CN112031750A - Device and method for testing radial expansion pressure of static crushing agent in drill hole - Google Patents
Device and method for testing radial expansion pressure of static crushing agent in drill hole Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及岩土工程领域,特别是一种钻孔内静态破碎剂径向膨胀压测试装置及方法。The invention relates to the field of geotechnical engineering, in particular to a device and method for testing the radial expansion pressure of static crushing agents in boreholes.
背景技术Background technique
随着人们环保意识的加强和节能降耗的要求,人们对炸药化学爆破产生的振动、废石、有毒有害气体等耐受程度越来越低。静态破碎剂因具有可缓慢膨胀致裂、无声、无振动和无有害气体产生的特点,而广泛应用于石材开采、建筑体拆除、混凝土破碎、岩体开挖、深部应力调控与高边坡修整等工程领域。With the strengthening of people's awareness of environmental protection and the requirements of energy saving and consumption reduction, people's tolerance to vibration, waste rock, toxic and harmful gases, etc. produced by explosive chemical blasting is getting lower and lower. Static crushing agent is widely used in stone mining, building demolition, concrete crushing, rock excavation, deep stress regulation and high slope trimming due to its characteristics of slow expansion and cracking, no sound, no vibration and no harmful gas generation. and other engineering fields.
衡量静态破碎剂性能的技术指标很多,其中膨胀压最为重要,其测量的精准程度对于静态破碎剂的性能评测、工业应用中参数选择及成本控制具有重要意义。There are many technical indicators to measure the performance of static crushers, among which expansion pressure is the most important. The accuracy of its measurement is of great significance for the performance evaluation of static crushers, parameter selection and cost control in industrial applications.
目前,有关静态破碎剂膨胀压的测试方法主要有外管法、内管法和压力传感器法。这三种方法均是利用电阻应变片测量被测物体表面的应变值,利用一定的对应关系计算得到膨胀剂产生的膨胀压。因膨胀剂水化反应过程为放热反应,其产生的温度对电阻应变片测量影响较大,导致应用电阻应变片测量膨胀压往往会出现误差。为此,有学者采用温度补偿片或者用密封胶代替塑料袋封闭应变片的方法来消除热效应的影响,但这些方法没有从根本上消除应变片所受影响。At present, the test methods for the expansion pressure of static breakers mainly include the outer tube method, the inner tube method and the pressure sensor method. These three methods all use the resistance strain gauge to measure the strain value of the surface of the object to be measured, and use a certain corresponding relationship to calculate the expansion pressure generated by the expansion agent. Because the hydration reaction of the expansion agent is an exothermic reaction, the temperature generated by the expansion agent has a great influence on the measurement of the resistance strain gauge, resulting in errors in the measurement of the expansion pressure by the resistance strain gauge. To this end, some scholars use temperature compensation sheets or seal the strain gauges with plastic bags instead of plastic bags to eliminate the influence of thermal effects, but these methods have not fundamentally eliminated the influence of the strain gauges.
基于上述问题,CN108151937A专利文献公开了一种用于静态破碎剂膨胀压的测试装置及方法,通过测量两个限位板之间的测量杆上的变形来反算膨胀剂产生的径向膨胀压;CN109900409A专利文献公开了一种静态破碎剂径向膨胀压测试方法,通过在金属筒台面上粘贴应变片测量径向应变及切向应变并将其带入公式计算静态破碎剂的径向膨胀压。这两种方法虽然可以测量径向膨胀压,但存在应变片粘贴工艺复杂及应变片不能重复使用带来的成本较高等问题。Based on the above problems, the CN108151937A patent document discloses a testing device and method for the expansion pressure of a static crushing agent, by measuring the deformation on the measuring rod between two limit plates to inversely calculate the radial expansion pressure generated by the expansion agent ; CN109900409A patent document discloses a static crushing agent radial expansion pressure test method, by pasting strain gauges on the metal cylinder table to measure radial strain and tangential strain and bring it into the formula to calculate the radial expansion pressure of static crushing agent . Although these two methods can measure the radial expansion pressure, there are problems such as the complicated bonding process of the strain gages and the high cost caused by the inability to reuse the strain gages.
CN109883591A专利文献公开的一种静态破碎剂膨胀压测量设备及测量方法,利用周边块及顶底部挡片构成封闭腔室,在封闭腔室里充填破碎剂,并通过周边块与固定块之间的测力计示数除以封闭腔室的剖面积计算静态破碎剂的径向膨胀压。此方法可以测量径向膨胀压,也不用粘贴应变片,但只能用于浆状静态破碎剂膨胀压的测量,不适用于卷状静态破碎剂,且膨胀压随深度变化存在差别,用某一高度的膨胀压代替整个装置中静态破碎剂产生的膨胀压会存在误差。CN109883591A patent document discloses a static crushing agent expansion pressure measuring device and measuring method, which uses peripheral blocks and top and bottom baffles to form a closed chamber, fills the crushing agent in the closed chamber, and passes the pressure between the peripheral block and the fixed block. The radial expansion pressure of the static breaker is calculated by dividing the dynamometer reading by the cross-sectional area of the enclosed chamber. This method can measure the radial expansion pressure without sticking strain gauges, but it can only be used for the measurement of the expansion pressure of the slurry static crushing agent, not for the roll static crushing agent, and the expansion pressure varies with the depth. A high degree of expansion pressure in place of the expansion pressure generated by the static crushing agent in the entire device will have errors.
