CN112017974B - Chip packaging structure and packaging method - Google Patents
Chip packaging structure and packaging method Download PDFInfo
- Publication number
- CN112017974B CN112017974B CN201910454084.9A CN201910454084A CN112017974B CN 112017974 B CN112017974 B CN 112017974B CN 201910454084 A CN201910454084 A CN 201910454084A CN 112017974 B CN112017974 B CN 112017974B
- Authority
- CN
- China
- Prior art keywords
- metal
- chip
- metal wire
- wafer
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- H10W74/114—
-
- H10W44/501—
-
- H10W74/014—
-
- H10W90/00—
-
- H10W90/724—
Landscapes
- Semiconductor Integrated Circuits (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
一种芯片封装结构及封装方法,结构包括:晶圆(1),晶圆(1)中设置有凹槽(2);第一金属线(3),设置在凹槽(2)和晶圆(1)的表面;金属焊球(4),设置在第一金属线(3)或芯片的金属pad上,用于将芯片的金属pad焊接至第一金属线(3),以将芯片倒装至凹槽(2)中;第一塑封膜(5),覆盖在晶圆(1)、芯片、第一金属线(3)的上表面,并进入芯片功能区四周与第一金属线(3)之间的缝隙中,以在晶圆(1)、凹槽(2)和芯片之间形成密闭空腔;电感结构(6),设置在第一塑封膜(5)的上表面和/或晶圆(1)的下表面,并通过第一金属线(3)连接至芯片;焊盘(7),设置在电感结构(6)上。
A chip packaging structure and packaging method, the structure comprising: a wafer (1), a groove (2) is arranged in the wafer (1); a first metal wire (3), arranged in the groove (2) and the wafer (1) surface; metal solder balls (4), arranged on the first metal wire (3) or the metal pad of the chip, for welding the metal pad of the chip to the first metal wire (3), to flip the chip Installed in the groove (2); the first plastic film (5) covers the upper surface of the wafer (1), the chip, and the first metal wire (3), and enters into the periphery of the chip functional area and the first metal wire ( 3) in the gap between, to form airtight cavity between wafer (1), groove (2) and chip; Inductive structure (6), is arranged on the upper surface of first plastic film (5) and/or or the lower surface of the wafer (1), and connected to the chip through the first metal wire (3); the pad (7) is arranged on the inductance structure (6).
Description
技术领域technical field
本公开涉及半导体技术领域,具体地,涉及一种芯片封装结构及封装方法。The present disclosure relates to the technical field of semiconductors, and in particular, to a chip packaging structure and a packaging method.
背景技术Background technique
通信中的滤波器主要分为声表面波滤波器(Surface Acoustic Wave,SAW)和体声波滤波器(Bulk Acoustic Wave,BAW),BAW和SAW需要保证芯片功能区域不能接触任何杂质,即需要在滤波器上表面封装形成空腔结构。传统SAW通常在裸晶片上生长金属凸点,并倒焊于陶瓷基板上,再使用金属帽盖、顶部密封或包膜工艺密封模块,以形成空腔结构,但是陶瓷基板使得焊接成本高、封装体积大,器件安装的不稳定性使得器件性能不一。此外,还可以将SAW正面向下覆盖在印制电路板(Printed Circuit Board,PCB)基板上表面,通过金球将SAW与PCB基板电连接,环氧树脂封装膜覆盖在SAW与PCB基板的上部,以形成空腔结构,但是环氧树脂膜可能会被热压进芯片金属凸点内部,其覆盖面积会影响封装尺寸和封装强度,并且对SAW热压压力有极高的要求。BAW芯片的晶圆封装通常采用晶圆级封装(Wafer-level packaging,WLP)方案,但是WLP工艺过程复杂,需要两片晶圆键合,成本极高,并且还涉及到穿透硅通孔刻蚀、金金键合等复杂工艺,容易因工艺问题造成芯片失效,并且WLP不能直接进行多芯片集成封装。Filters in communication are mainly divided into Surface Acoustic Wave filters (Surface Acoustic Wave, SAW) and Bulk Acoustic Wave filters (Bulk Acoustic Wave, BAW). The upper surface of the device is packaged to form a cavity structure. Traditional SAW usually grows metal bumps on the bare wafer and solders them on the ceramic substrate, and then seals the module with a metal cap, top sealing or coating process to form a cavity structure, but the ceramic substrate makes the soldering cost high and the package The large size and the instability of device installation make the device performance vary. In addition, the SAW can also be covered with the front side down on the upper surface of the printed circuit board (PCB) substrate, the SAW and the PCB substrate are electrically connected through gold balls, and the epoxy resin packaging film is covered on the upper part of the SAW and the PCB substrate , to form a cavity structure, but the epoxy resin film may be hot-pressed into the metal bump of the chip, and its coverage area will affect the package size and package strength, and there are extremely high requirements for SAW hot-pressing pressure. The wafer packaging of BAW chips usually adopts the wafer-level packaging (WLP) scheme, but the WLP process is complicated, requiring two wafers to be bonded, the cost is extremely high, and it also involves through-silicon via etching. Complex processes such as etching and gold-gold bonding are prone to chip failure due to process problems, and WLP cannot directly perform multi-chip integrated packaging.
