CN112015205A - Temperature control method of radio frequency heating module and radio frequency heating device - Google Patents
Temperature control method of radio frequency heating module and radio frequency heating device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于加热装置技术领域,涉及一种射频加热技术,具体地说,是涉及一种对射频加热装置中的射频加热模块进行温度监测及控制的技术。The invention belongs to the technical field of heating devices, and relates to a radio frequency heating technology, in particular to a technology for temperature monitoring and control of a radio frequency heating module in a radio frequency heating device.
背景技术Background technique
目前的电烤箱、微波炉等加热装置,多采用以磁控管为发射源的微波加热技术。这类加热装置,在设计温度保护电路时,多采用在磁控管上安装温度调节器,利用温度调节器感知磁控管的温升,以实现对磁控管的过热保护。具体方法是:根据磁控管安全运行所允许的温度区间,事先设定好温度调节器的工作参数,例如,设定温度调节器的工作参数为160℃/60℃。当温度调节器检测到磁控管的温度达到160℃以上时,控制磁控管停止运行,进入过热保护状态。磁控管停止运行后,其温度逐渐降低,当磁控管的温度下降到60℃以下时,控制磁控管重新投入运行,加热装置继续工作,由此实现了对磁控管的温度控制及过热保护。At present, heating devices such as electric ovens and microwave ovens mostly use microwave heating technology with magnetrons as emission sources. For this type of heating device, when designing a temperature protection circuit, a temperature regulator is often installed on the magnetron, and the temperature regulator is used to sense the temperature rise of the magnetron, so as to realize the overheat protection of the magnetron. The specific method is: according to the temperature range allowed by the safe operation of the magnetron, the working parameters of the temperature regulator are set in advance, for example, the working parameters of the temperature regulator are set to 160°C/60°C. When the temperature regulator detects that the temperature of the magnetron reaches above 160°C, it controls the magnetron to stop running and enter the overheat protection state. After the magnetron stops running, its temperature gradually decreases. When the temperature of the magnetron drops below 60°C, the control magnetron is put into operation again, and the heating device continues to work, thus realizing the temperature control of the magnetron and the Overheating protection.
随着射频技术的快速发展和日臻成熟,射频加热装置应运而生并渐受关注。射频加热技术是一种利用固态半导体源(不同于磁控管)发射的电磁波来加热食物的技术。这种固态半导体源可以对其发射的电磁波的功率、频率、相位进行调节和控制,从而更有利于提升装置的加热品质。With the rapid development and maturity of radio frequency technology, radio frequency heating devices have emerged and attracted increasing attention. Radio frequency heating technology is a technology that uses electromagnetic waves emitted by a solid-state semiconductor source (different from a magnetron) to heat food. This solid-state semiconductor source can adjust and control the power, frequency, and phase of the electromagnetic waves emitted by the solid-state semiconductor source, which is more conducive to improving the heating quality of the device.
在目前的射频加热装置中,固态半导体源被封装于射频加热模块中,通过为射频加热模块提供直流供电,以控制射频加热模块上电运行。射频加热模块在上电运行期间,模块内部的固态半导体源的温度会急剧上升,需要配合冷却装置对固态半导体源进行降温,以控制固态半导体源的温度保持在安全温度以下。但是,在射频加热装置使用的过程中,难免会出现冷却装置发生故障或者射频加热装置非正常运行等情况,其后果可能会导致模块内部的固态半导体源因温升过高而损坏,致使射频加热装置发生故障。因此,对射频加热模块内部的固态半导体源进行温度监测是非常必要的。但是,传统技术中的温度调节器不适用于射频加热模块,目前的射频加热技术也缺少能够准确感知固态半导体源温升的有效手段,因此,导致射频加热装置存在安全隐患。In the current radio frequency heating device, the solid-state semiconductor source is packaged in the radio frequency heating module, and the radio frequency heating module is controlled to be powered on and run by providing DC power to the radio frequency heating module. During the power-on operation of the RF heating module, the temperature of the solid-state semiconductor source inside the module will rise sharply. It is necessary to cooperate with a cooling device to cool the solid-state semiconductor source to control the temperature of the solid-state semiconductor source to keep below a safe temperature. However, in the process of using the RF heating device, it is inevitable that the cooling device will fail or the RF heating device will operate abnormally. The consequences may cause the solid-state semiconductor source inside the module to be damaged due to excessive temperature rise. The device has failed. Therefore, temperature monitoring of the solid-state semiconductor source inside the RF heating module is very necessary. However, the temperature regulator in the traditional technology is not suitable for the radio frequency heating module, and the current radio frequency heating technology also lacks an effective means to accurately sense the temperature rise of the solid-state semiconductor source. Therefore, the radio frequency heating device has potential safety hazards.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于射频加热模块的温度控制技术,可以对射频加热模块中的固态半导体源实现过热保护。The purpose of the present invention is to provide a temperature control technology for a radio frequency heating module, which can realize overheat protection for the solid-state semiconductor source in the radio frequency heating module.
为解决上述技术问题,本发明采用以下技术方案予以实现:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to be realized:
在一个方面,本发明提出了一种用于射频加热模块的温度控制方法,包括:为射频加热模块供电,控制射频加热模块按照预定功率上电运行;检测射频加热模块的温度t;根据射频加热模块的温度t、输入电压v、本次正常运行的时间T以及封装在射频加热模块中的固态半导体源的阻抗m,综合确定所述固态半导体源的温度Tm;当Tm超过设定的上限值时,控制射频加热模块降低其输出功率,直到Tm降低到设定的下限值以下时,将射频加热模块的输出功率恢复到所述预定功率。In one aspect, the present invention provides a temperature control method for a radio frequency heating module, comprising: supplying power to the radio frequency heating module, and controlling the radio frequency heating module to be powered on and running according to a predetermined power; detecting the temperature t of the radio frequency heating module; The temperature t of the module, the input voltage v, the time T of this normal operation, and the impedance m of the solid-state semiconductor source packaged in the RF heating module, comprehensively determine the temperature Tm of the solid-state semiconductor source; when Tm exceeds the set upper limit When the value is set, the radio frequency heating module is controlled to reduce its output power, and when Tm falls below the set lower limit value, the output power of the radio frequency heating module is restored to the predetermined power.
优选的,所述固态半导体源的温度Tm优选采用公式Tm=mtT/(v-a)计算获得;其中,a为系数。Preferably, the temperature Tm of the solid-state semiconductor source is preferably obtained by calculating the formula Tm=mtT/(v-a); wherein a is a coefficient.
进一步的,当所述射频加热模块为两个时,所述预定功率为用户选定的设定功率的一半;所述温度控制方法还包括:调整两个射频加热模块以不同的频率发射电磁波;在其中一个射频加热模块中的固态半导体源的温度超过所述上限值时,下调该射频加热模块的预定功率,并等幅度上调另一个射频加热模块的预定功率,以降低其中一个射频加热模块的输出功率,并同时升高另一个射频加热模块的输出功率,使两个射频加热模块的输出功率之和仍保持在所述设定功率,以保证加热品质;当所述其中一个射频加热模块中的固态半导体源的温度下降至所述下限值以下时,可以将两个射频加热模块的输出功率均恢复到初始的预定功率,即,恢复到正常运行状态。Further, when there are two radio frequency heating modules, the predetermined power is half of the set power selected by the user; the temperature control method further includes: adjusting the two radio frequency heating modules to emit electromagnetic waves at different frequencies; When the temperature of the solid-state semiconductor source in one of the radio frequency heating modules exceeds the upper limit value, the predetermined power of the radio frequency heating module is decreased, and the predetermined power of the other radio frequency heating module is increased by an equal amplitude, so as to reduce the predetermined power of one of the radio frequency heating modules. and increase the output power of the other radio frequency heating module at the same time, so that the sum of the output power of the two radio frequency heating modules remains at the set power to ensure the heating quality; when one of the radio frequency heating modules When the temperature of the solid-state semiconductor source in the device drops below the lower limit value, the output powers of both radio frequency heating modules can be restored to the initial predetermined power, that is, to the normal operation state.
在射频加热模块中的固态半导体源工作在其安全温度范围内时,为了使射频加热模块的输出功率能够稳定在预定功率,实现对射频加热模块的功率控制,本发明还进一步提出了以下输出功率调整方案:When the solid-state semiconductor source in the radio frequency heating module works within its safe temperature range, in order to stabilize the output power of the radio frequency heating module at a predetermined power and realize the power control of the radio frequency heating module, the present invention further proposes the following output power Adjustment plan:
当所述射频加热模块为一个时,所述预定功率为用户选定的设定功率;所述温度控制方法进一步包括:根据设定功率确定射频加热模块的输入电流最大值和最小值;在所述射频加热模块正常运行期间,检测所述射频加热模块的输入电流;在射频加热模块的输入电流大于所述输入电流最大值时,减小射频加热模块发射的电磁波的幅度,降低输出功率;在射频加热模块的输入电流小于所述输入电流最小值时,增大射频加热模块发射的电磁波的幅度,升高输出功率。When there is one radio frequency heating module, the predetermined power is the set power selected by the user; the temperature control method further includes: determining the maximum and minimum input current of the radio frequency heating module according to the set power; During the normal operation of the radio frequency heating module, the input current of the radio frequency heating module is detected; when the input current of the radio frequency heating module is greater than the maximum value of the input current, the amplitude of the electromagnetic wave emitted by the radio frequency heating module is reduced, and the output power is reduced; When the input current of the radio frequency heating module is less than the minimum value of the input current, the amplitude of the electromagnetic wave emitted by the radio frequency heating module is increased, and the output power is increased.
当所述射频加热模块为两个时,所述预定功率为用户选定的设定功率的一半;所述温度控制方法进一步包括:根据设定功率的一半分别确定两个射频加热模块的输入电流最大值和最小值;在两个射频加热模块均正常运行期间,检测两个射频加热模块的输入电流;在其中一个射频加热模块的输入电流大于其输入电流最大值时,减小该射频加热模块发射的电磁波的幅度,以降低该射频加热模块的输出功率;在其中一个射频加热模块的输入电流小于其输入电流最小值时,增大该射频加热模块发射的电磁波的幅度,以升高该射频加热模块的输出功率。When there are two radio frequency heating modules, the predetermined power is half of the set power selected by the user; the temperature control method further includes: respectively determining the input current of the two radio frequency heating modules according to the half of the set power Maximum value and minimum value; during the normal operation of both RF heating modules, detect the input current of the two RF heating modules; when the input current of one RF heating module is greater than its maximum input current, reduce the RF heating module The amplitude of the electromagnetic wave emitted to reduce the output power of the radio frequency heating module; when the input current of one of the radio frequency heating modules is less than the minimum value of its input current, increase the amplitude of the electromagnetic wave emitted by the radio frequency heating module to increase the radio frequency The output power of the heating module.