基于上述问题,CN1441233A专利文献公开了一种静态破裂剂膨胀压力的测试方法及测试装置,通过钢模对静态破碎裂剂进行侧向约束,使静态破裂剂仅能产生轴向膨胀和位移,然后基于测力环的读数经过线性关系转化为压力除以作用面积计算膨胀压;CN103323164A专利文献公开了一种测量静态破碎剂膨胀压的测试系统,利用压力试验机刚性框架上加载压力传感器和移动活塞来测量膨胀压,当静态破碎剂水化反应后,推动活塞,联动压力盒,此时压力传感器会记下压力数值,进而反算出静态破碎剂的膨胀压;CN108444550A专利文献公开了一种静态破碎剂膨胀压力和温度测试一体化装置,通过在约束框架中,利用上密封活塞的运动,基于压力盒来读取静态破碎剂水化反应过程中的轴向膨胀压力。这些专利文献披露的静态破碎剂膨胀压测试装置和方法虽然可避免电阻应变片粘贴复杂工艺及热效应对测试结果的影响,但所测膨胀压均为轴向膨胀压。而实际上,因钻孔的轴径比不同,静态破碎剂在轴向和径向的膨胀压并不相同,生产现场起主要作用的是静态破碎剂的径向膨胀压,用轴向膨胀压作为静态破碎剂的径向膨胀压有较大偏差;且存在测试过程繁琐、测试成本高昂、测试结果精度不高等问题。Based on the above problems, the CN1441233A patent document discloses a test method and a test device for the expansion pressure of a static cracking agent. The static cracking agent is laterally restrained by a steel mold, so that the static cracking agent can only produce axial expansion and displacement, and then The reading based on the force measuring ring is converted into pressure divided by the action area to calculate the expansion pressure through a linear relationship; CN103323164A patent document discloses a test system for measuring the expansion pressure of a static crushing agent, using a pressure testing machine rigid frame to load a pressure sensor and a moving piston To measure the expansion pressure, after the hydration reaction of the static crushing agent, push the piston and link the pressure box. At this time, the pressure sensor will record the pressure value, and then inversely calculate the expansion pressure of the static crushing agent; CN108444550A patent document discloses a static crushing It is an integrated device for testing the expansion pressure and temperature of the agent, by using the movement of the upper sealing piston in the confinement frame to read the axial expansion pressure during the hydration reaction of the static crushing agent based on the pressure box. Although the static crushing agent expansion pressure testing devices and methods disclosed in these patent documents can avoid the influence of the complex process of pasting resistance strain gauges and thermal effects on the test results, the measured expansion pressures are all axial expansion pressures. In fact, due to the different shaft-diameter ratios of the drilled holes, the expansion pressure of the static crushing agent in the axial and radial directions is not the same. The main role in the production site is the radial expansion pressure of the static crushing agent. The radial expansion pressure as a static crushing agent has a large deviation; and there are problems such as cumbersome test process, high test cost, and low test result accuracy.
综上,现有静态破碎剂的膨胀压测试方法因在不同程度上存在测试过程繁琐、测试成本高昂、测试结果精度不高、仅能简单地测试轴向膨胀压、仅能测试浆状静态破碎剂产生的膨胀压等技术问题,使其在实际生产中的应用受到较大限制。To sum up, the existing expansion pressure test methods of static crushing agents have the cumbersome test process, high test cost, low accuracy of test results, can only simply test axial expansion pressure, and can only test slurry static crushing to varying degrees. The technical problems such as the expansion pressure generated by the agent have greatly restricted its application in actual production.
发明内容SUMMARY OF THE INVENTION
为解决上述现有静态破碎剂膨胀压测试方法存在的技术问题,本发明提供一种钻孔内静态破碎剂径向膨胀压测试装置及方法。In order to solve the technical problems existing in the above-mentioned existing static crushing agent expansion pressure testing methods, the present invention provides a static crushing agent radial expansion pressure testing device and method in a borehole.