为了满足产品愈加复杂的系统功能,多芯片互联集成的封装技术发展较快,目前主流方案为:多个芯片水平并排分布并通过凸块焊接至基板,通过基板内部线路实现芯片间的信号互联,并对芯片进行塑封保护,将模块整体焊接至PCB,以实现产品的互联集成。该方法需要通过多层的布线转接以实现芯片间互联,并且基板金属层与介电层较厚而导致信号传输延迟、封装厚度厚、封装成本高等问题。In order to meet the increasingly complex system functions of products, the packaging technology of multi-chip interconnection integration is developing rapidly. The current mainstream solution is: multiple chips are arranged side by side and soldered to the substrate through bumps, and the signal interconnection between chips is realized through the internal circuit of the substrate. And the chip is protected by plastic packaging, and the module is welded to the PCB as a whole to realize the interconnection and integration of the product. This method requires multi-layer wiring transfer to realize inter-chip interconnection, and the substrate metal layer and dielectric layer are thick, which leads to problems such as signal transmission delay, thick package thickness, and high package cost.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本公开提供了一种芯片封装结构及封装方法,以至少解决以上技术问题。The present disclosure provides a chip packaging structure and a packaging method to at least solve the above technical problems.
(二)技术方案(2) Technical solution
本公开提供了一种芯片封装结构,包括:晶圆,所述晶圆中设置有凹槽;第一金属线,设置在所述凹槽的侧表面、底部表面两侧以及所述晶圆的上表面;金属焊球,设置在所述第一金属线或所述芯片的金属pad上,用于将所述芯片的金属pad焊接至所述第一金属线,以将所述芯片倒装至所述凹槽中;第一塑封膜,覆盖在所述晶圆、芯片、第一金属线的上表面,并进入所述芯片功能区四周与第一金属线之间的缝隙中,以在所述晶圆、凹槽和芯片之间形成密闭空腔;电感结构,设置在所述第一塑封膜的上表面和/或所述晶圆的下表面,并通过所述第一金属线连接至所述芯片;焊盘,设置在所述电感结构上。The present disclosure provides a chip packaging structure, including: a wafer, a groove is arranged in the wafer; a first metal wire is arranged on the side surface of the groove, both sides of the bottom surface and the wafer Upper surface; metal solder balls, arranged on the first metal wire or the metal pad of the chip, for welding the metal pad of the chip to the first metal wire, so as to flip the chip onto the In the groove; the first plastic film covers the upper surface of the wafer, the chip, and the first metal wire, and enters the gap between the chip functional area and the first metal wire, so that the A sealed cavity is formed between the wafer, the groove and the chip; the inductance structure is arranged on the upper surface of the first plastic packaging film and/or the lower surface of the wafer, and is connected to the The chip; pads are arranged on the inductance structure.
可选地,所述电感结构由一组及以上的第二塑封膜、第二金属线和第三金属线组成,所述第三金属线按照预设形状设置在所述第二塑封膜的第一表面,所述第二金属线穿过所述第二塑封膜的空窗,以依次连接每一组的所述第三金属线。Optionally, the inductance structure is composed of one or more sets of second plastic packaging films, second metal wires and third metal wires, and the third metal wires are arranged on the second plastic packaging film according to a preset shape. On one surface, the second metal wires pass through the openings of the second plastic packaging film to sequentially connect each group of the third metal wires.
可选地,所述电感结构设置在所述第一塑封膜的上表面,所述第一表面为上表面,所述第二金属线穿过所述第一塑封膜的空窗,以将第一组的所述第三金属线连接至所述第一金属线。Optionally, the inductance structure is arranged on the upper surface of the first plastic packaging film, the first surface is the upper surface, and the second metal wire passes through the window of the first plastic packaging film, so that the first plastic packaging film A set of the third metal lines is connected to the first metal lines.
可选地,第一金属线引出线穿过所述晶圆的空窗并连接至所述第一金属线,所述电感结构设置在所述晶圆的下表面,并位于所述第一金属线引出线的下表面,所述第一表面为下表面,第一组的所述第二金属线与所述第一金属线引出线(3′)连接,以将第一组的所述第三金属线连接至所述第一金属线。Optionally, the lead-out line of the first metal wire passes through the vacant window of the wafer and is connected to the first metal wire, and the inductance structure is arranged on the lower surface of the wafer and is located on the first metal wire. The lower surface of the wire lead-out line, the first surface is the lower surface, the second metal wire of the first group is connected with the first metal wire lead-out line (3'), so as to connect the second metal wire of the first group Three metal lines are connected to the first metal line.
可选地,所述芯片对应两个所述电感结构,分别设置在所述第一塑封膜的上表面和所述晶圆的下表面;设置在所述第一塑封膜上表面的电感结构对应的所述第一表面为上表面,其第一组的所述第二金属线穿过所述第一塑封膜的空窗,以将其第一组的所述第三金属线连接至所述第一金属线;设置在所述晶圆下表面的电感结构对应的所述第一表面为下表面,第一金属线引出线穿过所述晶圆的空窗并连接至所述第一金属线,该电感结构位于所述第一金属线引出线的下表面,其第一组的所述第二金属线与所述第一金属线引出线连接,以将其第一组的所述第三金属线连接至所述第一金属线。Optionally, the chip corresponds to two inductive structures, which are respectively arranged on the upper surface of the first plastic packaging film and the lower surface of the wafer; the inductive structure arranged on the upper surface of the first plastic packaging film corresponds to The first surface is the upper surface, and the first group of the second metal wires passes through the opening of the first plastic film to connect the first group of the third metal wires to the The first metal line; the first surface corresponding to the inductance structure arranged on the lower surface of the wafer is the lower surface, and the lead-out line of the first metal line passes through the vacant window of the wafer and is connected to the first metal The inductance structure is located on the lower surface of the lead-out lines of the first metal wires, and the second metal wires of the first group are connected to the lead-out lines of the first metal wires to connect the first group of the second metal wires Three metal lines are connected to the first metal line.
可选地,所述第一金属线上表面的第一塑封膜的厚度为20-50μm。Optionally, the thickness of the first plastic film on the surface of the first metal line is 20-50 μm.
