[go: up one dir, main page]

CN112033156A - A high-efficiency sealed NdFeB magnet melting device - Google Patents

A high-efficiency sealed NdFeB magnet melting device Download PDF

Info

Publication number
CN112033156A
CN112033156A CN202010983401.9A CN202010983401A CN112033156A CN 112033156 A CN112033156 A CN 112033156A CN 202010983401 A CN202010983401 A CN 202010983401A CN 112033156 A CN112033156 A CN 112033156A
Authority
CN
China
Prior art keywords
wall
furnace body
ndfeb magnet
smelting
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010983401.9A
Other languages
Chinese (zh)
Other versions
CN112033156B (en
Inventor
朱明�
杨红星
王寰宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Yg Magnet Co ltd
Original Assignee
Jiangxi Yg Magnet Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangxi Yg Magnet Co ltd filed Critical Jiangxi Yg Magnet Co ltd
Priority to CN202010983401.9A priority Critical patent/CN112033156B/en
Publication of CN112033156A publication Critical patent/CN112033156A/en
Application granted granted Critical
Publication of CN112033156B publication Critical patent/CN112033156B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details specially adapted for crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details specially adapted for crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D13/00Apparatus for preheating charges; Arrangements for preheating charges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D27/00Stirring devices for molten material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details specially adapted for crucible or pot furnaces
    • F27B2014/085Preheating of the charge

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

本发明公开了一种高效的密封式钕铁硼磁体熔炼装置,包括熔炼炉和搅拌装置,搅拌装置设置于熔炼炉的内腔,在出料管的内壁间设置震荡机构,利用固定环均匀设置冲击件,并利用固定块、L型吊杆配合连杆在连杆两端分别设置拨动杆和涡轮扇,熔剂进入到出料管中时,涡轮扇受冲击而转动,通过连杆带动弧形的拨动杆在固定环侧壁间的各冲击件外壁上进行转动按压,冲击件的活动块受按压后挤压连接弹簧,拨动杆转动离去后连接弹簧复位,连接弹簧推动活动块外壁上的冲击杆对熔剂进行突刺冲击震荡,防止熔剂在出料管内出现堵塞现象,保证熔剂输送的流畅度。

Figure 202010983401

The invention discloses a high-efficiency sealed NdFeB magnet smelting device, comprising a smelting furnace and a stirring device. The stirring device is arranged in the inner cavity of the smelting furnace; The impact piece is equipped with a fixed block, an L-shaped hanger rod and a connecting rod to set a toggle rod and a turbo fan at both ends of the connecting rod. When the flux enters the discharge pipe, the turbo fan rotates under the impact, and the arc is driven by the connecting rod. The shaped toggle lever rotates and presses on the outer wall of each impact piece between the side walls of the fixed ring, the movable block of the impact piece is pressed and then squeezes the connecting spring. After the toggle lever rotates away, the connecting spring resets, and the connecting spring pushes the movable block The impact rod on the outer wall stabs and oscillates the flux to prevent the flux from clogging in the discharge pipe and ensure the smoothness of the flux delivery.

Figure 202010983401

Description

一种高效的密封式钕铁硼磁体熔炼装置A high-efficiency sealed NdFeB magnet melting device

技术领域technical field

本发明涉及熔炼设备技术领域,具体为一种高效的密封式钕铁硼磁体熔炼装置。The invention relates to the technical field of smelting equipment, in particular to an efficient sealed NdFeB magnet smelting device.

背景技术Background technique

钕磁铁也称为钕铁硼磁铁,是由钕、铁、硼(Nd2Fe14B)形成的四方晶系晶体。于1982年,住友特殊金属的佐川真人发现钕磁铁。这种磁铁的磁能积于钐钴磁铁,是当时全世界磁能积最大的物质。后来,住友特殊金属成功发展粉末冶金法,通用汽车公司成功发展旋喷熔炼法,能够制备钕铁硼磁铁。这种磁铁是现今磁性仅次于绝对零度钬磁铁的永久磁铁,也是最常使用的稀土磁铁。钕铁硼磁铁被广泛地应用于电子产品,例如硬盘、手机、耳机以及用电池供电的工具等。Neodymium magnets, also known as NdFeB magnets, are tetragonal crystals formed of neodymium, iron, and boron (Nd 2 Fe 14 B). In 1982, Makoto Sagawa of Sumitomo Special Metals discovered neodymium magnets. The magnetic energy product of this magnet was that of the samarium cobalt magnet, which was the largest magnetic energy product in the world at that time. Later, Sumitomo Special Metals successfully developed the powder metallurgy method, and General Motors successfully developed the rotary jet melting method, which can prepare NdFeB magnets. This type of magnet is the second most magnetic permanent magnet after absolute zero holmium magnet today, and it is also the most commonly used rare earth magnet. NdFeB magnets are widely used in electronic products, such as hard drives, mobile phones, headphones, and battery-powered tools.

熔炼是铸造生产工艺之一。将金属材料及其它辅助材料投入加热炉溶化并调质,炉料在高温(1300~1600K)炉内物料发生一定的物理、化学变化,产出粗金属或金属富集物和炉渣的火法冶金过,炉料除精矿、焙砂、烧结矿等外,有时还需添加为使炉料易于熔融的熔剂,以及为进行某种反应而加入还原剂。然而现有的钕铁硼磁体熔炼装置在进行金属材料熔炼添加熔剂时容易堵塞进料管通道,造成设备的使用出现障碍;而且现有的钕铁硼磁体熔炼装置内部的搅拌装置过于简单,面对物料熔融前固态料和熔融时流体态两种形态时,现有的钕铁硼磁体熔炼装置内部的搅拌装置不能对不同形态的物料进行充分的搅拌,延缓了钕铁硼磁体的熔炼效率。Melting is one of the casting production processes. The metal materials and other auxiliary materials are put into the heating furnace to be melted and quenched and tempered. The materials in the high temperature (1300-1600K) furnace undergo certain physical and chemical changes, and the pyrometallurgical process of producing crude metal or metal enrichment and slag. , In addition to concentrate, calcine, sinter, etc., it is sometimes necessary to add a flux to make the charge easy to melt, and to add a reducing agent for a certain reaction. However, the existing NdFeB magnet smelting device is easy to block the feeding pipe channel when adding flux for metal material smelting, causing obstacles to the use of the equipment; and the stirring device inside the existing NdFeB magnet smelting device is too simple, and the surface When the materials are in two forms: solid material before melting and fluid state during melting, the stirring device inside the existing NdFeB magnet smelting device cannot fully stir the materials in different forms, which delays the melting efficiency of the NdFeB magnet.

因此,我们推出了一种高效的密封式钕铁硼磁体熔炼装置。Therefore, we have introduced an efficient sealed NdFeB magnet melting device.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种高效的密封式钕铁硼磁体熔炼装置,通过在出料管的内壁间设置震荡机构,利用固定环均匀设置冲击件,并利用固定块、L型吊杆配合连杆在连杆两端分别设置拨动杆和涡轮扇,以及在炉体内部利用联轴器、搅拌轴、安装环、横条、安装卡槽和固定卡件配合驱动电机传动轴设置搅拌网盘,并在固定卡件的外壁上分别通过支架、螺杆配合转环设置拨料板,从而解决了上述背景中所提出的问题。The purpose of the present invention is to provide a high-efficiency sealed NdFeB magnet smelting device. By arranging an oscillating mechanism between the inner walls of the discharge pipe, using a fixed ring to evenly set the impact piece, and using a fixed block and an L-shaped hanger to cooperate to connect The rod is provided with a toggle rod and a turbo fan at both ends of the connecting rod, and a stirring mesh plate is set inside the furnace body by using a coupling, a stirring shaft, a mounting ring, a horizontal bar, a mounting slot and a fixed clip to cooperate with the drive motor drive shaft. , and on the outer wall of the fixed clip, a material-removing plate is arranged through a bracket, a screw and a swivel, so as to solve the problems raised in the above-mentioned background.