本发明提供的钻孔内静态破碎剂径向膨胀压测试装置,包括:刚性框架、刚性基座、压力传感器、径向膨胀压测试模拟管、轴向约束机构、径向约束机构和压力传感器数据采集仪;The radial expansion pressure testing device for static crushing agent in a borehole provided by the present invention includes: a rigid frame, a rigid base, a pressure sensor, a radial expansion pressure test simulation tube, an axial restraint mechanism, a radial restraint mechanism and data from a pressure sensor collector;
所述刚性框架由高强度刚性材料制成,包括位于底部的底座、位于中部的下平台和位于上部的上平台;The rigid frame is made of high-strength rigid materials, including a base at the bottom, a lower platform at the middle and an upper platform at the upper;
所述刚性基座置于所述刚性框架的下平台上部;The rigid base is placed on the upper part of the lower platform of the rigid frame;
所述压力传感器为轮辐式压力传感器,置于所述刚性基座的上部;The pressure sensor is a spoke-type pressure sensor and is placed on the upper part of the rigid base;
所述径向膨胀压测试模拟管为两端可封闭的金属圆管,其内径与钻孔的孔径相同(不同孔径的钻孔匹配不同内径的径向膨胀压测试模拟管),长度为100-300mm、厚度为10-100mm;径向膨胀压测试模拟管置于所述压力传感器的顶面,与压力传感器的顶面中心对齐;The radial expansion pressure test simulation tube is a metal circular tube whose ends can be closed, the inner diameter of which is the same as the hole diameter of the drilled hole (drill holes with different diameters match the radial expansion pressure test simulation tube of different inner diameters), and the length is 100- 300mm, the thickness is 10-100mm; the radial expansion pressure test simulation tube is placed on the top surface of the pressure sensor, and is aligned with the center of the top surface of the pressure sensor;
所述轴向约束机构由对应所述径向膨胀压测试模拟管的中轴线、通过位于刚性框架左侧上的螺纹孔可进退的轴向丝杠、安装在轴向丝杠外端的轴向丝杠手柄、与轴向丝杠内端焊接成一体的轴向约束钢板和对应径向膨胀压测试模拟管右端中心焊接在所述刚性框架右侧上的顶柱组成;测试过程中通过旋转轴向丝杠手柄将径向膨胀压测试模拟管的两端夹持在轴向约束钢板和顶柱之间,对径向膨胀压测试模拟管的轴向位移进行约束;The axial restraint mechanism consists of an axial screw corresponding to the central axis of the radial expansion pressure test simulation pipe, an axial screw that can advance and retreat through a threaded hole located on the left side of the rigid frame, and an axial screw installed at the outer end of the axial screw. It consists of a lever handle, an axial restraint steel plate welded into one body with the inner end of the axial lead screw, and a top column with the center of the right end of the corresponding radial expansion pressure test simulation tube welded on the right side of the rigid frame; during the test, the axial The screw handle clamps both ends of the radial expansion pressure test simulation tube between the axial restraint steel plate and the top column, and constrains the axial displacement of the radial expansion pressure test simulation tube;
所述径向约束机构由对应所述径向膨胀压测试模拟管的中轴线、通过位于刚性框架上平台上的螺纹孔可进退的径向丝杠、安装在径向丝杠上端的径向丝杠手柄、与径向丝杠下端焊接成一体的径向约束钢板组成;测试过程中通过旋转径向丝杠手柄将径向膨胀压测试模拟管夹持在径向约束钢板和压力传感器之间,对径向膨胀压测试模拟管的径向位移进行约束;The radial restraint mechanism consists of a radial screw corresponding to the central axis of the radial expansion pressure test simulation pipe, a radial screw that can advance and retreat through a threaded hole located on the upper platform of the rigid frame, and a radial screw installed on the upper end of the radial screw. The radial expansion pressure test simulation tube is clamped between the radially constrained steel plate and the pressure sensor by rotating the radial screw handle during the test. Constrain the radial displacement of the simulated tube in the radial expansion pressure test;
所述压力传感器数据采集仪与压力传感器通过导线连接,对压力传感器的监测压力信号进行实时数据采集与记录,并通过内置软件对采集数据与静态破碎剂膨胀压进行实时转换。The pressure sensor data acquisition instrument is connected with the pressure sensor through a wire, collects and records the monitoring pressure signal of the pressure sensor in real time, and converts the collected data and the expansion pressure of the static crushing agent in real time through the built-in software.
进一步,所述径向膨胀压测试模拟管可制成分体式结构:由轴向平分成相互对称的两个半圆形管片组成,两个半圆形管片通过燕尾槽和燕尾凸相互嵌接构成径向膨胀压测试模拟管,两端由两个半圆形管片一端带有的圆形封盖封堵,构成径向膨胀压测试模拟管整体。径向膨胀压测试模拟管采取这种分体式结构便于测试完毕后,通过拆开径向膨胀压测试模拟管将膨胀后固化的膨胀剂取出,使径向膨胀压测试模拟管可重复使用。Further, the radial expansion pressure test simulation tube can be made into a split structure: it is composed of two semicircular segments that are axially bisected and symmetrical to each other, and the two semicircular segments are embedded in each other through a dovetail groove and a dovetail protrusion. It is connected to form a radial expansion pressure test simulation tube, and both ends are sealed by two semicircular segments with a circular cover at one end to form the radial expansion pressure test simulation tube as a whole. The radial expansion pressure test simulation tube adopts this split structure, so that after the test is completed, the expansion agent cured after expansion is taken out by disassembling the radial expansion pressure test simulation tube, so that the radial expansion pressure test simulation tube can be reused.