本公开还提供了一种芯片封装方法,包括:S1,在晶圆中制备凹槽;S2,在所述凹槽的侧表面、底部表面两侧以及所述晶圆的上表面制备第一金属线;S3,在所述第一金属线或所述芯片的金属pad上制备金属焊球,并通过所述金属焊球将所述芯片的金属pad焊接至所述第一金属线上,以将所述芯片倒装至所述凹槽中;S4,在所述晶圆、芯片、第一金属线的上表面制备第一塑封膜,使其进入所述芯片功能区四周与第一金属线之间的缝隙中,以在所述晶圆、凹槽和芯片之间形成密闭空腔;S5,在所述第一塑封膜的上表面和/或所述晶圆的下表面制备电感结构,并将所述电感结构连接至所述第一金属线;S6,在所述电感结构上制备焊盘。The present disclosure also provides a chip packaging method, including: S1, preparing a groove in the wafer; S2, preparing a first metal on the side surface of the groove, both sides of the bottom surface, and the upper surface of the wafer. line; S3, preparing metal solder balls on the first metal wire or the metal pad of the chip, and welding the metal pad of the chip to the first metal wire through the metal solder ball, so as to The chip is flipped into the groove; S4, prepare a first plastic film on the upper surface of the wafer, the chip, and the first metal line, so that it enters between the functional area of the chip and the first metal line in the gap between the wafers, grooves and chips to form a closed cavity; S5, prepare an inductance structure on the upper surface of the first plastic film and/or the lower surface of the wafer, and Connecting the inductance structure to the first metal wire; S6, preparing a pad on the inductance structure.
可选地,所述电感结构设置在所述第一塑封膜的上表面,所述步骤S5包括:S51,在所述第一塑封膜的上表面制备第二塑封膜;S52,对所述第二塑封膜进行开窗;S53,对所述第一塑封膜进行开窗,以露出所述第一金属线;S54,在开窗后的空窗中制备第二金属线,并按照预设形状在所述第二塑封膜的上表面制备第三金属线;S55,按照预设次数重复执行步骤S51、S52、S54。Optionally, the inductance structure is arranged on the upper surface of the first plastic sealing film, and the step S5 includes: S51, preparing a second plastic sealing film on the upper surface of the first plastic sealing film; Open a window on the second plastic film; S53, open a window on the first plastic film to expose the first metal wire; S54, prepare a second metal wire in the empty window after window opening, and follow the preset shape Prepare a third metal wire on the upper surface of the second plastic packaging film; S55, repeat steps S51, S52, and S54 according to a preset number of times.
可选地,所述电感结构设置在所述晶圆的下表面,所述步骤S5包括:S51,对所述晶圆的下表面进行开窗,以露出所述第一金属线,在所述晶圆的空窗中制备第一金属引出线;S52,在所述第一金属引出线的下表面制备第二塑封膜;S53,对所述第二塑封膜进行开窗;S54,在所述第二塑封膜的空窗中制备第二金属线,并按照预设形状在所述第二塑封膜的下表面制备第三金属线;S55,按照预设次数重复执行步骤S52、S53、S54。Optionally, the inductance structure is arranged on the lower surface of the wafer, and the step S5 includes: S51, opening a window on the lower surface of the wafer to expose the first metal wire, and the Prepare the first metal lead-out wire in the empty window of the wafer; S52, prepare a second plastic sealing film on the lower surface of the first metal lead-out wire; S53, open a window on the second plastic sealing film; S54, in the Prepare a second metal wire in the window of the second plastic packaging film, and prepare a third metal wire on the lower surface of the second plastic packaging film according to a preset shape; S55, repeat steps S52, S53, and S54 according to a preset number of times.
可选地,所述芯片对应两个所述电感结构,分别设置在所述第一塑封膜的上表面和所述晶圆的下表面,所述步骤S5包括:S51,对所述晶圆的下表面进行开窗,以露出所述第一金属线,在所述晶圆的空窗中制备第一金属引出线;S52,分别在所述第一塑封膜的上表面和所述第一金属引出线的下表面制备第二塑封膜;S53,对所述第二塑封膜进行开窗;S54,对所述第一塑封膜进行开窗;S55,在开窗后的空窗中制备第二金属线,并按照预设形状分别在所述上、下表面的第二塑封膜上制备第三金属线;S56,按照预设次数重复执行步骤S52、S53、S55。Optionally, the chip corresponds to the two inductance structures, which are respectively arranged on the upper surface of the first plastic packaging film and the lower surface of the wafer, and the step S5 includes: S51, for the wafer Open a window on the lower surface to expose the first metal wire, and prepare a first metal lead-out wire in the window of the wafer; S52, on the upper surface of the first plastic film and the first metal Prepare a second plastic film on the lower surface of the lead wire; S53, open a window on the second plastic film; S54, open a window on the first plastic film; S55, prepare a second plastic film in the empty window after window opening; Metal wires, and preparing third metal wires on the second plastic film on the upper and lower surfaces respectively according to a predetermined shape; S56, repeating steps S52, S53, and S55 according to a preset number of times.
