CN112033041A - Ultramicro lattice refrigeration module - Google Patents
Ultramicro lattice refrigeration module Download PDFInfo
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- CN112033041A CN112033041A CN201910478362.4A CN201910478362A CN112033041A CN 112033041 A CN112033041 A CN 112033041A CN 201910478362 A CN201910478362 A CN 201910478362A CN 112033041 A CN112033041 A CN 112033041A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B21/00—Machines, plants or systems, using electric or magnetic effects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2321/00—Details of machines, plants or systems, using electric or magnetic effects
- F25B2321/003—Details of machines, plants or systems, using electric or magnetic effects by using thermionic electron cooling effects
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Abstract
Description
技术领域technical field
本发明涉及半导体制冷领域,尤其涉及一种超微晶格制冷模块。The invention relates to the field of semiconductor refrigeration, in particular to an ultra-micro lattice refrigeration module.
背景技术Background technique
半导体制冷技术由来已久,应用上,通常采用半导体制冷片结构,半导体制冷片,也叫热电制冷片,是一种热泵。它的优点是没有滑动部件,应用在一些空间受到限制、可靠性要求高、无制冷剂污染的场合。利用半导体材料的Peltier效应,当直流电通过两种不同半导体材料串联成的电偶时,在电偶的两端即可分别吸收热量和放出热量,可以实现制冷的目的。它是一种产生负热阻的制冷技术,其特点是无运动部件,可靠性也比较高。但同时,我们在使用中也发现,由于半导体制冷片在制冷时受外部环境温度的影响,最外侧半导体制冷片的热端散热能力比较有限,以至于无法充分地利用各个半导体制冷片的制冷能力,为了达到散热的目的,很多半导体制冷模块还会在制冷片的热端增加主动散热结构,如风扇,以避免烧坏半导体制冷片,上述种种,直接导致现有技术中半导体制冷组件的制冷能力较差,体积增大,同时成本增加。Semiconductor refrigeration technology has a long history. In application, the structure of semiconductor refrigeration sheet is usually used. Semiconductor refrigeration sheet, also called thermoelectric refrigeration sheet, is a kind of heat pump. Its advantage is that there are no sliding parts, and it is used in some occasions where space is limited, reliability is high, and there is no refrigerant pollution. Using the Peltier effect of semiconductor materials, when a direct current passes through a galvanic couple formed by two different semiconductor materials in series, heat can be absorbed and released at both ends of the galvanic couple, and the purpose of cooling can be achieved. It is a refrigeration technology that produces negative thermal resistance, which is characterized by no moving parts and high reliability. However, at the same time, we also found in use that due to the influence of the external ambient temperature of the semiconductor refrigeration sheet during cooling, the heat dissipation capacity of the hot end of the outermost semiconductor refrigeration sheet is relatively limited, so that the cooling capacity of each semiconductor refrigeration sheet cannot be fully utilized. , In order to achieve the purpose of heat dissipation, many semiconductor refrigeration modules will also add active heat dissipation structures, such as fans, to the hot end of the cooling sheet to avoid burning the semiconductor cooling sheet. Poor, the volume increases, and the cost increases.
发明内容SUMMARY OF THE INVENTION
本发明就是针对上述问题,提出一种基于半导体制冷的超微晶格制冷模块,该超微晶格制冷模块制冷效率高,体积小,同时可大大降低制造成本。In view of the above problems, the present invention proposes an ultra-microlattice refrigeration module based on semiconductor refrigeration. The ultra-microlattice refrigeration module has high refrigeration efficiency, small volume, and can greatly reduce manufacturing costs.