使用上述钻孔内静态破碎剂径向膨胀压测试装置测试钻孔内静态破碎剂径向膨胀压的方法,包括以下步骤:The method for testing the radial expansion pressure of static crushing agent in a drilling hole using the above-mentioned static crushing agent radial expansion pressure test device in a drilling hole includes the following steps:
步骤1:按以下方法建立径向膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线:Step 1: Establish the relationship curve between the expansion pressure Pi generated by the static crushing agent in the radial expansion pressure test simulation pipe and the pressure F o on the outer wall of the radial expansion pressure test simulation pipe according to the following method :
在径向膨胀压测试模拟管材料参数弹性模量E和泊松比u已知的情况下,利用数值模拟软件以该径向膨胀压测试模拟管为计算模型,在计算模型的内壁施加环向均布应力Pi,以模拟静态破碎剂产生的径向膨胀压;在计算模型的外壁与压力传感器的上端面相接触区域施加法向位移约束,以模拟压力传感器与径向膨胀压测试模拟管之间的相互挤压作用;在约束区域每隔一定距离布置监测点并开始运算,运算结束后通过监测点的平均应力值乘以计算模型外壁面存在的微小应力等值区域面积计算得出计算模型外壁所受压力Fo,以模拟压力传感器所测压力(径向膨胀压测试模拟管外壁所受压力);再通过计算软件得出压力传感器所测压力Fo与Pi之间的对应关系,得到径向膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线;Under the condition that the elastic modulus E and Poisson's ratio u of the material parameters of the radial expansion pressure test simulation pipe are known, the numerical simulation software is used to take the radial expansion pressure test simulation pipe as the calculation model, and the inner wall of the calculation model is subjected to a circumferential uniform pressure. Distribute the stress P i to simulate the radial expansion pressure generated by the static crushing agent; impose a normal displacement constraint on the contact area between the outer wall of the calculation model and the upper end face of the pressure sensor to simulate the relationship between the pressure sensor and the radial expansion pressure test simulation tube In the constraint area, the monitoring points are arranged at certain distances and the calculation is started. After the calculation, the average stress value of the monitoring points is multiplied by the area of the micro-stress equivalent area existing on the outer wall of the calculation model to calculate the outer wall of the calculation model. The received pressure F o is used to simulate the pressure measured by the pressure sensor (the radial expansion pressure test simulates the pressure on the outer wall of the pipe); then the corresponding relationship between the pressure F o measured by the pressure sensor and P i can be obtained through the calculation software. The radial expansion pressure test simulates the relationship curve between the expansion pressure Pi generated by the static crushing agent in the pipe and the radial expansion pressure test simulates the relationship between the pressure F o on the outer wall of the pipe ;
步骤2:在径向膨胀压测试模拟管内装静态破碎剂Step 2: Fill the static crushing agent in the radial expansion pressure test simulation tube
将浆状静态破碎剂(即加水后的静态破碎剂)灌入径向膨胀压测试模拟管内(此时的径向膨胀压测试模拟管为整体式金属管);或将浆状静态破碎剂装入柔性密封袋内再置入径向膨胀压测试模拟管内;或将与径向膨胀压测试模拟管内径相同的静态破碎剂药卷浸水后放入径向膨胀压测试模拟管内;Fill the slurry static crushing agent (that is, the static crushing agent after adding water) into the radial expansion pressure test simulation tube (the radial expansion pressure test simulation tube at this time is an integral metal tube); Put it into a flexible sealing bag and then put it into the radial expansion pressure test simulation tube; or immerse the static crushing agent coil with the same inner diameter as the radial expansion pressure test simulation tube into water and put it into the radial expansion pressure test simulation tube;
步骤3:安装径向膨胀压测试模拟管Step 3: Install the Radial Expansion Pressure Test Dummy Tube
将装有静态破碎剂的径向膨胀压测试模拟管与放置在刚性基座上的压力传感器的顶面中心对齐置于压力传感器的顶面,使径向膨胀压测试模拟管的右端面与焊接在刚性框架右侧上的顶柱顶靠;手动旋转轴向丝杠手柄,使轴向约束钢板顶紧径向膨胀压测试模拟管的左端面,将径向膨胀压测试模拟管的两端夹持在轴向约束钢板和顶柱之间,对径向膨胀压测试模拟管的轴向位移进行约束;手动旋转径向丝杠手柄,使径向约束钢板顶紧径向膨胀压测试模拟管的上部外壁,将径向膨胀压测试模拟管夹持在径向约束钢板和压力传感器之间,对径向膨胀压测试模拟管的径向位移进行约束;Align the center of the radial expansion pressure test simulation tube filled with static crushing agent with the top surface of the pressure sensor placed on the rigid base and place it on the top surface of the pressure sensor, so that the right end face of the radial expansion pressure test simulation tube and the welding Press the top column on the right side of the rigid frame; manually rotate the axial screw handle to make the axial restraint steel plate press against the left end face of the radial expansion pressure test simulation tube, and clamp the two ends of the radial expansion pressure test simulation tube Hold it between the axial restraint steel plate and the top column to restrain the axial displacement of the radial expansion pressure test simulation pipe; manually rotate the radial screw handle to make the radial restraint steel plate press against the radial expansion pressure test simulation pipe. On the upper outer wall, the radial expansion pressure test simulation tube is clamped between the radial restraint steel plate and the pressure sensor to constrain the radial displacement of the radial expansion pressure test simulation tube;