(三)有益效果(3) Beneficial effects
本公开提供的芯片封装结构及封装方法,至少具有以下有益效果:The chip packaging structure and packaging method provided by the present disclosure have at least the following beneficial effects:
(1)通过使用覆膜的方式对倒装焊接后的芯片进行密封以及高温固化,可以避免塑封膜进入芯片功能区,从而形成高可靠的空腔结构,并且可以利用凹槽结构固定芯片,提高了芯片抗机械冲击能力和封装气密性;(1) Sealing and high-temperature curing of the chip after flip-chip welding by using a film can prevent the plastic film from entering the functional area of the chip, thereby forming a highly reliable cavity structure, and can use the groove structure to fix the chip, improving the performance of the chip. Improve the mechanical shock resistance of the chip and the airtightness of the package;
(2)对覆膜后的晶圆进行CMP减薄,可以消除主芯片晶圆在制造过程中薄片操作风险,降低工艺难度;(2) Thinning the coated wafer by CMP can eliminate the risk of wafer operation in the manufacturing process of the main chip wafer and reduce the difficulty of the process;
(3)通过在塑封后的晶圆表面重新金属布线,可实现电感电路集成,降低成本,并且通过多层金属布线,可以实现各种射频芯片综合阻抗匹配需求,实现集成化制造。(3) Through re-metal wiring on the surface of the plastic-encapsulated wafer, the integration of inductance circuits can be realized to reduce costs, and through multi-layer metal wiring, the comprehensive impedance matching requirements of various radio frequency chips can be realized, and integrated manufacturing can be realized.
附图说明Description of drawings
图1示意性示出了本公开实施例提供的芯片封装结构的示意图。FIG. 1 schematically shows a schematic diagram of a chip packaging structure provided by an embodiment of the present disclosure.
图2示意性示出了本公开实施例提供的芯片封装方法的流程图。FIG. 2 schematically shows a flowchart of a chip packaging method provided by an embodiment of the present disclosure.
图3示意性示出了本公开实施例提供的凹槽单元在晶圆上的分布示意图。FIG. 3 schematically shows the distribution of groove units on a wafer provided by an embodiment of the present disclosure.
图4示意性示出了图3沿H-H’的横截面示意图。Fig. 4 schematically shows a schematic cross-sectional view of Fig. 3 along H-H'.
图5是所述封装方法中步骤S2制备第一金属线3的示意图。FIG. 5 is a schematic diagram of preparing the
图6是所述封装方法中步骤S3制备金属焊球及倒装芯片的示意图。6 is a schematic diagram of preparing metal solder balls and flip chips in step S3 of the packaging method.
图7A和7B分别是所述封装方法中步骤S4制备第一塑封膜和减薄第一塑封膜的示意图。7A and 7B are schematic diagrams of preparing the first plastic film and thinning the first plastic film in step S4 of the packaging method, respectively.
图8A、8B、8C及8D是所述封装方法中步骤S5和S6制备电感结构和焊盘的示意图。8A, 8B, 8C and 8D are schematic diagrams of preparing the inductor structure and pads in steps S5 and S6 of the packaging method.
图9是另一种芯片封装结构示意图。FIG. 9 is a schematic diagram of another chip package structure.
图10是另一种芯片封装结构示意图。FIG. 10 is a schematic diagram of another chip package structure.
附图标记说明:Explanation of reference signs:
1-晶圆;2-凹槽;3-第一金属线;3′-第一金属线引出线;4-金属焊球;5-第一塑封膜;6-电感结构;7-焊盘;8-第二塑封膜;9’-空窗;9-第二金属线;10-第三金属线;20-芯片A凹槽;21-芯片B凹槽;22-芯片C凹槽;23-多芯片凹槽单元;24-芯片A;25-芯片B;26-空腔。1-wafer; 2-groove; 3-first metal wire; 3'-first metal wire lead-out line; 4-metal solder ball; 5-first plastic film; 6-inductance structure; 7-pad; 8-second plastic film; 9'-empty window; 9-second metal wire; 10-third metal wire; 20-chip A groove; 21-chip B groove; 22-chip C groove; 23- Multi-chip groove unit; 24-chip A; 25-chip B; 26-cavity.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明作进一步的详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
本公开的第一实施例示出了一种芯片封装结构,参阅图1、图3、图9和图10,对该芯片封装结构进行详细说明。The first embodiment of the present disclosure shows a chip packaging structure. Referring to FIG. 1 , FIG. 3 , FIG. 9 and FIG. 10 , the chip packaging structure will be described in detail.
芯片封装结构包括晶圆1、凹槽2、第一金属线3、金属焊球4、第一塑封膜5、电感结构6和焊盘7。The chip packaging structure includes a
晶圆1的材料为硅、玻璃、蓝宝石、陶瓷或以硅、玻璃、蓝宝石、陶瓷为主的混合材料中的一种。凹槽2设置在晶圆1中,进一步地,如图3所示,晶圆1中可以有多组多芯片凹槽单元23,每组多芯片凹槽单元23中可以有多个凹槽,分别用于集成封装不同的芯片A1、A2、……An,本实施例中仅以每组凹槽单元包含芯片A凹槽20、芯片B凹槽21和芯片C凹槽22为例,可以理解的是,多芯片凹槽单元23中也可以包含其他尺寸和数量的芯片凹槽。凹槽2的深度不大于其对应的芯片的高度。The material of the
第一金属线3设置在凹槽2的侧表面、底部表面两侧以及晶圆1的上表面。金属焊球4设置在第一金属线3上或者设置在芯片的金属pad上,具体地,设置在凹槽2底部表面两侧的第一金属线3上或者设置在芯片的金属pad上,金属焊球4应与芯片的金属硅片的管脚(pad)对准,或者金属焊球4应与凹槽2底部表面两侧的第一金属线3对准,使得芯片的金属pad能通过金属焊球4对准焊接至凹槽2底部表面两侧的第一金属线3上,以将芯片倒装至凹槽2中。The
第一塑封膜5覆盖在晶圆1、芯片、第一金属线3的上表面,并且进入到芯片功能区四周与第一金属线3之间的缝隙中,以在晶圆1、凹槽2和芯片之间形成密闭空腔。第一金属线3上表面的第一塑封膜5的厚度为20-50μm,以防止露出第一金属线3。The first
电感结构6设置在第一塑封膜5的上表面和/或晶圆1的下表面,并通过第一金属线3连接至芯片。所述电感结构6由一组及以上的第二塑封膜8、第二金属线9和第三金属线10组成,并且每一组的第三金属线10的形状可以有所区别,以实现相应的滤波效果。电感结构6包含三种结构,分别如图1、图9和图10所示。The
参阅图1,电感结构6设置在第一塑封膜5的上表面。具体地,第二塑封膜8中设置有穿过其中的空窗,该空窗可露出第三金属线10,并且第一塑封膜5中也设置有穿过其中的空窗,该空窗可露出晶圆1上表面的第一金属线3;第三金属线10按照预设形状设置在第二塑封膜8的上表面;第二金属线9穿过第二塑封膜8的空窗,以依次连接每一组的第三金属线10,并且第一组的第二金属线9还穿过第一塑封膜5的空窗,以将第一组的第三金属线10连接至第一金属线3,从而将电感结构6连接至芯片。Referring to FIG. 1 , the
参阅图9,电感结构6设置在晶圆1的下表面。具体地,第二塑封膜8中设置有穿过其中的空窗,该空窗可露出第三金属线10,并且晶圆1中也设置有穿过其中的空窗,该空窗可露出凹槽2底部表面两侧的第一金属线3;第三金属线10按照预设形状设置在第二塑封膜8的下表面;第二金属线9穿过第二塑封膜8的空窗,以依次连接每一组的第三金属线10,并且还设置有第一金属线引出线3′,该第一金属线引出线3′穿过晶圆1的空窗,第一组的第二金属线9与第一金属线引出线3′连接,以通过第一金属线引出线3′和第二金属线9将第一组的第三金属线10连接至第一金属线3,从而将电感结构6连接至芯片。可以理解的是,此结构下,也可以不用在晶圆1上表面设置第一金属线3,即仅在凹槽2的底部表面两侧设置第一金属线3。Referring to FIG. 9 , the
参阅图10,为了满足更复杂的电路连接需求,可以在第一塑封膜5的上表面和晶圆1的下表面均设置电感结构6。具体地,晶圆1的下表面设置有第一金属线引出线3′,晶圆1下表面设置有穿过其中的空窗,该空窗可露出凹槽2底部表面两侧的第一金属线3;晶圆1下表面的第二塑封膜8中设置有穿过其中的空窗,该空窗可露出晶圆1下表面的第三金属线10,同时也露出晶圆1下表面的第一金属线引出线3′;晶圆1上表面(具体为第一塑封膜5上表面)的第二塑封膜8中设置有穿过其中的空窗,晶圆1上表面的第一塑封膜5中也设置有穿过其中的空窗,该空窗可露出晶圆1上表面的第一金属线3;设置在第一塑封膜5上表面的电感结构6中的第三金属线10按照预设形状设置在第二塑封膜8的上表面,设置在晶圆1下表面的电感结构6中的第三金属线10按照预设形状设置在第二塑封膜8的下表面;第二金属线9穿过第二塑封膜8的空窗,以依次连接每一组的第三金属线10,两个电感结构6中第一组的第二金属线9还分别穿过第一塑封膜5的空窗和第二塑封膜8的空窗,以分别将其第一组的第三金属线10连接至第一金属线3和第一金属线引出线3′,从而将两种电感结构6连接至芯片。Referring to FIG. 10 , in order to meet more complex circuit connection requirements, an
焊盘7设置在电感结构6上,具体地,设置在电感结构6最后一组的第三金属线10上。The pad 7 is disposed on the
本公开的第二实施例示出了一种芯片封装方法,如图2所示,结合图3至图10,对该封装方法进行详细说明,主要包括以下操作:The second embodiment of the present disclosure shows a chip packaging method. As shown in FIG. 2, the packaging method will be described in detail with reference to FIG. 3 to FIG. 10, mainly including the following operations:
S1,在晶圆1中制备凹槽2。S1 , preparing
晶圆1的材料为硅、玻璃、蓝宝石、陶瓷或以硅、玻璃、蓝宝石、陶瓷为主的混合材料中的一种。本实施例中采用玻璃晶圆作为芯片载板和封装材料,与使用陶瓷基板、塑料基板、硅片金金键合晶圆级封装结构相比,极大地降低了材料成本。The material of the
在晶圆1中制备凹槽2,参阅图3,晶圆1中可以有多组凹槽单元,每组凹槽单元中可以有多个凹槽,分别用于集成封装不同的芯片A1、A2、……、An,本实施例中仅以每组凹槽单元包含A、B、C三种芯片凹槽为例,可以理解的是,凹槽单元中也可以包含其他尺寸和数量的芯片凹槽。凹槽2的深度不大于其对应的芯片的高度。
本实施例中仅以每组凹槽单元包含A、B、C三种芯片为例,并以沿图3中的H-H’方向的横截面为例,其示意图如图4所示,图4中包含多组凹槽单元,每一组凹槽单元中有两个凹槽,分别为芯片A凹槽20和芯片B凹槽21。In this embodiment, it is only taken that each group of groove units includes three kinds of chips A, B, and C as an example, and the cross-section along the H-H' direction in Fig. 3 is taken as an example, and its schematic diagram is as shown in Fig. 4. 4 contains multiple groups of groove units, and each group of groove units has two grooves, which are
S2,在凹槽2的侧表面、底部表面两侧以及晶圆1的上表面制备第一金属线3。S2 , preparing the
参阅图5,采用金属溅射、光刻、刻蚀或LIFF-OFF工艺制备第一金属线3。Referring to FIG. 5 , the
S3,在第一金属线3或芯片的金属pad上制备金属焊球4,并通过金属焊球4将芯片的金属pad焊接至第一金属线3上,以将芯片倒装至凹槽2中。S3, preparing metal solder balls 4 on the
参阅图6,在凹槽2底部表面两侧的第一金属线3上制备金属焊球4。采用超声热压键合或热压键合,将芯片A和芯片B分别倒装至其对应的芯片A凹槽20和芯片B凹槽21,使芯片A和芯片B的金属pad与凹槽2内的金属焊球4对准焊接。Referring to FIG. 6 , metal solder balls 4 are prepared on the
此外,也可以在芯片A和芯片B上形成金属焊球4,然后通过金属焊球4将芯片A和芯片B焊接至凹槽2内的金属pad上。In addition, metal solder balls 4 may also be formed on chip A and chip B, and then chip A and chip B are soldered to the metal pad in the
可以理解的是,可以依据该操作S3将所有待封装芯片A1、A2、……、An倒装至凹槽2中。It can be understood that all the chips A 1 , A 2 , .
S4,在晶圆1、芯片、第一金属线3的上表面制备第一塑封膜5,使其进入芯片功能区四周与第一金属线3之间的缝隙中,以在晶圆1、凹槽2和芯片之间形成密闭空腔26。S4, prepare the
首先,采用热压方式在晶圆1上、芯片、第一金属线3的上表面贴附封装膜(即第一塑封膜5),该第一塑封膜5可以为一层膜,也可以为多层膜。本实施例中,预先在晶圆1上形成适合各类芯片的凹槽2,并使用覆膜的方式对倒装焊接后的芯片进行密封,同时形成芯片功能区域的空腔结构。通过控制晶圆1凹槽深度和宽度,以及控制精确对准倒装,可以使芯片周围与凹槽2之间预留相对很窄的缝隙,控制操作S4的覆膜压力和温度,可以精确控制塑封膜进入上述缝隙的深度,并完全避免塑封膜进入芯片功能区,形成高可靠的空腔结构。First, a packaging film (i.e., the first plastic film 5) is pasted on the
其次,进行高温固化,以在晶圆1中凹槽2表面和芯片功能区之间形成密闭空腔结构,如图7A所示。操作S4中进行了高温固化,对塑封膜进行了塑封固化,可以将芯片固定在封装结构内,使得芯片在封装结构内不易移动,大大增加了芯片的抗机械冲击能力和封装气密性,提升了芯片的可靠性。Secondly, high-temperature curing is performed to form a closed cavity structure between the surface of the
然后,对晶圆1的塑封面(即第一塑封膜5)进行CMP减薄,并控制减薄厚度,使减薄停止在晶圆1上表面的第一金属线3之上,优选地,使第一金属线3上预留20—50μm厚度的第一塑封膜5,如图7B所示。在各个芯片倒装塑封至晶圆1的凹槽2后,对晶圆1的塑封面进行CMP减薄,可以省去主芯片晶圆在制造过程中的减薄工艺,消除主芯片晶圆在制造过程中薄片操作风险,降低其工艺难度;并且由于限制了凹槽深度,减薄时芯片嵌入凹槽内部,因此可实现超薄封装。Then, carry out CMP thinning to the plastic cover of wafer 1 (namely the first plastic sealing film 5), and control thinning thickness, make thinning stop above the
S5,在第一塑封膜5的上表面和/或晶圆1的下表面制备电感结构6,并将电感结构6连接至第一金属线3。S5 , preparing the
本实施例中的封装方法针对第一实施例中示出的三种芯片封装结构,因此操作S5分为三种情况:The packaging method in this embodiment is aimed at the three chip packaging structures shown in the first embodiment, so operation S5 is divided into three situations:
(1)在第一塑封膜5上表面制备电感结构6,操作S5包括以下子操作:(1) Prepare an
S51,在减薄后的第一塑封膜5的上表面覆盖一层第二塑封膜8,并进行高温固化,如图8A所示。S51, covering a layer of second
S52,采用光刻刻蚀工艺,对第二塑封膜8进行开窗。S52, using a photolithographic etching process to open a window on the second
S53,采用光刻刻蚀工艺,对第一塑封膜5进行开窗,以露出晶圆1上表面的第一金属线3,如图8B所示。S53 , using a photolithographic etching process to open a window on the first
S54,采用金属溅射、电镀或蒸镀工艺,在开窗后的空窗9’中形成金属层(即第二金属线9),以引出窗口下面的金属线;然后利用光刻刻蚀工艺或LIFT-OFF工艺在第二塑封膜8上表面进行金属重新布线,以按照预设形状在第二塑封膜8的上表面制备第三金属线10,如图8C所示。S54, using metal sputtering, electroplating or vapor deposition process, forming a metal layer (that is, the second metal line 9) in the empty window 9' after opening the window, so as to lead out the metal line under the window; and then using a photolithography etching process Or the LIFT-OFF process is used to perform metal rewiring on the upper surface of the second
S55,按照预设次数重复操作S51、S52、S54,以形成多层金属布线,用于制造滤波器电路所需的电感结构。此外,该操作中也可以用沉积介电层来代替操作S51中覆盖第二塑封膜8,如图8D所示。S55 , repeating operations S51 , S52 , and S54 according to a preset number of times to form multilayer metal wiring for manufacturing an inductance structure required by the filter circuit. In addition, in this operation, a dielectric layer may also be deposited instead of covering the
(2)在晶圆1下表面制备电感结构6,形成的芯片封装结构如图9所示。操作S5包括以下子操作:(2) Prepare the
S51,对晶圆1的下表面进行开窗,以露出第一金属线3,在晶圆1的空窗中制备第一金属线引出线3′。S51 , opening a window on the lower surface of the
S52,在晶圆1的上表面和下表面覆盖一层第二塑封膜8,并进行高温固化。S52, covering the upper surface and the lower surface of the
S53,采用光刻刻蚀工艺,对晶圆1下表面的第二塑封膜8进行开窗,并露出晶圆1下表面第一金属线引出线3′。S53 , using a photolithography process, opening a window on the
S54,采用金属溅射、电镀或蒸镀工艺,在开窗后的空窗中形成金属层(即第二金属线9),以引出窗口上面的金属线;然后利用光刻刻蚀工艺或LIFT-OFF工艺在第二塑封膜8下表面进行金属重新布线,以按照预设形状在第二塑封膜8的下表面制备第三金属线10。S54, using metal sputtering, electroplating or vapor deposition process, forming a metal layer (that is, the second metal line 9) in the empty window after opening the window, so as to lead out the metal line above the window; then using photolithography etching process or LIFT -OFF process performs metal rewiring on the lower surface of the second
S55,按照预设次数重复操作S52、S53、S54,以形成多层金属布线,用于制造滤波器电路所需的电感结构。此外,该操作中也可以用沉积介电层来代替操作S51中覆盖第二塑封膜8。S55 , repeating operations S52 , S53 , and S54 according to a preset number of times to form multilayer metal wiring for manufacturing an inductance structure required by the filter circuit. In addition, in this operation, a dielectric layer may also be deposited instead of covering the second
(3)分别在第一塑封膜5上表面和晶圆1下表面制备电感结构6,形成的芯片封装结构如图10所示。操作S5包括以下子操作:(3) Prepare the
S51,对晶圆1的下表面进行开窗,以露出第一金属线3,在晶圆1的空窗中制备第一金属线引出线3′。S51 , opening a window on the lower surface of the
S52,分别在减薄后的第一塑封膜5的上表面和晶圆1的第一金属线引出线3′的下表面覆盖一层第二塑封膜8,并进行高温固化。S52 , respectively covering the upper surface of the thinned first
S53,采用光刻刻蚀工艺,分别对上表面和下表面的第二塑封膜8进行开窗,此时,已露出晶圆1下表面的第一金属线引出线3′。S53 , using a photolithographic etching process to respectively open windows on the
S54,采用光刻刻蚀工艺,对上表面的第一塑封膜5进行开窗,以露出晶圆1上表面的第一金属线3。S54, using a photolithographic etching process to open a window on the first
S55,采用金属溅射、电镀或蒸镀工艺,在开窗后的空窗中形成金属层(即第二金属线9),以分别引出窗口上面和下面的金属线;然后利用光刻刻蚀工艺或LIFT-OFF工艺在第二塑封膜8(该第二塑封膜8位于第一塑封膜5之上)上表面和第二塑封膜8(该第二塑封膜8位于晶圆1下面的第一金属线引出线3′之下)下表面进行金属重新布线,以按照预设形状在第二塑封膜8的上表面(该第二塑封膜8位于晶圆1之下)和第二塑封膜8(该第二塑封膜8位于晶圆1下面的第一金属线引出线3′之下)下表面制备第三金属线10。S55, using metal sputtering, electroplating or evaporation process, forming a metal layer (that is, the second metal line 9) in the empty window after opening the window, so as to respectively lead out the metal lines above and below the window; and then use photolithography to etch process or LIFT-OFF process on the upper surface of the second plastic film 8 (the
S56,按照预设次数重复操作S52、S53、S55,以形成多层金属布线,用于制造滤波器电路所需的电感结构。此外,该操作中也可以用沉积介电层来代替操作S51中覆盖第二塑封膜8。S56 , repeating operations S52 , S53 , and S55 according to a preset number of times to form multi-layer metal wiring for manufacturing an inductance structure required by the filter circuit. In addition, in this operation, a dielectric layer may also be deposited instead of covering the second
在操作S5中,在塑封后的晶圆表面重新金属布线,可以实现电感电路集成,从而免去成本高昂、工艺过程复杂的基板制造过程。本实施例中,制备了多芯片凹槽,多芯片塑封后,在晶圆表面进行重新金属布线,可以满足各类不同芯片的集成封装需求,并且可以通过合理的规划以极大减少封装面积,实现极小尺寸超薄封装。In operation S5, the metal wiring is re-wired on the surface of the plastic-encapsulated wafer to realize the integration of the inductance circuit, thereby eliminating the costly and complicated substrate manufacturing process. In this embodiment, multi-chip grooves are prepared, and after multi-chip plastic packaging, metal wiring is carried out on the surface of the wafer, which can meet the integrated packaging requirements of various chips, and can greatly reduce the packaging area through reasonable planning. Realize extremely small size ultra-thin package.
此外,在各种不同芯片集成封装后进行多层金属布线,可以实现各种射频芯片综合阻抗匹配需求,实现射频前端芯片模块化、集成化制造,降低用户使用的调试工作。In addition, multi-layer metal wiring after the integration and packaging of various chips can meet the comprehensive impedance matching requirements of various RF chips, realize the modularization and integrated manufacturing of RF front-end chips, and reduce the debugging work for users.
还需要说明的是,本实施例中的第二塑封膜8还可以用环氧树脂黑胶或玻璃膜代替。It should also be noted that the second
S6,在电感结构6上制备焊盘7。S6 , preparing pads 7 on the
在最后一层金属布线上制备金属凸块或焊盘7,并对晶圆1上的多芯片模块进行划片切割、测试及成品包装。Metal bumps or pads 7 are prepared on the last layer of metal wiring, and the multi-chip modules on the
由此,已对本公开提供的芯片封装结构及封装方法进行了详细的说明,其主要适用于多芯片扇出型系统级封装,可以形成性能可靠的空腔封装结构,尤其适用于声波滤波器、麦克风等需要在表面形成空腔结构的微机电系统(Micro-Electro-MechanicalSystem,MEMS)器件封装。本公开的封装结构和方法还能实现多芯片重新布线,并能实现多芯片系统集成电感布线功能;此外,还能实现多芯片在切割倒装后同时减薄功能,避免了芯片薄片加工风险导致的工艺异常,最终实现超薄封装。Therefore, the chip packaging structure and packaging method provided by the present disclosure have been described in detail, which is mainly suitable for multi-chip fan-out system-in-package, and can form a cavity packaging structure with reliable performance, especially suitable for acoustic wave filters, A micro-electro-mechanical system (Micro-Electro-Mechanical System, MEMS) device package with a cavity structure formed on the surface is required for microphones and the like. The packaging structure and method of the present disclosure can also realize multi-chip rewiring, and can realize the function of multi-chip system integrated inductance wiring; in addition, it can also realize the function of simultaneous thinning of multi-chips after cutting and flipping, avoiding the risk of chip sheet processing. The process is abnormal, and finally achieves ultra-thin packaging.
以上所述的具体实施例,对本公开的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本公开的具体实施例而已,并不用于限制本公开,凡在本公开的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present disclosure in detail. It should be understood that the above descriptions are only specific embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the protection scope of the present disclosure.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910454084.9A CN112017974B (en) | 2019-05-28 | 2019-05-28 | Chip packaging structure and packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910454084.9A CN112017974B (en) | 2019-05-28 | 2019-05-28 | Chip packaging structure and packaging method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112017974A CN112017974A (en) | 2020-12-01 |
| CN112017974B true CN112017974B (en) | 2023-01-13 |
Family
ID=73501831
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910454084.9A Active CN112017974B (en) | 2019-05-28 | 2019-05-28 | Chip packaging structure and packaging method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112017974B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112951797B (en) * | 2021-01-27 | 2022-10-14 | 维沃移动通信有限公司 | Fingerprint module, electronic equipment and fingerprint module processing method |
| CN113066778B (en) * | 2021-03-23 | 2024-02-13 | 浙江集迈科微电子有限公司 | Adapter board stacking structure and process |
| CN118969635A (en) * | 2023-05-15 | 2024-11-15 | 兆易创新科技集团股份有限公司 | Method for manufacturing three-dimensional semiconductor device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IL175011A (en) * | 2006-04-20 | 2011-09-27 | Amitech Ltd | Coreless cavity substrates for chip packaging and their fabrication |
| JP2012050057A (en) * | 2010-07-27 | 2012-03-08 | Nippon Dempa Kogyo Co Ltd | Crystal oscillator and manufacturing method therefor |
| CN205264695U (en) * | 2015-10-28 | 2016-05-25 | 蔡亲佳 | Embedded package structure based on semiconductor chip packaging body |
| CN106169428B (en) * | 2016-08-31 | 2018-08-31 | 华天科技(昆山)电子有限公司 | Chip-packaging structure for slowing down electromagnetic interference and packaging method |
| CN108768335A (en) * | 2018-05-25 | 2018-11-06 | 张琴 | Air-tightness surface acoustic wave device encapsulating structure and production method |
| CN109075140A (en) * | 2018-08-07 | 2018-12-21 | 深圳市为通博科技有限责任公司 | Chip package structure and manufacturing method thereof |
-
2019
- 2019-05-28 CN CN201910454084.9A patent/CN112017974B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN112017974A (en) | 2020-12-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6768207B2 (en) | Multichip wafer-level package and method for manufacturing the same | |
| TWI866439B (en) | Three-dimensional packaging structure and its preparation method thereof | |
| TWI533412B (en) | Semiconductor component package structure and method of forming same | |
| TWI654726B (en) | Semiconductor package with dummy connector and method of forming same | |
| CN1147928C (en) | Semiconductor device having sub-chip-scale package structure and method for forming same | |
| KR100424058B1 (en) | Semiconductor device and method of manufacturing same | |
| TWI417995B (en) | Substrate structure with grain embedded type and double-sided cover re-growth layer and method thereof | |
| US20180182727A1 (en) | Embedded silicon substrate fan-out type packaging structure and manufacturing method therefor | |
| US6838762B2 (en) | Water-level package with bump ring | |
| US20080191335A1 (en) | Cmos image sensor chip scale package with die receiving opening and method of the same | |
| US10607929B2 (en) | Electronics package having a self-aligning interconnect assembly and method of making same | |
| TWI409923B (en) | Substrate structure with grain embedded type and double-sided cover re-growth layer and method thereof | |
| CN101211945A (en) | Semiconductor image element packaging structure with crystal grain receiving through hole and method thereof | |
| CN112117258A (en) | Chip packaging structure and packaging method thereof | |
| TWI622153B (en) | System-in-package and method for fabricating the same | |
| US12057361B2 (en) | Chip encapsulation structure and encapsulation method | |
| CN112017974B (en) | Chip packaging structure and packaging method | |
| CN102176418A (en) | Fan-out system in package (SIP) method | |
| CN102034768A (en) | Substrate structure with embedded crystal grains and double-side covered re-adding layer and method thereof | |
| CN115148611A (en) | 2.5D packaging structure and preparation method | |
| US12506098B2 (en) | Method for chip packaging with high-density connection layer, and chip packaging structure | |
| CN209029415U (en) | A kind of filter chip mould group | |
| TWI566343B (en) | Chip package structure with protective sheet attached to the wafer sensing surface | |
| TW202503918A (en) | Double-sided fan-out packaging method and packaging structure | |
| CN114496810A (en) | Modularized stack type semiconductor packaging method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |
