the gas to be measured. After passing through the gas concentration analyzer, the airflow is introduced into the outer tube of the air dryer by the reflux method. The air pressure ratio before entering the gas concentration analyzer and after leaving the gas concentration analyzer is about 5:1. It is then discharged into the atmosphere through a high vacuum air pump. After the above steps, water can be prevented from entering the measuring pipeline and thus damaging the equipment, while the relevant data can be accurately measured.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中闭路通量的进气管路较长,而气体浓度分析仪的控压技术又对高真空气泵的气路速度有很大限制时,会引起较大的管路延时,甚至可能改变湍流的物理结构,为保证大气以湍流的形式进入气体浓度分析仪,要保证管道内气流的雷诺数>2000,因此需要增加一个辅助泵,用于快速的将气流从进气口抽入,后打气给气体浓度分析仪,辅助泵抽气速度20SLPM,对于9mm内径的管路对应雷诺数,在环境气温为26℃时为2800,即气路内部保留了大气的湍流属性,气体浓度分析仪仅需要5SLPM左右的气流,多余的15SLPM的气流通过一个手控阀排出,并通过流量计二控制其排出的流量,针对光腔衰荡闭路气体分析仪的双泵进气结构,高速进样,减少长气路采样带来的高频衰减;1. In the present invention, the air intake pipeline of the closed-loop flux is relatively long, and the pressure control technology of the gas concentration analyzer has great restrictions on the air path speed of the high-vacuum air pump, which will cause a large pipeline delay and may even change the physical structure of the turbulent flow. In order to ensure that the atmosphere enters the gas concentration analyzer in the form of turbulence, it is necessary to ensure that the Reynolds number of the airflow in the pipeline is >2000. Therefore, it is necessary to add an auxiliary pump to quickly draw the airflow from the air inlet and then pump it into the gas concentration analyzer. The auxiliary pump has a pumping speed of 20SLPM. For a pipeline with an inner diameter of 9mm, the corresponding Reynolds number is 2800 when the ambient temperature is 26°C, that is, the turbulent properties of the atmosphere are retained inside the air path. The gas concentration analyzer only needs an airflow of about 5SLPM, and the excess 15SLPM of airflow is discharged through a manual valve, and its discharged flow is controlled by flowmeter 2. For the dual-pump air intake structure of the cavity ring-down closed-loop gas analyzer, high-speed sampling is used to reduce the high-frequency attenuation caused by long air path sampling;
2、本发明通过设置水探测器、空气压缩机,当水探测器探测到气路进水后,反馈给控制单元,控制单元以100ms的速度做出响应,同时切换4个电磁阀的工作状态,电磁阀二打开,电磁阀三关闭,电磁阀四和电磁阀五的工作气路从进气口切换到从柜体内部进气,防止憋坏内部气路设备,电磁阀三前端的大流量过滤器对进入的气体进行过滤,又可以防止水进入到电磁阀三内,电磁阀二打开后,空压机的0.7MPa高压气流会瞬间将气路内的水反吹出进气口,同时为避免高频的反复开关电磁阀进行进水反吹,控制单元会让每次吹扫过程持续5分钟,若后续检测气路内无水,则气路会自动切换回初始状态,若气路内仍存在水,则继续吹扫,保证系统的稳定性和可持续性;特制的防雨、防蚊虫进气口,可以防止检测干扰,设置的水探测器毫秒级响应,可自动控制气路吹扫,在海洋应用中可起到防止海浪拍击引起的气路进水;2. The present invention sets a water detector and an air compressor. When the water detector detects water entering the air path, it feeds back to the control unit. The control unit responds at a speed of 100ms and switches the working state of the four solenoid valves at the same time. The solenoid valve 2 is opened, the solenoid valve 3 is closed, and the working air paths of the solenoid valves 4 and 5 are switched from the air inlet to the air intake from the inside of the cabinet to prevent the internal air path equipment from being damaged. The large flow filter at the front end of the solenoid valve 3 filters the incoming gas and prevents water from entering the solenoid