为实现上述目的,本发明提供如下技术方案:一种高效的密封式钕铁硼磁体熔炼装置,包括熔炼炉和搅拌装置,搅拌装置设置于熔炼炉的内腔,熔炼炉包括炉体、出料管、进料管、顶盖、导气管、抽风机、净化机构和驱动电机,炉体的底部设置有出料管,且出料管的进口端设置有卸料阀,进料管设置于炉体一侧的外壁上靠近其顶部端口处,炉体的顶部端口外壁上通过固定螺栓设置有顶盖,顶盖对炉体顶部端口进行密封,顶盖靠近进料管一侧的外壁上设置有导气管,导气管远离顶盖的一端与进料管上端相连通,且导气管的进口端设置有抽风机,净化机构设置于顶盖远离抽风机一侧的外壁上,驱动电机通过固定螺栓安装于顶盖的上端中部处,且驱动电机底部输出端的传动轴贯穿顶盖并向下延伸至炉体的内部,且炉体内部的驱动电机传动轴末端固定连接搅拌装置;In order to achieve the above purpose, the present invention provides the following technical solutions: an efficient sealed NdFeB magnet smelting device, including a smelting furnace and a stirring device, the stirring device is arranged in the inner cavity of the smelting furnace, and the smelting furnace includes a furnace body, a discharge Pipe, feed pipe, top cover, air guide pipe, exhaust fan, purification mechanism and drive motor, the bottom of the furnace body is provided with a discharge pipe, and the inlet end of the discharge pipe is provided with a discharge valve, and the feed pipe is set in the furnace The outer wall on one side of the furnace body is close to its top port, and the outer wall of the top port of the furnace body is provided with a top cover through fixing bolts. The air guide pipe, the end of the air guide pipe away from the top cover is connected with the upper end of the feed pipe, and the inlet end of the air guide pipe is provided with an exhaust fan, the purification mechanism is arranged on the outer wall of the top cover away from the exhaust fan, and the drive motor is installed by fixing bolts At the middle of the upper end of the top cover, and the drive shaft of the output end of the bottom of the drive motor penetrates the top cover and extends downward to the inside of the furnace body, and the end of the drive motor drive shaft inside the furnace body is fixedly connected to the stirring device;

搅拌装置包括联轴器、搅拌轴、安装环、横条、安装卡槽、搅拌网盘和固定卡件,联轴器的一端固定套接于炉体内部的驱动电机传动轴末端外壁上,且联轴器的下端固定套接有搅拌轴,搅拌轴的外壁上分别均匀固定套接有安装环,安装环的两侧外壁上分别对称设置有一体的横条,并列相邻的横条相靠近的一侧外壁上分别开设有相对应的安装卡槽,搅拌网盘卡合固定于并列相邻的横条外壁上的安装卡槽间,固定卡件通过固定螺钉安装于安装卡槽端口处的横条外壁上,且对搅拌网盘进行固定。The stirring device includes a coupling, a stirring shaft, a mounting ring, a horizontal bar, a mounting slot, a stirring mesh plate and a fixed clip. One end of the coupling is fixedly sleeved on the outer wall of the end of the drive motor drive shaft inside the furnace body, and The lower end of the coupling is fixedly sleeved with the stirring shaft, the outer wall of the stirring shaft is uniformly fixed and sleeved with mounting rings, and the two outer walls of the mounting ring are symmetrically arranged with integral horizontal bars, and the adjacent horizontal bars are adjacent to each other. There are corresponding installation card slots on one side of the outer wall, and the stirring net plate is clamped and fixed between the installation card slots on the outer walls of the adjacent horizontal bars. On the outer wall of the horizontal strip, and the stirring mesh plate is fixed.

进一步地,炉体包括导热内衬板、恒温加热线圈、隔热板和外壳体,导热内衬板的外壁上均匀缠绕设有恒温加热线圈,恒温加热线圈的外壁上包裹设置有隔热板,隔热板与导热内衬板间形成中空层,且隔热板的外壁上贴合设置有外壳体,隔热板与外壳体间通过粘黏压合固定连接。Further, the furnace body includes a heat-conducting inner lining plate, a constant-temperature heating coil, a heat-insulating plate and an outer casing. A constant-temperature heating coil is evenly wound on the outer wall of the heat-conducting inner lining plate, and a heat-insulating plate is wrapped on the outer wall of the constant-temperature heating coil. A hollow layer is formed between the heat insulating plate and the heat-conducting inner lining plate, and an outer shell is attached to the outer wall of the heat insulating plate, and the heat insulating plate and the outer shell are fixedly connected by sticking and pressing.

进一步地,恒温加热线圈的一端贯穿隔热板和外壳体的侧壁并延伸至其外部,且末端外接电源,导热内衬板的外壁上设置有金属膜,且金属膜为309S型号的不锈钢材料所制成的构件。Further, one end of the constant temperature heating coil penetrates through the heat insulation plate and the side wall of the outer casing and extends to the outside thereof, and the end is connected to a power supply, and the outer wall of the thermally conductive inner lining plate is provided with a metal film, and the metal film is 309S type stainless steel material fabricated components.

进一步地,净化机构包括安装筒、连通管、竹纤维滤棉、活性炭、稳压板和排气阀,安装筒的底部设置有连通管,且安装筒通过连通管与顶盖相连通,安装筒的底部铺设有竹纤维滤棉,竹纤维滤棉的上端设置有活性炭,稳压板设置于活性炭顶部的安装筒内壁间对活性炭进行限定,且稳压板上均匀开设有透气孔,排气阀设置于安装筒的端盖上端且连通安装筒。Further, the purification mechanism includes an installation cylinder, a communication pipe, a bamboo fiber filter cotton, activated carbon, a voltage stabilizing plate and an exhaust valve, the bottom of the installation cylinder is provided with a communication pipe, and the installation cylinder is communicated with the top cover through the communication pipe, and the installation cylinder is connected with the top cover. The bottom is covered with bamboo fiber filter cotton, the upper end of the bamboo fiber filter cotton is provided with activated carbon, the stabilizer plate is arranged on the inner wall of the installation cylinder on the top of the activated carbon to limit the activated carbon, and the stabilizer plate is evenly opened with ventilation holes and exhaust valves. It is arranged on the upper end of the end cover of the installation cylinder and communicates with the installation cylinder.

进一步地,出料管靠近炉体一端的内壁间设置有震荡机构,震荡机构包括冲击件、固定环、固定块、L型吊杆、连杆、拨动杆和涡轮扇,冲击件的两端分别设置有固定环,冲击件呈环形均匀分布于固定环的侧壁间,且冲击件通过固定环固定套接于出料管靠近炉体一端的内壁上,固定块通过上下两端外壁上设置的L型吊杆固定连接于冲击件靠近炉体一端的固定环侧壁上,且固定块的侧壁间贯穿设置有连杆,连杆平行于出料管设置,且连杆靠近冲击件的一端外壁上固定套接有拨动杆,涡轮扇固定套接于连杆远离拨动杆一端的外壁上,且悬置于出料管的内腔。Further, an oscillation mechanism is arranged between the inner wall of the discharge pipe near one end of the furnace body, and the oscillation mechanism includes an impact piece, a fixing ring, a fixing block, an L-shaped hanger, a connecting rod, a toggle rod and a turbo fan. There are fixed rings respectively, the impact pieces are evenly distributed between the side walls of the fixed rings in a ring shape, and the impact pieces are fixedly sleeved on the inner wall of the discharge pipe close to one end of the furnace body through the fixed ring, and the fixed blocks are arranged on the outer walls of the upper and lower ends. The L-shaped hanger is fixedly connected to the side wall of the fixing ring of the impact piece close to one end of the furnace body, and a connecting rod is arranged through the side wall of the fixed block, the connecting rod is parallel to the discharge pipe, and the connecting rod is close to the impact piece. A toggle rod is fixedly sleeved on the outer wall of one end, and the turbo fan is fixedly sleeved on the outer wall of one end of the connecting rod away from the toggle rod, and is suspended in the inner cavity of the discharge pipe.

进一步地,拨动杆为弧形结构,拨动杆延伸至固定环的内侧,且拨动杆的外壁贴合冲击件的外壁设置。Further, the toggle rod is of an arc structure, the toggle rod extends to the inner side of the fixing ring, and the outer wall of the toggle rod is arranged to fit the outer wall of the impact piece.

