CN112045144A - A precise cutting and dividing mechanism for the main drive of a multi-station cold heading machine - Google Patents
A precise cutting and dividing mechanism for the main drive of a multi-station cold heading machine Download PDFInfo
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- CN112045144A CN112045144A CN202010872685.4A CN202010872685A CN112045144A CN 112045144 A CN112045144 A CN 112045144A CN 202010872685 A CN202010872685 A CN 202010872685A CN 112045144 A CN112045144 A CN 112045144A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/06—Cutting-off means; Arrangements thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/02—Feeding devices for rods, wire, or strips
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Abstract
Description
技术领域technical field
本发明涉及冷镦机技术领域,尤其涉及一种多工位冷镦机主传动精准切料分割机构。The invention relates to the technical field of cold heading machines, in particular to a main drive precision cutting and dividing mechanism of a multi-station cold heading machine.
背景技术Background technique
冷镦机采用冷镦方式将光盘元或棒料,自动镦制各种六角螺母攻丝后,即光制标准六角螺母,棒料经过辊轮传动进料,依次送料,切料,压球,压角,冲孔,几道工序一机完成.冷镦工位按水平排列,具有定位准确,操作稳定,维修方便等特点是适用于厂家批量生产螺母的设备。现有冷镦机的整体结构按功能上可分为主传动机构、进料机构、切割机构、冷镦成型机构以及推出下料机构等五大部分。The cold heading machine adopts the cold heading method to automatically upset the disc element or bar material, after tapping various hexagonal nuts, that is, the standard hexagonal nut is made lightly. Pressing, punching, and several processes are completed in one machine. The cold heading stations are arranged horizontally, with the characteristics of accurate positioning, stable operation, and convenient maintenance. It is suitable for manufacturers to produce nuts in batches. The overall structure of the existing cold heading machine can be divided into five major parts: the main transmission mechanism, the feeding mechanism, the cutting mechanism, the cold heading forming mechanism and the pushing and blanking mechanism.
其中的切割机构更是冷镦机必不可少的装置之一,切割机构的好坏直接影响产品外形,市面上冷镦机的切割装置由于其传动效果差,切割速度慢,结构复杂,操作繁琐且使用寿命短,同时切割的不均匀和效率低下,而且在进料和出料时都需要使用人工,需要耗费大量的人力物力,所以我们提出一种多工位冷镦机主传动精准切料分割机构,用以解决上述所提到的问题。Among them, the cutting mechanism is one of the indispensable devices of the cold heading machine. The quality of the cutting mechanism directly affects the shape of the product. The cutting device of the cold heading machine on the market has poor transmission effect, slow cutting speed, complex structure and complicated operation. In addition, the service life is short, and the cutting is uneven and inefficient, and labor is required for feeding and discharging, which requires a lot of manpower and material resources. Therefore, we propose a multi-station cold heading machine main drive for precise cutting. The splitting mechanism is used to solve the problems mentioned above.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种多工位冷镦机主传动精准切料分割机构。The purpose of the present invention is to provide a precise cutting and dividing mechanism for the main drive of a multi-station cold heading machine in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种多工位冷镦机主传动精准切料分割机构,包括固定矩形框架和物料,所述固定矩形框架的底部内壁固定连接有固定板和用于传送物料的传送组件,所述固定矩形框架的底部内壁滑动连接有用于夹紧物料的夹紧组件,所述固定矩形框架的两侧内壁固定连接有用于驱动夹紧组件的驱动组件,所述固定矩形框架的顶部内壁固定连接有用于升降的升降组件,所述升降组件的底部固定连接有用于切割物料的切割组件。A main drive precise material cutting and dividing mechanism of a multi-station cold heading machine, comprising a fixed rectangular frame and materials, the bottom inner wall of the fixed rectangular frame is fixedly connected with a fixed plate and a transmission component for conveying materials, the fixed rectangular frame The bottom inner wall of the fixed rectangular frame is slidably connected with clamping components for clamping materials, the inner walls on both sides of the fixed rectangular frame are fixedly connected with driving components for driving the clamping components, and the top inner wall of the fixed rectangular frame is fixedly connected with lifting components. A lifting assembly, the bottom of the lifting assembly is fixedly connected with a cutting assembly for cutting materials.
