CN112027548A - Coaxial double-layer linear circulation lifting cross belt sorting machine - Google Patents
Coaxial double-layer linear circulation lifting cross belt sorting machine Download PDFInfo
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Abstract
本发明公开了一种能提高分拣小车使用率的同轴式双层直线循环升降交叉带分拣机。该分拣机包括支撑架、机头箱和机尾箱、若干个分拣小车,所述支撑架上固定设置有第一水平滑轨、第二水平滑轨、第三水平滑轨、第四水平滑轨,在使用时,分拣小车不论是在上层的水平滑轨内移动、下层的水平滑轨内移动、还是转动时,都能够保证分拣小车的载物台始终朝上,从而使得载物台上放置的物品在分拣小车移动的全过程不会掉落,实现分拣在上层滑轨、下层滑轨均能够进行物品的输送和分拣,大大提高了分拣小车的使用率,有利于提高分拣效率,同时改善了上料线、分拣口等设备布设的灵活性,同时大大减小了分拣机的占地面积。适合在物流技术领域推广应用。
The invention discloses a coaxial double-layer linear circulating lifting cross-belt sorting machine which can improve the utilization rate of sorting trolleys. The sorter includes a support frame, a head box, a tail box, and several sorting trolleys. The support frame is fixedly provided with a first horizontal slide rail, a second horizontal slide rail, a third horizontal slide rail, a fourth horizontal slide rail, and a fourth horizontal slide rail. When using the horizontal slide rail, whether the sorting trolley moves in the upper horizontal slide rail, moves in the lower horizontal slide rail, or rotates, it can ensure that the carrier of the sorting trolley is always facing upward, so that the The items placed on the loading platform will not fall during the whole process of the sorting trolley, so that the sorting can be carried out on both the upper and lower slide rails, which greatly improves the utilization rate of the sorting trolley. , which is conducive to improving sorting efficiency, improving the flexibility of equipment layout such as feeding lines and sorting ports, and greatly reducing the footprint of the sorter. It is suitable for promotion and application in the field of logistics technology.
Description
技术领域technical field
本发明涉及物流技术领域,尤其是一种同轴式双层直线循环升降交叉带分拣机。The invention relates to the technical field of logistics, in particular to a coaxial double-layer linear circulating lifting cross-belt sorter.
背景技术Background technique
交叉带式分拣系统,由主驱动带式输送机和载有小型带式输送机的台车(简称分拣小车)联接在一起,当分拣小车移动到所规定的分拣位置时,转动分拣小车的小型带式输送机,将分拣小车上放置的物品分拣送出。因为主驱动带式输送机与分拣小车的带式输送机呈交叉状,故称为交叉带交叉带分拣机。The cross-belt sorting system is connected by a main drive belt conveyor and a trolley carrying a small belt conveyor (referred to as sorting trolley). When the sorting trolley moves to the specified sorting position, it rotates. The small belt conveyor of the sorting trolley sorts and sends the items placed on the sorting trolley. Because the main drive belt conveyor and the belt conveyor of the sorting trolley are crossed, it is called a cross-belt cross-belt sorter.
常规的交叉带分拣机,如环形交叉带分拣机,通常其为水平平铺在地面上的结构,这种结构占地面积大,对于小空间的使用场合,较难适应,应用的灵活性不佳。A conventional cross-belt sorter, such as a circular cross-belt sorter, is usually a structure that is horizontally laid on the ground. This structure occupies a large area and is difficult to adapt to small space applications, and the application is flexible. Bad sex.
鉴于此,有越来越多的企业大力研究直线交叉带分拣机,揭示的一种直线交叉带分拣机,这种结构,占地面积小,但是仍存在一定的问题:由于分拣小车沿环形轨道移动,当分拣小车在高位时,分拣小车的输送面朝上可以进行物品的输送,当小车转动到环形轨道的转角及下层位置时,此时,分拣小车的输送面向下倾斜或朝下,物品无法保持在分拣小车的输送面上,因此,物品必须在上层时进行移载,而无法在下层进行移载,这就极大的降低了小车的使用效率,也降低了设备布设的灵活性。In view of this, more and more enterprises are vigorously studying the linear cross-belt sorter, and a linear cross-belt sorter is revealed. This structure has a small footprint, but there are still certain problems: due to the sorting trolley Moving along the circular track, when the sorting trolley is at a high position, the conveying surface of the sorting trolley is facing upwards to transport the items. When the trolley rotates to the corner of the circular track and the lower position, the conveying surface of the sorting trolley is facing down. Inclined or downward, the items cannot be kept on the conveying surface of the sorting trolley. Therefore, the items must be transferred on the upper layer, but cannot be transferred on the lower layer, which greatly reduces the use efficiency of the trolley and also reduces the Flexibility in equipment layout.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种能提高分拣小车使用率的同轴式双层直线循环升降交叉带分拣机。The technical problem to be solved by the present invention is to provide a coaxial double-layer linear circulating lifting cross-belt sorter which can improve the utilization rate of the sorting trolley.