valve 3. After the solenoid valve 2 is opened, the 0.7M The Pa high-pressure airflow will instantly blow the water in the gas circuit out of the air inlet. At the same time, in order to avoid high-frequency repeated opening and closing of the solenoid valve for water back-blowing, the control unit will allow each purge process to last for 5 minutes. If there is no water in the gas circuit in the subsequent detection, the gas circuit will automatically switch back to the initial state. If there is still water in the gas circuit, the purge will continue to ensure the stability and sustainability of the system; the special rain-proof and mosquito-proof air inlet can prevent detection interference, and the water detector set up has a millisecond response, which can automatically control the gas circuit purge, which can prevent water from entering the gas circuit caused by waves in marine applications;
3、本发明通过在气体浓度分析仪前段设置空气干燥器,当气流进入气体浓度分析仪之前先经过空气干燥器将待测气体进行干燥,经过气体浓度分析仪后,采用回流法将气流引入空气干燥器的外管,进气体浓度分析仪前与出气体浓度分析仪后的气压比约为5:1,后经高真空气泵排出到大气,这种方式下用于干燥的外管气流是内管湿润气流速度的5倍,实测达到的除湿效果可以同使用-40℃露点的干空气用2~3倍速度反吹的效果媲美,样气干燥效率>90%,高频水汽脉动抑制>95%,有效降低水汽对其它痕量气体吸收光谱的串扰;当环境露点为约20℃时,干燥后露点小于-15℃,在此干燥水平下,水汽对CO2等痕量气体的光谱串扰效应及浓度效应可以忽略不计;3. The present invention arranges an air dryer at the front section of the gas concentration analyzer. Before the airflow enters the gas concentration analyzer, it first passes through the air dryer to dry the gas to be tested. After passing through the gas concentration analyzer, the airflow is introduced into the outer tube of the air dryer by the reflux method. The air pressure ratio before entering the gas concentration analyzer and after exiting the gas concentration analyzer is about 5:1. The airflow is then discharged to the atmosphere through a high vacuum air pump. In this way, the airflow in the outer tube used for drying is 5 times the speed of the humid airflow in the inner tube. The dehumidification effect achieved in actual measurement is comparable to the effect of backwashing with 2 to 3 times the speed of dry air with a dew point of -40°C. The sample gas drying efficiency is >90%, and the high-frequency water vapor pulsation suppression is >95%, which effectively reduces the crosstalk of water vapor on the absorption spectra of other trace gases. When the ambient dew point is about 20°C, the dew point after drying is less than -15°C. At this dryness level, the spectral crosstalk effect and concentration effect of water vapor on trace gases such as CO2 can be ignored.
4、通过定时多次高压零气脉冲的释放可测定气路延时,从而更精确的补偿测试数据,且支持人工释放。4. The gas circuit delay can be measured by timing the release of multiple high-pressure zero-gas pulses, thereby more accurately compensating the test data, and supporting manual release.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明结构原理示意图;Fig. 1 is a schematic diagram of the structural principle of the present invention;
图2为本发明结构示意图;Fig. 2 is a schematic diagram of the structure of the present invention;
图3为本发明剖面结构示意图;FIG3 is a schematic diagram of the cross-sectional structure of the present invention;
图4为本发明进气口结构示意图;FIG4 is a schematic diagram of the air inlet structure of the present invention;
图5为本发明进气口剖面结构示意图。FIG. 5 is a schematic diagram of the cross-sectional structure of the air inlet of the present invention.