优选地,所述传送组件包括四个支撑柱,位于同一侧的两个支撑柱相互靠近的一侧转动连接有同一个转动辊,所述支撑柱的一侧顶部固定安装有第一驱动电机,所述第一驱动电机的输出轴贯穿支撑柱并与转动辊的一端固定连接,两个所述转动辊的外壁上传送连接有两条平行设置的履带,且多个物料等间距设置的两条履带的顶部。Preferably, the conveying assembly includes four support columns, the two support columns located on the same side are rotatably connected to one side close to each other with the same rotating roller, and a first drive motor is fixedly installed on the top of one side of the support column, The output shaft of the first drive motor runs through the support column and is fixedly connected with one end of the rotating roller. Two parallel crawlers are connected to the outer walls of the two rotating rollers, and two crawlers are arranged at equal intervals for a plurality of materials. top of the track.
优选地,所述夹紧组件包括固定连接固定矩形框架底部内壁的对称设置的两个滑轨,所述滑轨的顶部滑动连接有相适配的滑块,所述滑块的顶部固定连接有第一支撑杆,所述第一支撑杆的顶部固定连接有夹紧箱。Preferably, the clamping assembly includes two symmetrically arranged sliding rails that are fixedly connected to the inner wall of the bottom of the rectangular frame, the top of the sliding rails is slidably connected with a matching sliding block, and the top of the sliding block is fixedly connected with a A first support rod, the top of the first support rod is fixedly connected with a clamping box.
优选地,所述驱动组件包括固定连接在固定板一侧的第一正反转电机,所述第一正反转电机的输出轴贯穿固定板,所述固定矩形框架远离第一正反转电机的一侧内壁和第一正反转电机的输出轴均固定连接有轴承,两个所述轴承相互靠近的一侧分别转动连接有反螺纹杆和正螺纹杆,所述反螺纹杆和正螺纹杆相互靠近一侧固定连接有同一个连接块,所述反螺纹杆和正螺纹杆的外壁均螺纹连接有转动环,所述转动环的两侧均转动连接有连接杆,所述连接杆与夹紧箱的一侧转动连接。Preferably, the drive assembly includes a first forward and reverse rotation motor fixedly connected to one side of the fixed plate, the output shaft of the first forward and reverse rotation motor penetrates through the fixed plate, and the fixed rectangular frame is away from the first forward and reverse rotation motor. Bearings are fixedly connected to the inner wall of one side of the motor and the output shaft of the first forward and reverse rotation motor. The opposite sides of the two bearings that are close to each other are respectively connected with a reverse threaded rod and a positive threaded rod. The reverse threaded rod and the positive threaded rod are mutually connected. The same connecting block is fixedly connected to one side, the outer walls of the reverse threaded rod and the positive threaded rod are threadedly connected with a rotating ring, and both sides of the rotating ring are rotatably connected with connecting rods, and the connecting rods are connected to the clamping box. turn the connection on one side.
优选地,所述升降组件包括固定连接在固定矩形框架的顶部内壁的固定箱,所述固定箱的一侧内壁滑动连接有齿条,所述固定箱的底部内壁固定连接有对称设置的两个固定底座,两个所述固定底座相互靠近的一侧转动连接有同一个第二转轴,所述第二转轴的外壁固定套设有齿轮和第二皮带轮,所述固定板和固定矩形框架的一侧内壁之间固定连接有同一个支撑底座,所述支撑底座的顶部固定连接有第二正反转电机,所述第二正反转电机的输出轴固定连接有第一皮带轮,所述第一皮带轮与第二皮带轮的外壁套设有同一个皮带,所述固定板的内部开设有通孔,所述皮带贯穿通孔。Preferably, the lifting assembly includes a fixed box fixedly connected to the top inner wall of the fixed rectangular frame, one side inner wall of the fixed box is slidably connected with a rack, and the bottom inner wall of the fixed box is fixedly connected with two symmetrically arranged A fixed base, two sides of the fixed bases that are close to each other are rotatably connected to the same second rotating shaft, the outer wall of the second rotating shaft is fixedly sleeved with a gear and a second pulley, and the fixed plate and a fixed rectangular frame are connected. The same support base is fixedly connected between the side and inner walls, the top of the support base is fixedly connected with a second forward and reverse rotation motor, and the output shaft of the second forward and reverse rotation motor is fixedly connected with a first pulley, the first The pulley and the outer wall of the second pulley are sleeved with the same belt, the inside of the fixing plate is provided with a through hole, and the belt passes through the through hole.
