CN112023698A - Desulfurizing liquid desorption cooling tower and working method thereof - Google Patents
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- 239000007788 liquid Substances 0.000 title claims abstract description 178
- 238000003795 desorption Methods 0.000 title claims abstract description 96
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 230000003009 desulfurizing effect Effects 0.000 title claims abstract 13
- 238000009826 distribution Methods 0.000 claims abstract description 48
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 47
- 230000023556 desulfurization Effects 0.000 claims abstract description 47
- 238000005192 partition Methods 0.000 claims abstract description 32
- 239000002253 acid Substances 0.000 claims abstract description 20
- 238000000926 separation method Methods 0.000 claims abstract 9
- 239000007789 gas Substances 0.000 claims description 134
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 59
- 238000004519 manufacturing process Methods 0.000 claims description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 14
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Abstract
Description
技术领域technical field
本发明涉及环境工程及可再生脱硫技术领域,特别是涉及一种脱硫液解吸冷却塔及其工作方法。The invention relates to the technical field of environmental engineering and renewable desulfurization, in particular to a desulfurization liquid desorption cooling tower and a working method thereof.
背景技术Background technique
当前,烟气中SO2被脱除后解吸资源化,脱硫剂再生循环使用的方法有多种,但成功应用的实例甚少;特别是烟气SO2浓度较低、排烟量巨大的燃煤电厂,由于缺乏实用技术而未见持久成功应用先例。At present, the SO 2 in the flue gas is removed and then desorbed into resources. There are many methods for the regeneration and recycling of the desulfurizer, but there are few examples of successful application ; Coal power plants, due to the lack of practical technology, have no precedent for lasting successful application.
目前以液体为脱硫介质的一些解吸脱硫方法,SO2脱除要求贫液温度较低、解吸要求富液温度较高的问题,需要脱硫溶液随SO2解吸-脱除循环流程做相应的升温-降温循环;此外,当今一些可用的SO2解吸技术,伴随SO2解吸有大量水蒸汽产生,将水蒸汽冷凝才能得到可用的SO2气体;富液解吸升温、以及解吸伴随的汽化热耗高,贫液降温、以及解吸产气蒸汽冷凝排除废热量多,设备投资大等问题是制约这些技术应用的重要原因之一。At present, some desorption and desulfurization methods that use liquid as the desulfurization medium, SO 2 removal requires a lower temperature of the lean liquid, and desorption requires a higher temperature of the rich liquid. Cooling cycle; in addition, some of the available SO 2 desorption technologies today generate a large amount of water vapor with SO 2 desorption, and the water vapor can be condensed to obtain usable SO 2 gas; rich liquid desorption, temperature rise, and desorption accompanying high vaporization heat consumption, One of the important reasons for restricting the application of these technologies is the cooling of lean liquid, the condensation of desorbed gas and steam to remove a lot of waste heat, and the large investment in equipment.
现有公开的与本发明相关的气提解吸技术为“在解吸塔中循环使用氮气的方法(CN 102274643 B)”,该方法尽管与制酸工艺相结合,但作为核心设备的解吸塔型式、结构、具体解吸工艺流程缺失发明内容,以及存在高解吸率下所获解吸气体SO2浓度低等问题,是致使该法未被应用的原因之一。Existing disclosed stripping and desorption technology related to the present invention is "method for circulating nitrogen in desorption tower (CN 102274643 B)", although this method is combined with acid-making process, it is used as the desorption tower type of core equipment, One of the reasons why this method is not applied is that the structure and the specific desorption process flow are missing the content of the invention, and there are problems such as the low concentration of SO 2 in the desorbed gas obtained under the high desorption rate.