本发明解决其技术问题所采用的技术方案是:该同轴式双层直线循环升降交叉带分拣机,包括支撑架、机头箱和机尾箱、若干个分拣小车,所述机头箱设置在支撑架的前端,所述机尾箱设置在支撑架的后端,若干个分拣小车沿支撑架前后方向依次设置,所述支撑架上固定设置有第一水平滑轨、第二水平滑轨、第三水平滑轨、第四水平滑轨,所述第一水平滑轨、第二水平滑轨、第三水平滑轨、第四水平滑轨互相平行,所述第一水平滑轨位于第三水平滑轨正上方,所述第二水平滑轨位于第四水平滑轨正上方,且第一水平滑轨与第二水平滑轨位于同一高度的水平面内,第三水平滑轨与第四水平滑轨位于同一高度的水平面内,所述支撑架上设置有用于驱动分拣小车沿第一水平滑轨或第三水平滑轨移动的直线驱动电机;The technical solution adopted by the present invention to solve the technical problem is as follows: the coaxial double-layer linear circulating lifting cross-belt sorter includes a support frame, a head box and a tail box, a number of sorting trolleys, and the head The box is arranged at the front end of the support frame, the tail box is arranged at the rear end of the support frame, and several sorting trolleys are arranged in sequence along the front and rear directions of the support frame. The horizontal slide rail, the third horizontal slide rail, and the fourth horizontal slide rail, the first horizontal slide rail, the second horizontal slide rail, the third horizontal slide rail, and the fourth horizontal slide rail are parallel to each other, and the first horizontal slide rail The rail is located directly above the third horizontal sliding rail, the second horizontal sliding rail is located directly above the fourth horizontal sliding rail, and the first horizontal sliding rail and the second horizontal sliding rail are located in the horizontal plane of the same height, and the third horizontal sliding rail is located in the horizontal plane of the same height. Located in the horizontal plane of the same height as the fourth horizontal slide rail, the support frame is provided with a linear drive motor for driving the sorting trolley to move along the first horizontal slide rail or the third horizontal slide rail;
所述分拣小车包括载物台和底座,所述载物台固定在底座的上表面,所述底座的左侧表面中心固定设置有第一转轴,所述第一转轴上套设有第一滚轮、第一同步带轮,所述第一同步带轮位于第一滚轮的外侧且第一滚轮与第一同步带轮之间存在间隙,所述第一同步带轮固定在第一转轴上,所述底座的左侧表面前端、后端设置均有第三转轴,所述第一转轴与两个第三转轴之间的距离均相同,所述第三转轴上套设有结构相同的第三滚轮,所述第一滚轮内侧端面与底座左侧表面之间的距离大于第三滚轮外侧端面与底座左侧表面之间的间距;所述底座的右侧表面中心固定设置有第二转轴,所述第一转轴的中心轴线、第二转轴的中心轴线重合,第一转轴的中心轴线与第一水平滑轨互相垂直,所述第二转轴上套设有第二滚轮、第二同步带轮,所述第二同步带轮位于第二滚轮的外侧且第二滚轮与第二同步带轮之间存在间隙,所述第二同步带轮固定在第二转轴上,所述底座的右侧表面前端、后端均设置有第四转轴,所述第二转轴与两个第四转轴之间的距离均相同,所述第四转轴上套设有结构相同的第四滚轮,所述第二滚轮内侧端面与底座右侧表面之间的距离大于第四滚轮外侧端面与底座右侧表面之间的间距;相邻的两个分拣小车之间通过第一连接板、第二连接板、第一同步带、第二同步带相连,所述第一连接板的两端分别通过轴承套设在相邻两个分拣小车的第一转轴上,所述第二连接板的两端分别通过轴承套设在相邻两个分拣小车的第二转轴上,所述第一同步带依次绕过相邻两个分拣小车的第一同步带轮,所述第二同步带依次绕过相邻两个分拣小车的第二同步带轮,当分拣小车移动至第一水平滑轨与第二水平滑轨之间时,所述分拣小车的第三滚轮均位于第一水平滑轨上表面且沿第一水平滑轨上表面自由滚动,分拣小车的第四滚轮均位于第二水平滑轨上表面且沿第二水平滑轨上表面自由滚动,当分拣小车移动至第三水平滑轨与第四水平滑轨之间时,所述分拣小车的第三滚轮均位于第三水平滑轨上表面且沿第三水平滑轨上表面自由滚动,分拣小车的第四滚轮均位于第四水平滑轨上表面内且沿第四水平滑轨上表面自由滚动;The sorting trolley includes a loading platform and a base, the loading platform is fixed on the upper surface of the base, a first rotating shaft is fixedly arranged in the center of the left surface of the base, and a first rotating shaft is sleeved on the first rotating shaft. a roller and a first synchronous pulley, the first synchronous pulley is located outside the first synchronous pulley and there is a gap between the first synchronous pulley and the first synchronous pulley, the first synchronous pulley is fixed on the first rotating shaft, The front and rear ends of the left side surface of the base are provided with a third rotating shaft, the distance between the first rotating shaft and the two third rotating shafts is the same, and a third rotating shaft with the same structure is sleeved on the third rotating shaft. The distance between the inner end surface of the first roller and the left surface of the base is greater than the distance between the outer end surface of the third roller and the left surface of the base; the center of the right surface of the base is fixedly provided with a second rotating shaft, so The central axis of the first rotating shaft and the central axis of the second rotating shaft coincide, the central axis of the first rotating shaft and the first horizontal slide rail are