进一步地,冲击件包括底座、安装槽、连接弹簧、活动块和冲击杆,底座分别均匀设置于固定环的侧壁间,且均与固定环间为一体式结构,底座远离出料管一侧的外壁上开设有安装槽,安装槽对应端口一侧的内壁上均匀设置有连接弹簧,连接弹簧靠近安装槽端口的一端固定连接有活动块,活动块活动卡合于安装槽的内壁间,且活动块远离连接弹簧的一端延伸至安装槽的端口外部,且安装槽端口外部的活动块外壁上分别均匀设置有冲击杆。Further, the impact piece includes a base, an installation groove, a connection spring, a movable block and an impact rod. The bases are evenly arranged between the side walls of the fixing ring, and are integrated with the fixing ring, and the base is away from the side of the discharge pipe. There are installation grooves on the outer wall of the installation groove, and the inner wall of the corresponding port side of the installation groove is evenly provided with connection springs, and the end of the connection springs close to the port of the installation groove is fixedly connected with a movable block, and the movable block is movably engaged between the inner walls of the installation groove, and The end of the movable block away from the connection spring extends to the outside of the port of the installation slot, and the outer walls of the movable block outside the port of the installation slot are respectively uniformly provided with impact rods.

进一步地,驱动电机为正反转异步电动机,驱动电机外接电源,其型号为5RK60GU-CF,且驱动电机通过导线与安装于炉体一侧外壁上的微机控制器电性连接。Further, the drive motor is a forward and reverse asynchronous motor, the drive motor is connected to an external power supply, and its model is 5RK60GU-CF, and the drive motor is electrically connected to the microcomputer controller installed on the outer wall of one side of the furnace body through wires.

进一步地,固定卡件远离横条一侧外壁上的上下两端边沿处分别固定连接有支架,支架与固定卡件间构成一体式结构,且支架非固定端侧壁间分别设置有螺杆,螺杆的外壁上分别螺纹套接有转环,且转环的侧壁上分别均匀间隔设置有一体的拨料板。Further, brackets are fixedly connected to the edges of the upper and lower ends of the outer wall on one side of the fixing clip away from the horizontal bar, respectively. The bracket and the fixing clip form an integrated structure, and screws are respectively provided between the side walls of the non-fixed ends of the brackets. The outer wall of the swivel ring is respectively threadedly sleeved with a swivel ring, and the side walls of the swivel ring are respectively provided with an integrated material-removing plate at uniform intervals.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:

1.本发明提出的一种高效的密封式钕铁硼磁体熔炼装置,在出料管的内壁间设置震荡机构,利用固定环均匀设置冲击件,并利用固定块、L型吊杆配合连杆在连杆两端分别设置拨动杆和涡轮扇,熔剂进入到出料管中时,涡轮扇受冲击而转动,通过连杆带动弧形的拨动杆在固定环侧壁间的各冲击件外壁上进行转动按压,冲击件的活动块受按压后挤压连接弹簧,拨动杆转动离去后连接弹簧复位,连接弹簧推动活动块外壁上的冲击杆对熔剂进行突刺冲击震荡,防止熔剂在出料管内出现堵塞,保证熔剂输送的流畅度。1. A high-efficiency sealed NdFeB magnet smelting device proposed by the present invention, an oscillation mechanism is arranged between the inner walls of the discharge pipe, the impact piece is evenly arranged by the fixing ring, and the fixing block and the L-shaped suspension rod are used to cooperate with the connecting rod. A toggle rod and a turbo fan are respectively set at both ends of the connecting rod. When the flux enters the discharge pipe, the turbo fan rotates under the impact, and the connecting rod drives the arc-shaped toggle rod to the impact parts between the side walls of the fixed ring. Rotate and press on the outer wall, the movable block of the impact piece is pressed and then squeezes the connecting spring, the toggle lever rotates away and the connecting spring resets, and the connecting spring pushes the impact rod on the outer wall of the movable block to stab the flux and oscillate to prevent the flux from oscillating. Blockage occurs in the discharge pipe to ensure the smoothness of flux delivery.

2.本发明提出的一种高效的密封式钕铁硼磁体熔炼装置,在炉体内部利用联轴器、搅拌轴、安装环、横条、安装卡槽和固定卡件配合驱动电机传动轴设置搅拌网盘,并在固定卡件的外壁上分别通过支架、螺杆配合转环设置拨料板,物料未熔融时,搅拌网盘在正反转的驱动电机的带动下对固态料进行旋转搅拌,物料熔融时搅拌网盘仍对流体状的物料具有搅拌能力,同时在驱动电机的间歇式正反转操作下,拨料板受物料冲击通过转环在螺杆外壁上旋转上下移动,带动流体状物料的上下翻腾,加强对无聊的搅拌效果,促进提高钕铁硼磁体熔炼效率。2. A high-efficiency sealed NdFeB magnet smelting device proposed by the present invention uses couplings, stirring shafts, mounting rings, horizontal bars, mounting slots and fixed clips inside the furnace body to cooperate with the drive motor drive shaft. Stir the mesh plate, and set up the feeding plate on the outer wall of the fixed clip through the bracket, the screw and the swivel ring. When the material is not melted, the stirring mesh plate is driven by the forward and reverse driving motor to rotate and stir the solid material. When the material is melted, the stirring mesh plate still has the ability to stir the fluid material. At the same time, under the intermittent forward and reverse operation of the drive motor, the material transfer plate is impacted by the material and moves up and down on the outer wall of the screw through the rotating ring, driving the fluid material. The up and down tossing enhances the stirring effect on boredom and promotes the improvement of the smelting efficiency of NdFeB magnets.

3.本发明提出的一种高效的密封式钕铁硼磁体熔炼装置,在顶盖靠近进料管一侧的外壁上设置导气管,导气管远离顶盖的一端与进料管上端相连通,且导气管的进口端设置有抽风机,利用抽风机可以将炉体内部熔炼时的热流引导至进料管中,对添加的钕铁硼磁体原料和熔剂进行预热,提高热能的利用效率和加快设备的熔炼效率。3. An efficient sealed NdFeB magnet smelting device proposed by the present invention is provided with an air guide pipe on the outer wall of the top cover close to the side of the feed pipe, and the end of the air guide pipe away from the top cover is communicated with the upper end of the feed pipe, And the inlet end of the air duct is provided with an exhaust fan, which can guide the heat flow during melting inside the furnace body to the feed pipe, preheat the added NdFeB magnet raw materials and flux, and improve the utilization efficiency of heat energy and Speed up the smelting efficiency of the equipment.

附图说明Description of drawings

图1为本发明的一种高效的密封式钕铁硼磁体熔炼装置的熔炼炉结构示意图;Fig. 1 is the smelting furnace structure schematic diagram of a kind of high-efficiency sealed NdFeB magnet smelting device of the present invention;

图2为本发明的高效的密封式钕铁硼磁体熔炼装置的熔炼炉局部剖视图;Fig. 2 is the partial sectional view of the melting furnace of the high-efficiency sealed NdFeB magnet melting device of the present invention;

图3为本发明的高效的密封式钕铁硼磁体熔炼装置的炉体局部截面图;3 is a partial cross-sectional view of the furnace body of the efficient sealed NdFeB magnet smelting device of the present invention;

图4为本发明的高效的密封式钕铁硼磁体熔炼装置的净化机构截面图;4 is a sectional view of the purification mechanism of the highly efficient sealed NdFeB magnet smelting device of the present invention;

图5为本发明的高效的密封式钕铁硼磁体熔炼装置的出料管剖视图;Fig. 5 is the sectional view of the discharge pipe of the high-efficiency sealed NdFeB magnet smelting device of the present invention;

图6为本发明的高效的密封式钕铁硼磁体熔炼装置的冲击件立体结构示意图;FIG. 6 is a three-dimensional schematic diagram of the impact member of the high-efficiency sealed NdFeB magnet smelting device of the present invention;

图7为本发明的高效的密封式钕铁硼磁体熔炼装置的冲击件截面图;Fig. 7 is the sectional view of the impact part of the high-efficiency sealed NdFeB magnet smelting device of the present invention;

图8为本发明的高效的密封式钕铁硼磁体熔炼装置的搅拌装置结构示意图;8 is a schematic structural diagram of a stirring device of an efficient sealed NdFeB magnet smelting device of the present invention;

图9为本发明的高效的密封式钕铁硼磁体熔炼装置的搅拌装置爆炸图。9 is an exploded view of the stirring device of the high-efficiency sealed NdFeB magnet smelting device of the present invention.