步骤4:随着静态破碎剂的膨胀,通过压力传感器测试径向膨胀压测试模拟管外壁受力Fo,通过压力传感器数据采集仪采集压力传感器所测压力Fo,并进行记录;利用步骤1得到的膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线即可得到径向膨胀压测试模拟管内的静态破碎剂径向膨胀压Pi随静态破碎剂水化反应时间(h)的变化曲线,通过该曲线即可得到钻孔内静态破碎剂在不同水化反应时间产生的径向膨胀压。Step 4: With the expansion of the static crushing agent, the radial expansion pressure is tested by the pressure sensor to test the force F o on the outer wall of the simulated pipe, and the pressure F o measured by the pressure sensor is collected by the pressure sensor data acquisition instrument and recorded; use
本发明的有益成果:Beneficial achievements of the present invention:
1、本发明采用数值模拟技术建立的径向膨胀压测试模拟管内静态破碎剂产生的径向膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线,通过与采用现有本领域认可的外管法测得的静态破碎剂径向膨胀压Pi与管外壁所受压力Fo之间的关系曲线相比较,二者相差很小,证明用本发明建立的径向膨胀压测试模拟管内静态破碎剂产生的径向膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线作为测试标准准确可靠。1. The present invention adopts the radial expansion pressure test established by numerical simulation technology to simulate the relationship between the radial expansion pressure Pi generated by the static crushing agent in the pipe and the radial expansion pressure test to simulate the relationship between the pressure F o on the outer wall of the pipe . Comparing the relationship curve between the radial expansion pressure Pi of the static crushing agent and the pressure F o on the outer wall of the tube measured by the outer tube method recognized in the art, the difference between the two is very small, which proves that the method established by the present invention The radial expansion pressure test simulates the relationship between the radial expansion pressure Pi generated by the static crushing agent in the pipe and the radial expansion pressure test simulates the relationship between the pressure F o on the outer wall of the pipe as the test standard is accurate and reliable.
2、本发明通过测试径向膨胀压测试模拟管外壁所受压力Fo,利用建立的径向膨胀压测试模拟管内静态破碎剂产生的径向膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线,即可得到径向膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi,测试方法简单,测试结果准确。2. The present invention simulates the pressure F o on the outer wall of the pipe by testing the radial expansion pressure test, and uses the established radial expansion pressure test to simulate the radial expansion pressure Pi generated by the static crushing agent in the pipe and the radial expansion pressure test to simulate the outer wall of the pipe. The relationship curve between the received pressures F o can be obtained, and the radial expansion pressure test simulates the expansion pressure Pi generated by the static crushing agent in the pipe. The test method is simple and the test results are accurate.
3、本发明可有效避免现有技术粘贴应变片的复杂工艺及静态破碎剂水化反应产生的高温对试验结果的影响。3. The present invention can effectively avoid the complicated process of pasting the strain gauge in the prior art and the influence of the high temperature generated by the hydration reaction of the static crushing agent on the test result.
4、本发明克服了现有膨胀压测量方法中用静态破碎剂轴向膨胀压作为生产现场所需要的静态破碎剂径向膨胀压存在的偏差。4. The present invention overcomes the deviation of using the axial expansion pressure of the static crushing agent as the radial expansion pressure of the static crushing agent required in the production site in the existing expansion pressure measurement method.
5、针对不同孔径的钻孔,本发明可通过更换不同内径的径向膨胀压测试模拟管及数值模拟计算模型,模拟不同孔径的钻孔内静态破碎剂径向膨胀压的测试。5. For boreholes with different diameters, the present invention can simulate the radial expansion pressure test of static crushing agents in boreholes with different diameters by replacing the radial expansion pressure test simulation tubes with different inner diameters and the numerical simulation calculation model.
6、本发明对浆状静态破碎剂和卷状静态破碎剂均适用。6. The present invention is applicable to both slurry static breakers and roll static breakers.