为达到上述要求,本发明提出一种超微晶格制冷模块,包括一对以上的PN结模块,位于所述PN结模块上端的作为冷面的上连接片,以及位于所述PN结模块下端的作为热面的下连接片,所述上连接片下端面与所有PN结上端面形成固接,所述下连接片上端面与所有PN结下端面形成固接,所述上连接片内设有抽成真空的第一空腔层结构,所述下连接片内设有抽成真空的第二空腔层结构,所述第一空腔层结构内和第二空腔层结构内均设有在低温下可沸腾汽化相变、且可360方向传递热量的轻质流动液体层。In order to meet the above requirements, the present invention proposes an ultra-microlattice refrigeration module, which includes more than one pair of PN junction modules, an upper connecting piece located at the upper end of the PN junction module as a cold surface, and a lower end of the PN junction module. The lower connecting piece as the hot surface, the lower end face of the upper connecting piece forms a fixed connection with the upper end surfaces of all PN junctions, the upper end surface of the lower connecting piece forms a fixed connection with the lower end surfaces of all PN junctions, and the upper connecting piece is provided with The first cavity layer structure that is evacuated, the lower connecting piece is provided with a second cavity layer structure that is evacuated, and both the first cavity layer structure and the second cavity layer structure are provided with A light flowing liquid layer that can boil and vaporize at low temperature and transfer heat in 360 directions.
作为本发明之优选,所述轻质流动液体层均为单种高分子流动液体,或多种高分子流动液体混合体。As a preferred option of the present invention, the light-weight flowing liquid layer is a single polymer flowing liquid, or a mixture of multiple polymer flowing liquids.
作为本发明之进一步优选,所述上连接片、下连接片、第一空腔层结构、第二空腔层结构为金属材料制成,或为陶瓷材质制成,或为具有良好传热性的超导材料制成,同时,位于上连接片的冷面、下连接片的热面之间以及PN结的两侧边,均贴设、包覆有一层隔热膜,或者涂覆有一层隔热涂层。As a further preference of the present invention, the upper connecting piece, the lower connecting piece, the first cavity layer structure, and the second cavity layer structure are made of metal materials, or made of ceramic materials, or have good heat transfer properties. At the same time, between the cold side of the upper connecting piece, the hot side of the lower connecting piece, and both sides of the PN junction are attached, covered with a layer of thermal insulation film, or coated with a layer of Thermal insulation coating.
作为本发明之进一步优选,所述上连接片、下连接片为平板结构,或为曲面结构上连接片以及曲面结构下连接片。As a further preference of the present invention, the upper connecting piece and the lower connecting piece are of flat plate structure, or are the upper connecting piece of the curved structure and the lower connecting piece of the curved structure.
作为本发明之进一步优选,所述第一空腔层结构、第二空腔层结构呈矩形结构,或为曲面第一空腔层结构以及曲面第二空腔层结构。As a further preferred embodiment of the present invention, the first cavity layer structure and the second cavity layer structure are rectangular structures, or a curved first cavity layer structure and a curved second cavity layer structure.
作为本发明之更进一步优选,所述第一空腔层结构和第二空腔层结构的体积相同,或者体积不相同。As a further preference of the present invention, the first cavity layer structure and the second cavity layer structure have the same volume, or have different volumes.
本发明基于上述技术,还公开了一种超微晶格制冷模块的制冷装置,包括一控制端,以及一制冷端,所述控制端包括控制电路板,所述制冷端包括:若干互相电性连接的制冷模块,由此形成一个制冷模块组合;所述控制端还包括:一驱动控制模块以及一用于控制制冷模块组合温度高低的操作端,所述驱动控制模块、操作端和控制电路板电性连接;所述制冷模块组合和控制电路板、驱动控制模块、操作端电性连接。Based on the above technology, the present invention also discloses a refrigeration device for an ultra-microlattice refrigeration module, which includes a control end and a refrigeration end, the control end includes a control circuit board, and the refrigeration end includes: a plurality of mutually electrically conductive The connected refrigeration modules form a refrigeration module combination; the control end further includes: a drive control module and an operation end for controlling the temperature of the refrigeration module combination, the drive control module, the operation end and the control circuit board Electrical connection; the refrigeration module assembly is electrically connected to the control circuit board, the drive control module, and the operating terminal.