现有公开的与本发明相关的筛板塔技术是“细孔筛板鼓泡塔(CN104324587A)”,适用于气液反应与吸收、洗涤净化。受吸收与解吸相对立的矛盾影响,通常应用于气体吸收净化领域的筛板技术,在脱硫富液SO2解吸方面未见开发应用。The existing disclosed sieve plate column technology related to the present invention is "fine-pored sieve plate bubble column (CN104324587A)", which is suitable for gas-liquid reaction and absorption, washing and purification. Affected by the contradiction between absorption and desorption, the sieve plate technology, which is usually used in the field of gas absorption and purification, has not been developed and applied in the desorption of desulfurization and rich liquid SO 2 .
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种脱硫液解吸冷却塔及其工作方法,以解决上述现有技术存在的问题,实现显著提高SO2解吸效率、解吸速率及提升制酸新气SO2浓度、有效降低SO2解吸热耗及解吸成本的目标。The purpose of the present invention is to provide a desulfurization liquid desorption cooling tower and its working method, in order to solve the problems existing in the above-mentioned prior art, to achieve significant improvement of SO2 desorption efficiency, desorption rate and improvement of acid production fresh gas SO2 concentration, effectively reduce The target of SO2 desorption heat consumption and desorption cost.
为实现上述目的,本发明提供了如下方案:本发明提供一种脱硫液解吸冷却塔,包括本体,所述本体内设有隔板,所述本体通过隔板分割为解吸室和冷却室;In order to achieve the above purpose, the present invention provides the following solutions: the present invention provides a desulfurization liquid desorption cooling tower, comprising a body, a partition plate is arranged in the body, and the body is divided into a desorption chamber and a cooling chamber by the partition plate;
所述解吸室内设有筛板,所述筛板的顶部设有隔离墙,所述隔离墙的顶部设有排气通道,所述筛板的底部与隔板之间形成配气室,所述筛板与隔离墙组成环形流道,所述环形流道的首端连通有富液室,所述富液室连通有富液通道,所述环形通道的尾端连通有圆口溢流堰竖管;The desorption chamber is provided with a sieve plate, the top of the sieve plate is provided with a partition wall, the top of the partition wall is provided with an exhaust channel, and an air distribution chamber is formed between the bottom of the sieve plate and the partition plate. The sieve plate and the partition wall form an annular flow channel, the head end of the annular flow channel is connected with a rich liquid chamber, the rich liquid chamber is connected with a rich liquid channel, and the tail end of the annular channel is connected with a vertical overflow weir with a round mouth Tube;
所述冷却室内设有若干个间隔顺序排列的气体喷射器,所述气体喷射器的输出端贯穿所述隔板并与所述配气室连通,所述气体喷射器的输入端连通有制酸尾气通道,所述气体喷射器的吸入室与冷却室连通,所述气体喷射器的底部设有布液管道,所述圆口溢流堰竖管远离环形通道的一端伸出隔板并与所述布液管道连通,所述布液管道的底部设有淋水填料,所述淋水填料的底部设有储液室,所述储液室连通有贫液通道。The cooling chamber is provided with a number of gas injectors arranged in sequence at intervals, the output end of the gas injector penetrates the partition plate and communicates with the gas distribution chamber, and the input end of the gas injector is connected with an acid-making device. The exhaust gas channel, the suction chamber of the gas injector is communicated with the cooling chamber, the bottom of the gas injector is provided with a liquid distribution pipe, and the end of the round overflow weir vertical pipe away from the annular channel extends out of the baffle and is connected with the exhaust gas channel. The liquid distribution pipeline is communicated, the bottom of the liquid distribution pipeline is provided with a water spray filler, the bottom of the water spray filler is provided with a liquid storage chamber, and the liquid storage chamber is connected with a lean liquid channel.
优选的,所述富液室与环形流道的首端之间设置有进液溢流堰。Preferably, a liquid inlet overflow weir is arranged between the rich liquid chamber and the head end of the annular flow channel.
优选的,所述隔离墙的顶部设置有第一除雾器,所述排气通道位于所述第一除雾器的顶部。Preferably, the top of the partition wall is provided with a first mist eliminator, and the exhaust passage is located on the top of the first mist eliminator.
优选的,所述配气室的底端连通有U型排水通道,所述U型排水通道伸出隔板并连通所述冷却室。Preferably, the bottom end of the gas distribution chamber is communicated with a U-shaped drainage channel, and the U-shaped drainage channel extends out of the partition and communicates with the cooling chamber.
优选的,所述布液管道与气体喷射器之间设有第二除雾器,所述圆口溢流堰竖管贯穿所述第二除雾器。Preferably, a second mist eliminator is arranged between the liquid distribution pipeline and the gas injector, and the circular overflow weir vertical pipe runs through the second mist eliminator.
优选的,所述布液管道上设置有多个喷嘴,所述喷嘴间隔顺序排列并与所述淋水填料对应设置。Preferably, a plurality of nozzles are arranged on the liquid distribution pipeline, and the nozzles are arranged in sequence at intervals and are arranged corresponding to the water spraying fillers.
优选的,所述隔离墙为侧壁设置成螺旋线走向的板体式结构。Preferably, the partition wall is a plate-type structure with sidewalls arranged in a spiral line.
优选的,所述环形流道为螺旋线走向型式的流道。Preferably, the annular flow channel is a helical flow channel.
一种脱硫液解吸冷却塔的工作方法,其具体步骤为:A kind of working method of desulfurization liquid desorption cooling tower, and its concrete steps are:
a.将来自脱硫系统被加热至设定液温的脱硫富液,经富液通道送入富液室;同时,将来自生产硫酸系统的设定压力的制酸尾气,经制酸尾气通道送入气体喷射器;a. The desulfurization rich liquid from the desulfurization system heated to the set liquid temperature is sent to the rich liquid chamber through the rich liquid channel; at the same time, the acid-making tail gas of the set pressure from the sulfuric acid production system is sent to the acid-making tail gas channel. into the gas injector;
b.进入富液室的脱硫富液减速后进入环形流道,并以设定深度和流量沿环形流道流向其尾端;b. The desulfurized rich liquid entering the rich liquid chamber enters the annular flow channel after decelerating, and flows to its tail end along the annular flow channel at the set depth and flow rate;
c.进入气体喷射器的设定压力的制酸尾气由气体喷射器高速射流,与受到抽吸进入气体喷射器的冷却室水蒸汽在气体喷射器的扩散室混合后进入配气室,然后通过筛板进入环形流道流动的脱硫富液形成气泡,大量气泡由下而上至液面溃灭使富液中的SO2得到解吸;c. The acid-making tail gas entering the set pressure of the gas injector is jetted at a high speed by the gas injector, and the water vapor sucked into the cooling chamber of the gas injector enters the gas distribution chamber after being mixed in the diffusion chamber of the gas injector, and then passes through The sieve plate enters the desulfurization rich liquid flowing in the annular flow channel to form bubbles, and a large number of bubbles collapse from bottom to top to the liquid surface, so that SO 2 in the rich liquid is desorbed;
d.流至环形流道尾端的解吸贫液,溢流进入圆口溢流堰竖管,在重力作用下进入布液管道,由布液管道上设置的喷嘴喷洒于淋水填料,贫液蒸发、冷却到设定液温后汇集于储液室,经由贫液通道送入脱硫系统进行下一次脱硫循环;d. The desorbed lean liquid flowing to the end of the annular flow channel overflows into the round-mouth overflow weir vertical pipe, and enters the liquid distribution pipeline under the action of gravity. After cooling to the set liquid temperature, it is collected in the liquid storage chamber, and sent to the desulfurization system through the lean liquid channel for the next desulfurization cycle;
e.喷洒于淋水填料表面、向下流动的贫液蒸发,产生的水蒸汽在气体喷射器抽力作用下向上流动,并被抽吸进入气体喷射器后重复进行步骤c;e. The lean liquid sprayed on the surface of the water-spraying packing and flowing downward evaporates, and the generated water vapor flows upward under the suction of the gas ejector, and is sucked into the gas ejector and then repeats step c;
f.解吸室SO2解吸形成的氮气、水蒸汽及SO2混合气体,经由排气通道送至凝汽器除去水蒸汽成为制酸新气,并送往硫酸生产系统制酸,新产生的部分制酸尾气重复进行步骤a,进入下一次解吸循环,筛板漏入配气室的液体通过U型排水通道及时排入冷却室。f. The mixed gas of nitrogen, water vapor and SO 2 formed by the desorption of SO 2 in the desorption chamber is sent to the condenser through the exhaust channel to remove the water vapor and becomes the fresh gas for acid production, and is sent to the sulfuric acid production system for acid production, and the newly generated part The acid-making tail gas repeats step a, enters the next desorption cycle, and the liquid leaking from the sieve plate into the gas distribution chamber is promptly discharged into the cooling chamber through the U-shaped drainage channel.