图中:1、熔炼炉;11、炉体;111、导热内衬板;112、恒温加热线圈;113、隔热板;114、外壳体;115、金属膜;12、出料管;13、进料管;14、顶盖;15、导气管;16、抽风机;17、净化机构;171、安装筒;172、连通管;173、竹纤维滤棉;174、活性炭;175、稳压板;176、排气阀;18、驱动电机;19、震荡机构;191、冲击件;1911、底座;1912、安装槽;1913、连接弹簧;1914、活动块;1915、冲击杆;192、固定环;193、固定块;194、L型吊杆;195、连杆;196、拨动杆;197、涡轮扇;110、微机控制器;2、搅拌装置;21、联轴器;22、搅拌轴;23、安装环;24、横条;25、安装卡槽;26、搅拌网盘;27、固定卡件;28、支架;29、螺杆;210、转环;211、拨料板。In the figure: 1. Smelting furnace; 11. Furnace body; 111. Thermal conductive lining plate; 112. Constant temperature heating coil; 113. Heat insulation plate; 114. Outer shell; Feeding pipe; 14. Top cover; 15. Air duct; 16. Exhaust fan; 17. Purification mechanism; 171. Installation cylinder; 172. Connecting pipe; 173. Bamboo fiber filter cotton; ; 176, exhaust valve; 18, drive motor; 19, oscillation mechanism; 191, impact piece; 1911, base; 1912, installation groove; 1913, connecting spring; 1914, movable block; 1915, impact rod; 192, fixing ring ; 193, fixed block; 194, L-shaped boom; 195, connecting rod; 196, toggle rod; 197, turbo fan; 110, microcomputer controller; 2, stirring device; 21, coupling; 22, stirring shaft 23, installation ring; 24, horizontal bar; 25, installation slot; 26, stirring mesh plate; 27, fixed clip; 28, bracket; 29, screw; 210, swivel;

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-2,一种高效的密封式钕铁硼磁体熔炼装置,包括熔炼炉1和搅拌装置2,搅拌装置2设置于熔炼炉1的内腔,熔炼炉1包括炉体11、出料管12、进料管13、顶盖14、导气管15、抽风机16、净化机构17和驱动电机18,炉体11的底部设置有出料管12,且出料管12的进口端设置有卸料阀,进料管13设置于炉体11一侧的外壁上靠近其顶部端口处,炉体11的顶部端口外壁上通过固定螺栓设置有顶盖14,顶盖14对炉体11顶部端口进行密封,顶盖14靠近进料管13一侧的外壁上设置有导气管15,导气管15远离顶盖14的一端与进料管13上端相连通,且导气管15的进口端设置有抽风机16,利用抽风机16可以将炉体11内部熔炼时的热流引导至进料管13中,对添加的钕铁硼磁体原料和熔剂进行预热,提高热能的利用效率和加快设备的熔炼效率,净化机构17设置于顶盖14远离抽风机16一侧的外壁上,驱动电机18通过固定螺栓安装于顶盖14的上端中部处,且驱动电机18底部输出端的传动轴贯穿顶盖14并向下延伸至炉体11的内部,驱动电机18为正反转异步电动机,驱动电机18外接电源,其型号为5RK60GU-CF,且驱动电机18通过导线与安装于炉体11一侧外壁上的微机控制器110电性连接,且炉体11内部的驱动电机18传动轴末端固定连接搅拌装置2。Please refer to Fig. 1-2, an efficient sealed NdFeB magnet smelting device includes a smelting furnace 1 and a stirring device 2. The stirring device 2 is arranged in the inner cavity of the smelting furnace 1. The smelting furnace 1 includes a furnace body 11, an outlet Feed pipe 12, feed pipe 13, top cover 14, air guide pipe 15, exhaust fan 16, purification mechanism 17 and drive motor 18, the bottom of the furnace body 11 is provided with a discharge pipe 12, and the inlet end of the discharge pipe 12 is provided with There is a discharge valve, the feeding pipe 13 is arranged on the outer wall of the furnace body 11 near its top port, and the outer wall of the top port of the furnace body 11 is provided with a top cover 14 through fixing bolts, and the top cover 14 is opposite to the top of the furnace body 11. The port is sealed, the outer wall of the top cover 14 close to the feeding pipe 13 is provided with an air conduit 15, and the end of the air conduit 15 away from the top cover 14 is communicated with the upper end of the feeding pipe 13, and the inlet end of the air conduit 15 is provided with a The exhaust fan 16 can be used to guide the heat flow during smelting inside the furnace body 11 to the feed pipe 13, preheat the added NdFeB magnet raw materials and flux, improve the utilization efficiency of thermal energy and speed up the smelting of the equipment Efficiency, the purification mechanism 17 is arranged on the outer wall of the top cover 14 away from the exhaust fan 16, the drive motor 18 is installed at the middle of the upper end of the top cover 14 through fixing bolts, and the drive shaft of the output end of the bottom of the drive motor 18 penetrates the top cover 14 and Extending down to the inside of the furnace body 11, the drive motor 18 is a forward and reverse asynchronous motor, the drive motor 18 is connected to an external power supply, and its model is 5RK60GU-CF, and the drive motor 18 is connected to the outer wall of the furnace body 11 through wires. The microcomputer controller 110 is electrically connected, and the end of the drive shaft of the drive motor 18 inside the furnace body 11 is fixedly connected to the stirring device 2 .

请参阅图3,一种高效的密封式钕铁硼磁体熔炼装置,炉体11包括导热内衬板111、恒温加热线圈112、隔热板113和外壳体114,导热内衬板111的外壁上均匀缠绕设有恒温加热线圈112,恒温加热线圈112的外壁上包裹设置有隔热板113,隔热板113与导热内衬板111间形成中空层,且隔热板113的外壁上贴合设置有外壳体114,隔热板113与外壳体114间通过粘黏压合固定连接,恒温加热线圈112的一端贯穿隔热板113和外壳体114的侧壁并延伸至其外部,且末端外接电源,导热内衬板111的外壁上设置有金属膜115,且金属膜115为309S型号的不锈钢材料所制成的构件,309S型号的不锈钢材料制成的金属膜115耐高温,表面光滑度高,便于避免熔炼材料时炉体11内壁上出现挂料现象,同时还能对导热内衬板111进行有效防护,避免导热内衬板111受损伤影响设备的使用,延长设备的使用寿命。Please refer to FIG. 3 , an efficient sealed NdFeB magnet smelting device. The furnace body 11 includes a thermally conductive inner lining plate 111 , a constant temperature heating coil 112 , a heat insulation plate 113 and an outer casing 114 . The constant temperature heating coil 112 is evenly wound, and the outer wall of the constant temperature heating coil 112 is wrapped with a heat insulating plate 113 , a hollow layer is formed between the heat insulating plate 113 and the thermally conductive inner lining plate 111 , and the outer wall of the heat insulating plate 113 is attached and arranged There is an outer casing 114, the heat insulating plate 113 and the outer casing 114 are fixedly connected by adhesive bonding, one end of the constant temperature heating coil 112 penetrates the heat insulating plate 113 and the side wall of the outer casing 114 and extends to the outside thereof, and the end is connected to an external power supply , a metal film 115 is provided on the outer wall of the thermally conductive lining plate 111, and the metal film 115 is a member made of a 309S type stainless steel material, and the metal film 115 made of a 309S type stainless steel material is resistant to high temperature and has a high surface smoothness. It is convenient to avoid the phenomenon of material hanging on the inner wall of the furnace body 11 when smelting materials, and at the same time, it can effectively protect the thermally conductive lining plate 111 to avoid damage to the thermally conductive lining plate 111 affecting the use of the equipment and prolong the service life of the equipment.