作为所述输入电流的最大值和最小值的一种优选确定方法:首先,保证射频加热模块正常运行;其次,逐级调整射频加热模块的输出功率,并检测射频加热模块工作在每一级输出功率期间,其输入电流的正常波动范围;然后,根据每一级输出功率所对应的输入电流的正常波动范围确定输入电流的最大波峰值Ic和最小波谷值It,进而确定出射频加热模块工作在每一级输出功率下的输入电流最大值Imax和输入电流最小值Imin,即:Imax=Ic+△I1;Imin=It-△I2;其中,△I1和△I2为电流余量,且均为正值。As a preferred method for determining the maximum value and minimum value of the input current: first, ensure the normal operation of the radio frequency heating module; secondly, adjust the output power of the radio frequency heating module step by step, and detect that the radio frequency heating module works at each level of output During the power period, the normal fluctuation range of its input current; then, according to the normal fluctuation range of the input current corresponding to the output power of each stage, determine the maximum peak value Ic and the minimum trough value It of the input current, and then determine that the radio frequency heating module works at The maximum input current Imax and the minimum input current Imin under the output power of each stage, namely: Imax=Ic+△I1; Imin=It-△I2; among them, △I1 and △I2 are the current margin, and both are positive value.
为了提高功率控制的准确度,在根据输入电流调整射频加热模块发射的电磁波的幅度的过程中包括:逐级增大或减小电磁波的幅度;在每次幅度调整后,检测射频加热模块的输入电流I;在Imin≤I≤Imax时,停止电磁波幅度的调整过程。In order to improve the accuracy of power control, the process of adjusting the amplitude of the electromagnetic wave emitted by the radio frequency heating module according to the input current includes: increasing or decreasing the amplitude of the electromagnetic wave step by step; after each amplitude adjustment, detecting the input of the radio frequency heating module Current I; when Imin≤I≤Imax, stop the adjustment process of the electromagnetic wave amplitude.
在另一方面,本发明还提出了一种射频加热装置,包括加热腔、射频加热模块、温度传感器、电压检测模块和控制模块;其中,在所述加热腔的内壁上设置有辐射体;所述射频加热模块通过所述辐射体向所述加热腔内发射电磁波,在所述射频加热模块中封装有固态半导体源;所述温度传感器安装在射频加热模块的壳体上或者布设在电路板上且紧邻所述射频加热模块的位置处,用于检测射频加热模块的温度t;所述电压检测模块用于检测所述射频加热模块的输入电压v;所述控制模块控制所述射频加热模块按照预定功率上电运行,并根据射频加热模块的温度t、输入电压v、本次正常运行的时间T以及封装在射频加热模块中的固态半导体源的阻抗m,综合确定出所述固态半导体源的温度Tm;在Tm超过设定的上限值时,控制所述射频加热模块降低其输出功率,直到Tm降低到设定的下限值以下时,控制所述射频加热模块的输出功率恢复到所述预定功率。In another aspect, the present invention also provides a radio frequency heating device, comprising a heating cavity, a radio frequency heating module, a temperature sensor, a voltage detection module and a control module; wherein a radiator is arranged on the inner wall of the heating cavity; The radio frequency heating module emits electromagnetic waves into the heating cavity through the radiator, and a solid-state semiconductor source is packaged in the radio frequency heating module; the temperature sensor is installed on the casing of the radio frequency heating module or arranged on a circuit board And the position next to the radio frequency heating module is used to detect the temperature t of the radio frequency heating module; the voltage detection module is used to detect the input voltage v of the radio frequency heating module; the control module controls the radio frequency heating module according to The predetermined power is powered on to run, and according to the temperature t of the radio frequency heating module, the input voltage v, the time T of this normal operation, and the impedance m of the solid-state semiconductor source packaged in the radio-frequency heating module, comprehensively determine the solid-state semiconductor source. temperature Tm; when Tm exceeds the set upper limit value, control the radio frequency heating module to reduce its output power, until Tm falls below the set lower limit value, control the output power of the radio frequency heating module to restore to the set value the predetermined power.
当所述射频加热模块包括两个时,每一个射频加热模块的预定功率均为用户选定的设定功率的一半;所述控制模块控制两个射频加热模块以不同的频率发射电磁波;所述控制模块在其中一个射频加热模块中的固态半导体源的温度超过所述上限值时,下调该射频加热模块的预定功率,并等幅度上调另一个射频加热模块的预定功率,以控制其中一个射频加热模块降低其输出功率,并控制另一个射频加热模块升高其输出功率,继而使两个射频加热模块的总输出功率仍然维持在用户选定的设定功率,以保证对食物的加热品质;当所述其中一个射频加热模块中的固态半导体源的温度下降至所述下限值以下时,所述控制模块将两个射频加热模块的输出功率均恢复到初始的预定功率。When there are two radio frequency heating modules, the predetermined power of each radio frequency heating module is half of the set power selected by the user; the control module controls the two radio frequency heating modules to emit electromagnetic waves at different frequencies; the When the temperature of the solid-state semiconductor source in one of the radio frequency heating modules exceeds the upper limit value, the control module reduces the predetermined power of the radio frequency heating module, and increases the predetermined power of the other radio frequency heating module by an equal amplitude, so as to control one of the radio frequency heating modules. The heating module reduces its output power, and controls another RF heating module to increase its output power, so that the total output power of the two RF heating modules is still maintained at the set power selected by the user, so as to ensure the heating quality of the food; When the temperature of the solid-state semiconductor source in one of the radio frequency heating modules drops below the lower limit value, the control module restores the output power of both radio frequency heating modules to the original predetermined power.
为了使射频加热模块的输出功率能够稳定在预定功率,本发明在所述射频加热装置中还设置有电流检测模块,用于检测所述射频加热模块的输入电流,在射频加热模块中的固态半导体源工作在安全温度范围内时,优选设计所述控制模块对射频加热模块的输出功率进行调整,具体为:In order to stabilize the output power of the radio frequency heating module at a predetermined power, the present invention further provides a current detection module in the radio frequency heating device for detecting the input current of the radio frequency heating module. The solid-state semiconductor in the radio frequency heating module When the source works within a safe temperature range, the control module is preferably designed to adjust the output power of the radio frequency heating module, specifically:
当所述射频加热模块为一个时,所述预定功率为用户选定的设定功率;所述控制模块根据设定功率确定出射频加热模块的输入电流最大值和最小值;在射频加热模块正常运行期间,所述控制模块在射频加热模块的输入电流大于所述输入电流最大值时,控制所述射频加热模块减小其发射的电磁波的幅度,以降低输出功率;在射频加热模块的输入电流小于所述输入电流最小值时,控制所述射频加热模块增大其发射的电磁波的幅度,以升高输出功率;When there is one RF heating module, the predetermined power is the set power selected by the user; the control module determines the maximum and minimum input current of the RF heating module according to the set power; when the RF heating module is normal During operation, when the input current of the radio frequency heating module is greater than the maximum value of the input current, the control module controls the radio frequency heating module to reduce the amplitude of the electromagnetic wave emitted by the radio frequency heating module to reduce the output power; when the input current of the radio frequency heating module is When it is less than the minimum value of the input current, the radio frequency heating module is controlled to increase the amplitude of the electromagnetic wave emitted by it, so as to increase the output power;
当所述射频加热模块为两个时,所述控制模块根据设定功率的一半分别确定出两个射频加热模块的输入电流最大值和最小值;在其中一个射频加热模块的输入电流大于其输入电流最大值时,减小该射频加热模块发射的电磁波的幅度,以降低该射频加热模块的输出功率;在其中一个射频加热模块的输入电流小于其输入电流最小值时,增大该射频加热模块发射的电磁波的幅度,以升高该射频加热模块的输出功率。由此实现对射频加热模块输出功率的稳定控制。When there are two RF heating modules, the control module respectively determines the maximum and minimum input currents of the two RF heating modules according to half of the set power; the input current of one RF heating module is greater than its input When the current is the maximum value, reduce the amplitude of the electromagnetic wave emitted by the RF heating module to reduce the output power of the RF heating module; when the input current of one of the RF heating modules is less than the minimum value of its input current, increase the RF heating module. The amplitude of the emitted electromagnetic wave increases the output power of the radio frequency heating module. Thus, the stable control of the output power of the radio frequency heating module is realized.
与现有技术相比,本发明的优点和积极效果是:本发明的温度控制方法通过检测射频加热模块的温度,可以间接地确定出封装在射频加热模块内部的固态半导体源的温升状况,进而在固态半导体源的温度出现异常时,采用降低射频加热模块输出功率的方式,达到控制固态半导体源降温的目的,继而实现了对固态半导体源的过热保护,确保了射频加热模块应用的可靠性,解决了射频加热装置在使用过程中因固态半导体源的温升问题而存在的安全隐患,提高了射频加热装置使用的安全性,降低了射频加热装置发生故障的概率,改善了用户的使用体验。Compared with the prior art, the advantages and positive effects of the present invention are: the temperature control method of the present invention can indirectly determine the temperature rise of the solid-state semiconductor source packaged inside the radio frequency heating module by detecting the temperature of the radio frequency heating module, When the temperature of the solid-state semiconductor source is abnormal, the method of reducing the output power of the radio frequency heating module is adopted to achieve the purpose of controlling the cooling of the solid-state semiconductor source, thereby realizing the overheating protection of the solid-state semiconductor source and ensuring the reliability of the application of the radio frequency heating module. , solves the potential safety hazard caused by the temperature rise of the solid-state semiconductor source during the use of the radio frequency heating device, improves the safety of the use of the radio frequency heating device, reduces the probability of failure of the radio frequency heating device, and improves the user experience. .
结合附图阅读本发明实施方式的详细描述后,本发明的其他特点和优点将变得更加清楚。Other features and advantages of the present invention will become more apparent upon reading the detailed description of the embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明所提出的射频加热装置的一种实施例的架构图;1 is a structural diagram of an embodiment of a radio frequency heating device proposed by the present invention;
图2是本发明所提出的射频加热模块的温度控制方法的一种实施例的控制流程图;2 is a control flow diagram of an embodiment of a temperature control method for a radio frequency heating module proposed by the present invention;
图3是本发明所提出的射频加热装置的另一种实施例的架构图;3 is a structural diagram of another embodiment of the radio frequency heating device proposed by the present invention;
图4是本发明所提出的射频加热模块的温度控制方法的另一种实施例的控制流程图。FIG. 4 is a control flow chart of another embodiment of the temperature control method for a radio frequency heating module proposed by the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下将结合附图和实施例,对本发明作进一步详细地说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
需要说明的是,在本发明的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present invention, the terms "first" and "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance.
实施例一,本实施例以射频加热装置为例,阐述射频加热模块的温度控制技术。Embodiment 1, this embodiment takes a radio frequency heating device as an example to describe the temperature control technology of the radio frequency heating module.
如图1所示,本实施例的射频加热装置主要包括加热腔、安装在加热腔的内壁上的辐射体AT以及控制所述辐射体AT发射电磁波的主控板。在所述主控板上设置有交流-直流转换模块、射频加热模块、温度传感器、电压检测模块、控制模块等主要部件。其中,交流-直流转换模块用于外接交流电源AC,例如交流市电,并将交流电源AC转换成直流电源为射频加热模块、温度传感器、电压检测模块、控制模块等用电负载提供直流供电。在本实施例中,所述射频加热模块仅设置有一个,其内部封装有固态半导体源和射频功率放大器等电子部件。其中,固态半导体源可以生成不同频率、不同相位的电磁波信号,发送至射频功率放大器将电磁波信号的功率放大后,通过辐射体AT发射电磁波并馈入至加热腔。电磁波在加热腔内振动,使食物中的水分也随之振动,利用自体发热达到烹饪效果。As shown in FIG. 1 , the radio frequency heating device of this embodiment mainly includes a heating cavity, a radiator AT installed on the inner wall of the heating cavity, and a main control board that controls the radiator AT to emit electromagnetic waves. Main components such as an AC-DC conversion module, a radio frequency heating module, a temperature sensor, a voltage detection module, and a control module are arranged on the main control board. Among them, the AC-DC conversion module is used to connect an external AC power supply, such as AC mains, and convert the AC power supply into a DC power supply to provide DC power supply for electrical loads such as radio frequency heating modules, temperature sensors, voltage detection modules, and control modules. In this embodiment, only one radio frequency heating module is provided, and electronic components such as a solid-state semiconductor source and a radio frequency power amplifier are encapsulated therein. Among them, the solid-state semiconductor source can generate electromagnetic wave signals of different frequencies and different phases, which are sent to the radio frequency power amplifier to amplify the power of the electromagnetic wave signal, and then transmit the electromagnetic wave through the radiator AT and feed it into the heating cavity. The electromagnetic wave vibrates in the heating cavity, so that the moisture in the food also vibrates, and the self-heating is used to achieve the cooking effect.
由于射频加热模块具有电磁波输出功率、频率、相位可调的特性,因此在加热装置投入运行时,可以利用控制模块将用户输入的设定功率视为预定功率,并根据预定功率生成控制信号,发送至射频加热模块,以控制射频加热模块在上电投入运行时,按照预定功率发射电磁波。所述设定功率可以由用户通过人机界面直接输入,也可以是用户通过人机界面选定烹饪模式后,由控制模块根据选定的烹饪模式自动生成。Since the radio frequency heating module has the characteristics of adjustable electromagnetic wave output power, frequency and phase, when the heating device is put into operation, the control module can use the set power input by the user as the predetermined power, and generate a control signal according to the predetermined power, send to the radio frequency heating module to control the radio frequency heating module to emit electromagnetic waves according to a predetermined power when it is powered on and put into operation. The set power may be directly input by the user through the man-machine interface, or may be automatically generated by the control module according to the selected cooking mode after the user selects the cooking mode through the man-machine interface.
由于射频加热模块内部的固态半导体源在射频加热模块上电运行后,其温度会迅速升高,若超过其正常运行的安全温度,则会导致固态半导体源过热损坏,进而使得射频加热装置出现故障。为了对固态半导体源的温度实现控制,本实施例设置温度传感器对射频加热模块的温度t进行检测,并结合射频加热模块的输入电压v、本次正常运行的时间T以及固态半导体源的阻抗m,综合确定出固态半导体源的温度Tm,以实现对固态半导体源的温升状态的有效监控。Since the temperature of the solid-state semiconductor source inside the RF heating module will rise rapidly after the RF heating module is powered on and run, if it exceeds the safe temperature for normal operation, the solid-state semiconductor source will be overheated and damaged, thereby causing the RF heating device to fail. . In order to control the temperature of the solid-state semiconductor source, in this embodiment, a temperature sensor is set to detect the temperature t of the radio-frequency heating module, combined with the input voltage v of the radio-frequency heating module, the normal operation time T and the impedance m of the solid-state semiconductor source , and comprehensively determine the temperature Tm of the solid-state semiconductor source, so as to effectively monitor the temperature rise state of the solid-state semiconductor source.
具体而言,可以将温度传感器安装在射频加热模块的壳体上,或者布设在主控板上且紧邻所述射频加热模块的位置处,例如布设在射频加热模块的旁边,且与射频加热模块相贴或仅留有间隙,以用于准确地感知射频加热模块的温度t。同时,增设电压检测模块采集射频加热模块的输入电压v,进而采用以下公式计算出固态半导体源的温度Tm,即:Specifically, the temperature sensor can be installed on the casing of the radio frequency heating module, or arranged on the main control board and at a position close to the radio frequency heating module, for example, beside the radio frequency heating module and be connected with the radio frequency heating module Stick to each other or leave only a gap to accurately sense the temperature t of the RF heating module. At the same time, a voltage detection module is added to collect the input voltage v of the radio frequency heating module, and then the temperature Tm of the solid-state semiconductor source is calculated by the following formula, namely:
Tm=mtT/(v-a);Tm=mtT/(v-a);
其中,a为系数,a为经验值,取值范围在1~100之间。Among them, a is the coefficient, a is the empirical value, and the value range is between 1 and 100.
为了对固态半导体源实现过热保护,可以预先根据固态半导体源正常运行所允许的安全温度范围,设定出温度的上限值Tmax和下限值Tmin,例如可以设定Tmax=75℃;Tmin=70℃。然后,将计算出的固态半导体源的温度Tm与设定的上限值Tmax和下限值Tmin进行比较;若Tm>Tmax,则认为固态半导体源的温度过高,需要执行过热保护,此时,可以通过控制模块下调输入到射频加热模块的预定功率(小于设定功率),控制射频加热模块降低其输出功率,继而使固态半导体源的温度降低,直到Tm<Tmin时,认为固态半导体源的温度恢复正常,可以继续投入使用。此时,可以通过控制模块将输入到射频加热模块的预定功率恢复到设定功率,进而控制射频加热模块升高其输出功率,恢复正常运行。在射频加热模块恢复正常运行后,其本次正常运行的时间T清零,重新计时。In order to achieve overheating protection for the solid-state semiconductor source, the upper limit Tmax and lower limit Tmin of the temperature can be set in advance according to the safe temperature range allowed for the normal operation of the solid-state semiconductor source. For example, Tmax=75℃; Tmin= 70°C. Then, compare the calculated temperature Tm of the solid-state semiconductor source with the set upper limit Tmax and lower limit Tmin; if Tm>Tmax, it is considered that the temperature of the solid-state semiconductor source is too high, and overheat protection needs to be implemented. , the predetermined power (less than the set power) input to the radio frequency heating module can be reduced by the control module, and the output power of the radio frequency heating module can be controlled to reduce its output power, thereby reducing the temperature of the solid-state semiconductor source until Tm<Tmin, it is considered that the solid-state semiconductor source has The temperature has returned to normal and can continue to be put into use. At this time, the predetermined power input to the radio frequency heating module can be restored to the set power through the control module, and then the radio frequency heating module can be controlled to increase its output power and resume normal operation. After the radio frequency heating module resumes normal operation, the time T of this normal operation is cleared and the time is re-timed.
在本实施例中,采用降低射频加热模块输出功率的方式来降低固态半导体源的温度,可以具体包括以下两种手段:In this embodiment, the temperature of the solid-state semiconductor source is reduced by reducing the output power of the radio frequency heating module, which may specifically include the following two means:
其一是,按照设定的功率变量△P逐级下调输入到射频加热模块的预定功率,以控制射频加热模块逐级降低其输出功率,继而使固态半导体源的温度逐渐下降;One is to step down the predetermined power input to the RF heating module according to the set power variable ΔP, so as to control the RF heating module to reduce its output power step by step, and then gradually reduce the temperature of the solid-state semiconductor source;
其二是,将输入到射频加热模块的预定功率下调为0,即,控制射频加热模块停止运行,使其输出功率降低到0,以使固态半导体源的温度快速下降。The second is to reduce the predetermined power input to the radio frequency heating module to 0, that is, control the radio frequency heating module to stop running and reduce its output power to 0, so that the temperature of the solid-state semiconductor source drops rapidly.
通过对射频加热模块执行上述温度控制策略,可以保证射频加热模块中的固态半导体源不会因温度过高而损坏,继而提高了射频加热装置运行的安全性。By implementing the above temperature control strategy on the radio frequency heating module, it can be ensured that the solid-state semiconductor source in the radio frequency heating module will not be damaged due to excessive temperature, thereby improving the operation safety of the radio frequency heating device.
由于控制模块在控制射频加热模块运行后,射频加热模块是否按照预定功率正常运行不得而知。为了对射频加热模块的输出功率实现有效感知,本实施例在射频加热装置的主控板上还增设有电流检测模块,如图1所示,用于采集射频加热模块的输入电流I,利用输入电流I的波动变化间接地反映出射频加热模块的输出功率的变化,并在输入电流I发生异常时,采用增大或者减小射频加热模块输出的电磁波的幅度的方式,来调整射频加热模块的输出功率。在调整射频加热模块的输出功率的过程中,同样以输入电流I的变化为判断基准,当输入电流I回归正常波动范围时,可以结束电磁波幅度的调整过程。此时,射频加热模块的输出功率将会调整至预定功率附近,由此便可实现对射频加热模块的输出功率的稳定控制。Since the control module controls the operation of the radio frequency heating module, it is unknown whether the radio frequency heating module operates normally according to the predetermined power. In order to effectively sense the output power of the radio frequency heating module, in this embodiment, a current detection module is added to the main control board of the radio frequency heating device, as shown in FIG. The fluctuation of the current I indirectly reflects the change of the output power of the radio frequency heating module, and when the input current I is abnormal, the amplitude of the electromagnetic wave output by the radio frequency heating module is increased or decreased to adjust the output power of the radio frequency heating module. Output Power. In the process of adjusting the output power of the radio frequency heating module, the change of the input current I is also used as the judgment criterion. When the input current I returns to the normal fluctuation range, the adjustment process of the electromagnetic wave amplitude can be ended. At this time, the output power of the radio frequency heating module will be adjusted to be close to the predetermined power, thereby realizing stable control of the output power of the radio frequency heating module.
本实施例设计上述功率调整过程在射频加热模块内部的固体半导体源的温度处于正常状态期间执行,即,在对固体半导体源实施过热保护的期间,不执行上述功率调整过程。In this embodiment, the above-mentioned power adjustment process is designed to be performed when the temperature of the solid-state semiconductor source inside the radio frequency heating module is in a normal state, that is, during the period of overheating protection for the solid-state semiconductor source, the above-mentioned power adjustment process is not performed.
将电流检测模块连接至控制模块,控制模块通过电流检测模块获取射频加热模块的输入电流I。所述控制模块可以根据设定功率预先确定出射频加热模块工作在该设定功率下其输入电流的正常波动范围,即,可以确定出输入电流的最大值Imax和最小值Imin,进而在射频加热模块正常运行期间,通过将射频加热模块的实际输入电流I与所述的最大值Imax和最小值Imin进行比较,即可准确地判断出射频加热模块是否稳定工作在设定功率附近。具体而言,The current detection module is connected to the control module, and the control module obtains the input current I of the radio frequency heating module through the current detection module. The control module can pre-determine the normal fluctuation range of the input current of the radio frequency heating module under the set power according to the set power, that is, the maximum value Imax and the minimum value Imin of the input current can be determined, and then the radio frequency heating module can be used. During the normal operation of the module, by comparing the actual input current I of the RF heating module with the maximum value Imax and minimum value Imin, it can be accurately judged whether the RF heating module is stably working near the set power. in particular,
若控制模块检测到射频加热模块的输入电流I在Imax与Imin之间,则可以判定射频加热模块的输出功率正常,维持射频加热模块当前的工作参数继续运行;If the control module detects that the input current I of the radio frequency heating module is between Imax and Imin, it can be determined that the output power of the radio frequency heating module is normal, and the current working parameters of the radio frequency heating module are maintained to continue to run;
若控制模块检测到射频加热模块的输入电流I>Imax,则认为射频加热模块的输出功率变大且远超出了设定功率。此时,控制模块生成幅度调节信号,发送至射频加热模块,控制射频加热模块在发射电磁波信号时,减小电磁波的幅度,以此来降低射频加热模块的输出功率,使其重新回归至设定功率附近;If the control module detects that the input current I>Imax of the radio frequency heating module, it is considered that the output power of the radio frequency heating module has become larger and far exceeds the set power. At this time, the control module generates an amplitude adjustment signal and sends it to the radio frequency heating module, and controls the radio frequency heating module to reduce the amplitude of the electromagnetic wave when transmitting the electromagnetic wave signal, so as to reduce the output power of the radio frequency heating module and make it return to the setting near power;
若控制模块检测到射频加热模块的输入电流I<Imin,则认为射频加热模块的输出功率变小且远低于设定功率。此时,控制模块应生成幅度调节信号,发送至射频加热模块,控制射频加热模块在发射电磁波信号时,增大电磁波的幅度,以此来提高射频加热模块的输出功率,使其稳定运行在设定功率附近。If the control module detects the input current I<Imin of the radio frequency heating module, it is considered that the output power of the radio frequency heating module becomes smaller and far lower than the set power. At this time, the control module should generate an amplitude adjustment signal and send it to the radio frequency heating module, and control the radio frequency heating module to increase the amplitude of the electromagnetic wave when transmitting the electromagnetic wave signal, so as to improve the output power of the radio frequency heating module and make it run stably in the setting near constant power.
下面结合上述功率调整策略,对本实施例的射频加热模块的温度控制方法进行详细阐述,如图2所示,具体包括以下过程:The temperature control method of the radio frequency heating module of the present embodiment is described in detail below in conjunction with the above-mentioned power adjustment strategy, as shown in FIG. 2 , which specifically includes the following processes:
一、测试阶段1. Test phase
S201、确认射频加热模块无故障,并控制射频加热模块正常运行。S201 , confirming that the radio frequency heating module is fault-free, and controlling the radio frequency heating module to operate normally.
S202、对射频加热模块的输出功率进行逐级调整;S202, adjusting the output power of the radio frequency heating module step by step;
在本实施例中,可以将射频加热模块正常运行所对应的输出功率范围(0至最大功率)进行区间划分,例如:粗略地划分成低功率、中功率、高功率三个大区间;或者进行精细划分,形成五个、十个或者更多不同的区间。区间划分越精细,功率控制越稳定。In this embodiment, the output power range (0 to maximum power) corresponding to the normal operation of the radio frequency heating module can be divided into intervals, for example: roughly divided into three large intervals of low power, medium power and high power; or Finely divided into five, ten or more distinct intervals. The finer the interval division, the more stable the power control.
通过控制模块生成控制信号,对射频加热模块中的射频功率放大器的输出功率进行调节,以控制射频加热模块工作在不同的输出功率下,即,逐级调整射频加热模块的输出功率,使其工作在不同的功率区间。The control signal is generated by the control module to adjust the output power of the RF power amplifier in the RF heating module to control the RF heating module to work under different output powers, that is, to adjust the output power of the RF heating module step by step to make it work in different power ranges.
S203、检测射频加热模块工作在每一级输出功率期间,其输入电流的正常波动范围;S203. Detect the normal fluctuation range of the input current of the radio frequency heating module during each stage of output power;
射频加热模块工作在某一功率区间时,控制模块可以控制射频加热模块的输出功率在该区间内连续变化,并在功率调整过程中,实时检测射频加热模块的输入电流I,记录输入电流I的正常波动范围,进而确定出每一级(每一区间)输出功率所对应的输入电流的最大波峰值Ic和最小波谷值It。When the radio frequency heating module works in a certain power range, the control module can control the output power of the radio frequency heating module to change continuously within this range, and during the power adjustment process, the input current I of the radio frequency heating module is detected in real time, and the input current I is recorded. The normal fluctuation range, and then determine the maximum wave peak value Ic and the minimum wave valley value It of the input current corresponding to the output power of each stage (each interval).
S204、确定射频加热模块工作在每一级输出功率下的输入电流最大值Imax和输入电流最小值Imin;S204, determine the input current maximum value Imax and the input current minimum value Imin of the radio frequency heating module working under each level of output power;
本实施例根据每一级输出功率所对应的输入电流的最大波峰值Ic和最小波谷值It来确定射频加热模块工作在每一级输出功率下的输入电流最大值Imax和输入电流最小值Imin,即,In this embodiment, the maximum value Imax of the input current and the minimum value of the input current Imin of the radio frequency heating module working under the output power of each stage are determined according to the maximum peak value Ic and the minimum value It of the input current corresponding to the output power of each stage, which is,
Imax=Ic+△I1;Imax=Ic+△I1;
Imin=It-△I2;Imin=It-△I2;
其中,△I1和△I2为电流余量,且均为正值,△I1与△I2可以相等,也可以不等。由此,便为射频加热模块的每一级输出功率确定出了一个其输入电流I的正常波动范围[Imin,Imax],记录至所述控制模块,以在日后的实际应用过程中调用。Among them, △I1 and △I2 are the current margins, and both are positive values, and △I1 and △I2 can be equal or unequal. As a result, a normal fluctuation range [Imin, Imax] of the input current I of the RF heating module is determined for each stage of output power, and recorded to the control module for later use in the actual application process.
在本实施例中,为了便于查找射频加热模块的每一级输出功率所对应的输入电流最大值Imax和最小值Imin,本实施例优选在控制模块中针对每一级输出功率所对应的输入电流最大值Imax和最小值Imin,建立输出功率与输入电流之间的对应关系并保存。In this embodiment, in order to facilitate finding the maximum value Imax and the minimum value Imin of the input current corresponding to the output power of each stage of the radio frequency heating module, in this embodiment, it is preferable to set the input current corresponding to the output power of each stage in the control module. The maximum value Imax and the minimum value Imin are established and the corresponding relationship between the output power and the input current is established and saved.
所述对应关系可以是生成输出功率与输入电流之间的对照表,采用查表法确定出不同设定功率所对应的输入电流最大值Imax和最小值Imin;或者,形成存储地址映射关系,根据不同输出功率访问不同的存储地址,调取其中保存的输入电流最大值Imax和最小值Imin。当然,本实施例并不仅限于以上举例。The corresponding relationship can be to generate a comparison table between the output power and the input current, and use a look-up table method to determine the maximum value Imax and the minimum value Imin of the input current corresponding to different set powers; or, form a storage address mapping relationship, according to Different output powers access different storage addresses, and retrieve the maximum value Imax and minimum value Imin of the input current stored therein. Of course, this embodiment is not limited to the above examples.
S205、确定射频加热模块的输入电流极限值Iext;S205, determine the input current limit value Iext of the radio frequency heating module;
为了避免射频加热模块过热损坏,本实施例优选根据射频加热模块的内部器件所能承受的最大发热量,确定其所能接受的最大输入电流,形成输入电流极限值Iext,并保存至所述控制模块,以在日后的实际应用过程中调用。In order to avoid overheating damage to the radio frequency heating module, in this embodiment, it is preferable to determine the maximum input current that the radio frequency heating module can withstand according to the maximum calorific value that the internal components of the radio frequency heating module can withstand, to form the input current limit value Iext, and save it to the control module to be called in the actual application process in the future.
二、实际应用阶段Second, the practical application stage
S206、接收设定功率,并根据所述设定功率确定出射频加热模块的预定功率、输入电流最大值Imax和最小值Imin;S206, receive set power, and determine the predetermined power, input current maximum value Imax and minimum value Imin of the radio frequency heating module according to the set power;
在射频加热装置实际应用过程中,控制模块通过人机界面接收用户输入的设定功率或者选定的烹饪模式。若用户输入的是烹饪模式,则控制模块自动根据用户选定的烹饪模式,按照既定的烹饪程序确定出与之对应的设定功率。In the actual application process of the radio frequency heating device, the control module receives the set power or the selected cooking mode input by the user through the man-machine interface. If the user inputs a cooking mode, the control module automatically determines the corresponding set power according to the cooking mode selected by the user and according to a predetermined cooking program.
控制模块根据设定功率确定出输入到射频加热模块的预定功率,并确定出设定功率所在的功率区间,进而根据控制模块中预先保存的输出功率与输入电流之间的对应关系,快速地查找出所述功率区间所对应的输入电流的最大值Imax和最小值Imin。The control module determines the predetermined power input to the radio frequency heating module according to the set power, and determines the power range where the set power is located, and then quickly searches for the corresponding relationship between the output power and the input current stored in the control module in advance. The maximum value Imax and the minimum value Imin of the input current corresponding to the power interval are obtained.
S207、控制射频加热模块按照预定功率投入运行;S207, controlling the radio frequency heating module to be put into operation according to the predetermined power;
控制模块根据预定功率生成控制信号,控制射频加热模块启动运行。射频加热模块在接收到所述控制信号后,接收交流-直流转换模块输出的直流供电,输出电磁波信号,通过辐射体AT发射电磁波至加热腔,对食物进行加热。The control module generates a control signal according to the predetermined power, and controls the radio frequency heating module to start running. After receiving the control signal, the radio frequency heating module receives the DC power supply output by the AC-DC conversion module, outputs electromagnetic wave signals, and transmits electromagnetic waves to the heating cavity through the radiator AT to heat the food.
S208、检测射频加热模块的输入电压v和射频加热模块的温度t,并结合射频加热模块本次正常运行的时间T以及封装在射频加热模块中的固态半导体源的阻抗m,综合确定出所述固态半导体源的温度Tm;S208. Detect the input voltage v of the radio frequency heating module and the temperature t of the radio frequency heating module, and comprehensively determine the the temperature Tm of the solid-state semiconductor source;
在本实施例中,所述控制模块通过电压检测模块获取射频加热模块的输入电压v,通过温度传感器获取射频加热模块的温度t,然后利用公式:In this embodiment, the control module obtains the input voltage v of the radio frequency heating module through the voltage detection module, obtains the temperature t of the radio frequency heating module through the temperature sensor, and then uses the formula:
Tm=mtT/(v-a)Tm=mtT/(v-a)
计算出射频加热模块中的固态半导体源的温度Tm。Calculate the temperature Tm of the solid state semiconductor source in the RF heating module.
S209、若Tm小于等于设定的上限值Tmax,则执行后续过程;若Tm高于设定的上限值Tmax,则下调预定功率,降低射频加热模块的输出功率,以降低固态半导体源的温度Tm,直到Tm低于设定的下限值Tmin后,将预定功率恢复到设定功率,控制射频加热模块正常运行。此时,将T清零,重新计时,记录本次正常运行的时间,然后执行后续过程。S209. If Tm is less than or equal to the set upper limit value Tmax, execute the subsequent process; if Tm is higher than the set upper limit value Tmax, reduce the predetermined power and reduce the output power of the radio frequency heating module, so as to reduce the power of the solid-state semiconductor source. Temperature Tm, until Tm is lower than the set lower limit value Tmin, the predetermined power is restored to the set power, and the radio frequency heating module is controlled to operate normally. At this time, clear T to zero, re-time, record the time of this normal operation, and then execute the subsequent process.
S210、检测射频加热模块的输入电流I,若I>Iext,则切断射频加热模块的直流供电,进入保护状态;否则,执行后续过程;S210, detect the input current I of the radio frequency heating module, if I>Iext, cut off the DC power supply of the radio frequency heating module, and enter the protection state; otherwise, execute the subsequent process;
在射频加热模块运行期间,电流检测模块实时检测射频加热模块的输入电流I,并发送至所述控制模块。控制模块调取其预先保存的输入电流极限值Iext,若输入电流I>Iext,则切断射频加热模块的直流供电,控制射频加热模块停止运行,进入保护状态,避免射频加热模块过热损坏。若输入电流I≤Iext,则执行后续的输出功率的稳定控制过程。During the operation of the radio frequency heating module, the current detection module detects the input current I of the radio frequency heating module in real time, and sends it to the control module. The control module retrieves its pre-stored input current limit value Iext, and if the input current I>Iext, cuts off the DC power supply of the RF heating module, controls the RF heating module to stop running, and enters a protection state to avoid overheating damage to the RF heating module. If the input current I≤Iext, the subsequent output power stabilization control process is performed.
S211、根据射频加热模块的输入电流I,调整射频加热模块发射的电磁波的幅度;S211, according to the input current I of the radio frequency heating module, adjust the amplitude of the electromagnetic wave emitted by the radio frequency heating module;
在本实施例中,若电流检测模块检测到射频加热模块的输入电流I在[Imin,Imax]区间内波动,则控制模块判定射频加热模块的输出功率稳定,并且输出功率基本等于预定功率(即,设定功率)。在此期间,控制模块可以控制射频加热模块保持当前的工作状态继续运行,按照预定功率发射电磁波,烹饪加热腔中的食物。In this embodiment, if the current detection module detects that the input current I of the radio frequency heating module fluctuates in the interval [Imin, Imax], the control module determines that the output power of the radio frequency heating module is stable, and the output power is basically equal to the predetermined power (ie , set the power). During this period, the control module can control the radio frequency heating module to keep the current working state and continue to run, emit electromagnetic waves according to a predetermined power, and cook the food in the heating cavity.
若电流检测模块检测到射频加热模块的输入电流I>Imax,则表示射频加热模块的输出功率变大了。此时,控制模块可以生成幅度调节信号,发送至射频加热模块,以控制射频加热模块减小其发射的电磁波的幅度,达到降低输出功率的目的。If the current detection module detects that the input current of the radio frequency heating module is I>Imax, it means that the output power of the radio frequency heating module has increased. At this time, the control module can generate an amplitude adjustment signal and send it to the radio frequency heating module, so as to control the radio frequency heating module to reduce the amplitude of the electromagnetic wave emitted by the radio frequency heating module, so as to achieve the purpose of reducing the output power.
若电流检测模块检测到射频加热模块的输入电流I<Imin,则表示射频加热模块的输出功率变小了。此时,控制模块可以生成幅度调节信号,发送至射频加热模块,以控制射频加热模块增大其发射的电磁波的幅度,达到升高输出功率的目的。If the current detection module detects the input current I<Imin of the radio frequency heating module, it means that the output power of the radio frequency heating module becomes smaller. At this time, the control module can generate an amplitude adjustment signal and send it to the radio frequency heating module to control the radio frequency heating module to increase the amplitude of the electromagnetic wave emitted by the radio frequency heating module to achieve the purpose of increasing the output power.
控制模块在根据射频加热模块的输入电流I调整射频加热模块发射的电磁波的幅度的过程中,可以按照设定的幅度调节量△A控制射频加热模块逐级增大或减小电磁波的幅度,并在每次幅度调整后接收电流检测模块检测到的输入电流I。当射频加热模块的输入电流I重新回到[Imin,Imax]区间内时,表示射频加热模块的输出功率回归到预定功率附近。此时,控制模块可以停止电磁波幅度的调整过程,使射频加热模块的输出功率稳定在预定功率附近。In the process of adjusting the amplitude of the electromagnetic wave emitted by the radio frequency heating module according to the input current I of the radio frequency heating module, the control module can control the radio frequency heating module to gradually increase or decrease the amplitude of the electromagnetic wave according to the set amplitude adjustment amount ΔA, and The input current I detected by the current detection module is received after each amplitude adjustment. When the input current I of the radio frequency heating module returns to the interval [Imin, Imax], it means that the output power of the radio frequency heating module returns to the vicinity of the predetermined power. At this time, the control module can stop the adjustment process of the electromagnetic wave amplitude, so that the output power of the radio frequency heating module can be stabilized near the predetermined power.
由此,便实现了射频加热模块的功率控制,保证射频加热模块始终以预定功率稳定运行,提高射频加热装置的加热品质。As a result, the power control of the radio frequency heating module is realized, so that the radio frequency heating module can always run stably with a predetermined power, and the heating quality of the radio frequency heating device is improved.
实施例二,本实施例以射频加热装置为例,阐述射频加热模块的温度控制技术。Embodiment 2, this embodiment takes a radio frequency heating device as an example to describe the temperature control technology of the radio frequency heating module.
由于不同频段的电磁波的特性不同,电磁波的频率越低,则波长越长,对食物的穿透能力越强,但是相应的烹饪效率和加热均匀性则有一定程度下降;而电磁波的频率越高,则波长越短,对食物的穿透力越弱,但是对食品的烹饪效率和加热均匀性都有一定程度提升。为了进一步提高射频加热装置对食物的加热品质,本实施例优选在射频加热装置的加热腔中内置两个辐射体AT1和AT2,如图3所示,所述两个辐射体AT1和AT2优选布设在加热腔的内壁的相对两侧,共同发射电磁波对加热腔中的食物进行加热。此外,在射频加热装置的主控板上可以设置两个射频加热模块RM1和RM2,分别与两个辐射体AT1和AT2一一对应连接。所述交流-直流转换模块输出两路直流电源,分别为两个射频加热模块RM1和RM2提供独立的直流供电,并设置两个电压检测模块V1和V2,分别检测两个射频加热模块RM1、RM2的输入电压v、v’,并发送至所述控制模块。在每一个射频加热模块RM1、RM2的壳体上,或者在主控板上且紧邻两个射频加热模块RM1、RM2的位置处分别对应安装一个温度传感器W1、W2,分别用于检测两个射频加热模块RM1、RM2的温度t、t’,并发送至所述控制模块,以用于确定两个射频加热模块RM1、RM2中的固体半导体源的温度Tm、Tm’。具体而言,Due to the different characteristics of electromagnetic waves in different frequency bands, the lower the frequency of electromagnetic waves, the longer the wavelength and the stronger the penetrating ability to food, but the corresponding cooking efficiency and heating uniformity will decrease to a certain extent; and the higher the frequency of electromagnetic waves , the shorter the wavelength, the weaker the penetration of the food, but the cooking efficiency and heating uniformity of the food are improved to a certain extent. In order to further improve the heating quality of the food by the radio frequency heating device, in this embodiment, two radiators AT1 and AT2 are preferably built in the heating cavity of the radio frequency heating device. As shown in FIG. 3 , the two radiators AT1 and AT2 are preferably arranged On the opposite sides of the inner wall of the heating chamber, electromagnetic waves are emitted together to heat the food in the heating chamber. In addition, two radio frequency heating modules RM1 and RM2 can be arranged on the main control board of the radio frequency heating device, which are respectively connected with the two radiators AT1 and AT2 in a one-to-one correspondence. The AC-DC conversion module outputs two DC power supplies, respectively providing independent DC power supply for the two radio frequency heating modules RM1 and RM2, and sets two voltage detection modules V1 and V2 to detect the two radio frequency heating modules RM1 and RM2 respectively. The input voltage v, v' is sent to the control module. A temperature sensor W1, W2 is installed on the housing of each RF heating module RM1, RM2, or on the main control board and adjacent to the two RF heating modules RM1, RM2, respectively, for detecting the two RF The temperatures t, t' of the heating modules RM1, RM2 are sent to the control module for determining the temperatures Tm, Tm' of the solid semiconductor sources in the two RF heating modules RM1, RM2. in particular,
第一射频加热模块RM1中的固体半导体源的温度Tm可以采用以下公式计算获得:The temperature Tm of the solid semiconductor source in the first radio frequency heating module RM1 can be calculated and obtained by using the following formula:
Tm=mtT/(v-a) (1);Tm=mtT/(v-a) (1);
其中,m为第一射频加热模块RM1中的固体半导体源的阻抗;t为第一射频加热模块RM1的温度;T为第一射频加热模块RM1本次正常运行的时间;v为第一射频加热模块RM1的输入电压;a为系数。Wherein, m is the impedance of the solid semiconductor source in the first radio frequency heating module RM1; t is the temperature of the first radio frequency heating module RM1; T is the normal operation time of the first radio frequency heating module RM1; v is the first radio frequency heating module Input voltage of module RM1; a is the coefficient.
第二射频加热模块RM2中的固体半导体源的温度Tm’可以采用以下公式计算获得:The temperature Tm' of the solid semiconductor source in the second radio frequency heating module RM2 can be calculated and obtained by using the following formula:
Tm'=m't'T'/(v'-a) (2);Tm'=m't'T'/(v'-a) (2);
其中,m'为第二射频加热模块RM2中的固体半导体源的阻抗;t’为第二射频加热模块RM2的温度;T’为第二射频加热模块RM2本次正常运行的时间;v’为第二射频加热模块RM2的输入电压。Wherein, m' is the impedance of the solid semiconductor source in the second radio frequency heating module RM2; t' is the temperature of the second radio frequency heating module RM2; T' is the normal operation time of the second radio frequency heating module RM2; v' is the The input voltage of the second radio frequency heating module RM2.
为了对两个射频加热模块RM1、RM2中的固态半导体源实现过热保护,可以预先根据固态半导体源正常运行所允许的安全温度范围,设定出温度的上限值Tmax和下限值Tmin。然后,将计算出的固态半导体源的温度Tm、Tm'与设定的上限值Tmax和下限值Tmin进行比较;若Tm>Tmax,则认为第一射频加热模块RM1中的固态半导体源的温度过高,需要对第一射频加热模块RM1执行过热保护。若Tm'>Tmax,则认为第二射频加热模块RM2中的固态半导体源的温度过高,需要对第二射频加热模块RM2执行过热保护。在本实施例中,可以通过控制模块下调输入到射频加热模块RM1或RM2的预定功率,来控制射频加热模块RM1或RM2降低其输出功率,继而使其固态半导体源的温度降低。对于第一射频加热模块RM1而言,直到Tm<Tmin时,认为第一射频加热模块RM1中的固态半导体源的温度恢复正常,可以继续投入使用。对于第二射频加热模块RM2而言,直到Tm'<Tmin时,认为第二射频加热模块RM2中的固态半导体源的温度恢复正常,可以继续投入使用。此时,可以通过控制模块将输入到射频加热模块RM1或RM2的预定功率恢复到初始的预定功率,进而控制射频加热模块RM1或RM2升高其输出功率,恢复正常运行。在射频加热模块RM1或RM2恢复正常运行后,其本次正常运行的时间T或T'清零,重新计时。In order to realize overheating protection for the solid-state semiconductor sources in the two RF heating modules RM1 and RM2, the upper and lower temperature limits Tmax and Tmin can be set in advance according to the safe temperature range allowed for the normal operation of the solid-state semiconductor sources. Then, compare the calculated temperature Tm, Tm' of the solid-state semiconductor source with the set upper limit Tmax and lower limit Tmin; if Tm>Tmax, it is considered that the solid-state semiconductor source in the first radio frequency heating module RM1 has a If the temperature is too high, overheat protection needs to be performed on the first radio frequency heating module RM1. If Tm'>Tmax, it is considered that the temperature of the solid-state semiconductor source in the second radio frequency heating module RM2 is too high, and overheat protection needs to be performed on the second radio frequency heating module RM2. In this embodiment, the radio frequency heating module RM1 or RM2 can be controlled to reduce its output power by reducing the predetermined power input to the radio frequency heating module RM1 or RM2 by the control module, thereby reducing the temperature of its solid-state semiconductor source. For the first radio frequency heating module RM1, until Tm<Tmin, it is considered that the temperature of the solid-state semiconductor source in the first radio frequency heating module RM1 has returned to normal, and it can continue to be put into use. For the second radio frequency heating module RM2, until Tm'<Tmin, it is considered that the temperature of the solid-state semiconductor source in the second radio frequency heating module RM2 returns to normal, and it can continue to be put into use. At this time, the predetermined power input to the radio frequency heating module RM1 or RM2 can be restored to the original predetermined power through the control module, and then the radio frequency heating module RM1 or RM2 can be controlled to increase its output power to resume normal operation. After the radio frequency heating module RM1 or RM2 resumes normal operation, the time T or T' of this normal operation is cleared and the time is re-timed.
在本实施例中,同样可以采用逐级下调输入到射频加热模块的预定功率或者控制射频加热模块停止运行两种方式,来达到降低射频加热模块的输出功率,的目的,进而使固态半导体源的温度降低,实现过热保护。In this embodiment, two methods of reducing the predetermined power input to the radio frequency heating module step by step or controlling the radio frequency heating module to stop running can also be used to achieve the purpose of reducing the output power of the radio frequency heating module, thereby making the solid state semiconductor source The temperature is reduced to realize overheating protection.
在射频加热模块RM1、RM2正常运行期间,为了控制两个射频加热模块RM1、RM2的输出功率能够稳定在预定功率,本实施例在所述射频加热装置的主控板上还设置有两个电流检测模块A1和A2,如图3所示,分别用于检测两个射频加热模块RM1、RM2的输入电流I、I’,并发送至所述控制模块,以用于对两个射频加热模块RM1、RM2的输出功率进行自动调整,使两个射频加热模块RM1、RM2的输出功率之和能够稳定在设定功率附近。During the normal operation of the radio frequency heating modules RM1 and RM2, in order to control the output power of the two radio frequency heating modules RM1 and RM2 to be stable at a predetermined power, two currents are also set on the main control board of the radio frequency heating device in this embodiment. The detection modules A1 and A2, as shown in FIG. 3 , are respectively used to detect the input currents I and I′ of the two radio frequency heating modules RM1 and RM2, and send them to the control module for monitoring the two radio frequency heating modules RM1. , The output power of RM2 is automatically adjusted, so that the sum of the output power of the two radio frequency heating modules RM1 and RM2 can be stabilized near the set power.
下面结合上述功率调整策略,对本实施例的射频加热模块的温度控制方法进行详细阐述,如图4所示,具体包括以下过程:The temperature control method of the radio frequency heating module of the present embodiment is described in detail below in conjunction with the above-mentioned power adjustment strategy, as shown in FIG. 4 , which specifically includes the following processes:
(一)测试阶段(1) Test phase
在射频加热装置出厂前,可以仿照实施例一中的过程S201-S205对射频加热装置中的每一个射频加热模块RM1、RM2分别进行测试,确定出每一个射频加热模块RM1、RM2工作在不同输出功率期间,其输入电流正常波动所对应的最大值Imax/Imax'和最小值Imin/Imin',并分别生成输出功率与输入电流之间的对应关系,保存在控制模块中。Before the radio frequency heating device leaves the factory, each radio frequency heating module RM1 and RM2 in the radio frequency heating device can be tested respectively according to the procedures S201-S205 in the first embodiment, and it is determined that each radio frequency heating module RM1 and RM2 work at different outputs During the power period, the maximum value Imax/Imax' and the minimum value Imin/Imin' corresponding to the normal fluctuation of the input current, and the corresponding relationship between the output power and the input current are respectively generated and stored in the control module.
此外,根据每一个射频加热模块RM1、RM2的内部器件所能承受的最大发热量,确定出每一个射频加热模块RM1、RM2所能接受的最大输入电流,形成每一个射频加热模块RM1、RM2的输入电流极限值Iext和Iext',并保存至所述控制模块中。In addition, according to the maximum calorific value that the internal devices of each RF heating module RM1 and RM2 can withstand, the maximum input current that each RF heating module RM1 and RM2 can accept is determined to form the maximum input current of each RF heating module RM1 and RM2. The current limit values Iext and Iext' are entered and stored in the control module.
(二)实际应用阶段(2) Practical application stage
S401、接收设定功率,按照设定功率的一半确定出每一个射频加热模块RM1、RM2的预定功率;S401, receiving the set power, and determining the predetermined power of each radio frequency heating module RM1 and RM2 according to half of the set power;
在本实施例中,用户输入的设定功率或者选定的烹饪模式所对应的设定功率,是两个射频加热模块RM1、RM2的输出功率之和。本实施例优选采用均分的方式将每一个射频加热模块RM1、RM2的预定功率确定为所述设定功率的一半。In this embodiment, the set power input by the user or the set power corresponding to the selected cooking mode is the sum of the output powers of the two radio frequency heating modules RM1 and RM2. In this embodiment, the predetermined power of each radio frequency heating module RM1 and RM2 is preferably determined to be half of the set power in an equalized manner.
S402、根据设定功率的一半,确定出每一个射频加热模块RM1、RM2的输入电流最大值和最小值;S402, according to half of the set power, determine the maximum value and the minimum value of the input current of each radio frequency heating module RM1 and RM2;
本实施例的控制模块可以根据设定功率的一半,利用控制模块中预先保存的输出功率与输入电流之间的对应关系,确定出每一个射频加热模块RM1、RM2的输入电流最大值和最小值。例如,第一射频加热模块RM1工作在设定功率的一半时,所对应的输入电流最大值为Imax、最小值为Imin;第二射频加热模块RM2工作在设定功率的一半时,所对应的输入电流最大值为Imax'、最小值为Imin'。The control module of this embodiment can determine the maximum and minimum values of the input current of each radio frequency heating module RM1 and RM2 by using the corresponding relationship between the output power and the input current stored in the control module in advance according to half of the set power. . For example, when the first radio frequency heating module RM1 works at half of the set power, the corresponding maximum value of the input current is Imax and the minimum value is Imin; when the second radio frequency heating module RM2 works at half of the set power, the corresponding input current The maximum value of the input current is Imax' and the minimum value is Imin'.
S403、确定每一个射频加热模块RM1、RM2的工作频率,使两个射频加热模块RM1、RM2发射的电磁波的频率不同;S403, determine the operating frequency of each radio frequency heating module RM1, RM2, so that the frequencies of the electromagnetic waves emitted by the two radio frequency heating modules RM1, RM2 are different;
在本实施例中,可以通过控制模块调节两个射频加热模块RM1、RM2工作在不同频段。为了提高加热品质,优选调整第一射频加热模块RM1发射的电磁波的频率处于中频段,例如中心频率为915MHz;调整第二射频加热模块RM2发射的电磁波的频率处于高频段,例如中心频率为2450MHz。In this embodiment, the two radio frequency heating modules RM1 and RM2 can be adjusted to work in different frequency bands through the control module. In order to improve the heating quality, it is preferable to adjust the frequency of the electromagnetic wave emitted by the first radio frequency heating module RM1 to be in the middle frequency band, for example, the center frequency is 915 MHz;
S404、控制每一个射频加热模块RM1、RM2按照设定功率的一半投入运行;S404, control each radio frequency heating module RM1, RM2 to be put into operation according to half of the set power;
在本实施例中,所述控制模块根据设定功率的一半生成两路控制信号,分别发送至两个射频加热模块RM1、RM2,控制两个射频加热模块RM1、RM2启动运行。两个射频加热模块RM1、RM2在接收到所述控制信号后,接收交流-直流转换模块输出的直流供电,输出电磁波信号,分别通过两个辐射体AT1、AT2发射电磁波至加热腔,共同对食物进行加热。In this embodiment, the control module generates two control signals according to half of the set power, and sends them to the two radio frequency heating modules RM1 and RM2 respectively to control the two radio frequency heating modules RM1 and RM2 to start running. After receiving the control signal, the two radio frequency heating modules RM1 and RM2 receive the DC power supply output by the AC-DC conversion module, output electromagnetic wave signals, and respectively transmit electromagnetic waves to the heating cavity through the two radiators AT1 and AT2 to jointly treat the food. to heat.
S405、检测每一个射频加热模块RM1、RM2的输入电压v、v'以及每一个射频加热模块RM1、RM2的温度t、t',并结合每一个射频加热模块RM1、RM2本次正常运行的时间T、T'以及封装在每一个射频加热模块RM1、RM2中的固态半导体源的阻抗m、m',综合确定出每一个射频加热模块RM1、RM2中的固态半导体源的温度Tm、Tm’;S405. Detect the input voltage v, v' of each radio frequency heating module RM1, RM2 and the temperature t, t' of each radio frequency heating module RM1, RM2, and combine the normal operation time of each radio frequency heating module RM1, RM2 this time T, T' and the impedance m, m' of the solid-state semiconductor source packaged in each radio frequency heating module RM1, RM2, comprehensively determine the temperature Tm, Tm' of the solid-state semiconductor source in each radio frequency heating module RM1, RM2;
在本实施例中,所述控制模块通过两个电压检测模块V1、V2分别获取两个射频加热模块RM1、RM2的输入电压v、v',通过两个温度传感器W1、W2分别获取两个射频加热模块RM1、RM2的温度t、t',然后利用公式(1)计算出第一射频加热模块RM1中的固态半导体源的温度Tm,利用公式(2)计算出第二射频加热模块RM2中的固态半导体源的温度Tm'。In this embodiment, the control module obtains the input voltages v and v' of the two radio frequency heating modules RM1 and RM2 through the two voltage detection modules V1 and V2 respectively, and obtains the two radio frequency heating modules through the two temperature sensors W1 and W2 respectively. The temperatures t and t' of the heating modules RM1 and RM2, and then the temperature Tm of the solid-state semiconductor source in the first radio frequency heating module RM1 is calculated by formula (1), and the temperature Tm in the second radio frequency heating module RM2 is calculated by formula (2). The temperature Tm' of the solid-state semiconductor source.
S406、若Tm和Tm'均小于等于设定的上限值Tmax,则执行过程S409;S406, if both Tm and Tm' are less than or equal to the set upper limit value Tmax, execute the process S409;
在本实施例中,若两个射频加热模块RM1、RM2内部的固态半导体源的温度Tm、Tm'均在设定的上限值Tmax以下,则认为两个射频加热模块RM1、RM2中的固态半导体源的温度正常,跳转至S409执行后续过程,以对两个射频加热模块RM1、RM2的输出功率进行稳定控制。In this embodiment, if the temperatures Tm and Tm' of the solid-state semiconductor sources inside the two radio frequency heating modules RM1 and RM2 are both below the set upper limit value Tmax, it is considered that the solid state semiconductor sources in the two radio frequency heating modules RM1 and RM2 are If the temperature of the semiconductor source is normal, jump to S409 to execute the subsequent process, so as to stably control the output power of the two radio frequency heating modules RM1 and RM2.
S407、若Tm>Tmax,则下调输入到第一射频加热模块RM1的预定功率,并等幅上调第二射频加热模块RM2的预定功率,直到Tm<Tmin后,将两个射频加热模块RM1、RM2的预定功率恢复到设定功率的一半,控制两个射频加热模块正常运行,然后执行过程S409;S407. If Tm>Tmax, reduce the predetermined power input to the first radio frequency heating module RM1, and increase the predetermined power of the second radio frequency heating module RM2 by equal amplitude, until Tm<Tmin, then connect the two radio frequency heating modules RM1, RM2 The predetermined power is restored to half of the set power, and the two radio frequency heating modules are controlled to operate normally, and then the process S409 is executed;
在本实施例中,若Tm>Tmax,则认为第一射频加热模块RM1中固态半导体源的温度异常,会存在过热损坏的危险。此时,可以通过控制模块下调输入到第一射频加热模块RM1的预定功率,以控制第一射频加热模块RM1降低其输出功率,进而达到降低第一射频加热模块RM1中的固态半导体源的温度Tm的效果。与此同时,通过控制模块等幅上调输入到第二射频加热模块RM2的预定功率,使输入到两个射频加热模块RM1、RM2中的预定功率之和仍等于设定功率,以保证加热品质。直到Tm<Tmin后,将输入到两个射频加热模块RM1、RM2中的预定功率恢复到设定功率的一半,控制两个射频加热模块RM1、RM2正常运行。此时,将T清零,重新计时,记录第一射频加热模块RM1本次正常运行的时间,然后执行后续过程S409。In this embodiment, if Tm>Tmax, it is considered that the temperature of the solid-state semiconductor source in the first radio frequency heating module RM1 is abnormal, and there is a danger of overheating and damage. At this time, the predetermined power input to the first radio frequency heating module RM1 can be reduced by the control module to control the first radio frequency heating module RM1 to reduce its output power, thereby reducing the temperature Tm of the solid-state semiconductor source in the first radio frequency heating module RM1 Effect. At the same time, the predetermined power input to the second radio frequency heating module RM2 is increased by the control module in equal amplitude, so that the sum of the predetermined power input to the two radio frequency heating modules RM1 and RM2 is still equal to the set power to ensure the heating quality. Until Tm<Tmin, the predetermined power input into the two radio frequency heating modules RM1 and RM2 is restored to half of the set power, and the two radio frequency heating modules RM1 and RM2 are controlled to operate normally. At this time, T is cleared to zero, the timer is re-timed, the time of the normal operation of the first radio frequency heating module RM1 this time is recorded, and then the subsequent process S409 is performed.
对于采用控制射频加热模块停止运行的方式来降低射频加热模块的输出功率,进而对射频加热模块中的固体半导体源实现过热保护的温度控制策略而言,在Tm>Tmax时,可以控制第一射频加热模块RM1停止运行,并将输入到第二射频加热模块RM2的预定功率上调至设定功率,利用第二射频加热模块RM2单独烹饪食物,直到第一射频加热模块RM1中的固体半导体源的温度Tm<Tmin后,将输入到两个射频加热模块RM1、RM2中的预定功率恢复到设定功率的一半,控制第一射频加热模块RM1重新投入运行。For the temperature control strategy of reducing the output power of the radio frequency heating module by controlling the radio frequency heating module to stop running, and then realizing overheating protection of the solid semiconductor source in the radio frequency heating module, when Tm>Tmax, the first radio frequency can be controlled. The heating module RM1 stops running, and the predetermined power input to the second RF heating module RM2 is increased to the set power, and the second RF heating module RM2 is used to cook food alone until the temperature of the solid semiconductor source in the first RF heating module RM1 is reached After Tm<Tmin, the predetermined power input into the two radio frequency heating modules RM1 and RM2 is restored to half of the set power, and the first radio frequency heating module RM1 is controlled to be put into operation again.
S408、若Tm'>Tmax,则下调输入到第二射频加热模块RM2的预定功率,并等幅上调第一射频加热模块RM1的预定功率,直到Tm'<Tmin后,将两个射频加热模块RM1、RM2的预定功率恢复到设定功率的一半,控制两个射频加热模块正常运行,然后执行过程S409;S408. If Tm'>Tmax, lower the predetermined power input to the second radio frequency heating module RM2, and increase the predetermined power of the first radio frequency heating module RM1 by the same amplitude, until Tm'<Tmin, then connect the two radio frequency heating modules RM1 . The predetermined power of RM2 is restored to half of the set power, and the two radio frequency heating modules are controlled to operate normally, and then the process S409 is executed;
在本实施例中,若Tm'>Tmax,则认为第二射频加热模块RM2中固态半导体源的温度出现异常,会存在过热损坏的风险。此时,可以通过控制模块下调输入到第二射频加热模块RM2的预定功率,以控制第二射频加热模块RM2降低其输出功率,进而达到降低第二射频加热模块RM2中的固态半导体源的温度Tm'的效果。与此同时,通过控制模块等幅上调输入到第一射频加热模块RM1的预定功率,使输入到两个射频加热模块RM1、RM2中的预定功率之和仍等于设定功率,以保证加热品质。直到Tm'<Tmin后,将输入到两个射频加热模块RM1、RM2中的预定功率恢复到设定功率的一半,控制两个射频加热模块RM1、RM2正常运行。此时,将T'清零,重新计时,记录第二射频加热模块RM2本次正常运行的时间,然后执行后续过程S409。In this embodiment, if Tm'>Tmax, it is considered that the temperature of the solid-state semiconductor source in the second radio frequency heating module RM2 is abnormal, and there is a risk of overheating damage. At this time, the predetermined power input to the second radio frequency heating module RM2 can be reduced by the control module to control the second radio frequency heating module RM2 to reduce its output power, thereby reducing the temperature Tm of the solid-state semiconductor source in the second radio frequency heating module RM2 'Effect. At the same time, the predetermined power input to the first radio frequency heating module RM1 is increased by the control module in equal amplitude, so that the sum of the predetermined power input to the two radio frequency heating modules RM1 and RM2 is still equal to the set power to ensure the heating quality. Until Tm'<Tmin, restore the predetermined power input to the two radio frequency heating modules RM1 and RM2 to half of the set power, and control the two radio frequency heating modules RM1 and RM2 to operate normally. At this time, T' is reset to zero, the timer is re-timed, the normal operation time of the second radio frequency heating module RM2 is recorded this time, and then the subsequent process S409 is performed.
同理,对于采用控制射频加热模块停止运行的方式来降低射频加热模块的输出功率,进而对射频加热模块中的固体半导体源实现过热保护的温度控制策略而言,在Tm'>Tmax时,可以控制第二射频加热模块RM2停止运行,并将输入到第一射频加热模块RM1的预定功率上调至设定功率,利用第一射频加热模块RM1单独烹饪食物,直到第二射频加热模块RM2中的固体半导体源的温度Tm'<Tmin后,将输入到两个射频加热模块RM1、RM2中的预定功率恢复到设定功率的一半,控制第二射频加热模块RM2重新投入运行。In the same way, for the temperature control strategy of reducing the output power of the radio frequency heating module by controlling the radio frequency heating module to stop running, and then realizing the overheating protection of the solid semiconductor source in the radio frequency heating module, when Tm'>Tmax, it can be Control the second radio frequency heating module RM2 to stop running, and increase the predetermined power input to the first radio frequency heating module RM1 to the set power, and use the first radio frequency heating module RM1 to cook food alone until the solid in the second radio frequency heating module RM2 is After the temperature of the semiconductor source is Tm'<Tmin, the predetermined power input to the two RF heating modules RM1 and RM2 is restored to half of the set power, and the second RF heating module RM2 is controlled to be put into operation again.
S409、检测每一个射频加热模块RM1、RM2的输入电流I、I',若I>Iext或者I'>Iext',则切断两个射频加热模块RM1、RM2的直流供电,控制射频加热装置进入保护状态;否则,执行后续过程;S409. Detect the input currents I and I' of each radio frequency heating module RM1 and RM2. If I>Iext or I'>Iext', cut off the DC power supply of the two radio frequency heating modules RM1 and RM2, and control the radio frequency heating device to enter the protection Status; otherwise, execute subsequent procedures;
在两个射频加热模块RM1、RM2运行期间,两个电流检测模块A1、A2实时检测两个射频加热模块RM1、RM2的输入电流I、I',并发送至所述控制模块。所述控制模块调取其预先保存的每一个射频加热模块RM1、RM2的输入电流极限值Iext、Iext'。During the operation of the two radio frequency heating modules RM1 and RM2, the two current detection modules A1 and A2 detect the input currents I and I' of the two radio frequency heating modules RM1 and RM2 in real time and send them to the control module. The control module retrieves the pre-stored input current limit values Iext and Iext' of each radio frequency heating module RM1 and RM2.
若第一射频加热模块RM1的输入电流I大于其极限值Iext,或者第二射频加热模块RM2的输入电流I'大于其极限值Iext',则控制模块立即切断两个射频加热模块RM1、RM2的直流供电,控制两个射频加热模块RM1、RM2均停止运行,进入保护状态。If the input current I of the first radio frequency heating module RM1 is greater than its limit value Iext, or the input current I' of the second radio frequency heating module RM2 is greater than its limit value Iext', the control module will immediately cut off the two radio frequency heating modules RM1, RM2. The DC power supply controls the two RF heating modules RM1 and RM2 to stop running and enter the protection state.
若第一射频加热模块RM1的输入电流I≤Iext,并且第二射频加热模块RM2的输入电流I'≤Iext',则执行后续的输出功率的稳定控制过程。If the input current I of the first radio frequency heating module RM1≤Iext, and the input current I'≤Iext' of the second radio frequency heating module RM2, the subsequent output power stabilization control process is performed.
S410、根据两个射频加热模块RM1、RM2的输入电流I、I',对两个射频加热模块RM1、RM2发射的电磁波的幅度进行调整;S410, adjusting the amplitudes of the electromagnetic waves emitted by the two radio frequency heating modules RM1 and RM2 according to the input currents I and I' of the two radio frequency heating modules RM1 and RM2;
在本实施例中,若第一电流检测模块A1检测到第一射频加热模块RM1的输入电流I在[Imin,Imax]区间内波动,则控制模块判定第一射频加热模块RM1的输出功率稳定,并且输出功率基本等于设定功率的一半。在此期间,控制模块可以控制第一射频加热模块RM1保持当前的工作状态继续运行,按照设定功率的一半发射电磁波,烹饪加热腔中的食物。In this embodiment, if the first current detection module A1 detects that the input current I of the first radio frequency heating module RM1 fluctuates in the interval [Imin, Imax], the control module determines that the output power of the first radio frequency heating module RM1 is stable, And the output power is basically equal to half of the set power. During this period, the control module can control the first radio frequency heating module RM1 to keep the current working state and continue to run, emit electromagnetic waves at half the set power, and cook the food in the heating cavity.
同理,若第二电流检测模块A2检测到第二射频加热模块RM2的输入电流I'在[Imin',Imax']区间内波动,则控制模块判定第二射频加热模块RM2的输出功率稳定,并且输出功率基本等于设定功率的一半。在此期间,控制模块可以控制第二射频加热模块RM2保持当前的工作状态继续运行,按照设定功率的一半发射电磁波,烹饪加热腔中的食物。Similarly, if the second current detection module A2 detects that the input current I' of the second radio frequency heating module RM2 fluctuates in the interval [Imin', Imax'], the control module determines that the output power of the second radio frequency heating module RM2 is stable, And the output power is basically equal to half of the set power. During this period, the control module can control the second radio frequency heating module RM2 to keep the current working state and continue to run, emit electromagnetic waves according to half of the set power, and cook the food in the heating cavity.
若第一电流检测模块A1检测到第一射频加热模块RM1的输入电流I>Imax,则表示第一射频加热模块RM1的输出功率变大了。此时,控制模块可以生成幅度调节信号,发送至第一射频加热模块RM1,以控制第一射频加热模块RM1减小其发射的电磁波的幅度,达到降低第一射频加热模块RM1的输出功率的目的。If the first current detection module A1 detects that the input current I>Imax of the first radio frequency heating module RM1, it means that the output power of the first radio frequency heating module RM1 becomes larger. At this time, the control module can generate an amplitude adjustment signal and send it to the first radio frequency heating module RM1 to control the first radio frequency heating module RM1 to reduce the amplitude of the electromagnetic wave emitted by the first radio frequency heating module RM1, so as to achieve the purpose of reducing the output power of the first radio frequency heating module RM1 .
同理,若第二电流检测模块A2检测到第二射频加热模块RM2的输入电流I'>Imax',则表示第二射频加热模块RM2的输出功率变大了。此时,控制模块可以生成幅度调节信号,发送至第二射频加热模块RM2,以控制第二射频加热模块RM2减小其发射的电磁波的幅度,达到降低第二射频加热模块RM2的输出功率的目的。Similarly, if the second current detection module A2 detects that the input current I'>Imax' of the second radio frequency heating module RM2, it means that the output power of the second radio frequency heating module RM2 increases. At this time, the control module can generate an amplitude adjustment signal and send it to the second radio frequency heating module RM2 to control the second radio frequency heating module RM2 to reduce the amplitude of the electromagnetic wave emitted by the second radio frequency heating module RM2 to achieve the purpose of reducing the output power of the second radio frequency heating module RM2 .
若第一电流检测模块A1检测到第一射频加热模块RM1的输入电流I<Imin,则表示第一射频加热模块RM1的输出功率变小了。此时,控制模块可以生成幅度调节信号,发送至第一射频加热模块RM1,以控制第一射频加热模块RM1增大其发射的电磁波的幅度,达到升高第一射频加热模块RM1的输出功率的目的。If the first current detection module A1 detects that the input current I<Imin of the first radio frequency heating module RM1, it means that the output power of the first radio frequency heating module RM1 is reduced. At this time, the control module can generate an amplitude adjustment signal and send it to the first radio frequency heating module RM1 to control the first radio frequency heating module RM1 to increase the amplitude of the electromagnetic wave it emits, so as to increase the output power of the first radio frequency heating module RM1. Purpose.
同理,若第二电流检测模块A2检测到第二射频加热模块RM2的输入电流I'<Imin',则表示第二射频加热模块RM2的输出功率变小了。此时,控制模块可以生成幅度调节信号,发送至第二射频加热模块RM2,以控制第二射频加热模块RM2增大其发射的电磁波的幅度,达到升高第二射频加热模块RM2的输出功率的目的。Similarly, if the second current detection module A2 detects the input current I'<Imin' of the second radio frequency heating module RM2, it means that the output power of the second radio frequency heating module RM2 becomes smaller. At this time, the control module can generate an amplitude adjustment signal and send it to the second radio frequency heating module RM2 to control the second radio frequency heating module RM2 to increase the amplitude of the electromagnetic wave it emits, so as to increase the output power of the second radio frequency heating module RM2. Purpose.
控制模块在根据两个射频加热模块RM1、RM2的输入电流I、I'调整两个射频加热模块RM1、RM2的发射的电磁波的幅度的过程中,可以按照设定的幅度调节量△A控制两个射频加热模块RM1、RM2逐级增大或减小电磁波的幅度,并在每次幅度调整后接收两个电流检测模块A1、A2检测到的输入电流I、I'。当输出功率出现偏离的射频加热模块RM1/RM2的输入电流I/I'重新回到正常区间内时,例如输入电流I 处于[Imin,Imax]区间,输入电流I'处于[Imin',Imax']区间,则表示出现偏离的射频加热模块RM1/RM2的输出功率回归到设定功率的一半附近。此时,控制模块可以停止对该射频加热模块RM1/RM2的幅度调整过程,使该射频加热模块RM1/RM2的输出功率稳定在设定功率的一半附近,实现对射频加热模块RM1、RM2输出功率的稳定控制。In the process of adjusting the amplitudes of the electromagnetic waves emitted by the two radio frequency heating modules RM1 and RM2 according to the input currents I and I' of the two radio frequency heating modules RM1 and RM2, the control module can control the two according to the set amplitude adjustment amount ΔA. The radio frequency heating modules RM1 and RM2 gradually increase or decrease the amplitude of the electromagnetic wave, and receive the input currents I and I' detected by the two current detection modules A1 and A2 after each amplitude adjustment. When the input current I/I' of the RF heating module RM1/RM2 whose output power deviates returns to the normal range, for example, the input current I is in the [Imin, Imax] range, and the input current I' is in the [Imin', Imax' range. ] interval, it means that the output power of the RF heating module RM1/RM2 that has deviated returns to about half of the set power. At this time, the control module can stop the amplitude adjustment process of the radio frequency heating modules RM1/RM2, so that the output power of the radio frequency heating modules RM1/RM2 is stabilized at about half of the set power, so as to realize the output power of the radio frequency heating modules RM1 and RM2. stability control.
当然,也可以在射频加热装置中设置更多的射频加热模块和辐射体,通过调节每一个射频加热模块发射的电磁波的频率各不相同,可以适应不同种类食物的高品质的加热需求。Of course, more radio frequency heating modules and radiators can also be set in the radio frequency heating device. By adjusting the frequency of the electromagnetic waves emitted by each radio frequency heating module, it can meet the high-quality heating requirements of different types of food.
此外,在射频加热装置的主控板上还可以进一步设置感测保护模块,如图1、图3所示,用于感测通过辐射体发射的电磁波的强度以及电磁波经由食物部分吸收后反射回辐射体的电磁波的强度,并在感测到异常时,切断电磁波信号向辐射体的传输,执行保护功能。In addition, a sensing protection module can be further set on the main control board of the radio frequency heating device, as shown in Figure 1 and Figure 3, for sensing the intensity of the electromagnetic waves emitted by the radiator and the electromagnetic waves that are partially absorbed by the food and then reflected back The intensity of the electromagnetic wave of the radiator, and when an abnormality is sensed, the transmission of the electromagnetic wave signal to the radiator is cut off, and the protection function is performed.
应当指出的是,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
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