perpendicular to each other, and the second rotating shaft is sleeved with a second roller and a second synchronous pulley, The second synchronous pulley is located on the outside of the second roller and there is a gap between the second roller and the second synchronous pulley, the second synchronous pulley is fixed on the second rotating shaft, the front end of the right side surface of the base The rear end is provided with a fourth rotating shaft, the distance between the second rotating shaft and the two fourth rotating shafts is the same, the fourth rotating shaft is sleeved with a fourth roller with the same structure, and the inner side of the second roller is The distance between the end surface and the right side surface of the base is greater than the distance between the outer end surface of the fourth roller and the right side surface of the base; The belt and the second synchronous belt are connected, the two ends of the first connecting plate are respectively sleeved on the first rotating shafts of the two adjacent sorting trolleys through bearings, and the two ends of the second connecting plate are sleeved through bearings respectively. On the second rotating shafts of the two adjacent sorting trolleys, the first synchronous belt bypasses the first synchronous pulleys of the adjacent two sorting trolleys in sequence, and the second synchronous belt sequentially bypasses the adjacent two adjacent sorting trolleys. The second synchronous pulley of the sorting trolley, when the sorting trolley moves between the first horizontal sliding rail and the second horizontal sliding rail, the third rollers of the sorting trolley are all located on the upper surface of the first horizontal sliding rail and Roll freely along the upper surface of the first horizontal slide rail. The fourth rollers of the sorting trolley are located on the upper surface of the second horizontal slide rail and roll freely along the upper surface of the second horizontal slide rail. When the sorting trolley moves to the third horizontal slide rail When it is between the fourth horizontal slide rail, the third rollers of the sorting cart are all located on the upper surface of the third horizontal slide rail and roll freely along the upper surface of the third horizontal slide rail, and the fourth rollers of the sorting cart are all located on the third horizontal slide rail. Free rolling within and along the upper surface of the fourth horizontal slide rail;
所述机头箱和机尾箱结构相同,所述机头箱包括固定在支撑架上的箱体,所述箱体内设置有第一支撑板、第二支撑板,所述第一支撑板竖直设置且与分拣小车的第一滚轮处于同一竖直平面内,所述第二支撑板竖直设置且与分拣小车的第二滚轮处于同一竖直平面内,所述第一支撑板上设置有第一圆弧形凹槽,所述第一圆弧形凹槽贯穿第一支撑板,所述第二支撑板上设置有第二圆弧形凹槽,所述第二圆弧形凹槽贯穿第二支撑板,所述第一圆弧形凹槽的中心轴线与第二圆弧形凹槽的中心轴线重合,所述第一水平滑轨的前端伸入箱体内且第一水平滑轨前端面与第一圆弧形凹槽的中心轴线之间的垂直距离等于第一滚轮的中心轴线与第三滚轮的中心轴线之间的距离,所述第一水平滑轨位于第一支撑板的内侧,所述第三水平滑轨的前端伸入箱体内且第三水平滑轨前端面与第一圆弧形凹槽的中心轴线之间的垂直距离等于第一滚轮的中心轴线与第三滚轮的中心轴线之间的距离,所述第三水平滑轨位于第一支撑板的内侧;所述第二水平滑轨的前端伸入箱体内且第二水平滑轨前端面与第二圆弧形凹槽的中心轴线之间的垂直距离等于第二滚轮的中心轴线与第四滚轮的中心轴线之间的距离,所述第二水平滑轨位于第二支撑板的内侧,所述第四水平滑轨的前端伸入箱体内且第四水平滑轨前端面与第二圆弧形凹槽的中心轴线之间的垂直距离等于第二滚轮的中心轴线与第四滚轮的中心轴线之间的距离,所述第四水平滑轨位于第二支撑板的内侧,当其中任意一个分拣小车的第一转轴移动至第一圆弧形凹槽的中心轴线正上方时,第一滚轮处于第一圆弧形凹槽内,第二滚轮处于第二圆弧形凹槽内。The head box and the tail box have the same structure. The head box includes a box body fixed on a support frame. A first support plate and a second support plate are arranged in the box body, and the first support plate is vertical. Vertically arranged and in the same vertical plane as the first roller of the sorting trolley, the second support plate is vertically arranged and in the same vertical plane as the second roller of the sorting trolley, the first supporting plate A first arc-shaped groove is provided, the first arc-shaped groove penetrates the first support plate, a second arc-shaped groove is provided on the second support plate, and the second arc-shaped groove is provided. The groove runs through the second support plate, the central axis of the first circular arc groove coincides with the central axis of the second circular arc groove, the front end of the first horizontal slide rail extends into the box and the first horizontal slide The vertical distance between the front end surface of the rail and the central axis of the first circular arc groove is equal to the distance between the central axis of the first roller and the central axis of the third roller, and the first horizontal slide rail is located on the first support plate The inner side of the third horizontal slide rail extends into the box, and the vertical distance between the front end surface of the third horizontal slide rail and the central axis of the first circular arc groove is equal to the central axis of the first roller and the third The distance between the central axes of the rollers, the third horizontal slide rail is located on the inner side of the first support plate; the front end of the second horizontal slide rail extends into the box and the front end surface of the second horizontal slide rail and the second arc The vertical distance between the central axes of the grooves is equal to the distance between the central axis of the second roller and the central axis of the fourth roller, the second horizontal slide rail is located inside the second support plate, the fourth horizontal The front end of the slide rail extends into the box, and the vertical distance between the front end surface of the fourth horizontal slide rail and the central axis of the second circular arc groove is equal to the distance between the central axis of the second roller and the central axis of the fourth roller , the fourth horizontal slide rail is located on the inner side of the second support plate, when the first rotating shaft of any one of the sorting trolleys moves to just above the central axis of the first arc-shaped groove, the first roller is in the first circle In the arc-shaped groove, the second roller is located in the second circular arc-shaped groove.
进一步的是,所述箱体内设置有第一辅助弧形滑轨和第二辅助弧形滑轨,所述第一辅助弧形滑轨位于第一支撑板的内侧,所述第二辅助弧形滑轨位于第二支撑板的内侧,所述第一辅助弧形滑轨的内表面延伸方向与位于分拣小车前端的第三滚轮在分拣小车围绕第一圆弧形凹槽的中心轴线转动时的运动轨迹线重合。Further, a first auxiliary arc-shaped sliding rail and a second auxiliary arc-shaped sliding rail are arranged in the box, the first auxiliary arc-shaped sliding rail is located inside the first support plate, and the second auxiliary arc-shaped sliding rail is located inside the first supporting plate. The sliding rail is located on the inner side of the second support plate, and the inner surface of the first auxiliary arc-shaped sliding rail rotates with the third roller located at the front end of the sorting trolley around the central axis of the first arc-shaped groove in the sorting trolley. When the motion trajectories coincide.
进一步的是,所述底座的下表面左侧设置有多个第一限位滚轮,多个第一限位滚轮的中心轴线互相平行,多个第一限位滚轮的中心轴线均与底座下表面互相垂直,多个第一限位滚轮的中心轴线与第一水平滑轨之间的距离均相等且等于第一限位滚轮的半径,底座的下表面右侧设置有多个第二限位滚轮,多个第二限位滚轮的中心轴线互相平行,多个第二限位滚轮的中心轴线均与底座下表面互相垂直,多个第二限位滚轮的中心轴线与第二水平滑轨之间的距离均相等且等于第二限位滚轮的半径。Further, a plurality of first limit rollers are arranged on the left side of the lower surface of the base, the central axes of the plurality of first limit rollers are parallel to each other, and the central axes of the plurality of first limit rollers are all aligned with the lower surface of the base. perpendicular to each other, the distances between the central axes of the plurality of first limit rollers and the first horizontal slide rail are equal and equal to the radius of the first limit rollers, and a plurality of second limit rollers are arranged on the right side of the lower surface of the base , the central axes of the plurality of second limit rollers are parallel to each other, the central axes of the plurality of second limit rollers are perpendicular to the lower surface of the base, and the central axes of the plurality of second limit rollers and the second horizontal slide rail are between The distances are equal and equal to the radius of the second limit roller.