请参阅图2和图4,一种高效的密封式钕铁硼磁体熔炼装置,净化机构17包括安装筒171、连通管172、竹纤维滤棉173、活性炭174、稳压板175和排气阀176,安装筒171的底部设置有连通管172,且安装筒171通过连通管172与顶盖14相连通,安装筒171的底部铺设有竹纤维滤棉173,竹纤维滤棉173的上端设置有活性炭174,稳压板175设置于活性炭174顶部的安装筒171内壁间对活性炭174进行限定,且稳压板175上均匀开设有透气孔,排气阀176设置于安装筒171的端盖上端且连通安装筒171,通过安装筒171、底部设置的竹纤维滤棉173和活性炭174对熔炼时产生的气体进行过滤净化,避免有毒有害气体逸散到外界污染环境。Please refer to FIG. 2 and FIG. 4 , a high-efficiency sealed NdFeB magnet smelting device. The purification mechanism 17 includes an installation cylinder 171, a communication pipe 172, a bamboo fiber filter cotton 173, an activated carbon 174, a pressure stabilization plate 175 and an exhaust valve. 176, the bottom of the installation cylinder 171 is provided with a communication pipe 172, and the installation cylinder 171 communicates with the top cover 14 through the communication pipe 172, the bottom of the installation cylinder 171 is laid with bamboo fiber filter cotton 173, and the upper end of the bamboo fiber filter cotton 173 is provided with Activated carbon 174, a pressure-stabilizing plate 175 is arranged between the inner walls of the installation cylinder 171 on the top of the activated carbon 174 to limit the activated carbon 174, and the pressure-stabilizing plate 175 is evenly provided with ventilation holes, and the exhaust valve 176 is arranged on the upper end of the end cover of the installation cylinder 171 and The installation cylinder 171 is communicated, and the gas generated during the smelting is filtered and purified through the installation cylinder 171, the bamboo fiber filter cotton 173 and the activated carbon 174 arranged at the bottom, so as to prevent the toxic and harmful gases from escaping to the outside and polluting the environment.

请参阅图5-7,一种高效的密封式钕铁硼磁体熔炼装置,出料管12靠近炉体11一端的内壁间设置有震荡机构19,震荡机构19包括冲击件191、固定环192、固定块193、L型吊杆194、连杆195、拨动杆196和涡轮扇197,冲击件191的两端分别设置有固定环192,冲击件191呈环形均匀分布于固定环192的侧壁间,且冲击件191通过固定环192固定套接于出料管12靠近炉体11一端的内壁上,固定块193通过上下两端外壁上设置的L型吊杆194固定连接于冲击件191靠近炉体11一端的固定环192侧壁上,且固定块193的侧壁间贯穿设置有连杆195,连杆195平行于出料管12设置,且连杆195靠近冲击件191的一端外壁上固定套接有拨动杆196,拨动杆196为弧形结构,拨动杆196延伸至固定环192的内侧,且拨动杆196的外壁贴合冲击件191的外壁设置,拨动杆196设置于冲击件191靠近炉体11一侧的两根冲击杆1915缝隙间,涡轮扇197固定套接于连杆195远离拨动杆196一端的外壁上,且悬置于出料管12的内腔。Please refer to FIGS. 5-7 , an efficient sealed NdFeB magnet smelting device. An oscillation mechanism 19 is provided between the inner wall of the discharge pipe 12 near one end of the furnace body 11 . The oscillation mechanism 19 includes an impact piece 191 , a fixing ring 192 , The fixing block 193 , the L-shaped hanger 194 , the connecting rod 195 , the toggle rod 196 and the turbo fan 197 , the two ends of the impact piece 191 are respectively provided with fixing rings 192 , and the impact pieces 191 are uniformly distributed on the side wall of the fixing ring 192 in a ring shape. and the impact piece 191 is fixedly sleeved on the inner wall of the discharge pipe 12 close to one end of the furnace body 11 through the fixing ring 192, and the fixing block 193 is fixedly connected to the impact piece 191 close to the end of the impact piece 191 through the L-shaped hanger rods 194 arranged on the outer walls of the upper and lower ends. A connecting rod 195 is arranged on the side wall of the fixing ring 192 at one end of the furnace body 11 , and a connecting rod 195 is arranged through the side wall of the fixing block 193 . A toggle rod 196 is connected to the fixed sleeve. The toggle rod 196 has an arc-shaped structure. The toggle rod 196 extends to the inner side of the fixing ring 192 , and the outer wall of the toggle rod 196 is arranged in contact with the outer wall of the impact piece 191 . The toggle rod 196 The turbo fan 197 is fixedly sleeved on the outer wall of the end of the connecting rod 195 away from the toggle rod 196, and is suspended inside the discharge pipe 12. cavity.

冲击件191包括底座1911、安装槽1912、连接弹簧1913、活动块1914和冲击杆1915,底座1911分别均匀设置于固定环192的侧壁间,且均与固定环192间为一体式结构,底座1911远离出料管12一侧的外壁上开设有安装槽1912,安装槽1912对应端口一侧的内壁上均匀设置有连接弹簧1913,连接弹簧1913靠近安装槽1912端口的一端固定连接有活动块1914,活动块1914活动卡合于安装槽1912的内壁间,且活动块1914远离连接弹簧1913的一端延伸至安装槽1912的端口外部,且安装槽1912端口外部的活动块1914外壁上分别均匀设置有冲击杆1915,熔剂进入到出料管12中时,涡轮扇197受冲击而转动,通过连杆195带动弧形的拨动杆196在固定环192侧壁间的各冲击件191外壁上进行转动按压,冲击件191的活动块1914受按压后挤压连接弹簧1913,拨动杆196转动离去后连接弹簧1913复位,连接弹簧1913推动活动块1914外壁上的冲击杆1915对熔剂进行突刺冲击震荡,防止熔剂在出料管12内出现堵塞,保证熔剂输送的流畅度。The impact piece 191 includes a base 1911, an installation groove 1912, a connection spring 1913, a movable block 1914 and an impact rod 1915. The bases 1911 are evenly arranged between the side walls of the fixing ring 192, and are integrated with the fixing ring 192. The outer wall of the 1911 away from the discharge pipe 12 is provided with a mounting groove 1912. The inner wall of the mounting groove 1912 corresponding to the port side is evenly provided with a connecting spring 1913. The end of the connecting spring 1913 close to the port of the mounting groove 1912 is fixedly connected with a movable block 1914. , the movable block 1914 is movably engaged between the inner walls of the installation groove 1912, and the end of the movable block 1914 away from the connection spring 1913 extends to the outside of the port of the installation groove 1912, and the outer wall of the movable block 1914 outside the port of the installation groove 1912 is evenly provided with The impact rod 1915, when the flux enters the discharge pipe 12, the turbo fan 197 is impacted and rotated, and the arc-shaped toggle rod 196 is driven by the connecting rod 195 to rotate on the outer wall of each impact piece 191 between the side walls of the fixing ring 192. Press, the movable block 1914 of the impact piece 191 is pressed and then squeezes the connecting spring 1913. After the toggle lever 196 rotates away, the connecting spring 1913 resets. The connecting spring 1913 pushes the impact rod 1915 on the outer wall of the movable block 1914 to stab the flux and oscillate. , to prevent the flux from being blocked in the discharge pipe 12, and to ensure the smoothness of the flux delivery.

请参阅图8和图9,一种高效的密封式钕铁硼磁体熔炼装置,搅拌装置2包括联轴器21、搅拌轴22、安装环23、横条24、安装卡槽25、搅拌网盘26和固定卡件27,联轴器21的一端固定套接于炉体11内部的驱动电机18传动轴末端外壁上,且联轴器21的下端固定套接有搅拌轴22,搅拌轴22的外壁上分别均匀固定套接有安装环23,安装环23的两侧外壁上分别对称设置有一体的横条24,并列相邻的横条24相靠近的一侧外壁上分别开设有相对应的安装卡槽25,搅拌网盘26卡合固定于并列相邻的横条24外壁上的安装卡槽25间,固定卡件27通过固定螺钉安装于安装卡槽25端口处的横条24外壁上,且对搅拌网盘26进行固定,固定卡件27远离横条24一侧外壁上的上下两端边沿处分别固定连接有支架28,支架28与固定卡件27间构成一体式结构,且支架28非固定端侧壁间分别设置有螺杆29,螺杆29的外壁上分别螺纹套接有转环210,且转环210的侧壁上分别均匀间隔设置有一体的拨料板211,物料未熔融时,搅拌网盘26在正反转的驱动电机18的带动下对固态料进行旋转搅拌,物料熔融时搅拌网盘26仍对流体状的物料具有搅拌能力,同时在驱动电机18的间歇式正反转操作下,拨料板211受物料冲击通过转环210在螺杆29外壁上旋转上下移动,带动流体状物料的上下翻腾,加强对无聊的搅拌效果,促进提高钕铁硼磁体熔炼效率。Please refer to FIGS. 8 and 9 , an efficient sealed NdFeB magnet smelting device. The stirring device 2 includes a coupling 21, a stirring shaft 22, an installation ring 23, a horizontal bar 24, an installation slot 25, and a stirring mesh disk. 26 and the fixed clamp 27, one end of the coupling 21 is fixedly sleeved on the outer wall of the end of the drive shaft of the drive motor 18 inside the furnace body 11, and the lower end of the coupling 21 is fixedly sleeved with the stirring shaft 22. Mounting rings 23 are uniformly fixed and sleeved on the outer wall, and integral horizontal bars 24 are symmetrically arranged on the outer walls of the two sides of the mounting ring 23 respectively. Install the card slot 25, the stirring mesh plate 26 is snapped and fixed between the installation card slots 25 on the outer wall of the adjacent horizontal bars 24, and the fixing clip 27 is installed on the outer wall of the horizontal bar 24 at the port of the installation card slot 25 by fixing screws. , and the stirring mesh plate 26 is fixed, and the brackets 28 are respectively fixedly connected to the upper and lower ends of the outer wall on the side of the fixed clip 27 away from the horizontal bar 24. The bracket 28 and the fixed clip 27 form an integrated structure, and the bracket 28 Screws 29 are respectively arranged between the side walls of the non-fixed ends, the outer walls of the screws 29 are respectively threaded and sleeved with swivel rings 210, and the side walls of the swivel rings 210 are respectively provided with an integrated feeding plate 211 at uniform intervals, and the material is not melted When the stirring mesh disk 26 is driven by the forward and reverse driving motor 18, the solid material is rotated and stirred. When the material is melted, the stirring mesh disk 26 still has the ability to stir the fluid material. Under the reverse operation, the feeding plate 211 is impacted by the material and moves up and down on the outer wall of the screw 29 through the swivel ring 210, which drives the fluid material to churn up and down, strengthens the stirring effect of boring, and promotes the improvement of the melting efficiency of NdFeB magnets.