优选的,所述若干电性连接的制冷模块为互相串联,或互相并联,或串并联相结合。Preferably, the plurality of electrically connected refrigeration modules are connected in series with each other, or in parallel with each other, or in a combination of series and parallel.
进一步优选的,所述制冷模块组合的数量可为一组,或者为一组以上,所述驱动控制模块的数量可以为一个,或为一个以上,所述一个驱动电性连接一组制冷模块组合,或一个驱动电性连接一组以上制冷模块组合。Further preferably, the number of the combination of refrigeration modules may be one group, or more than one group, the number of the drive control module may be one, or more than one, and the one drive is electrically connected to a group of refrigeration module combinations. , or one drive is electrically connected to a group of more than one refrigeration module combination.
更进一步优选的,本发明还包括一无线远程控制端,所述无线远程控制端包括一无线通讯模块、一微处理器,以及一基于APP的控制终端,所述无线通讯模块和微处理器电性连接,所述微处理器和控制电路板、制冷模块组合电性组合,所述基于APP的控制终端和无线通讯模块形成无线通讯连接。Further preferably, the present invention also includes a wireless remote control terminal, the wireless remote control terminal includes a wireless communication module, a microprocessor, and an APP-based control terminal, the wireless communication module and the microprocessor are electrically connected. The microprocessor is electrically connected with the control circuit board and the refrigeration module, and the APP-based control terminal and the wireless communication module form a wireless communication connection.
采用上述技术后,本发明具有如下优点:After adopting the above-mentioned technology, the present invention has the following advantages:
1、本发明在金属散热体中设置抽真空的密封腔体,并且在密封腔体中注入可自由流动的高分子液体,该高分子液体可在靠近半导体制冷片的热端时受热汽化上升,而在靠近半导体制冷片的冷端处受冷而液化下降,大大提高了散热效率,最终提高制冷效率;1. In the present invention, a vacuum sealed cavity is set in the metal heat sink, and a free-flowing polymer liquid is injected into the sealed cavity. However, it is cooled and liquefied at the cold end near the semiconductor refrigerating sheet, which greatly improves the heat dissipation efficiency and finally improves the cooling efficiency;
2、本发明结构小巧,无需额外的散热组件辅助散热,从而使散热模块整体结构小型化,同时也降低了材料成本;2. The structure of the present invention is compact, and no additional heat dissipation components are needed to assist heat dissipation, so that the overall structure of the heat dissipation module is miniaturized, and the material cost is also reduced;
3、本发明采用合适数量的驱动和合适数量的制冷模块阵列相结合,可进一步提高制冷效率,同时进一步优化结构;3. The present invention adopts a combination of a suitable number of drives and a suitable number of refrigeration module arrays, which can further improve the refrigeration efficiency and further optimize the structure;
4、本发明采用远程无线控制和制冷结构相结合,可实现智能化的操控和监管。4. The present invention adopts the combination of remote wireless control and refrigeration structure, which can realize intelligent control and supervision.
附图说明Description of drawings
图1所示的是本发明的结构呈矩形时的外部及内部结构图;Figure 1 shows the external and internal structure diagrams when the structure of the present invention is rectangular;
图2所示的是本发明的结构呈曲面时的外部及内部结构图;Figure 2 shows the external and internal structure diagrams when the structure of the present invention is a curved surface;
图3所示的是本发明中制冷装置的整体结构框架图;Figure 3 shows the overall structural frame diagram of the refrigeration device in the present invention;
图4所示的是本发明的制冷模块贴设隔热膜或涂覆隔热涂层后的外观结构图。FIG. 4 shows the appearance structure diagram of the refrigeration module of the present invention after the heat insulating film is attached or the heat insulating coating is applied.