优选地,所述切割组件包括固定连接在齿条底部的安装板,所述安装板的一侧固定连接有第二驱动电机,所述第二驱动电机的输出轴贯穿安装板并固定连接有第一转轴,所述第一转轴的外壁固定套设有多个切刀。Preferably, the cutting assembly includes a mounting plate fixedly connected to the bottom of the rack, one side of the mounting plate is fixedly connected with a second drive motor, and the output shaft of the second drive motor penetrates the mounting plate and is fixedly connected with the first drive motor. A rotating shaft, the outer wall of the first rotating shaft is fixedly sleeved with a plurality of cutting knives.
优选地,所述固定矩形框架的底部内壁固定连接有第二支撑杆,第二支撑杆的顶部固定连接有接料箱,所述接料箱位于切割组件正下方。Preferably, a second support rod is fixedly connected to the bottom inner wall of the fixed rectangular frame, and a material receiving box is fixedly connected to the top of the second supporting rod, and the material receiving box is located directly below the cutting assembly.
优选地,两个所述夹紧箱相互靠近的一侧均开设有安装槽,所述安装槽远离开口的一侧内壁固定连接有弹簧,所述弹簧靠近开口的一侧固定连接有夹紧块,所述夹紧块的底部固定连接有限位块。Preferably, installation grooves are provided on the sides of the two clamping boxes close to each other, a spring is fixedly connected to the inner wall of the side of the installation grooves away from the opening, and a clamping block is fixedly connected to the side of the spring close to the opening , the bottom of the clamping block is fixedly connected with the limiting block.
与现有技术相比,本发明的有益效果是:在使用时,启动第一驱动电机,第一驱动电机最终带动物料横向移动,实现传送物料的功能,在物料移动到两个夹紧箱之间时,启动第一正反转电机,第一正反转电机最终带动两个夹紧箱相互靠近,两个夹紧块与物料的两侧相接触直至夹紧物料,实现对物料的夹紧功能,此时启动第二正反转电机和第二驱动电机,第二正反转电机最终带动齿条进行竖直方向上的升降运动,齿条带动切割组件进行竖直方向上的升降运动,第二驱动电机最终带动切刀转动,实现对物料的切割功能,物料被切割后,会掉入接料箱内,便于收集。Compared with the prior art, the beneficial effect of the present invention is: when in use, the first drive motor is activated, and the first drive motor finally drives the material to move laterally, so as to realize the function of conveying the material, and when the material moves between the two clamping boxes. At the same time, the first forward and reverse rotation motor is started, and the first forward and reverse rotation motor finally drives the two clamping boxes to approach each other, and the two clamping blocks are in contact with the two sides of the material until the material is clamped to realize the clamping of the material. At this time, the second forward and reverse rotation motor and the second drive motor are activated, and the second forward and reverse rotation motor finally drives the rack to perform vertical lifting motion, and the rack drives the cutting assembly to perform vertical lifting motion, The second drive motor finally drives the cutter to rotate to realize the cutting function of the material. After the material is cut, it will fall into the receiving box for easy collection.
本发明中,通过传送组件传送物料,在通过驱动组件和夹紧组件完成对物料的夹紧功能,最后通过升降组件和切割组件实现对物料的切割功能,切割效率高且精准,不需要人工干预,节省了大量的人力物力,结构简单,操作方便。In the present invention, the material is conveyed by the conveying component, the clamping function of the material is completed by the driving component and the clamping component, and finally the cutting function of the material is realized by the lifting component and the cutting component, and the cutting efficiency is high and accurate, and no manual intervention is required. , save a lot of manpower and material resources, simple structure, easy to operate.