附图说明Description of drawings
图1为本发明测试装置的结构示意图;Fig. 1 is the structural representation of the test device of the present invention;
图2为测试装置中的刚性框架示意图;Fig. 2 is the rigid frame schematic diagram in the test device;
图3为测试装置中采取分体式结构的径向膨胀压测试模拟管(相互对称的一半)示意图;3 is a schematic diagram of a radial expansion pressure test simulation tube (half symmetrical to each other) that adopts a split structure in the test device;
图4为测试装置中(模拟管)轴向约束机构的三维示意图;4 is a three-dimensional schematic diagram of an axial restraint mechanism (simulated tube) in the test device;
图5为测试装置中(模拟管)径向约束机构的三维示意图;Fig. 5 is the three-dimensional schematic diagram of the radial restraint mechanism (simulated tube) in the test device;
图6为以孔径为50mm的钻孔为例,采用本发明测试钻孔内静态破碎剂产生的径向膨胀压过程中通过数值模拟技术得到的径向膨胀压测试模拟管内静态破碎剂产生的径向膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线;Fig. 6 is a drill hole with a diameter of 50mm as an example, the radial expansion pressure test obtained by the numerical simulation technology in the process of testing the radial expansion pressure generated by the static crushing agent in the drilling hole according to the present invention simulates the diameter generated by the static crushing agent in the pipe The relationship curve between the radial expansion pressure Pi and the pressure F o on the outer wall of the simulated pipe;
图7为利用本发明装置和图6曲线测得的径向膨胀压测试模拟管内膨胀剂随水化反应时间(h)变化产生的径向膨胀压变化曲线。Fig. 7 is a radial expansion pressure change curve obtained by using the device of the present invention and the curve of Fig. 6 to simulate the radial expansion pressure generated by the expansion agent in the pipe with the change of the hydration reaction time (h).
图中符号说明:1、刚性框架,1-1、底座,1-2、下平台,1-3、上平台,2、刚性基座,3、压力传感器,4、径向膨胀压测试模拟管,4-1、燕尾槽,4-2、燕尾凸,4-3、封盖,5、(模拟管)轴向约束机构,5-1、轴向丝杠,5-2、轴向丝杠手柄,5-3、轴向约束钢板,5-4、顶柱,6、(模拟管)径向约束机构,6-1、径向丝杠,6-2、径向丝杠手柄,6-3、径向约束钢板,7、压力传感器数据采集仪,8、静态破碎剂。Description of symbols in the figure: 1. Rigid frame, 1-1, base, 1-2, lower platform, 1-3, upper platform, 2, rigid base, 3, pressure sensor, 4, radial expansion pressure test simulation tube , 4-1, dovetail groove, 4-2, dovetail convex, 4-3, cover, 5, (simulated tube) axial restraint mechanism, 5-1, axial screw, 5-2, axial screw Handle, 5-3, axial restraint steel plate, 5-4, top column, 6, (simulated tube) radial restraint mechanism, 6-1, radial screw, 6-2, radial screw handle, 6- 3. Radial restraint steel plate, 7. Pressure sensor data acquisition instrument, 8. Static crushing agent.
具体实施方式Detailed ways
以下结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
以下实施例为某矿50mm钻孔使用静态破碎剂进行爆破,采用本发明装置和方法测试钻孔内静态破碎剂产生的径向膨胀压。In the following example, a 50mm borehole of a mine is blasted with a static crushing agent, and the radial expansion pressure generated by the static crushing agent in the drilling hole is tested by the device and method of the present invention.
实施例1Example 1
如图1所示,本实施例所用的测试装置包括刚性框架1、刚性基座2、压力传感器3、径向膨胀压测试模拟管4、轴向约束机构5、径向约束机构6和压力传感器数据采集仪7。As shown in FIG. 1, the test device used in this embodiment includes a
如图2所示,所述刚性框架1由高强度合金钢制成,包括位于底部的底座1-1、位于中部的下平台1-2和位于上部的上平台1-3。As shown in FIG. 2 , the
如图1所示,所述刚性基座2置于所述下平台的上部。所述压力传感器3为轮辐式压力传感器,顶面内径为30mm,外径为40mm,置于所述刚性基座的上部。As shown in FIG. 1 , the
所述径向膨胀压测试模拟管4采用合金钢制成分体式结构(径向膨胀压测试模拟管采取这种分体式结构,便于测试完毕后通过拆开径向膨胀压测试模拟管将静态破碎剂膨胀后的固化物取出,使径向膨胀压测试模拟管可重复使用),由轴向平分成如图3所示两个相互对称的半圆形管片组成(图3中只画出其中的一个半圆形管片),两个半圆形管片通过燕尾槽4-1和燕尾凸4-2相互嵌接构成径向膨胀压测试模拟管管筒,两端由两个半圆形管片一端带有的圆形封盖4-3封堵,构成内径为50mm(与钻孔的孔径相同),长度为150mm、厚度为10mm的径向膨胀压测试模拟管整体。径向膨胀压测试模拟管的合金钢材质的弹性模量E=300GPa,泊松比u=0.37。组装成一体的径向膨胀压测试模拟管装入静态破碎剂8后,如图1所示置于压力传感器的顶面,与压力传感器的顶面中心对齐。The radial expansion pressure