进一步的是,所述支撑架上设置有第一保护罩、第二保护罩、第三保护罩、第四保护罩,所述第一水平滑轨位于第一保护罩内,所述第二水平滑轨位于第二保护罩内,所述第三水平滑轨位于第三保护罩内,所述第四水平滑轨位于第四保护罩内。Further, the support frame is provided with a first protective cover, a second protective cover, a third protective cover, and a fourth protective cover, the first horizontal slide rail is located in the first protective cover, and the second horizontal sliding rail is located in the first protective cover. The sliding rail is located in the second protective cover, the third horizontal sliding rail is located in the third protective cover, and the fourth horizontal sliding rail is located in the fourth protective cover.
本发明的有益效果是:该同轴式双层直线循环升降交叉带分拣机在使用时,分拣小车不论是在上层的水平滑轨内移动、下层的水平滑轨内移动、还是围绕第二圆弧形凹槽的中心轴线转动时,都能够保证分拣小车的载物台始终朝上,从而使得载物台上放置的物品在分拣小车移动的全过程不会掉落,因此实现分拣在上层滑轨、下层滑轨均能够进行物品的输送和分拣,大大提高了分拣小车的使用率,有利于提高分拣效率,同时改善了上料线、分拣口等设备布设的灵活性,同时大大减小了分拣机的占地面积。The beneficial effects of the present invention are: when the coaxial double-layer linear circulating lift cross-belt sorter is in use, the sorting trolley can move in the horizontal slide rail of the upper layer, move in the horizontal slide rail of the lower layer, or move around the When the central axis of the two arc-shaped grooves is rotated, it can ensure that the carrier of the sorting trolley is always facing upward, so that the items placed on the carrier will not fall during the whole process of the sorting trolley. Sorting can carry out the conveying and sorting of items on the upper slide rail and the lower slide rail, which greatly improves the utilization rate of the sorting trolley, is conducive to improving the sorting efficiency, and improves the layout of equipment such as feeding lines and sorting ports. flexibility while greatly reducing the sorter footprint.
附图说明Description of drawings
图1是本发明所述同轴式双层直线循环升降交叉带分拣机整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the coaxial double-layer linear circulation lifting cross-belt sorter according to the present invention;
图2是本发明所述滑轨结构示意图;Figure 2 is a schematic structural diagram of the slide rail according to the present invention;
图3是本发明所述机头箱结构示意图;Fig. 3 is the structural schematic diagram of the head box of the present invention;
图4是本发明所述机头箱的另一视角结构示意图;Fig. 4 is another perspective structural schematic diagram of the head box of the present invention;
图5是本发明所述分拣小车的结构示意图;Fig. 5 is the structural schematic diagram of the sorting trolley according to the present invention;
图6是本发明所述分拣小车的后视图;Fig. 6 is the rear view of the sorting trolley of the present invention;
图中标记说明:支撑架1、分拣小车2、载物台201、底座202、第一转轴203、第一滚轮204、第一同步带轮205、第三滚轮206、第二转轴207、第二滚轮208、第二同步带轮209、第四滚轮210、第一连接板211、第二连接板212、第一同步带213、第二同步带214、第一限位滚轮215、第二限位滚轮216、机头箱3、箱体301、第一支撑板302、第二支撑板303、第一圆弧形凹槽304、第二圆弧形凹槽305、第一辅助弧形滑轨306、第二辅助弧形滑轨307、机尾箱4、第一水平滑轨5、第二水平滑轨6、第三水平滑轨7、第四水平滑轨8、第一保护罩9、第二保护罩10、第三保护罩11、第四保护罩12。Description of symbols in the figure:
具体实施方式Detailed ways
下面结合附图对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings.
如图1-6所示,该同轴式双层直线循环升降交叉带分拣机,包括支撑架1、机头箱3和机尾箱4、若干个分拣小车2,所述机头箱3设置在支撑架1的前端,所述机尾箱4设置在支撑架1的后端,若干个分拣小车2沿支撑架1前后方向依次设置,所述支撑架1上固定设置有第一水平滑轨5、第二水平滑轨6、第三水平滑轨7、第四水平滑轨8,所述第一水平滑轨5、第二水平滑轨6、第三水平滑轨7、第四水平滑轨8互相平行,所述第一水平滑轨5位于第三水平滑轨7正上方,所述第二水平滑轨6位于第四水平滑轨8正上方,且第一水平滑轨5与第二水平滑轨6位于同一高度的水平面内,第三水平滑轨7与第四水平滑轨8位于同一高度的水平面内,所述支撑架1上设置有用于驱动分拣小车2沿第一水平滑轨5或第三水平滑轨7移动的直线驱动电机;As shown in Figure 1-6, the coaxial double-layer linear circulating lift cross-belt sorter includes a
所述分拣小车2包括载物台201和底座202,所述载物台201固定在底座202的上表面,所述底座202的左侧表面中心固定设置有第一转轴203,所述第一转轴203上套设有第一滚轮204、第一同步带轮205,所述第一同步带轮205位于第一滚轮204的外侧且第一滚轮204与第一同步带轮205之间存在间隙,所述第一同步带轮205固定在第一转轴203上,所述底座202的左侧表面前端、后端设置均有第三转轴,所述第一转轴203与两个第三转轴之间的距离均相同,所述第三转轴上套设有结构相同的第三滚轮206,所述第一滚轮204内侧端面与底座202左侧表面之间的距离大于第三滚轮206外侧端面与底座202左侧表面之间的间距;所述底座202的右侧表面中心固定设置有第二转轴207,所述第一转轴203的中心轴线、第二转轴207的中心轴线重合,第一转轴203的中心轴线与第一水平滑轨5互相垂直,所述第二转轴207上套设有第二滚轮208、第二同步带轮209,所述第二同步带轮209位于第二滚轮208的外侧且第二滚轮208与第二同步带轮209之间存在间隙,所述第二同步带轮209固定在第二转轴207上,所述底座202的右侧表面前端、后端均设置有第四转轴,所述第二转轴207与两个第四转轴之间的距离均相同,所述第四转轴上套设有结构相同的第四滚轮210,所述第二滚轮208内侧端面与底座202右侧表面之间的距离大于第四滚轮210外侧端面与底座202右侧表面之间的间距;相邻的两个分拣小车2之间通过第一连接板211、第二连接板212、第一同步带213、第二同步带214相连,所述第一连接板211的两端分别通过轴承套设在相邻两个分拣小车2的第一转轴203上,所述第二连接板212的两端分别通过轴承套设在相邻两个分拣小车2的第二转轴207上,所述第一同步带213依次绕过相邻两个分拣小车2的第一同步带轮205,所述第二同步带214依次绕过相邻两个分拣小车2的第二同步带轮209,当分拣小车2移动至第一水平滑轨5与第二水平滑轨6之间时,所述分拣小车2的第三滚轮206均位于第一水平滑轨5上表面且沿第一水平滑轨5上表面自由滚动,分拣小车2的第四滚轮210均位于第二水平滑轨6上表面且沿第二水平滑轨6上表面自由滚动,当分拣小车2移动至第三水平滑轨7与第四水平滑轨8之间时,所述分拣小车2的第三滚轮206均位于第三水平滑轨7上表面且沿第三水平滑轨7上表面自由滚动,分拣小车2的第四滚轮210均位于第四水平滑轨8上表面内且沿第四水平滑轨8上表面自由滚动;The
所述机头箱3和机尾箱4结构相同,所述机头箱3包括固定在支撑架1上的箱体301,所述箱体301内设置有第一支撑板302、第二支撑板303,所述第一支撑板302竖直设置且与分拣小车2的第一滚轮204处于同一竖直平面内,所述第二支撑板303竖直设置且与分拣小车2的第二滚轮208处于同一竖直平面内,所述第一支撑板302上设置有第一圆弧形凹槽304,所述第一圆弧形凹槽304贯穿第一支撑板302,所述第二支撑板303上设置有第二圆弧形凹槽305,所述第二圆弧形凹槽305贯穿第二支撑板303,所述第一圆弧形凹槽304的中心轴线与第二圆弧形凹槽305的中心轴线重合,所述第一水平滑轨5的前端伸入箱体301内且第一水平滑轨5前端面与第一圆弧形凹槽304的中心轴线之间的垂直距离等于第一滚轮204的中心轴线与第三滚轮206的中心轴线之间的距离,所述第一水平滑轨5位于第一支撑板302的内侧,所述第三水平滑轨7的前端伸入箱体301内且第三水平滑轨7前端面与第一圆弧形凹槽304的中心轴线之间的垂直距离等于第一滚轮204的中心轴线与第三滚轮206的中心轴线之间的距离,所述第三水平滑轨7位于第一支撑板302的内侧;所述第二水平滑轨6的前端伸入箱体301内且第二水平滑轨6前端面与第二圆弧形凹槽305的中心轴线之间的垂直距离等于第二滚轮208的中心轴线与第四滚轮210的中心轴线之间的距离,所述第二水平滑轨6位于第二支撑板303的内侧,所述第四水平滑轨8的前端伸入箱体301内且第四水平滑轨8前端面与第二圆弧形凹槽305的中心轴线之间的垂直距离等于第二滚轮208的中心轴线与第四滚轮210的中心轴线之间的距离,所述第四水平滑轨8位于第二支撑板303的内侧,当其中任意一个分拣小车2的第一转轴203移动至第一圆弧形凹槽304的中心轴线正上方时,第一滚轮204处于第一圆弧形凹槽304内,第二滚轮208处于第二圆弧形凹槽305内。The
该同轴式双层直线循环升降交叉带分拣机的工作原理如下所述:首先,通过直线驱动电机驱动分拣小车2移动,由于所述第一圆弧形凹槽304的中心轴线与第二圆弧形凹槽305的中心轴线重合,所述第一水平滑轨5的前端伸入箱体301内且第一水平滑轨5前端面与第一圆弧形凹槽304的中心轴线之间的垂直距离等于第一滚轮204的中心轴线与第三滚轮206的中心轴线之间的距离,所述第一水平滑轨5位于第一支撑板302的内侧,所述第三水平滑轨7的前端伸入箱体301内且第三水平滑轨7前端面与第一圆弧形凹槽304的中心轴线之间的垂直距离等于第一滚轮204的中心轴线与第三滚轮206的中心轴线之间的距离,所述第三水平滑轨7位于第一支撑板302的内侧;所述第二水平滑轨6的前端伸入箱体301内且第二水平滑轨6前端面与第二圆弧形凹槽305的中心轴线之间的垂直距离等于第二滚轮208的中心轴线与第四滚轮210的中心轴线之间的距离,所述第二水平滑轨6位于第二支撑板303的内侧,所述第四水平滑轨8的前端伸入箱体301内且第四水平滑轨8前端面与第二圆弧形凹槽305的中心轴线之间的垂直距离等于第二滚轮208的中心轴线与第四滚轮210的中心轴线之间的距离,所述第四水平滑轨8位于第二支撑板303的内侧;当其中任意一个分拣小车2的第一转轴203向第一圆弧形凹槽304的中心轴线正上方移动的过程中,分拣小车2前端的第三滚轮206和第四滚轮210先同时从第一水平滑轨5和第二水平滑轨6上脱离,由于相邻的两个分拣小车2之间通过第一连接板211、第二连接板212、第一同步带213、第二同步带214相连,所述第一同步带213、第二同步带214动的作用是只要其中一个分拣小车2转动,其他的分拣小车2也会同步转动,亦即只要其中一个分拣小车2处于水平状态,其他的分拣小车2也会处于水平状态,由于处于水平滑轨上的分拣小车2都是处于水平状态的,此时分拣小车2即使仅靠分拣小车2后端的第三滚轮206和第四滚轮210支撑,由于第一同步带213和第二同步带214的作用以及第一连接板211和第二连接板212的作用,也会使得所有的分拣小车2都会处于水平状态,可以保证该分拣小车2在移动过程中不会翻转,从而保持分拣小车2的始终处于水平状态,当该分拣小车2的第一转轴203移动至第一圆弧形凹槽304的中心轴线正上方时,此时,第一滚轮204处于第一圆弧形凹槽304内,第二滚轮208处于第二圆弧形凹槽305内,位于该分拣小车2后端的第三滚轮206和第四滚轮210也与第一水平滑轨5和第二水平滑轨6脱离,当该分拣小车2继续围绕第一圆弧形凹槽304的中心轴线转动时,由于第一同步带213和第二同步带214的作用以及第一连接板211和第二连接板212的作用,也会使得所有的分拣小车2都会处于水平状态,从而保持分拣小车2的始终处于水平状态,当该分拣小车2的第一转轴203移动至第一圆弧形凹槽304的中心轴线正下方时,此时,第一滚轮204从第一圆弧形凹槽304脱离,第二滚轮208从第二圆弧形凹槽305脱离,位于该分拣小车2后端的第三滚轮206和第四滚轮210同时移动至第三水平滑轨7上表面和第四水平滑轨8上表面,此时由于第一同步带213和第二同步带214的作用以及第一连接板211和第二连接板212的作用,也会使得所有的分拣小车2都会处于水平状态,从而保持分拣小车2的始终处于水平状态,当该分拣小车2继续移动时,该分拣小车2前端的第三滚轮206、第四滚轮210会同时移动至第三水平滑轨7上表面和第四水平滑轨8上表面,相邻的两个分拣小车2之间通过第一连接板211、第二连接板212、第一同步带213、第二同步带214相连,前面的分拣小车2在移动时会带动后面的分拣小车2移动,如此循环反复,在使用时,分拣小车2不论是在上层的水平滑轨内移动、下层的水平滑轨内移动、还是围绕第二圆弧形凹槽305的中心轴线转动时,都能够保证分拣小车2的载物台201始终朝上,从而使得载物台201上放置的物品在分拣小车2移动的全过程不会掉落,因此实现分拣在上层滑轨、下层滑轨均能够进行物品的输送和分拣,大大提高了分拣小车2的使用率,有利于提高分拣效率,同时改善了上料线、分拣口等设备布设的灵活性,同时大大减小了分拣机的占地面积。The working principle of the coaxial double-layer linear circulating lifting cross-belt sorter is as follows: first, the sorting trolley 2 is driven to move by the linear drive motor, because the central axis of the first arc-shaped groove 304 is in line with the first The central axes of the two arc-shaped grooves 305 are coincident, the front end of the first horizontal slide rail 5 extends into the box 301 and the front end surface of the first horizontal slide rail 5 and the central axis of the first arc-shaped groove 304 The vertical distance is equal to the distance between the central axis of the first roller 204 and the central axis of the third roller 206, the first horizontal rail 5 is located inside the first support plate 302, the third horizontal rail 7 The front end extends into the box body 301 and the vertical distance between the front end surface of the third horizontal slide rail 7 and the central axis of the first circular arc groove 304 is equal to the central axis of the first roller 204 and the central axis of the third roller 206 The distance between the third horizontal slide rail 7 is located on the inner side of the first support plate 302; the front end of the second horizontal slide rail 6 extends into the box 301 and the front end surface of the second horizontal slide rail 6 The vertical distance between the central axes of the arc-shaped grooves 305 is equal to the distance between the central axis of the second roller 208 and the central axis of the fourth roller 210 . Inside, the front end of the fourth
为了保证分拣小车2在围绕第一圆弧形凹槽304的中心轴线转动时的平稳性,所述箱体301内设置有第一辅助弧形滑轨306和第二辅助弧形滑轨307,所述第一辅助弧形滑轨306位于第一支撑板302的内侧,所述第二辅助弧形滑轨307位于第二支撑板303的内侧,所述第一辅助弧形滑轨306的内表面延伸方向与位于分拣小车2前端的第三滚轮206在分拣小车2围绕第一圆弧形凹槽304的中心轴线转动时的运动轨迹线重合。这样分拣小车2在围绕第一圆弧形凹槽304的中心轴线转动时,便可以有四个支撑点处于同一平面内,可以使得分拣小车2在转动过程中运行更加平稳。In order to ensure the stability of the sorting
为了保证分拣小车2在沿水平滑轨移动时的平稳性,所述底座202的下表面左侧设置有多个第一限位滚轮215,多个第一限位滚轮215的中心轴线互相平行,多个第一限位滚轮215的中心轴线均与底座202下表面互相垂直,多个第一限位滚轮215的中心轴线与第一水平滑轨5之间的距离均相等且等于第一限位滚轮215的半径,底座202的下表面右侧设置有多个第二限位滚轮216,多个第二限位滚轮216的中心轴线互相平行,多个第二限位滚轮216的中心轴线均与底座202下表面互相垂直,多个第二限位滚轮216的中心轴线与第二水平滑轨6之间的距离均相等且等于第二限位滚轮216的半径。这样通过限位滚轮和第一滚轮204、第二滚轮208便可以将分拣小车2限制在第一水平滑轨5与第二水平滑轨6之间或者第三水平滑轨7与第四水平滑轨8之间,使其运行更加平稳。In order to ensure the stability of the sorting
为了防止杂物掉落至滑轨表面影响分拣小车2的运行,,所述支撑架1上设置有第一保护罩9、第二保护罩10、第三保护罩11、第四保护罩12,所述第一水平滑轨5位于第一保护罩9内,所述第二水平滑轨6位于第二保护罩10内,所述第三水平滑轨7位于第三保护罩11内,所述第四水平滑轨8位于第四保护罩12内。In order to prevent sundries from falling onto the surface of the slide rail and affecting the operation of the sorting
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