综上所述:本发明提出的一种高效的密封式钕铁硼磁体熔炼装置,在出料管12的内壁间设置震荡机构19,利用固定环192均匀设置冲击件191,并利用固定块193、L型吊杆194配合连杆195在连杆195两端分别设置拨动杆196和涡轮扇197,熔剂进入到出料管12中时,涡轮扇197受冲击而转动,通过连杆195带动弧形的拨动杆196在固定环192侧壁间的各冲击件191外壁上进行转动按压,冲击件191的活动块1914受按压后挤压连接弹簧1913,拨动杆196转动离去后连接弹簧1913复位,连接弹簧1913推动活动块1914外壁上的冲击杆1915对熔剂进行突刺冲击震荡,防止熔剂在出料管12内出现堵塞,保证熔剂输送的流畅度;在炉体11内部利用联轴器21、搅拌轴22、安装环23、横条24、安装卡槽25和固定卡件27配合驱动电机18传动轴设置搅拌网盘26,并在固定卡件27的外壁上分别通过支架28、螺杆29配合转环210设置拨料板211,物料未熔融时,搅拌网盘26在正反转的驱动电机18的带动下对固态料进行旋转搅拌,物料熔融时搅拌网盘26仍对流体状的物料具有搅拌能力,同时在驱动电机18的间歇式正反转操作下,拨料板211受物料冲击通过转环210在螺杆29外壁上旋转上下移动,带动流体状物料的上下翻腾,加强对无聊的搅拌效果,促进提高钕铁硼磁体熔炼效率;在顶盖14靠近进料管13一侧的外壁上设置导气管15,导气管15远离顶盖14的一端与进料管13上端相连通,且导气管15的进口端设置有抽风机16,利用抽风机16可以将炉体11内部熔炼时的热流引导至进料管13中,对添加的钕铁硼磁体原料和熔剂进行预热,提高热能的利用效率和加快设备的熔炼效率。To sum up, a high-efficiency sealed NdFeB magnet smelting device proposed by the present invention is provided with an oscillating mechanism 19 between the inner walls of the discharge pipe 12 , the impact member 191 is evenly arranged by the fixing ring 192 , and the fixing block 193 is used. , L-shaped hanger 194 cooperates with connecting rod 195 to set a toggle rod 196 and a turbo fan 197 at both ends of the connecting rod 195. When the flux enters the discharge pipe 12, the turbo fan 197 is impacted and rotated, and is driven by the connecting rod 195. The arc-shaped toggle lever 196 rotates and presses on the outer walls of each impact piece 191 between the side walls of the fixing ring 192 , the movable block 1914 of the impact piece 191 is pressed and then squeezes the connecting spring 1913 , and the toggle lever 196 rotates away and then connects The spring 1913 is reset, and the connecting spring 1913 pushes the impact rod 1915 on the outer wall of the movable block 1914 to stab the flux and oscillate to prevent the flux from being blocked in the discharge pipe 12, so as to ensure the smoothness of the flux delivery; the coupling is used inside the furnace body 11. The device 21, the stirring shaft 22, the mounting ring 23, the horizontal bar 24, the mounting slot 25 and the fixed clip 27 cooperate with the drive motor 18 to set the stirring mesh plate 26, and the outer wall of the fixed clip 27 passes through the brackets 28, The screw 29 cooperates with the swivel ring 210 to set the material-removing plate 211. When the material is not melted, the stirring mesh disc 26 is driven by the forward and reverse driving motor 18 to rotate and stir the solid material. When the material is melted, the stirring mesh disc 26 is still in the fluid state. At the same time, under the intermittent forward and reverse operation of the drive motor 18, the feeding plate 211 is impacted by the material and moves up and down on the outer wall of the screw 29 through the swivel ring 210, driving the fluid material to tumbling up and down, strengthening the The boring stirring effect promotes the improvement of the smelting efficiency of NdFeB magnets; an air duct 15 is provided on the outer wall of the top cover 14 close to the side of the feeding pipe 13, and the end of the air duct 15 away from the top cover 14 is communicated with the upper end of the feeding pipe 13 , and the inlet end of the air guide pipe 15 is provided with an exhaust fan 16, and the exhaust fan 16 can be used to guide the heat flow during melting inside the furnace body 11 to the feed pipe 13, to preheat the added NdFeB magnet raw materials and flux, Improve the utilization efficiency of thermal energy and speed up the melting efficiency of equipment.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种高效的密封式钕铁硼磁体熔炼装置,包括熔炼炉(1)和搅拌装置(2),搅拌装置(2)设置于熔炼炉(1)的内腔,其特征在于:熔炼炉(1)包括炉体(11)、出料管(12)、进料管(13)、顶盖(14)、导气管(15)、抽风机(16)、净化机构(17)和驱动电机(18),炉体(11)的底部设置有出料管(12),且出料管(12)的进口端设置有卸料阀,进料管(13)设置于炉体(11)一侧的外壁上靠近其顶部端口处,炉体(11)的顶部端口外壁上通过固定螺栓设置有顶盖(14),顶盖(14)对炉体(11)顶部端口进行密封,顶盖(14)靠近进料管(13)一侧的外壁上设置有导气管(15),导气管(15)远离顶盖(14)的一端与进料管(13)上端相连通,且导气管(15)的进口端设置有抽风机(16),净化机构(17)设置于顶盖(14)远离抽风机(16)一侧的外壁上,驱动电机(18)通过固定螺栓安装于顶盖(14)的上端中部处,且驱动电机(18)底部输出端的传动轴贯穿顶盖(14)并向下延伸至炉体(11)的内部,且炉体(11)内部的驱动电机(18)传动轴末端固定连接搅拌装置(2);1. an efficient sealed NdFeB magnet smelting device, comprising a smelting furnace (1) and a stirring device (2), and the stirring device (2) is arranged in the inner cavity of the smelting furnace (1), it is characterized in that: the smelting furnace (1) Including a furnace body (11), a discharge pipe (12), a feed pipe (13), a top cover (14), an air duct (15), an exhaust fan (16), a purification mechanism (17) and a drive motor (18), the bottom of the furnace body (11) is provided with a discharge pipe (12), and the inlet end of the discharge pipe (12) is provided with a discharge valve, and the feed pipe (13) is provided on the first side of the furnace body (11). On the outer wall of the side near its top port, a top cover (14) is provided on the outer wall of the top port of the furnace body (11) through fixing bolts, and the top cover (14) seals the top port of the furnace body (11), and the top cover ( 14) An air duct (15) is provided on the outer wall of the side close to the feeding pipe (13), and the end of the air duct (15) away from the top cover (14) is communicated with the upper end of the feeding pipe (13), and the air duct ( The inlet end of 15) is provided with an exhaust fan (16), the purification mechanism (17) is arranged on the outer wall of the top cover (14) away from the side of the exhaust fan (16), and the drive motor (18) is installed on the top cover (18) through fixing bolts. 14) in the middle of the upper end, and the drive shaft of the bottom output end of the drive motor (18) penetrates the top cover (14) and extends downward to the interior of the furnace body (11), and the drive motor (18) inside the furnace body (11) The end of the transmission shaft is fixedly connected to the stirring device (2); 搅拌装置(2)包括联轴器(21)、搅拌轴(22)、安装环(23)、横条(24)、安装卡槽(25)、搅拌网盘(26)和固定卡件(27),联轴器(21)的一端固定套接于炉体(11)内部的驱动电机(18)传动轴末端外壁上,且联轴器(21)的下端固定套接有搅拌轴(22),搅拌轴(22)的外壁上分别均匀固定套接有安装环(23),安装环(23)的两侧外壁上分别对称设置有一体的横条(24),并列相邻的横条(24)相靠近的一侧外壁上分别开设有相对应的安装卡槽(25),搅拌网盘(26)卡合固定于并列相邻的横条(24)外壁上的安装卡槽(25)间,固定卡件(27)通过固定螺钉安装于安装卡槽(25)端口处的横条(24)外壁上,且对搅拌网盘(26)进行固定。The stirring device (2) comprises a coupling (21), a stirring shaft (22), a mounting ring (23), a horizontal bar (24), a mounting slot (25), a stirring mesh plate (26) and a fixing clip (27) ), one end of the coupling (21) is fixedly sleeved on the outer wall of the drive shaft end of the drive motor (18) inside the furnace body (11), and the lower end of the coupling (21) is fixedly sleeved with the stirring shaft (22) , the outer walls of the stirring shaft (22) are respectively uniformly sleeved with mounting rings (23), and integral horizontal bars (24) are symmetrically arranged on the outer walls of both sides of the mounting ring (23). 24) A corresponding installation slot (25) is respectively opened on the outer wall of the adjacent side, and the stirring mesh plate (26) is snapped and fixed to the installation slot (25) on the outer wall of the adjacent horizontal bars (24). During this time, the fixing clip (27) is installed on the outer wall of the horizontal bar (24) at the port of the installation slot (25) through the fixing screw, and fixes the stirring mesh plate (26). 2.如权利要求1所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:炉体(11)包括导热内衬板(111)、恒温加热线圈(112)、隔热板(113)和外壳体(114),导热内衬板(111)的外壁上均匀缠绕设有恒温加热线圈(112),恒温加热线圈(112)的外壁上包裹设置有隔热板(113),隔热板(113)与导热内衬板(111)间形成中空层,且隔热板(113)的外壁上贴合设置有外壳体(114),隔热板(113)与外壳体(114)间通过粘黏压合固定连接。2. A high-efficiency sealed NdFeB magnet smelting device according to claim 1, characterized in that: the furnace body (11) comprises a thermally conductive lining plate (111), a constant temperature heating coil (112), a heat insulation plate (113) and an outer casing (114), a constant temperature heating coil (112) is evenly wound on the outer wall of the thermally conductive inner lining plate (111), and an insulating plate (113) is wrapped on the outer wall of the constant temperature heating coil (112), A hollow layer is formed between the heat insulating plate (113) and the heat-conducting inner lining plate (111), and an outer casing (114) is fitted on the outer wall of the heat insulating plate (113), and the heat insulating plate (113) and the outer casing (114) ) are fixedly connected by sticking and pressing. 