优选的,所述步骤e中的水蒸汽在进入气体喷射器之前、所述步骤f中的混合气体在通过排气管道之前均进行除雾处理。Preferably, before the water vapor in the step e enters the gas injector, and the mixed gas in the step f passes through the exhaust pipe, demisting treatment is performed.
本发明公开了以下技术效果:The present invention discloses the following technical effects:
1、借助筛板、淋水填料等部件,将脱硫富液解吸、贫液冷却工艺流程有机结合,形成一种结构简单、立体布局,集富液解吸、贫液冷却功能于一体、工艺流程简化的新型脱硫液解吸冷却塔。塔体占地面积小,防腐蚀问题易解决,一次投资少。1. With the help of sieve plate, water spray packing and other components, the desulfurization rich liquid desorption and poor liquid cooling process are organically combined to form a simple structure and three-dimensional layout, which integrates the functions of rich liquid desorption and poor liquid cooling, and the process flow is simplified. The new desulfurization liquid desorption cooling tower. The tower body occupies a small area, the anti-corrosion problem is easy to solve, and the one-time investment is small.
2、解吸方法,既利用了制酸尾气热能及气提效能,又利用了贫液蒸发冷却产生水蒸汽的气提效能,同时促使贫液持续蒸发得到冷却;在实现贫液蒸发冷却目的的同时,产生的水蒸汽在SO2气提解吸中实现了一次再利用。2. The desorption method not only utilizes the heat energy and air stripping efficiency of the acid-making tail gas, but also utilizes the air stripping efficiency of water vapor generated by the evaporative cooling of the lean liquid, and at the same time promotes the continuous evaporation and cooling of the lean liquid; while achieving the purpose of evaporative cooling of the lean liquid , the generated water vapor is reused once in SO 2 stripping and desorption.
3、与常规的蒸汽解吸、空化解吸SO2装置及方法相比,制酸尾气属于干气,与水蒸汽作为气提介质相比,没有汽化热耗,也不存在排除作为气提介质的水蒸汽凝结放热问题。贫液淋水冷却产生的水蒸汽总是要冷凝回收的,用这部分水蒸汽借助筛板气提解吸SO2后再冷凝回收,在未增加附加冷却容量条件下,赋予了这部分水蒸汽气提解吸SO2新功能,节约了利用它们解吸的汽化热耗。这些特点,显著减小了SO2解吸装备投资、热量消耗,有效降低了SO2的解吸成本。3. Compared with the conventional steam desorption and cavitation desorption SO 2 devices and methods, the acid production tail gas belongs to dry gas. Compared with steam as the stripping medium, there is no vaporization heat consumption, and there is no exclusion of the gas as the stripping medium. Water vapor condensation exothermic problem. The water vapor generated by the cooling of the lean liquid is always condensed and recovered. This part of the water vapor is used to desorb SO 2 by means of sieve plate air stripping and then condensed and recovered. Without adding additional cooling capacity, this part of the water vapor is given to the water vapor. The new function of extracting and desorbing SO 2 saves the heat consumption of vaporization by their desorption. These features significantly reduce the investment and heat consumption of SO 2 desorption equipment, and effectively reduce the cost of SO 2 desorption.
4、与常规氮气气提解吸法相比,解吸塔结构及工艺流程明确、实用、可操作性强;由于贫液冷却产生的水蒸汽成为了气提解吸SO2的介质,水蒸汽可冷凝去除,有效提升了制酸新气SO2的浓度。4. Compared with the conventional nitrogen stripping and desorption method, the structure and process flow of the desorption tower are clear, practical and highly operable; the water vapor generated by the cooling of the lean liquid becomes the medium for stripping and desorbing SO 2 , and the water vapor can be condensed and removed. Effectively increase the concentration of SO 2 in the fresh air for acid production.
5、脱硫富液在环形流道行进过程中,不断受到底部筛板孔进气形成气泡,不需附加热能但成泡丰富,气液交换剧烈,SO2解吸速率快、解吸效率高。5. During the process of the annular flow channel, the desulfurized rich liquid is continuously subjected to the air intake of the bottom sieve plate to form bubbles. It does not require additional heat energy but has abundant bubbles, vigorous gas-liquid exchange, fast SO 2 desorption rate and high desorption efficiency.
综上,本发明针对于某些脱硫溶液,SO2脱除、解吸与液体温度相关的可逆反应特性,以及气流通过筛板形成自富液底部上升气泡的气提解吸特性,提供一种脱硫液解吸冷却塔及工作方法,以制酸尾气和贫液淋水冷却产生的水蒸汽形成的混合气体为介质,借助筛板,气提解吸脱硫富液SO2生产制酸新气,在利用制酸尾气热能、气提效能的同时,利用贫液冷却产生蒸汽的气提效能、并使贫液得到冷却。实现了显著提高SO2解吸效率、解吸速率及提升制酸新气SO2浓度、有效降低SO2解吸热耗及解吸成本的目标。To sum up, the present invention provides a desulfurization solution for some desulfurization solutions, the reversible reaction characteristics of SO 2 removal and desorption related to the liquid temperature, and the gas stripping and desorption characteristics of the gas flow through the sieve plate to form bubbles rising from the bottom of the rich liquid. The desorption cooling tower and its working method use the mixed gas formed by the acid-making tail gas and the water vapor produced by the cooling of the lean liquid as the medium, and with the help of the sieve plate, stripping and desorbing the desulfurization-rich liquid SO 2 to produce the acid-making fresh gas, and using the acid-making process At the same time as the heat energy and stripping efficiency of the exhaust gas, the stripping efficiency of steam is generated by cooling the lean liquid, and the lean liquid is cooled. The goals of significantly improving SO 2 desorption efficiency, desorption rate, increasing SO 2 concentration in acid-making fresh gas, and effectively reducing SO 2 desorption heat consumption and desorption cost are achieved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明脱硫液解吸冷却塔的结构示意图;Fig. 1 is the structural representation of the desulfurization liquid desorption cooling tower of the present invention;
图2为图1中的A-A方向剖视图;Fig. 2 is A-A direction sectional view in Fig. 1;
其中,1为隔板,2为筛板,3为隔离墙,4为环形流道,5为富液室,6为进液溢流堰,7为圆口溢流堰竖管,8为第一除雾器,9为配气室,10为富液通道,11为排气通道,12为气体喷射器,13为第二除雾器,14为布液管道,15为淋水填料,16为储液室,17为U型排水通道,18为贫液通道,19为制酸尾气通道。Among them, 1 is the partition plate, 2 is the sieve plate, 3 is the partition wall, 4 is the annular flow channel, 5 is the rich liquid chamber, 6 is the liquid inlet overflow weir, 7 is the round overflow weir vertical pipe, and 8 is the first A mist eliminator, 9 is the gas distribution chamber, 10 is the rich liquid channel, 11 is the exhaust channel, 12 is the gas injector, 13 is the second mist eliminator, 14 is the liquid distribution pipeline, 15 is the water filling, 16 It is a liquid storage chamber, 17 is a U-shaped drainage channel, 18 is a lean liquid channel, and 19 is an acid-making tail gas channel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
参照图1-2,本发明提供一种脱硫液解吸冷却塔,包括本体,所述本体内设有隔板1,所述本体通过隔板1分割为解吸室和冷却室,上述本体为解吸冷却塔身,由隔板1分为上下室,上室为混合气体借助筛板2气提解吸富液中SO2的解吸室,下室为贫液借助淋水填料15蒸发降温的冷却室;1-2, the present invention provides a desulfurization liquid desorption cooling tower, including a main body, a
所述解吸室内设有筛板2,由筛板2分隔为上下两个空间,所述筛板2的顶部设有隔离墙3,隔离墙3位于上部空间的筛板2面上,二者形成以筛板2为底,隔离墙3为侧壁,顶部敞开的明渠式环形流道4,所述环形流道4的首端连通有富液室5,两者之间设置有进液溢流堰6,所述富液室5连通有富液通道10,所述环形流道4的尾端连通有圆口溢流堰竖管7,进入富液室5的脱硫富液扩容减速,通过进液溢流堰6进入环形流道4的首端,以设定深度和流量流至环形流道4尾端,溢流进入圆口溢流堰竖管7,解吸室下部空间为制酸尾气和水蒸汽混合气体分布于筛板2底部的配气室9,解吸室对外连接有将脱硫富液送入富液室5的富液通道10及将解吸的混合气体送至后续工艺流程的排气通道11。The desorption chamber is provided with a
所述冷却室内设有若干个间隔顺序排列的气体喷射器12,所述气体喷射器12的输出端贯穿所述隔板1并与所述配气室9连通,气体喷射器12的输出端贯穿并固定在隔板1上,所述气体喷射器12的输入端连通有制酸尾气通道19,制酸尾气通道19对外连接,所述气体喷射器12的吸入室与冷却室连通,所述气体喷射器12的底部设有布液管道14,所述圆口溢流堰竖管7远离环形通道4的一端伸出隔板1并与所述布液管道14连通,所述布液管道14的底部设有淋水填料15,所述淋水填料15的底部设有储液室16,所述储液室16连通有贫液通道18,贫液通道18对外连接。较高压力的制酸尾气由气体喷射器12的喷嘴高速射流,与受到抽吸进入气体喷射器12的冷却室水蒸汽在气体喷射器12的扩散室混合后进入解吸室的配气室9,通过筛板2上的孔进入环形流道4流动的脱硫富液形成气泡,气泡由下而上至液面溃灭使SO2解吸;进入圆口溢流堰竖管7的贫液,在重力作用下流入布液管道14,由布液管道14的众多喷嘴均匀分布于淋水填料15,贫液蒸发冷却后汇集于冷却室底部的储液室16。The cooling chamber is provided with a number of
进一步优化方案,所述隔离墙3的顶部设置有第一除雾器8,所述排气通道11位于所述第一除雾器8的顶部,解吸室SO2解吸形成的氮气、水蒸汽及SO2混合气体经过其除雾后排入排气通道11。To further optimize the scheme, the top of the
进一步优化方案,所述配气室9的底端连通有U型排水通道17,所述U型排水通道17伸出隔板1并连通所述冷却室,筛板2漏入配气室9的液体通过U型排水通道17及时排入冷却室。To further optimize the solution, the bottom end of the
