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CN112012023A - 高强时尚羽绒面料的生产工艺 - Google Patents

高强时尚羽绒面料的生产工艺 Download PDF

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CN112012023A
CN112012023A CN201910454924.1A CN201910454924A CN112012023A CN 112012023 A CN112012023 A CN 112012023A CN 201910454924 A CN201910454924 A CN 201910454924A CN 112012023 A CN112012023 A CN 112012023A
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coating
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strength
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fabric
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刘旭
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Suzhou Chuangtong Textile Technology Co ltd
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    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/128—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
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    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
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  • Dispersion Chemistry (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明高强时尚羽绒面料的生产工艺，包括以下步骤：S1、面布制备，面布采用20D尼龙超轻面料，经纱20D/24F，经向密度210T,纬纱20D/24F,纬向密度170T；S2、将面布进行退浆；S3、对面布染色形成色布；S4、将染色后的色布进行清水定型；S5、对色布的正面进行压光；S6、对色布的反面涂覆第一道涂层，第一道涂层的成分为50％硅胶和50％PU透湿胶的混合物；S7、进行第一道水洗；S8、对色布的压光面涂覆第二道涂层，第二道涂层分两次涂布，第一次涂布为纯PU胶，第二次涂布为PU亮面；S9、进行第二道水洗。本发明在保证防绒的同时，亮面时尚，高强撕裂。

Description

高强时尚羽绒面料的生产工艺
技术领域
本发明涉及纺织功能面料领域，特别是涉及一种高强时尚羽绒面料的生产工艺。
背景技术
随着服装功能性面料的不断变化,人们对面料的功能需求越来越大，同时穿着个性要求也越来越高，但是目前市场上的亮面料，普遍存在强度不够，特别对于儿童羽绒服装，会出现儿童在玩耍时强度不够，很容易撕破。造成服装达不到国标撕裂7牛的要求。目前市场上的羽绒超轻亮面面料，由于后整理的工艺缺陷，很难达到，高撕强度的童装要求，特别对于欧美的客户要求，更难达到，没有足够的防水压能力，防雨淋也不稳定。导致服装除了能美观之外，在面料的实际强度和功能性方面差很多。
发明内容
本发明的目的是提供一种高强时尚羽绒面料的生产工艺，在保证防绒的同时，亮面时尚，高强撕裂。
本发明通过如下技术方案实现上述目的：一种高强时尚羽绒面料的生产工艺，包括以下步骤：
S1、面布制备，面布采用20D尼龙超轻面料，经纱20D/24F，经向密度210T,纬纱20D/24F,纬向密度170T；
S2、将面布进行退浆；
S3、对面布染色形成色布；
S4、将染色后的色布进行清水定型；
S5、对色布的正面进行压光；
S6、对色布的反面涂覆第一道涂层，第一道涂层的成分为50％硅胶和50％PU透湿胶的混合物；
S7、进行第一道水洗；
S8、对色布的压光面涂覆第二道涂层，第二道涂层分两次涂布，第一次涂布为纯PU胶，第二次涂布为PU亮面；
S9、进行第二道水洗。
进一步的，所述S3具体采用酸性染料经轴染色。
进一步的，所述S5具体采用压光机进行压光，压光温度为150℃，压光机开机速度为40m/min。
进一步的，所述S6涂层机器的开机速度为30-40m/min，针孔内幅宽148cm。
进一步的，所述S7中将布料放入水洗机器并加入100℃的水和8％的柔软剂进行水洗。
进一步的，所述S8涂层机器的开机速度为35-40m/min，针孔内幅宽145cm，整体机器的烘箱温度，从第一节100℃逐渐增加到中间烘箱150℃。
进一步的，所述S9将布料放入水洗机器并加入100℃的水和9％的柔软剂进行水洗。
与现有技术相比，本发明高强时尚羽绒面料的生产工艺的有益效果是：在保证防绒的同时，亮面时尚，高强撕裂。
附图说明
图1是本发明的流程图。
具体实施方式
实施例1
一种高强时尚羽绒面料的生产工艺，包括以下步骤：
S1、面布制备，面布采用20D尼龙超轻面料，经纱20D/24F，经向密度210T,纬纱20D/24F,纬向密度170T；
S2、将面布进行退浆；
S3、对面布染色形成色布，具体采用酸性染料经轴染色；
S4、将染色后的色布进行清水定型；
S5、对色布的正面进行压光，具体采用压光机进行压光，压光温度为150℃，压光机开机速度为40m/min；
S6、对色布的反面涂覆第一道涂层，具体为压光后的面布打大卷状后安装在涂层机器上，对色布的反面涂布第一道涂层，第一道涂层的成分为50％硅胶和50％PU透湿胶的混合物，涂层机器的开机速度为30m/min，涂布过程中，保持压光机开机速度平稳，确保胶料混合均匀，针孔内幅宽148cm；
S7、进行第一道水洗，具体为将布料放入水洗机器并加入100℃的水和8％的柔软剂进行水洗；调整手感，改善胶面的光滑性；
S8、对色布的压光面涂覆第二道涂层，第二道涂层分两次涂布，第一次涂布为纯PU胶，第二次涂布为PU亮面，涂层机器的开机速度为35m/min，涂布过程中，保持压光机开机速度平稳，确保胶料混合均匀，针孔内幅宽145cm；整体机器的烘箱温度，从第一节100℃逐渐增加到中间烘箱150℃；
S9、进行第二道水洗，具体为将布料放入水洗机器并加入100℃的水和9％的柔软剂进行水洗；调整手感，改善胶面的光滑性。
实施例2
一种高强时尚羽绒面料的生产工艺，包括以下步骤：
S1、面布制备，面布采用20D尼龙超轻面料，经纱20D/24F，经向密度210T,纬纱20D/24F,纬向密度170T；
S2、将面布进行退浆；
S3、对面布染色形成色布，具体采用酸性染料经轴染色；
S4、将染色后的色布进行清水定型；
S5、对色布的正面进行压光，具体采用压光机进行压光，压光温度为150℃，压光机开机速度为40m/min；
S6、对色布的反面涂覆第一道涂层，具体为压光后的面布打大卷状后安装在涂层机器上，对色布的反面涂布第一道涂层，第一道涂层的成分为50％硅胶和50％PU透湿胶的混合物，涂层机器的开机速度为35m/min，涂布过程中，保持压光机开机速度平稳，确保胶料混合均匀，针孔内幅宽148cm；
S7、进行第一道水洗，具体为将布料放入水洗机器并加入100℃的水和8％的柔软剂进行水洗；调整手感，改善胶面的光滑性；
S8、对色布的压光面涂覆第二道涂层，第二道涂层分两次涂布，第一次涂布为纯PU胶，第二次涂布为PU亮面，涂层机器的开机速度为38m/min，涂布过程中，保持压光机开机速度平稳，确保胶料混合均匀，针孔内幅宽145cm；整体机器的烘箱温度，从第一节100℃逐渐增加到中间烘箱150℃；
S9、进行第二道水洗，具体为将布料放入水洗机器并加入100℃的水和9％的柔软剂进行水洗；调整手感，改善胶面的光滑性。
实施例3
一种高强时尚羽绒面料的生产工艺，包括以下步骤：
S1、面布制备，面布采用20D尼龙超轻面料，经纱20D/24F，经向密度210T,纬纱20D/24F,纬向密度170T；
S2、将面布进行退浆；
S3、对面布染色形成色布，具体采用酸性染料经轴染色；
S4、将染色后的色布进行清水定型；
S5、对色布的正面进行压光，具体采用压光机进行压光，压光温度为150℃，压光机开机速度为40m/min；
S6、对色布的反面涂覆第一道涂层，具体为压光后的面布打大卷状后安装在涂层机器上，对色布的反面涂布第一道涂层，第一道涂层的成分为50％硅胶和50％PU透湿胶的混合物，涂层机器的开机速度为40m/min，涂布过程中，保持压光机开机速度平稳，确保胶料混合均匀，针孔内幅宽148cm；
S7、进行第一道水洗，具体为将布料放入水洗机器并加入100℃的水和8％的柔软剂进行水洗；调整手感，改善胶面的光滑性；
S8、对色布的压光面涂覆第二道涂层，第二道涂层分两次涂布，第一次涂布为纯PU胶，第二次涂布为PU亮面，涂层机器的开机速度为40m/min，涂布过程中，保持压光机开机速度平稳，确保胶料混合均匀，针孔内幅宽145cm；整体机器的烘箱温度，从第一节100℃逐渐增加到中间烘箱150℃；
S9、进行第二道水洗，具体为将布料放入水洗机器并加入100℃的水和9％的柔软剂进行水洗；调整手感，改善胶面的光滑性。
本发明使得面料的撕裂强度可达到撕裂7牛以上，使面料强度有了大大改善，在保证防绒的同时，亮面时尚，高强撕裂，同时耐水压达到2000MMH2Ocolumn(ISO811:1981)以上，且防风防雨功能大大加强。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (7)

1.高强时尚羽绒面料的生产工艺，其特征在于，包括以下步骤：
S1、面布制备，面布采用20D尼龙超轻面料，经纱20D/24F，经向密度210T,纬纱20D/24F,纬向密度170T；
S2、将面布进行退浆；
S3、对面布染色形成色布；
S4、将染色后的色布进行清水定型；
S5、对色布的正面进行压光；
S6、对色布的反面涂覆第一道涂层，第一道涂层的成分为50％硅胶和50％PU透湿胶的混合物；
S7、进行第一道水洗；
S8、对色布的压光面涂覆第二道涂层，第二道涂层分两次涂布，第一次涂布为纯PU胶，第二次涂布为PU亮面；
S9、进行第二道水洗。
2.根据权利要求1所述的高强时尚羽绒面料的生产工艺，其特征在于：所述S3具体采用酸性染料经轴染色。
3.根据权利要求1所述的高强时尚羽绒面料的生产工艺，其特征在于：所述S5具体采用压光机进行压光，压光温度为150℃，压光机开机速度为40m/min。
4.根据权利要求1所述的高强时尚羽绒面料的生产工艺，其特征在于：所述S6涂层机器的开机速度为30-40m/min，针孔内幅宽148cm。
5.根据权利要求1所述的高强时尚羽绒面料的生产工艺，其特征在于：所述S7中将布料放入水洗机器并加入100℃的水和8％的柔软剂进行水洗。
6.根据权利要求1所述的高强时尚羽绒面料的生产工艺，其特征在于：所述S8涂层机器的开机速度为35-40m/min，针孔内幅宽145cm，整体机器的烘箱温度，从第一节100℃逐渐增加到中间烘箱150℃。
7.根据权利要求1所述的高强时尚羽绒面料的生产工艺，其特征在于：所述S9将布料放入水洗机器并加入100℃的水和9％的柔软剂进行水洗。
CN201910454924.1A 2019-05-29 2019-05-29 高强时尚羽绒面料的生产工艺 Pending CN112012023A (zh)

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