如图1和图4所示,所述轴向约束机构5由对应所述膨胀压测试模拟管的中轴线、通过位于刚性框架左侧上的螺纹孔(未图示)可进退的轴向丝杠5-1、安装在轴向丝杠外端的轴向丝杠手柄5-2、与轴向丝杠内端焊接成一体的轴向约束钢板5-3和对应膨胀压测试模拟管右端中心焊接在所述刚性框架右侧上的顶柱5-4组成;测试过程中通过旋转轴向丝杠手柄将轴向膨胀压测试模拟管的两端夹持在轴向约束钢板和顶柱之间,对径向膨胀压测试模拟管的轴向位移进行约束。As shown in FIG. 1 and FIG. 4 , the
如图1和图5所示,所述径向约束机构6由对应所述膨胀压测试模拟管的轴线中心、通过位于刚性框架上平台上的螺纹孔(未图示)可进退的径向丝杠6-1、安装在径向丝杠上端的径向丝杠手柄6-2、与径向丝杠下端焊接成一体的径向约束钢板6-3组成;测试过程中通过旋转径向丝杠手柄将径向膨胀压测试模拟管夹持在径向约束钢板和压力传感器之间,对径向膨胀压测试模拟管的径向位移进行约束;As shown in Fig. 1 and Fig. 5, the
如图1所示,所述压力传感器数据采集仪7与压力传感器3通过导线连接,对压力传感器的监测压力信号进行实时数据采集与记录,并通过内置软件对采集数据与静态破碎剂膨胀压进行实时转换。As shown in Figure 1, the pressure sensor
使用上述测试装置测试钻孔内静态破碎剂径向膨胀压的方法,按以下步骤进行:Use the above test device to test the radial expansion pressure of static crushing agent in the borehole, and proceed as follows:
步骤1:按以下方法建立径向膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线:Step 1: Establish the relationship curve between the expansion pressure Pi generated by the static crushing agent in the radial expansion pressure test simulation pipe and the pressure F o on the outer wall of the radial expansion pressure test simulation pipe according to the following method :
在径向膨胀压测试模拟管合金钢材质的弹性模量E=300GPa,泊松比u=0.37已知的情况下,利用数值模拟软件FLAC-3D建立内径为50mm的径向膨胀压测试模拟管计算模型(网格划分为长度小于或等于1mm的六面体单元),在计算模型内部分别施加200MPa、400MPa、60MPa的环向均布应力Pi,以模拟静态破碎剂产生的膨胀压,在计算模型外壁与压力传感器的顶面相接触区域(距计算模型外壁轴向中心两侧15mm、长度为5mm的区域)内施加法向位移约束,以模拟压力传感器与径向膨胀压测试模拟管之间的相互挤压作用,并在约束区域内每隔1mm布置一个监测点,共12个监测点,然后开始运算,运算结束后取12个监测点的应力均值乘以计算模型外壁面存在的微小应力等值区域面积20mm2计算可得计算模型外壁面所受压力Fo,以模拟压力传感器所测压力(径向膨胀压测试模拟管外壁所受压力);再利用计算软件Origin得出图6所示径向膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线。Under the condition that the elastic modulus E=300GPa and Poisson’s ratio u=0.37 of the radial expansion pressure test simulation pipe alloy steel material are known, the numerical simulation software FLAC-3D is used to establish a radial expansion pressure test simulation pipe with an inner diameter of 50mm. The calculation model (the mesh is divided into hexahedral elements with a length of less than or equal to 1mm), the circumferential uniform stress Pi of 200MPa, 400MPa , and 60MPa is respectively applied in the calculation model to simulate the expansion pressure generated by the static crushing agent. The normal displacement constraint is imposed in the contact area between the outer wall and the top surface of the pressure sensor (the area 15mm away from the axial center of the outer wall of the calculation model and the length is 5mm) to simulate the interaction between the pressure sensor and the radial expansion pressure test simulation tube. Extrusion, and arrange a monitoring point every 1mm in the constraint area, a total of 12 monitoring points, and then start the calculation, after the calculation is completed, take the mean value of the stress of the 12 monitoring points multiplied by the micro stress equivalent value existing on the outer wall of the model The area area of 20mm 2 can be calculated to calculate the pressure F o on the outer wall of the model to simulate the pressure measured by the pressure sensor (the radial expansion pressure test simulates the pressure on the outer wall of the pipe); then use the calculation software Origin to obtain the diameter shown in Figure 6 The radial expansion pressure test simulates the relationship between the expansion pressure Pi generated by the static crushing agent in the pipe and the radial expansion pressure test to simulate the pressure F o on the outer wall of the pipe .
步骤3:在径向膨胀压测试模拟管内装静态破碎剂Step 3: Fill the static crushing agent in the radial expansion pressure test simulation tube
按25%的水灰比将水与静态破碎剂混合,用玻璃棒充分搅拌均匀,用漏斗将搅拌均匀的浆体灌入直径50mm,长度150mm的柔性密封袋内,在此过程中需不断搅拌,以排除所含气体,注满密封袋后停止注浆,并进行封口,之后将封口的柔性密封袋放入分体式径向膨胀压测试模拟管的一个半圆形管片上,将另一个半圆形管片与之通过燕尾槽和燕尾凸相互嵌接构成两端封闭的径向膨胀压测试模拟管整体,将装有静态破碎剂的柔性密封袋包裹在径向膨胀压测试模拟管中。Mix water and static breaker at a water-cement ratio of 25%, stir well with a glass rod, and use a funnel to pour the evenly stirred slurry into a flexible sealed bag with a diameter of 50mm and a length of 150mm. During this process, continuous stirring is required. , in order to remove the contained gas, stop grouting after filling the sealed bag, and seal it, then put the sealed flexible sealed bag into one semicircular segment of the split radial expansion pressure test simulation tube, put the other half The circular segment is embedded with each other through the dovetail groove and the dovetail protrusion to form a whole radial expansion pressure test simulation tube with both ends closed, and the flexible sealing bag containing the static crushing agent is wrapped in the radial expansion pressure test simulation tube.
步骤4:安装径向膨胀压测试模拟管Step 4: Install the Radial Expansion Pressure Test Dummy Tube
将步骤3装有静态破碎剂的径向膨胀压测试模拟管与放置在刚性基座上的轮辐式压力传感器的顶面中心对齐置于压力传感器的顶面,使径向膨胀压测试模拟管的右端面与焊接在刚性框架右侧上的顶柱顶靠;手动旋转轴向丝杠手柄,使轴向约束钢板顶紧径向膨胀压测试模拟管的左端面,将径向膨胀压测试模拟管的两端夹持在轴向约束钢板和顶柱之间,对径向膨胀压测试模拟管的轴向位移进行约束;手动旋转径向丝杠手柄,使径向约束钢板顶紧径向膨胀压测试模拟管的上部外壁,将径向膨胀压测试模拟管夹持在径向约束钢板和压力传感器之间,对径向膨胀压测试模拟管的径向位移进行约束。Align the center of the radial expansion pressure test simulation tube with the static crushing agent in
步骤5:随着静态破碎剂的膨胀,通过压力传感器监测径向膨胀压测试模拟管外壁受力Fo,通过压力传感器数据采集仪采集压力传感器所测压力Fo数据并记录,利用步骤1得到的径向膨胀压测试模拟管内静态破碎剂产生的膨胀压Pi与径向膨胀压测试模拟管外壁所受压力Fo之间的关系曲线即可得到如图7所示径向膨胀压测试模拟管内的静态破碎剂径向膨胀压Pi随时间(h)变化曲线,通过该曲线即可得到钻孔内静态破碎剂在不同水化反应时间产生的径向膨胀压。Step 5: With the expansion of the static crushing agent, the radial expansion pressure is monitored by the pressure sensor to test the force F o on the outer wall of the simulated pipe, and the data of the pressure F o measured by the pressure sensor is collected and recorded by the pressure sensor data acquisition instrument, and obtained by
实施例2Example 2
本实施例所用的测试装置与实施例1所用测试装置相同。只是径向膨胀压测试方法的步骤3向径向膨胀压测试模拟管内装静态破碎剂,是将直径为50mm、长度为150mm的静态破碎剂药卷浸水8min后放入分体式径向膨胀压测试模拟管的一个半圆形管片上,将另一个半圆形管片与之通过燕尾槽和燕尾凸相互嵌接构成两端封闭的径向膨胀压测试模拟管整体,将静态破碎剂药卷包裹在径向膨胀压测试模拟管中。其余与实施例1的测试方法均相同。The test apparatus used in this example is the same as that used in Example 1. It is
实施例3Example 3
本实施例所用的测试装置与实施例1所用测试装置的不同之处,是将分体式径向膨胀压测试模拟管换成一端带有底盖、另一端有螺纹连接的封盖的整体式径向膨胀压测试模拟管(未图示),其余结构均相同。The difference between the test device used in this example and the test device used in Example 1 is that the split radial expansion pressure test simulation tube is replaced by an integral diameter with a bottom cover at one end and a threaded cover at the other end. The simulation tube (not shown) was tested for the expansion pressure, and the rest of the structure was the same.
用本实施例测试装置测试钻孔内静态破碎剂径向膨胀压的方法与实施例1的测试方法的区别是步骤3向径向膨胀压测试模拟管内装静态破碎剂时,按25%的水灰比将水与静态破碎剂混合,用玻璃棒充分搅拌均匀后,用漏斗直接将浆体灌入径向膨胀压测试模拟管中,然后拧上封盖。其余与实施例1的测试方法均相同。The difference between the method of testing the radial expansion pressure of the static crushing agent in the borehole with the test device of this embodiment and the test method of Example 1 is that in
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