进一步优化方案,所述布液管道14与气体喷射器12之间设有第二除雾器13,所述圆口溢流堰竖管7贯穿所述第二除雾器13,在步骤e中,喷洒于淋水填料15表面、向下流动的贫液蒸发,产生的水蒸汽在气体喷射器12抽力作用下向上流动,在进入气体喷射器12之前通过第二除雾器13进行除雾处理。In a further optimization scheme, a
进一步优化方案,所述布液管道14上设置有多个喷嘴,所述喷嘴间隔顺序排列设置应以达到贫液均匀分布于淋水填料15为前提,流至环形流道4尾端的解吸贫液,溢流进入圆口溢流堰竖管7,在重力作用下进入布液管道14,由布液管道14上的喷嘴喷洒于淋水填料15,贫液蒸发、冷却到设定液温后汇集于储液室16。To further optimize the scheme, the
进一步优化方案,所述解吸冷却塔可设计成多种现状,首选推荐冷却室设计为圆形,解吸室通过隔板1设置于冷却室顶部,所述隔离墙3为侧壁设置成螺旋线走向的板体式结构,首选推荐环形流道4为等断面的阿基米德螺旋线走向型式的流道。To further optimize the scheme, the desorption cooling tower can be designed into various status quo. It is preferred that the cooling chamber be designed to be circular. The desorption chamber is arranged on the top of the cooling chamber through the
冷却室产生的水蒸汽的抽吸输送也可采用送风机实现,取消气体喷射器12,将制酸尾气通道19与冷却室顶部连通,冷却室顶部用风道与送风机进口连通,送风机出口用风道与配气室9连通,制酸尾气通道19上设置节流阀调节制酸尾气流量即可。The suction and transportation of the water vapor generated in the cooling chamber can also be realized by the blower, the
一种脱硫液解吸冷却塔的工作方法,其具体步骤为:A kind of working method of desulfurization liquid desorption cooling tower, and its concrete steps are:
a.将来自脱硫系统被加热至设定液温的脱硫富液,经富液通道10送入富液室5;同时,将来自生产硫酸系统的设定压力的制酸尾气,经制酸尾气通道19送入气体喷射器12;a. The desulfurization rich liquid from the desulfurization system that is heated to the set liquid temperature is sent to the rich
b.进入富液室5的脱硫富液减速后进入环形流道4,并以设定深度和流量沿环形流道4流向其尾端;b. The desulfurized rich liquid entering the rich
c.进入气体喷射器12的设定压力的制酸尾气由气体喷射器12高速射流,与受到抽吸进入气体喷射器12的冷却室水蒸汽在气体喷射器12的扩散室混合后进入配气室9,然后通过筛板2进入环形流道4流动的脱硫富液形成气泡,大量气泡由下而上至液面溃灭使富液中的SO2得到解吸;c. The acid-making tail gas entering the set pressure of the
d.流至环形流道4尾端的解吸贫液,溢流进入圆口溢流堰竖管7,在重力作用下进入布液管道14,由布液管道14上设置的喷嘴均匀喷洒于淋水填料15,贫液蒸发、冷却到设定液温后汇集于储液室16,经由贫液通道18送入脱硫系统进行下一次脱硫循环;d. The desorbed depleted liquid flowing to the end of the
e.喷洒于淋水填料15表面、向下流动的贫液蒸发,产生的水蒸汽在气体喷射器12抽力作用下向上流动,并被抽吸进入气体喷射器12后重复进行步骤c;气体喷射器12的抽力作用,使得淋水填料15表面贫液蒸发的水蒸汽被及时抽吸带走,维持了贫液的持续蒸发、放热、冷却;e. The lean liquid that is sprayed on the surface of the
f.解吸室SO2解吸形成的氮气、水蒸汽及SO2混合气体,经由排气通道11送至凝汽器除去水蒸汽成为制酸新气,并送往硫酸生产系统制酸,新产生的部分制酸尾气重复进行步骤a,进入下一次解吸循环,筛板2漏入配气室9的液体通过U型排水通道17及时排入冷却室。f. The mixed gas of nitrogen, water vapor and SO 2 formed by the desorption of SO 2 in the desorption chamber is sent to the condenser through the
为避免解吸工艺流程亚硫酸根的氧化,需通过硫酸生产工艺限制制酸尾气的氧含量。In order to avoid the oxidation of sulfite in the desorption process, it is necessary to limit the oxygen content of the acid production tail gas through the sulfuric acid production process.
进一步优化方案,所述步骤e中的水蒸汽在进入气体喷射器12之前、所述步骤f中的混合气体在通过排气管道11之前均进行除雾处理。In a further optimization scheme, before the water vapor in the step e enters the
以碱性硫酸铝溶液作为脱硫介质为例,其作为脱硫介质的脱硫液解吸冷却塔的工作方法,包括以下步骤:Taking the alkaline aluminum sulfate solution as the desulfurization medium as an example, the working method of the desulfurization liquid desorption cooling tower as the desulfurization medium comprises the following steps:
a.将来自脱硫系统被加热至53℃以上液温的脱硫富液,经富液通道10送入富液室5;同时,将来自生产硫酸系统的设定压力的制酸尾气,经制酸尾气通道19送入气体喷射器12的工作流体输入端;a. The desulfurization rich liquid from the desulfurization system heated to a liquid temperature above 53°C is sent to the rich
b.进入富液室5的脱硫富液减速后经由进液溢流堰6进入环形流道4,并以设定深度和流量沿环形流道4流向其尾端;b. After the desulfurization rich liquid entering the rich
c.进入气体喷射器12的设定压力制酸尾气由气体喷射器12的喷嘴高速射流,与受到抽吸进入气体喷射器12的冷却室水蒸汽在气体喷射器12的扩散室混合进入解吸室的配气室9,然后通过筛板2上的孔进入环形流道4流动的脱硫富液形成气泡,大量气泡由下而上至液面溃灭使富液中的SO2得到解吸;c. The acid-making tail gas entering the set pressure of the
d.流至环形流道4尾端的解吸贫液,溢流进入圆口溢流堰竖管7,在重力作用下进入布液管道14,由布液管道14设置的众多喷嘴均匀喷洒于淋水填料15,贫液蒸发、冷却到液温49℃以下后汇集于冷却室底部的储液室16,经由贫液通道18送入脱硫系统进行下一次脱硫循环;d. The desorbed depleted liquid flowing to the end of the
e.喷洒于淋水填料15表面、向下流动的贫液蒸发,产生的水蒸汽在气体喷射器12抽力作用下向上流动至第二除雾器13,除雾后被抽吸进入气体喷射器12后重复步骤c相关流程。气体喷射器12的抽力作用,使得淋水填料15表面贫液蒸发的水蒸汽被及时抽吸带走,维持了贫液的持续蒸发、放热、冷却;e. The lean liquid sprayed on the surface of the
f.解吸室SO2解吸形成的氮气、水蒸汽及SO2混合气体,经第一除雾器8除雾,经由排气通道11送至凝汽器除去水蒸汽成为制酸新气,被送往硫酸生产系统制酸,新产生的部分制酸尾气再按照步骤a进入下一次解吸循环。f. The mixed gas of nitrogen, water vapor and SO 2 formed by the desorption of SO 2 in the desorption chamber is demisted by the
筛板2漏入配气室9的液体通过U型排水通道17及时排入冷却室。The liquid leaked from the
以碱性硫酸铝溶液作为脱硫介质为例,环形流道4中脱硫富液设定深度和流量、制酸尾气设定压力、配气室9的混合气体压力等参数的确定,涉及环形流道4的断面宽度、流程长度、SO2解吸速率、解吸效率、冷却室贫液冷却能力、排气通道11进口压力等诸多参数,需综合考虑优化确定。环形流道4的脱硫富液深度越大,解吸室的压力损失越大;排气通道11进口压力越低,配气室9的混合气体压力要求越低。环形流道4的脱硫富液深度应当在100~400mm范围取值,脱硫富液从环形流道4进口到出口的流动时间应当在100s~300s范围取值。Taking the alkaline aluminum sulfate solution as the desulfurization medium as an example, the determination of parameters such as the set depth and flow rate of the desulfurization rich liquid in the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can Variations and improvements should fall within the protection scope determined by the claims of the present invention.
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