图中:1、柜体;2、零气高压气罐;3、空压机;4、高低压表;5、支撑架;6、电磁阀一;7、第一支架;8、第二支架;9、连接管;10、显示器;11、高真空气泵;12、排插;13、气体浓度分析仪;14、辅助泵;15、流量计一;16、三通阀;17、交转直充电控制器;18、控制单元;19、空气干燥器;20、电磁阀组;21、大流量过滤器;22、水探测器;23、进气口;24、紧固螺丝;25、O型圈;26、不锈钢管;27、过滤网;28、过滤网支架;29、3D打印结构;30、进气管;31、出气管。In the figure: 1. Cabinet; 2. Zero gas high-pressure gas tank; 3. Air compressor; 4. High and low pressure gauges; 5. Support frame; 6. Solenoid valve 1; 7. First bracket; 8. Second bracket; 9. Connecting pipe; 10. Display; 11. High vacuum air pump; 12. Socket; 13. Gas concentration analyzer; 14. Auxiliary pump; 15. Flow meter 1; 16. Three-way valve; 17. AC-DC charging controller; 18. Control unit; 19. Air dryer; 20. Solenoid valve group; 21. High flow filter; 22. Water detector; 23. Air inlet; 24. Fastening screws; 25. O-ring; 26. Stainless steel pipe; 27. Filter; 28. Filter bracket; 29. 3D printing structure; 30. Inlet pipe; 31. Outlet pipe.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”、“套接”、等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stipulated and limited, the terms "set", "install", "connected", "connect", "fixed", "socketed", and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
请参阅图1-5,本发明提供一种技术方案:一种防止光腔衰荡闭路通量分析仪进水的装置,包括柜体1,零气高压气罐2、空压机3和支撑架5,所述支撑架5的一侧分别安装有第一支架7和第二支架8,所述第二支架8上安装有电磁阀一6,且所述电磁阀一6通过出气管31与零气高压气罐2相连接,所述出气管31上分别安装有高低压表4和流量计一15,所述第一支架7上安装有进气管30,所述进气管30一端通过三通阀16与不锈钢管26一端连接,另一端连接至电磁阀二和大流量过滤器之间的三通阀,所述不锈钢管26另一端与进气口23连接,且连接处套接有O型圈25,所述柜体1的一侧通过连接管9安装有空压机3,所述柜体1的内部下方分别安装有高真空气泵11和辅助泵14,所述高真空气泵11和辅助泵14的顶部设置有排插12,所述排插12的顶部安装有气体浓度分析仪13,所述柜体1的内部分别安装有显示器10、交转直充电控制器17、控制单元18、大流量过滤器21和水探测器22,所述显示器10的底部安装有空气干燥器19,所述显示器10的一侧安装有电磁阀组20。Please refer to Figures 1-5. The present invention provides a technical solution: a device for preventing water from entering an optical cavity ring-down closed-circuit flux analyzer, comprising a cabinet 1, a zero gas high-pressure gas tank 2, an air compressor 3 and a support frame 5, one side of the support frame 5 is respectively installed with a first bracket 7 and a second bracket 8, the second bracket 8 is installed with an electromagnetic valve 6, and the electromagnetic valve 6 is connected to the zero gas high-pressure gas tank 2 through an outlet pipe 31, the outlet pipe 31 is respectively installed with a high and low pressure gauge 4 and a flow meter 15, the first bracket 7 is installed with an air inlet pipe 30, one end of the air inlet pipe 30 is connected to one end of a stainless steel pipe 26 through a three-way valve 16, and the other end is connected to a three-way valve between the electromagnetic valve 2 and the large flow filter. Valve, the other end of the stainless steel pipe 26 is connected to the air inlet 23, and an O-ring 25 is sleeved at the connection. An air compressor 3 is installed on one side of the cabinet 1 through a connecting pipe 9. A high vacuum air pump 11 and an auxiliary pump 14 are respectively installed at the lower part of the cabinet 1. A power strip 12 is arranged on the top of the high vacuum air pump 11 and the auxiliary pump 14. A gas concentration analyzer 13 is installed on the top of the power strip 12. A display 10, an AC-DC charging controller 17, a control unit 18, a large flow filter 21 and a water detector 22 are respectively installed inside the cabinet 1. An air dryer 19 is installed at the bottom of the display 10, and a solenoid valve group 20 is installed on one side of the display 10.