其中,1、PN结模块;2、上连接片;3、下连接片;4、第一空腔层结构;5、第二空腔层结构;6、轻质流动液体层;7、曲面结构上连接片;8、曲面结构下连接片;9、曲面第一空腔层结构;10、曲面第二空腔层结构;11、控制电路板;12、制冷模块;13、驱动控制模块;14、操作端;15、无线通讯模块;16、微处理器;17、基于APP的控制终端;18、隔热膜;19、隔热涂层。Among them, 1. PN junction module; 2. Upper connecting piece; 3. Lower connecting piece; 4. First cavity layer structure; 5. Second cavity layer structure; 6. Lightweight flowing liquid layer; 7. Curved surface structure Upper connecting piece; 8. Lower connecting piece of curved surface structure; 9. Structure of first cavity layer of curved surface; 10. Structure of second cavity layer of curved surface; 11. Control circuit board; 12. Refrigeration module; 13. Drive control module; 14 , operation end; 15, wireless communication module; 16, microprocessor; 17, APP-based control terminal; 18, heat insulation film; 19, heat insulation coating.
具体实施方式Detailed ways
下面采用具体实施方式对本发明作进一步详细地说明。The present invention will be described in further detail below by using specific embodiments.
由图1可知,一种超微晶格制冷模块,包括一对以上的PN结模块1,位于PN结模块1上端的作为冷面的上连接片2,以及位于PN结模块1下端的作为热面的下连接片3,在三者的连接上,上连接片2的下端面与所有PN结模块1上端面形成固接,下连接片3的上端面与所有PN结模块1的下端面形成固接。As can be seen from FIG. 1 , an ultra-microlattice refrigeration module includes more than one pair of
同时,在上连接片2内设有抽成真空的第一空腔层结构4,在下连接片3内设有抽成真空的第二空腔层结构5,并且在第一空腔层结构4内和第二空腔层结构5内,均设有在低温下可沸腾汽化相变、且可360方向传递热量的轻质流动液体层6。At the same time, the upper connecting
在本发明中,优选的轻质流动液体层6在实际使用中,既可以均为单种高分子流动液体,也可以为多种高分子流动液体混合体。In the present invention, the preferred light
由于作为热面的连接片3设有抽成真空的第二空腔层结构5,在第二空腔层结构5内注入轻质流动液体层6后,轻质流动液体层6处于失重状态,可以360度方向限制传热,从而提高制冷效率。Since the connecting
当然,也可以使第二空腔层结构5处于负压状态,轻质流动液体层6同样也可处于失重状态,也可达到360度方向限制传热的效果。Of course, the second
在材质的选用上,本发明中的上连接片2、下连接片3、第一空腔层结构4、第二空腔层结构5为导热、导冷性能较好的金属材料制成,或为陶瓷材质制成,或为具有良好传热性的超导材料制成。同时既可为刚性结构,也可为柔性可弯曲结构。In terms of material selection, the upper connecting
由图4可知,在位于上连接片2的冷面、下连接片3的热面之间以及PN结1的两侧边,均贴设、包覆有一层隔热膜18,或者涂覆有一层隔热涂层19。It can be seen from FIG. 4 that a layer of
无论是以贴设、包覆隔热膜18的方式,或者是涂覆隔热涂层19的方式,主要的目的在于,具备较大热阻的隔热膜18或隔热涂层19,可以有效规避由于PN结1中间距离较近而导致冷热面的温度相互影响。Whether it is by sticking or covering the
并且,在形状上,本发明中的上连接片2、下连接片3可以为平板结构,或为曲面结构上连接片7以及曲面结构下连接片8(见图2)。Moreover, in terms of shape, the upper connecting
和上述结构相对应的,本发明中的第一空腔层结构4、第二空腔层结构5可以是呈矩形结构,或为曲面第一空腔层结构9以及曲面第二空腔层结构10。Corresponding to the above structure, the first
设置曲面结构或平面结构,主要的目的在于:不同的使用环境,需要采用不同的形状结构,如在常规的情况下,可以使用平板结构的制冷模块结构,而在非常规情况下,如一些曲面、非规则形状结构下,可以使用可曲面甚至非规则形状相适配的制冷模块结构。The main purpose of setting a curved structure or a flat structure is: different use environments require different shapes and structures. For example, in the conventional case, the refrigeration module structure of the flat structure can be used, and in unconventional cases, such as some curved surfaces , Under the irregular shape structure, the cooling module structure that can be adapted to curved surfaces or even irregular shapes can be used.
在本发明中,第一空腔层结构4和第二空腔层结构5的体积相同,或者体积不相同。均为本发明的保护范畴。In the present invention, the volumes of the first
由图3可知,本发明基于上述技术,还公开了一种超微晶格制冷模块的制冷装置,包括一控制端,以及一制冷端,在本发明中,优选的控制端包括控制电路板11,优选的制冷端包括:若干互相电性连接的制冷模块12(由本发明中的一对以上的PN结模块1,位于PN结模块1上端的上连接片2,以及位于PN结模块1下端的下连接片3组成一个单独的制冷模块12),由此形成一个制冷模块组合;同时,本发明中的控制端还包括:一驱动控制模块13以及一用于控制制冷模块组合温度高低的操作端14,在连接上,驱动控制模块13、操作端14和控制电路板11电性连接;制冷模块组合和控制电路板11、驱动控制模块13、操作端14电性连接。As can be seen from FIG. 3 , the present invention is based on the above technology, and also discloses a refrigeration device for an ultra-microlattice refrigeration module, which includes a control end and a refrigeration end. In the present invention, the preferred control end includes a control circuit board 11 . , the preferred refrigeration end includes: a plurality of
在本发明中,若干电性连接的制冷模块12的结构可为互相串联,或互相并联,或串并联相结合。同时,制冷模块组合的数量可为一组,或者为一组以上,以及,驱动控制模块13的数量可以为一个,或为一个以上,在连接结构上,可以是一个驱动控制模块13电性连接一组制冷模块组合,或一个驱动控制模块13电性连接一组以上制冷模块组合,或者是一个以上的驱动控制模块13电性连接一组以上制冷模块组合。这样的结构,可进一步提高制冷的效率和面积。In the present invention, the structures of several electrically connected
在本发明中,驱动控制模块13采用恒流驱动,这样可以有效的保护PN结1,并能够规避由于PN结1因为温度的变化而导致的制冷效果变差的问题。In the present invention, the drive control module 13 is driven by a constant current, which can effectively protect the
继续看图3,本发明还包括一无线远程控制端,该无线远程控制端包括一无线通讯模块15、一微处理器16,以及一基于APP的控制终端17,无线通讯模块15和微处理器16电性连接,微处理器16和控制电路板11、制冷模块组合电性组合,基于APP的控制终端17和无线通讯模块15形成无线通讯连接。Continue to look at FIG. 3, the present invention also includes a wireless remote control terminal, the wireless remote control terminal includes a wireless communication module 15, a microprocessor 16, and an APP-based control terminal 17, the wireless communication module 15 and the microprocessor 16 Electrical connection, the microprocessor 16 is electrically combined with the control circuit board 11 and the refrigeration module, and the APP-based control terminal 17 and the wireless communication module 15 form a wireless communication connection.
区别于传统的控制模式,当设置无线远程控制端后,即可对本发明的制冷系统进行远程控制,比如通过智能手机,即可实现对远距离的制冷系统进行实时的操作和监控,无需人员实时在设备旁边(通过微处理器16,可将制冷模块组合的各个运行参数进行处理后,接着通过无线通讯模块15发送到基于APP的控制终端17)。Different from the traditional control mode, when the wireless remote control terminal is set, the refrigeration system of the present invention can be remotely controlled. For example, the remote refrigeration system can be operated and monitored in real time through a smartphone, without the need for real-time personnel. Beside the equipment (through the microprocessor 16, the various operating parameters of the refrigeration module combination can be processed, and then sent to the APP-based control terminal 17 through the wireless communication module 15).
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明的技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and modifications can also be made. These improvements and Variations should also be considered within the scope of protection of the present invention.
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