附图说明Description of drawings
图1为本发明提出的一种多工位冷镦机主传动精准切料分割机构的主视结构示意图;Fig. 1 is the front view structure schematic diagram of a kind of multi-station cold heading machine main drive precise cutting and dividing mechanism proposed by the present invention;
图2为图1中驱动组件和传送组件的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the drive assembly and the transmission assembly in Fig. 1;
图3为图2的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of Fig. 2;
图4为图1中夹紧组件的侧视剖视结构示意图;Fig. 4 is a side sectional structural schematic diagram of the clamping assembly in Fig. 1;
图5为图1中传送组件的三维结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the conveying assembly in Fig. 1;
图6为图1中的A部分放大图;Fig. 6 is the enlarged view of A part in Fig. 1;
图7为图1中切割组件的侧视结构示意图;Fig. 7 is the side view structure schematic diagram of the cutting assembly in Fig. 1;
图8为图1中第二转轴、第二皮带轮和齿轮的侧视结构示意图。FIG. 8 is a schematic side view of the structure of the second shaft, the second pulley and the gear in FIG. 1 .
图中:1、固定矩形框架;2、滑轨;3、滑块;4、第一支撑杆;5、正螺纹杆;6、固定板;7、第一正反转电机;8、支撑底座;9、第二正反转电机;10、第一皮带轮;11、通孔;12、皮带;13、切刀;14、夹紧箱;15、履带;16、支撑柱;17、反螺纹杆;18、轴承;19、第一驱动电机;20、物料;21、接料箱;22、连接块;23、转动环;24、连接杆;25、弹簧;26、夹紧块;27、限位块;28、安装槽;29、第二支撑杆;30、转动辊;31、固定箱;32、齿条;33、固定底座;34、第二皮带轮;35、齿轮;36、安装板;37、第二驱动电机;38、第一转轴;39、第二转轴。In the figure: 1. Fixed rectangular frame; 2. Slide rail; 3. Slider; 4. The first support rod; 5. Positive threaded rod; 6. Fixed plate; 7. The first forward and reverse motor; ;9, the second forward and reverse motor; 10, the first pulley; 11, the through hole; 12, the belt; 13, the cutter; 14, the clamping box; ;18, bearing; 19, first drive motor; 20, material; 21, receiving box; 22, connecting block; 23, rotating ring; 24, connecting rod; 25, spring; 26, clamping block; 27, limit Position block; 28, installation slot; 29, second support rod; 30, rotating roller; 31, fixed box; 32, rack; 33, fixed base; 34, second pulley; 35, gear; 36, installation plate; 37, the second drive motor; 38, the first shaft; 39, the second shaft.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
实施例一Example 1
参照图1-8,一种多工位冷镦机主传动精准切料分割机构,包括固定矩形框架1和物料20,固定矩形框架1的底部内壁固定连接有固定板6和用于传送物料20的传送组件,固定矩形框架1的底部内壁滑动连接有用于夹紧物料20的夹紧组件,固定矩形框架1的两侧内壁固定连接有用于驱动夹紧组件的驱动组件,固定矩形框架1的顶部内壁固定连接有用于升降的升降组件,升降组件的底部固定连接有用于切割物料20的切割组件。1-8, a multi-station cold heading machine main drive precise material cutting and dividing mechanism, including a fixed
本发明中,传送组件包括四个支撑柱16,位于同一侧的两个支撑柱16相互靠近的一侧转动连接有同一个转动辊30,支撑柱16的一侧顶部固定安装有第一驱动电机19,第一驱动电机19的输出轴贯穿支撑柱16并与转动辊30的一端固定连接,两个转动辊30的外壁上传送连接有两条平行设置的履带15,且多个物料20等间距设置的两条履带15的顶部。In the present invention, the conveying assembly includes four
本发明中,夹紧组件包括固定连接固定矩形框架1底部内壁的对称设置的两个滑轨2,滑轨2的顶部滑动连接有相适配的滑块3,滑块3的顶部固定连接有第一支撑杆4,第一支撑杆4的顶部固定连接有夹紧箱14。In the present invention, the clamping assembly includes two symmetrically arranged sliding
本发明中,驱动组件包括固定连接在固定板6一侧的第一正反转电机7,第一正反转电机7的输出轴贯穿固定板6,固定矩形框架1远离第一正反转电机7的一侧内壁和第一正反转电机7的输出轴均固定连接有轴承18,两个轴承18相互靠近的一侧分别转动连接有反螺纹杆17和正螺纹杆5,反螺纹杆17和正螺纹杆5相互靠近一侧固定连接有同一个连接块22,反螺纹杆17和正螺纹杆5的外壁均螺纹连接有转动环23,转动环23的两侧均转动连接有连接杆24,连接杆24与夹紧箱14的一侧转动连接。In the present invention, the drive assembly includes a first forward and
本发明中,升降组件包括固定连接在固定矩形框架1的顶部内壁的固定箱31,固定箱31的一侧内壁滑动连接有齿条32,固定箱31的底部内壁固定连接有对称设置的两个固定底座33,两个固定底座33相互靠近的一侧转动连接有同一个第二转轴39,第二转轴39的外壁固定套设有齿轮35和第二皮带轮34,固定板6和固定矩形框架1的一侧内壁之间固定连接有同一个支撑底座8,支撑底座8的顶部固定连接有第二正反转电机9,第二正反转电机9的输出轴固定连接有第一皮带轮10,第一皮带轮10与第二皮带轮34的外壁套设有同一个皮带12,固定板6的内部开设有通孔11,皮带12贯穿通孔11。In the present invention, the lifting assembly includes a fixed
本发明中,切割组件包括固定连接在齿条32底部的安装板36,安装板36的一侧固定连接有第二驱动电机37,第二驱动电机37的输出轴贯穿安装板36并固定连接有第一转轴38,第一转轴38的外壁固定套设有多个切刀13。In the present invention, the cutting assembly includes a mounting
本发明中,固定矩形框架1的底部内壁固定连接有第二支撑杆29,第二支撑杆29的顶部固定连接有接料箱21,接料箱21位于切割组件正下方。In the present invention, the bottom inner wall of the fixed
本发明中,两个夹紧箱14相互靠近的一侧均开设有安装槽28,安装槽28远离开口的一侧内壁固定连接有弹簧25,弹簧25靠近开口的一侧固定连接有夹紧块26,夹紧块26的底部固定连接有限位块27。In the present invention, the two clamping
工作原理:在使用时,启动第一驱动电机19,第一驱动电机19带动转动辊30转动,转动辊30带动两条履带15转动,履带15带动物料20横向移动,在物料20移动到两个夹紧箱14之间时,启动第一正反转电机7,第一正反转电机7带动正螺纹杆5和反螺纹杆17转动,正螺纹杆5和反螺纹杆17带动两个转动环23相互靠近,转动环23带动连接杆24转动,连接杆24带动两个夹紧箱14相互靠近,两个夹紧块26与物料20的两侧相接触并压缩弹簧25,直至夹紧物料20,此时启动第二正反转电机9和第二驱动电机37,第二正反转电机9带动皮带12转动,皮带12带动第二皮带轮34转动,第二皮带轮34带动第二转轴39转动,第二转轴39带动齿轮35转动,齿轮35带动齿条32进行竖直方向上的升降运动,齿条32带动切割组件进行竖直方向上的升降运动,第二驱动电机37带动第一转轴38转动,第一转轴38带动切刀13转动,物料20被切割后,会掉入接料箱21内,便于收集。Working principle: when in use, start the
然而,如本领域技术人员所熟知的,第一正反转电机7、第二正反转电机9、第一驱动电机19和第二驱动电机37的工作原理和接线方法是司空见惯的,其均属于常规手段或者公知常识,在此就不再赘述,本领域技术人员可以根据其需要或者便利进行任意的选配。However, as is well known to those skilled in the art, the working principles and wiring methods of the first forward-
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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