进一步的,请参阅图1-5,所述进气口23包含3D打印结构29、过滤网27、过滤网支架28、紧固螺丝24和O型圈25,所述3D打印结构29的内部设置有过滤网支架28,所述过滤网支架28底部设置有过滤网27,所述不锈钢管26的底部通过紧固螺丝24与3D打印结构29固定,特制的防雨、防蚊虫进气口,可以防止过多的杂质进入。Further, please refer to Figures 1-5, the air inlet 23 includes a 3D printed structure 29, a filter 27, a filter bracket 28, a fastening screw 24 and an O-ring 25. The filter bracket 28 is arranged inside the 3D printed structure 29, and the filter 27 is arranged at the bottom of the filter bracket 28. The bottom of the stainless steel tube 26 is fixed to the 3D printed structure 29 by the fastening screw 24. The special rainproof and mosquito-proof air inlet can prevent excessive impurities from entering.
进一步的,请参阅图1和3,所述电磁阀组20由4个电磁阀组成,分别为电磁阀二、电磁阀三、电磁阀四、电磁阀五,通过多个电磁阀,对控制气路反吹及到分析仪的气路切换。Further, please refer to Figures 1 and 3. The solenoid valve group 20 is composed of four solenoid valves, namely solenoid valve 2, solenoid valve 3, solenoid valve 4, and solenoid valve 5. Through multiple solenoid valves, the backblowing of the control gas path and the switching of the gas path to the analyzer are controlled.
进一步的,请参阅图1-5,所述电磁阀二与空压机3相连接,所述不锈钢管26的内径为9mm,所述进气管30、出气管31的内径为9mm。Further, referring to FIG. 1-5 , the solenoid valve 2 is connected to the air compressor 3 , the inner diameter of the stainless steel pipe 26 is 9 mm, and the inner diameters of the air inlet pipe 30 and the air outlet pipe 31 are 9 mm.
进一步的,请参阅图1-5,所述控制单元18分别与显示器10、交转直充电控制器17、电磁阀一6、电磁阀组20、大流量过滤器21、水探测器22、高真空气泵11和辅助泵14和气体浓度分析仪13电性连接,进一步的,所述电磁阀一6与三通阀16之间的管路长度等于进气口23到三通阀16的管路长度,高压零气抵达分析仪的时间与大气抵达分析仪的时间一致。Further, referring to Figures 1-5, the control unit 18 is electrically connected to the display 10, the AC-DC charging controller 17, the solenoid valve 6, the solenoid valve group 20, the large flow filter 21, the water detector 22, the high vacuum air pump 11 and the auxiliary pump 14 and the gas concentration analyzer 13 respectively. Furthermore, the pipeline length between the solenoid valve 6 and the three-way valve 16 is equal to the pipeline length from the air inlet 23 to the three-way valve 16, and the time when the high-pressure zero gas arrives at the analyzer is consistent with the time when the atmosphere arrives at the analyzer.
进一步的,请参阅图1,所述气体浓度分析仪13与高真空气泵11之间设置有手控阀,该手控阀为常闭状态,其作用是为了平衡气压。当系统断电后,气体浓度分析仪13到高真空气泵11之间是真空状态,如果不做气压平衡,空气干燥器19内部的水汽会不停地渗透到真空管路中,导致高真空气泵11内部积水。Further, referring to FIG1 , a manual valve is provided between the gas concentration analyzer 13 and the high vacuum air pump 11. The manual valve is in a normally closed state and its function is to balance the air pressure. When the system is powered off, the space between the gas concentration analyzer 13 and the high vacuum air pump 11 is in a vacuum state. If the air pressure is not balanced, the water vapor inside the air dryer 19 will continuously penetrate into the vacuum pipeline, causing water accumulation inside the high vacuum air pump 11.
工作原理:Working principle:
步骤1、通过控制单元18控制电磁阀组20和电磁阀一6开关动作,电磁阀一6为直通电磁阀,处于常闭状态,服务于脉冲延时测定,其一端通过出气管31与打开的零气高压气罐2相连通,零气高压气罐2的气压为10MPa,通过高低压表4将气压调节至0.05MPa,流量调节至3.5SLPM,电磁阀一6的另一端连接至三通阀16,从电磁阀一6到三通阀16的距离等于进气口23到三通阀16的距离,如此,高压零气抵达气体浓度分析仪13的时间与待测气体由进气口23进入气体浓度分析仪13的时间一致,整个装置在使用过程中会存在气路老化、过滤膜堵塞等影响气路延时的因素,因此有必要定时测定延时时间,控制单元18会在每天的凌晨,以10s为间隔,连续释放9个零气脉冲,在海洋上,背景CO2浓度约400ppm,零气脉冲进入气体浓度分析仪13时,气体浓度分析仪13会观测得到明显的浓度波动,通过分析脉冲的排放时间与探测到的各个脉冲波动间的关系,即可计算得到气路延时,控制单元18支持通过人工档人为控制零气脉冲,人工观察气路延时时间,方便初期设备性能检测;Step 1, control the solenoid valve group 20 and the solenoid valve 6 on and off through the control unit 18. The solenoid valve 6 is a straight-through solenoid valve in a normally closed state, serving the pulse delay measurement. One end of the solenoid valve is connected to the opened zero gas high-pressure gas tank 2 through the outlet pipe 31. The gas pressure of the zero gas high-pressure gas tank 2 is 10MPa. The gas pressure is adjusted to 0.05MPa and the flow rate is adjusted to 3.5SLPM through the high and low pressure gauge 4. The other end of the solenoid valve 6 is connected to the three-way valve 16. The distance from the solenoid valve 6 to the three-way valve 16 is equal to the distance from the air inlet 23 to the three-way valve 16. In this way, the time when the high-pressure zero gas arrives at the gas concentration analyzer 13 is consistent with the time when the gas to be measured enters the gas concentration analyzer 13 from the air inlet 23. During the use of the entire device, there will be factors that affect the gas path delay, such as gas path aging and filter membrane clogging. Therefore, it is necessary to regularly measure the delay time. The control unit 18 will release 9 zero gas pulses continuously at intervals of 10s in the early morning of each day. On the ocean, the background CO 2 When the concentration is about 400ppm and the zero gas pulse enters the gas concentration analyzer 13, the gas concentration analyzer 13 will observe obvious concentration fluctuations. By analyzing the relationship between the pulse emission time and the detected pulse fluctuations, the gas path delay can be calculated. The control unit 18 supports manual control of the zero gas pulse and manual observation of the gas path delay time, which is convenient for initial equipment performance testing;
步骤2、电磁阀二、电磁阀三为直通电磁阀,电磁阀二处于常闭状态,电磁阀三处于常开状态,电磁阀四,电磁阀五为三通电磁阀,均处于直通常开状态,此4个电磁阀组成的电磁阀组20均服务于防止气路进水,当水探测器22探测到气路进水后,反馈给控制单元18,控制单元18以100ms的速度做出响应,同时切换4个电磁阀的工作状态,电磁阀二打开,电磁阀三关闭,电磁阀四和电磁阀五的工作气路从进气口23切换到从柜体1内部进气,防止憋坏内部气路设备,电磁阀三前端的大流量过滤器21对进入的气体进行过滤,又可以防止水进入到电磁阀三内,电磁阀二打开后,空压机的0.7MPa高压气流会瞬间将气路内的水反吹出进气口23,同时为避免高频的反复开关电磁阀进行进水反吹,控制单元18会让每次吹扫过程持续5分钟,若后续检测气路内无水,则气路会自动切换回初始状态,若气路内仍存在水,则继续吹扫,保证系统的稳定性和可持续性;Step 2, solenoid valve 2 and solenoid valve 3 are straight-through solenoid valves, solenoid valve 2 is in a normally closed state, solenoid valve 3 is in a normally open state, solenoid valve 4 and solenoid valve 5 are three-way solenoid valves, all in a normally open state, and the solenoid valve group 20 composed of these four solenoid valves is used to prevent water from entering the gas path. When the water detector 22 detects water entering the gas path, it feeds back to the control unit 18, and the control unit 18 responds at a speed of 100ms and switches the working states of the four solenoid valves at the same time, solenoid valve 2 is opened, solenoid valve 3 is closed, and the working gas paths of solenoid valves 4 and 5 are switched from the air inlet 23 to the cabinet Air is taken in from the body 1 to prevent the internal gas circuit equipment from being damaged. The large flow filter 21 at the front end of the solenoid valve 3 filters the incoming gas and prevents water from entering the solenoid valve 3. After the solenoid valve 2 is opened, the 0.7MPa high-pressure airflow of the air compressor will instantly blow the water in the gas circuit out of the air inlet 23. At the same time, in order to avoid high-frequency repeated switching of the solenoid valve for water backwashing, the control unit 18 will allow each purging process to last for 5 minutes. If there is no water in the gas circuit in the subsequent detection, the gas circuit will automatically switch back to the initial state. If there is still water in the gas circuit, continue to purge to ensure the stability and sustainability of the system.
步骤3、当闭路通量的进气管路较长,而气体浓度分析仪的控压技术又对高真空气泵的气路速度有很大限制时,会引起较大的管路延时,甚至可能改变湍流的物理结构,为保证大气以湍流的形式进入气体浓度分析仪13,要保证管道内气流的雷诺数>2000,因此需要增加一个辅助泵14,用于快速的将气流从进气口抽入,后打气给气体浓度分析仪13,辅助泵14抽气速度20SLPM,对于9mm内径的管路对应雷诺数,在环境气温为26℃时为2800,即气路内部保留了大气的湍流属性,气体浓度分析仪13仅需要5SLPM左右的气流,多余的15SLPM的气流通过一个手控阀排出,并通过流量计二控制其排出的流量;Step 3, when the air intake pipeline of the closed-loop flux is long, and the pressure control technology of the gas concentration analyzer has great restrictions on the air path speed of the high-vacuum air pump, it will cause a large pipeline delay and may even change the physical structure of the turbulent flow. In order to ensure that the atmosphere enters the gas concentration analyzer 13 in the form of turbulence, it is necessary to ensure that the Reynolds number of the air flow in the pipeline is greater than 2000. Therefore, it is necessary to add an auxiliary pump 14 to quickly draw the air flow from the air inlet and then pump air to the gas concentration analyzer 13. The auxiliary pump 14 has a pumping speed of 20SLPM. For a pipeline with an inner diameter of 9mm, the corresponding Reynolds number is 2800 when the ambient temperature is 26°C, that is, the turbulent properties of the atmosphere are retained inside the air path. The gas concentration analyzer 13 only needs an airflow of about 5SLPM, and the excess 15SLPM of airflow is discharged through a manual valve, and its discharge flow is controlled by flowmeter 2;
步骤4、气流进入气体浓度分析仪13之前先经过一个空气干燥器将待测气体进行干燥,经过气体浓度分析仪13后,采用回流法将气流引入空气干燥器的外管,经高真空气泵排出到大气,经高真空气泵排出到大气,进气体浓度分析仪前与出气体浓度分析仪后的气压比约为5:1,经过上述步骤后即可防止测量管路进水从而损坏设备,同时又能准确测出相关数据。Step 4, before the airflow enters the gas concentration analyzer 13, it first passes through an air dryer to dry the gas to be measured. After passing through the gas concentration analyzer 13, the airflow is introduced into the outer tube of the air dryer by the reflux method, and is discharged into the atmosphere through a high vacuum air pump. The air pressure ratio before entering the gas concentration analyzer and after leaving the gas concentration analyzer is about 5:1. After the above steps, water can be prevented from entering the measuring pipeline to damage the equipment, and at the same time, relevant data can be accurately measured.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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