3.如权利要求2所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:恒温加热线圈(112)的一端贯穿隔热板(113)和外壳体(114)的侧壁并延伸至其外部,且末端外接电源,导热内衬板(111)的外壁上设置有金属膜(115),且金属膜(115)为309S型号的不锈钢材料所制成的构件。3. A high-efficiency sealed NdFeB magnet smelting device as claimed in claim 2, characterized in that: one end of the constant temperature heating coil (112) penetrates through the heat insulation plate (113) and the side wall of the outer casing (114) The outer wall of the thermally conductive lining plate (111) is provided with a metal film (115), and the metal film (115) is a member made of 309S stainless steel material. 4.如权利要求1所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:净化机构(17)包括安装筒(171)、连通管(172)、竹纤维滤棉(173)、活性炭(174)、稳压板(175)和排气阀(176),安装筒(171)的底部设置有连通管(172),且安装筒(171)通过连通管(172)与顶盖(14)相连通,安装筒(171)的底部铺设有竹纤维滤棉(173),竹纤维滤棉(173)的上端设置有活性炭(174),稳压板(175)设置于活性炭(174)顶部的安装筒(171)内壁间对活性炭(174)进行限定,且稳压板(175)上均匀开设有透气孔,排气阀(176)设置于安装筒(171)的端盖上端且连通安装筒(171)。4. a kind of high-efficiency sealed NdFeB magnet smelting device as claimed in claim 1 is characterized in that: purification mechanism (17) comprises installation cylinder (171), communication pipe (172), bamboo fiber filter cotton (173) ), activated carbon (174), stabilizer plate (175) and exhaust valve (176), the bottom of the installation cylinder (171) is provided with a communication pipe (172), and the installation cylinder (171) communicates with the top through the communication pipe (172). The cover (14) is communicated with each other, the bottom of the installation cylinder (171) is laid with bamboo fiber filter cotton (173), the upper end of the bamboo fiber filter cotton (173) is provided with activated carbon (174), and the voltage stabilization plate (175) is provided on the activated carbon (175). 174) The activated carbon (174) is limited between the inner walls of the installation cylinder (171) at the top, and the pressure stabilization plate (175) is evenly provided with ventilation holes, and the exhaust valve (176) is arranged on the upper end of the end cover of the installation cylinder (171). And communicate with the installation cylinder (171). 5.如权利要求1所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:出料管(12)靠近炉体(11)一端的内壁间设置有震荡机构(19),震荡机构(19)包括冲击件(191)、固定环(192)、固定块(193)、L型吊杆(194)、连杆(195)、拨动杆(196)和涡轮扇(197),冲击件(191)的两端分别设置有固定环(192),冲击件(191)呈环形均匀分布于固定环(192)的侧壁间,且冲击件(191)通过固定环(192)固定套接于出料管(12)靠近炉体(11)一端的内壁上,固定块(193)通过上下两端外壁上设置的L型吊杆(194)固定连接于冲击件(191)靠近炉体(11)一端的固定环(192)侧壁上,且固定块(193)的侧壁间贯穿设置有连杆(195),连杆(195)平行于出料管(12)设置,且连杆(195)靠近冲击件(191)的一端外壁上固定套接有拨动杆(196),涡轮扇(197)固定套接于连杆(195)远离拨动杆(196)一端的外壁上,且悬置于出料管(12)的内腔。5. A high-efficiency sealed NdFeB magnet smelting device as claimed in claim 1, characterized in that: an oscillation mechanism (19) is provided between the inner walls of the discharge pipe (12) near one end of the furnace body (11), The oscillating mechanism (19) includes an impact piece (191), a fixing ring (192), a fixing block (193), an L-shaped boom (194), a connecting rod (195), a toggle lever (196) and a turbo fan (197) , the two ends of the impact piece (191) are respectively provided with a fixing ring (192), the impact piece (191) is evenly distributed between the side walls of the fixing ring (192) in a ring shape, and the impact piece (191) passes through the fixing ring (192) The fixing block (193) is fixedly connected to the impact piece (191) close to the impact piece (191) through the L-shaped hanger rods (194) arranged on the outer walls of the upper and lower ends. A connecting rod (195) is arranged on the side wall of the fixing ring (192) at one end of the furnace body (11), and a connecting rod (195) is arranged through the side wall of the fixing block (193), and the connecting rod (195) is parallel to the discharge pipe (12), And a toggle rod (196) is fixedly sleeved on the outer wall of one end of the connecting rod (195) close to the impact piece (191), and the turbo fan (197) is fixedly sleeved on the end of the connecting rod (195) away from the toggle rod (196). on the outer wall and suspended in the inner cavity of the discharge pipe (12). 6.如权利要求5所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:拨动杆(196)为弧形结构,拨动杆(196)延伸至固定环(192)的内侧,且拨动杆(196)的外壁贴合冲击件(191)的外壁设置。6. A high-efficiency sealed NdFeB magnet smelting device according to claim 5, characterized in that: the toggle rod (196) is an arc structure, and the toggle rod (196) extends to the fixing ring (192) and the outer wall of the toggle lever (196) is arranged to fit the outer wall of the impact piece (191). 7.如权利要求5所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:冲击件(191)包括底座(1911)、安装槽(1912)、连接弹簧(1913)、活动块(1914)和冲击杆(1915),底座(1911)分别均匀设置于固定环(192)的侧壁间,且均与固定环(192)间为一体式结构,底座(1911)远离出料管(12)一侧的外壁上开设有安装槽(1912),安装槽(1912)对应端口一侧的内壁上均匀设置有连接弹簧(1913),连接弹簧(1913)靠近安装槽(1912)端口的一端固定连接有活动块(1914),活动块(1914)活动卡合于安装槽(1912)的内壁间,且活动块(1914)远离连接弹簧(1913)的一端延伸至安装槽(1912)的端口外部,且安装槽(1912)端口外部的活动块(1914)外壁上分别均匀设置有冲击杆(1915)。7. A high-efficiency sealed NdFeB magnet melting device according to claim 5, characterized in that: the impact piece (191) comprises a base (1911), an installation groove (1912), a connection spring (1913), a movable The block (1914), the impact rod (1915), the base (1911) are evenly arranged between the side walls of the fixing ring (192), and are integrated with the fixing ring (192), and the base (1911) is far away from the discharge A mounting groove (1912) is formed on the outer wall of one side of the tube (12), and connecting springs (1913) are evenly arranged on the inner wall of the side corresponding to the port of the mounting groove (1912), and the connecting spring (1913) is close to the port of the mounting groove (1912) A movable block (1914) is fixedly connected to one end of the movable block (1914), the movable block (1914) is movably engaged between the inner walls of the installation groove (1912), and the end of the movable block (1914) away from the connecting spring (1913) extends to the installation groove (1912) Impact rods (1915) are evenly arranged on the outer wall of the movable block (1914) outside the port of the installation slot (1912) and the outside of the port of the installation slot (1912). 8.如权利要求1所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:驱动电机(18)为正反转异步电动机,驱动电机(18)外接电源,其型号为5RK60GU-CF,且驱动电机(18)通过导线与安装于炉体(11)一侧外壁上的微机控制器(110)电性连接。8. a kind of high-efficiency sealed NdFeB magnet smelting device as claimed in claim 1 is characterized in that: the drive motor (18) is a forward and reverse asynchronous motor, and the drive motor (18) is an external power supply, and its model is 5RK60GU -CF, and the driving motor (18) is electrically connected with the microcomputer controller (110) installed on the outer wall of one side of the furnace body (11) through wires. 9.如权利要求1所述的一种高效的密封式钕铁硼磁体熔炼装置,其特征在于:固定卡件(27)远离横条(24)一侧外壁上的上下两端边沿处分别固定连接有支架(28),支架(28)与固定卡件(27)间构成一体式结构,且支架(28)非固定端侧壁间分别设置有螺杆(29),螺杆(29)的外壁上分别螺纹套接有转环(210),且转环(210)的侧壁上分别均匀间隔设置有一体的拨料板(211)。9. A kind of high-efficiency sealed NdFeB magnet smelting device as claimed in claim 1, characterized in that: the upper and lower end edges on the outer wall of the side bar (24) away from the fixing clip (27) are respectively fixed A bracket (28) is connected, and an integrated structure is formed between the bracket (28) and the fixing clip (27), and a screw (29) is respectively provided between the side walls of the non-fixed end of the bracket (28), and the outer wall of the screw (29) The swivel rings (210) are respectively threadedly sleeved, and the side walls of the swivel rings (210) are respectively provided with integral material-removing plates (211) at uniform intervals.
CN202010983401.9A 2020-09-18 2020-09-18 A high-efficiency sealed NdFeB magnet melting device Active CN112033156B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010983401.9A CN112033156B (en) 2020-09-18 2020-09-18 A high-efficiency sealed NdFeB magnet melting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010983401.9A CN112033156B (en) 2020-09-18 2020-09-18 A high-efficiency sealed NdFeB magnet melting device

Publications (2)

Publication Number Publication Date
CN112033156A true CN112033156A (en) 2020-12-04
CN112033156B CN112033156B (en) 2022-03-11

Family

ID=73573798

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010983401.9A Active CN112033156B (en) 2020-09-18 2020-09-18 A high-efficiency sealed NdFeB magnet melting device

Country Status (1)

Country Link
CN (1) CN112033156B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115790154A (en) * 2022-11-25 2023-03-14 永新县晨阳磁电科技有限公司 Neodymium iron boron magnet manufacturing device and manufacturing process thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103017518A (en) * 2011-09-22 2013-04-03 品达科技股份有限公司 Metal melting furnace and metal melting method
CN104120244A (en) * 2014-07-23 2014-10-29 覃聪 Vacuum smelting furnace
CN107684844A (en) * 2017-10-26 2018-02-13 江苏清溢环保设备有限公司 A kind of agitating device with netted paddle
CN209214340U (en) * 2018-12-21 2019-08-06 南昌一众铝业有限公司 Melting furnace is used in a kind of production and processing of environment-friendly highly efficient aluminium ingot
CN211261743U (en) * 2019-12-31 2020-08-14 邹平县宏程铝业科技有限公司 High-efficiency smelting furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103017518A (en) * 2011-09-22 2013-04-03 品达科技股份有限公司 Metal melting furnace and metal melting method
CN104120244A (en) * 2014-07-23 2014-10-29 覃聪 Vacuum smelting furnace
CN107684844A (en) * 2017-10-26 2018-02-13 江苏清溢环保设备有限公司 A kind of agitating device with netted paddle
CN209214340U (en) * 2018-12-21 2019-08-06 南昌一众铝业有限公司 Melting furnace is used in a kind of production and processing of environment-friendly highly efficient aluminium ingot
CN211261743U (en) * 2019-12-31 2020-08-14 邹平县宏程铝业科技有限公司 High-efficiency smelting furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115790154A (en) * 2022-11-25 2023-03-14 永新县晨阳磁电科技有限公司 Neodymium iron boron magnet manufacturing device and manufacturing process thereof

Also Published As

Publication number Publication date
CN112033156B (en) 2022-03-11

Similar Documents

Publication Publication Date Title
WO2021254024A1 (en) Equipment and method for recovering residual heat of neodymium-iron-boron waste roasting furnace
CN112033156A (en) A high-efficiency sealed NdFeB magnet melting device
CN210346296U (en) Portable small-size metal smelting pot
CN108774674A (en) A kind of magnetic heat treatment furnace
CN201170691Y (en) Sintering furnace for salt core
CN110173977A (en) A kind of high-purity metal chromium vacuum outgas sintering furnace
CN206695601U (en) A kind of energy-saving stainless steel waste residue smelting electric furnace
CN118783696A (en) A permanent magnet motor with high efficiency circulating cooling for water conservancy projects
CN107058701B (en) A kind of intermittent continuous hydrogen processing method and its device of rare earth permanent magnet
CN208980773U (en) A kind of furnace body and the fixed device of furnace body of the horizontal magnetic furnace of novel horizontal
CN208019360U (en) A kind of device for removing old sand surface impurity
CN213273730U (en) Intermediate frequency induction melting furnace capable of rapidly heating
CN212588545U (en) Novel graphite electrode of electric arc furnace
CN206169214U (en) Cooling device is used in magnetite production
CN112254541B (en) Waste heat recovery equipment and remaining heat recovery method for thermal power plants
CN210911989U (en) SiC-based electric vehicle charging power supply
CN210385765U (en) Permanent magnet stirring equipment suitable for melt preparation
CN111394529A (en) A high-temperature slag waste heat recovery device with protective structure
CN207622550U (en) A kind of metallurgical furnace kiln waste heat recycle device
CN201813576U (en) A power frequency induction furnace
CN119144839B (en) Vacuum arc remelting furnace
CN115265191A (en) Calcium carbide smelting device and method with low energy consumption
CN114920246B (en) Vertical synthetic furnace of carborundum of even temperature field
CN217654313U (en) Environment-friendly silicon carbide smelting furnace
CN221198028U (en) A holding furnace for aluminum casting processing

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant