CN112010486B - Method and system for treating and recycling cotton dyeing waste dye liquor - Google Patents
Method and system for treating and recycling cotton dyeing waste dye liquor Download PDFInfo
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- 238000004043 dyeing Methods 0.000 title claims abstract description 224
- 239000002699 waste material Substances 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 94
- 229920000742 Cotton Polymers 0.000 title claims abstract description 30
- 238000004064 recycling Methods 0.000 title claims description 19
- 238000004042 decolorization Methods 0.000 claims abstract description 141
- 239000007788 liquid Substances 0.000 claims abstract description 116
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 91
- 239000012267 brine Substances 0.000 claims abstract description 89
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims abstract description 89
- 238000011282 treatment Methods 0.000 claims abstract description 69
- 238000009297 electrocoagulation Methods 0.000 claims abstract description 46
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 38
- 230000008569 process Effects 0.000 claims abstract description 36
- 150000003839 salts Chemical class 0.000 claims abstract description 35
- 239000012153 distilled water Substances 0.000 claims abstract description 31
- 239000002351 wastewater Substances 0.000 claims abstract description 31
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 30
- 230000003647 oxidation Effects 0.000 claims abstract description 25
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 24
- 239000011780 sodium chloride Substances 0.000 claims abstract description 16
- 230000003068 static effect Effects 0.000 claims abstract description 16
- 238000005345 coagulation Methods 0.000 claims abstract description 15
- 230000015271 coagulation Effects 0.000 claims abstract description 15
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 238000004821 distillation Methods 0.000 claims abstract description 9
- 238000004062 sedimentation Methods 0.000 claims abstract description 8
- 239000012141 concentrate Substances 0.000 claims abstract description 6
- 238000005188 flotation Methods 0.000 claims abstract description 3
- 238000000926 separation method Methods 0.000 claims abstract description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 173
- 238000006243 chemical reaction Methods 0.000 claims description 124
- 239000000975 dye Substances 0.000 claims description 122
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 116
- 238000011084 recovery Methods 0.000 claims description 57
- 239000000243 solution Substances 0.000 claims description 55
- 235000002639 sodium chloride Nutrition 0.000 claims description 47
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical group [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 46
- 239000010802 sludge Substances 0.000 claims description 41
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- 239000012535 impurity Substances 0.000 claims description 23
- 235000017550 sodium carbonate Nutrition 0.000 claims description 23
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 23
- 238000005273 aeration Methods 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 18
- 230000008859 change Effects 0.000 claims description 17
- 239000000701 coagulant Substances 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical group [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 14
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 14
- 235000011152 sodium sulphate Nutrition 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 10
- 230000008719 thickening Effects 0.000 claims description 10
- -1 iron ions Chemical class 0.000 claims description 9
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- 239000000126 substance Substances 0.000 claims description 9
- 238000005070 sampling Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 230000003197 catalytic effect Effects 0.000 claims description 6
- 239000003344 environmental pollutant Substances 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 6
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- 231100000719 pollutant Toxicity 0.000 claims description 6
- 150000003254 radicals Chemical class 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 5
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- 230000036632 reaction speed Effects 0.000 claims description 4
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- 239000003054 catalyst Substances 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 3
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- 230000003472 neutralizing effect Effects 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims description 2
- 159000000000 sodium salts Chemical class 0.000 claims description 2
- 238000010025 steaming Methods 0.000 claims description 2
- 238000012956 testing procedure Methods 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- 239000000284 extract Substances 0.000 claims 1
- 238000011369 optimal treatment Methods 0.000 claims 1
- 239000002893 slag Substances 0.000 abstract description 6
- 238000005189 flocculation Methods 0.000 abstract 1
- 230000016615 flocculation Effects 0.000 abstract 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 6
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 6
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 6
- 239000000985 reactive dye Substances 0.000 description 6
- 238000004065 wastewater treatment Methods 0.000 description 5
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 4
- 229910001424 calcium ion Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910001425 magnesium ion Inorganic materials 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 239000006228 supernatant Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 3
- 229910001447 ferric ion Inorganic materials 0.000 description 3
- 229910001448 ferrous ion Inorganic materials 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
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- 238000007639 printing Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000012028 Fenton's reagent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 150000001923 cyclic compounds Chemical class 0.000 description 1
- 238000006352 cycloaddition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000012039 electrophile Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- MGZTXXNFBIUONY-UHFFFAOYSA-N hydrogen peroxide;iron(2+);sulfuric acid Chemical compound [Fe+2].OO.OS(O)(=O)=O MGZTXXNFBIUONY-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000012038 nucleophile Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000006864 oxidative decomposition reaction Methods 0.000 description 1
- 239000002957 persistent organic pollutant Substances 0.000 description 1
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- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/041—Treatment of water, waste water, or sewage by heating by distillation or evaporation by means of vapour compression
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/24—Treatment of water, waste water, or sewage by flotation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/463—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrocoagulation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/722—Oxidation by peroxides
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/725—Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2305/00—Use of specific compounds during water treatment
- C02F2305/02—Specific form of oxidant
- C02F2305/023—Reactive oxygen species, singlet oxygen, OH radical
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
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- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
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Abstract
本发明公开了一种棉染废染液处理回用方法,系利用电絮凝捕捉、氧化分解,让废染液完全脱色得到回收盐水,进一步利用浓缩装置将回收盐水进行蒸馏浓缩得到符合工艺需求的盐水浓度及蒸馏水,回染色工序利用。依据废染液处理需求,进行染色排液分流收集电絮凝、气浮絮凝、中和混凝、静置沉降、过滤除渣、氧化脱色、过滤分离、浓缩蒸馏程序,得到符合染色工艺需求的盐水浓度及蒸馏水回染色工序利用,让废水中盐成份不被破坏,能回染色工序利用,让废染液处理中的盐与水均不排放,而能回收循环利用。
The invention discloses a method for treating and reusing cotton dyeing waste dyeing liquid, which uses electrocoagulation to capture and oxidatively decomposes to completely decolorize the waste dyeing liquid to obtain recovered brine, and further utilizes a concentrating device to distill and concentrate the recovered brine to obtain brine that meets the technological requirements. Saline concentration and distilled water are used in the back dyeing process. According to the treatment requirements of waste dyeing liquid, carry out electrocoagulation, air flotation flocculation, neutralization coagulation, static sedimentation, filtration to remove slag, oxidation decolorization, filtration separation, concentrated distillation procedures to obtain brine that meets the requirements of the dyeing process. Concentration and distilled water are used in the dyeing process, so that the salt content in the waste water is not destroyed, and can be used in the dyeing process, so that the salt and water in the waste dyeing liquid treatment are not discharged, but can be recycled.
Description
技术领域technical field
本发明涉及棉染废水处理回用技术,特别针对含有高盐及高浓度废染液进行处理,将废染液通过分流收集,将染液中染料凝结沉降移出,不能移出的残余染料进行氧化分解,实现完全脱色技术,进一步浓缩符合染色工艺需求的盐水浓度及蒸馏水回染色工序运用,实现废染液循环利用技术。The invention relates to cotton dyeing waste water treatment and reuse technology, especially for the treatment of high-salt and high-concentration waste dyeing liquid. The waste dyeing liquid is collected by shunting, and the coagulation and sedimentation of the dye in the dyeing liquid is removed, and the residual dye that cannot be removed is oxidatively decomposed. , to achieve complete decolorization technology, to further concentrate the brine concentration that meets the requirements of the dyeing process and to use distilled water in the dyeing process, and to realize the recycling technology of waste dyeing liquid.
背景技术Background technique
棉染废水中因废染液含有大部份染料及促染剂如硫酸钠Na2SO4或氯化钠NaCl,将其移出独立处理,就能解决大部份废水处理难题,染料部份需处理COD,而盐类排放控制是未来环保重要课题,不得不考虑回收运用,要进行废染液回用必须考虑处理后不得有新物质产生,且颜色需百分百脱除破坏,因而必须有废染液排渣机制,让废染液中杂质,通过捕捉移出,实现处理回用可行性。Cotton dyeing wastewater contains most of the dyes and dye accelerators such as sodium sulfate Na 2 SO 4 or sodium chloride NaCl, so removing them for independent treatment can solve most of the wastewater treatment problems. Treatment of COD, and the control of salt discharge is an important issue of environmental protection in the future. Recycling has to be considered. To reuse the waste dyeing liquid, it must be considered that no new substances will be produced after treatment, and the color must be completely removed from damage. Therefore, there must be The slag discharge mechanism of the waste dyeing liquid allows the impurities in the waste dyeing liquid to be captured and removed to realize the feasibility of treatment and reuse.
废染液主要是染色废液及水洗水部份,其含有95%以上残余染料、均染剂、促染剂如硫酸钠或氯化钠及固色剂如碳酸钠,其为碱性且高COD的废水,要实现不改变其成份的处理方式有:Waste dyeing liquid is mainly dyeing waste liquid and washing water, which contains more than 95% of residual dyes, leveling agents, dyeing accelerators such as sodium sulfate or sodium chloride and color fixing agents such as sodium carbonate, which are alkaline and highly For COD wastewater, the treatment methods that do not change its composition are:
1.吸附法:在物理处理法中应用最多的是吸附法,这种方法是将活性炭、粘土多孔物质的粉末或颗粒与废水混合,或让废水通过由其颗粒状物组成的滤床,使废水中的污染物质被吸附在多孔物质表面上或被过滤除去的方法,活性炭的吸附率、BOD除率、COD去除率分别可达93%、92%和63%。1. Adsorption method: The most widely used physical treatment method is the adsorption method. This method is to mix activated carbon, clay porous powder or particles with wastewater, or let the wastewater pass through a filter bed composed of its particles, so that The pollutants in the wastewater are adsorbed on the surface of porous substances or removed by filtration. The adsorption rate, BOD removal rate and COD removal rate of activated carbon can reach 93%, 92% and 63% respectively.
2.化学氧化法:2. Chemical oxidation method:
化学氧化法利用强氧化剂断链染料分子显色基团,达到脱色目的,该方法在性质稳定、难降解染料处理中应用较为广泛,包括臭氧氧化法、Fenton氧化法和高温深度氧化法。The chemical oxidation method uses strong oxidants to break the chain of dye molecular chromogenic groups to achieve the purpose of decolorization. This method is widely used in the treatment of stable and refractory dyes, including ozone oxidation, Fenton oxidation and high temperature deep oxidation.
臭氧氧化法:通常臭氧氧化有机物包括两种途径,直接反应和间接反应,直接反应是臭氧通过环加成、亲电或亲核作用直接与有机污染物反应,间接反应是臭氧在碱、光照等作用下,生成氧化能力更强的羟基(OH)等自由基破坏构成发色基团的苯、萘、蒽等环状化合物,达到脱色效果,采用臭氧氧化法深度处理印染废水二级生化出水,其COD和色度的去除率分别达75%和85%。Ozone Oxidation Method: Ozone oxidation usually includes two ways, direct reaction and indirect reaction. The direct reaction is that ozone directly reacts with organic pollutants through cycloaddition, electrophile or nucleophile, and the indirect reaction is that ozone reacts with alkali, light, etc. Under the action, free radicals such as hydroxyl (OH) with stronger oxidation ability are generated to destroy the cyclic compounds such as benzene, naphthalene, anthracene and other chromophoric groups to achieve the decolorization effect. The secondary biochemical effluent of printing and dyeing wastewater is treated in depth by ozone oxidation method. Its COD and chroma removal rates are up to 75% and 85% respectively.
Fenton氧化法:Fenton氧化法是利用过氧化氢(H2O2)在亚铁离子(Fe2+)的催化作用下生成具有高反应活性的·OH自由基,其氧化性不具有选择性,可与大多数有机物反应使其降解,采用Fenton试剂处理染厂印染水,考虑反应时间、硫酸亚铁投加量、过氧化氢投加量和pH值对废水色度及COD处理效果的影响,发现在最佳工艺条件下,COD去除率大于80%,色度去除率在95%以上,一般在酸性下反应,棉染废水为碱性时处理成本高。Fenton oxidation method: Fenton oxidation method uses hydrogen peroxide (H 2 O 2 ) to generate highly reactive OH radicals under the catalysis of ferrous ions (Fe 2+ ), and its oxidative properties are not selective. It can react with most organic matter to degrade it. Fenton’s reagent is used to treat the printing and dyeing water of the dyeing factory. Considering the influence of reaction time, ferrous sulfate dosage, hydrogen peroxide dosage and pH value on the chromaticity of wastewater and COD treatment effect, It is found that under the optimal process conditions, the COD removal rate is greater than 80%, and the chroma removal rate is above 95%. Generally, the reaction is under acidic conditions, and the treatment cost is high when the cotton dyeing wastewater is alkaline.
通过上述可知,处理废染液仍有相当大的技术难度,颜色的去除率有难度,实现不易,回用更有不能改变盐水成份难题,现有处理较佳技术说明如下:From the above, it can be seen that there are still considerable technical difficulties in the treatment of waste dyeing liquor, the removal rate of color is difficult, it is not easy to realize, and it is difficult to change the composition of brine for reuse. The existing treatment technology is explained as follows:
1.专利申请号201310078136.X一种活性染料染色废水处理方法,其在活性染料废水中加入2-8g/L过氧乙酸,将废水温度升至90~95℃,保温25~30min,该方法利用加热过氧乙酸所释放出的氧化成份破坏活性染料共轭结构而达到有效脱色,其过氧乙酸为硫酸、过氧化氢和冰醋酸反应所得的混合液,这个脱色方法虽然将染料分解破坏,但其成份依然存于处理过后的水,排放不会造成环境污染,虽然实现脱色排放,但是没有回用设计,没有验证回用可行性。1. Patent Application No. 201310078136.X A method for treating reactive dye wastewater, which adds 2-8g/L peracetic acid to the reactive dye wastewater, raises the temperature of the wastewater to 90-95°C, and keeps it warm for 25-30min. The oxidized components released by heating peracetic acid destroy the conjugated structure of reactive dyes to achieve effective decolorization. The peracetic acid is a mixture of sulfuric acid, hydrogen peroxide and glacial acetic acid. Although this decolorization method decomposes and destroys the dye, However, its components still exist in the treated water, and the discharge will not cause environmental pollution. Although decolorization and discharge have been achieved, there is no reuse design and no verification of the feasibility of reuse.
2.专利申请号201510075856.X一种活性染料废水回用染色方法,其特征在于包括以下步骤:2. Patent Application No. 201510075856.X A dyeing method for reactive dye wastewater reuse, characterized in that it comprises the following steps:
(1)脱色:根据染色废水的色度,向废水中加入5~30g/L的钙离子或镁离子中的一种或两种的混合物进行沉淀脱色,沉淀完成后离心处理5min,取上层清液;(1) Decolorization: According to the chroma of the dyed wastewater, add 5-30g/L of calcium ions or magnesium ions or a mixture of the two to the wastewater for precipitation and decolorization. After the precipitation is completed, centrifuge for 5 minutes, and take the supernatant liquid;
(2)软化:向步骤(1)的上层清液中加入0~10g/L碳酸钠,机械搅拌3min后,直至废水中无沉淀产生,去除残留的钙离子或镁离子,离心处理5min,取上层清液;(2) Softening: Add 0-10g/L sodium carbonate to the supernatant of step (1), stir mechanically for 3 minutes, until no precipitation occurs in the waste water, remove residual calcium ions or magnesium ions, centrifuge for 5 minutes, and take supernatant;
(3)中和:根据染色废液中含有的盐为氯化钠或硫酸钠,向步骤(2)中的上层清液中加入相应的盐酸或硫酸,中和残留的碳酸钠;(3) neutralization: according to the salt contained in the dyeing waste liquid is sodium chloride or sodium sulfate, add corresponding hydrochloric acid or sulfuric acid to the supernatant in step (2), neutralize the residual sodium carbonate;
(4)盐度测定:采用盐度计测定步骤(3)的中和处理水的盐度;(4) salinity measurement: adopt the salinity of the neutralization treatment water of step (3) of salinometer measurement;
(5)染色:在回用水中,根据染色要求,采用硫酸钠、氯化钠或纯水调节盐度,补充活性染料,采用活性染料常用的染色方法进行染色。(5) Dyeing: In the recycled water, according to the dyeing requirements, use sodium sulfate, sodium chloride or pure water to adjust the salinity, supplement reactive dyes, and use the dyeing methods commonly used for reactive dyes for dyeing.
所述的钙离子为Ca0或Ca(OH)2钙盐,所述的镁离子为MgCl2或MgSO4镁盐。从上述利用钙、镁离子来吸附脱色,基本上增加了水硬度不利染色,脱色后形成大量污泥,有二次污染风险,且其废水没有分流处理,废水量大,废水含有染料外,尚有前处理剂、均染剂、固色剂、柔软剂、溶解型物质等杂质,没有去除机制,更没有氧化分解机制,存有使用风险,无法完全捕捉去除,无法实现盐水成份一致性,存有不同盐类风险,更有溶于水的染料无法通过吸收而脱色,相对会影响未来染色工艺,有待开发更完善的处理机制。The calcium ion is Ca0 or Ca(OH) 2 calcium salt, and the magnesium ion is MgCl 2 or MgSO 4 magnesium salt. From the above, the use of calcium and magnesium ions to adsorb and decolorize basically increases the hardness of the water, which is unfavorable for dyeing. After decolorization, a large amount of sludge is formed, which has the risk of secondary pollution, and the wastewater has no diversion treatment. The amount of wastewater is large, and the wastewater contains dyes. There are impurities such as pre-treatment agents, leveling agents, color-fixing agents, softeners, and dissolved substances. There is no removal mechanism, let alone an oxidative decomposition mechanism. There are risks in use, and they cannot be completely captured and removed. There are risks of different salts, and even water-soluble dyes cannot be decolorized through absorption, which will relatively affect the future dyeing process, and a more complete treatment mechanism needs to be developed.
发明内容Contents of the invention
本发明主要目的在建立废染液循环利用新商机;将废染液中的盐与水回用,将废染液处理回收的高浓度盐水及蒸馏水能回染色工序利用,让废染液处理不排放,进而避免污染环境,提升染厂经济效益,创造染厂循环利用的新商机。The main purpose of the present invention is to establish a new business opportunity for the recycling of waste dyeing liquor; the salt and water in the waste dyeing liquor can be reused; emissions, thereby avoiding environmental pollution, improving the economic benefits of dyeing factories, and creating new business opportunities for recycling in dyeing factories.
本发明另一主要目的在确保废染液回用不影响染色质量;相对要求回收水的成份必须符合染色应用要求,要能不破坏原有需求的成份且不得增加新物质,在废染液中不仅要能分解染料,更要有除渣作用,且能将废染液中的盐统一转化为促染剂,不得增加其他盐类,且需移除均染剂与有影响的染色金属离子等物质。Another main purpose of the present invention is to ensure that the reuse of waste dyeing liquor does not affect the dyeing quality; relative requirements are that the components of recycled water must meet the requirements of dyeing applications, and the original required components must not be destroyed and new substances must not be added. Not only must it be able to decompose the dye, but it must also have the effect of removing slag, and can uniformly convert the salt in the waste dyeing liquid into a dyeing accelerator. No other salts should be added, and the leveling agent and influential dyeing metal ions must be removed. substance.
本发明另一主要目的在解决废水处理排放问题;废水中的盐类因不会处理作业而消失,盐类过高会影响生态环境,目前已有管制废水中含盐量的要求,而棉染废水含有大量盐类,势必会增加处理难题,通过废染液分流处理回用,能将染厂90%以上盐类回用,能满足未来环保要求。Another main purpose of the present invention is to solve the problem of waste water treatment and discharge; the salt in the waste water will disappear because of no treatment operation, and the excessive salt will affect the ecological environment. Wastewater contains a lot of salt, which will inevitably increase the difficulty of treatment. By diverting the waste dyeing liquid for reuse, more than 90% of the salt in the dyeing factory can be reused, which can meet future environmental protection requirements.
为实现上述发明目的,特别将棉厂废水回用进行分析研究,将棉厂工艺程序,使用的原料及形成的污染物质,可能处理回用的效益加以考虑,进一步发现整体废水中,废染液处理回用是符合经济效益的,能提升染厂处理效益,废染液含有的90%以上盐类及95%以上残余染料通过分流收集,少量废水处理即能解决废水处理难题,因而特别将废染液独立出来处理,特别开发了棉染废染液处理回用方法,如图1所示:In order to achieve the purpose of the above invention, the reuse of cotton mill wastewater was analyzed and studied, and the process procedures of cotton mills, raw materials used and pollutants formed, and the benefits of possible treatment and reuse were considered, and it was further found that in the overall wastewater, waste dyeing liquid Treatment and reuse is in line with economic benefits, and can improve the treatment efficiency of the dyeing factory. More than 90% of the salts contained in the waste dyeing liquor and more than 95% of the residual dyes are collected through shunting, and a small amount of wastewater treatment can solve the problem of wastewater treatment. The dyeing liquor is treated independently, and a method for the treatment and reuse of cotton dyeing waste dyeing liquor has been specially developed, as shown in Figure 1:
(1)利用分流收集废染液;(1) Utilize shunt to collect waste dye liquor;
废染液可以通过分流来收集,排除前处理及后处理废水,让废染液单纯化,该废染液指染色用染液及其清洗水,在染色工序排出废染液约占废水量20%左右,含有促染剂如硫酸钠或氯化钠、均染剂、染料及固色剂如碳酸钠物质,是一种高色度、高盐废水,其中所染颜色愈深,所投入助染剂、纯碱、均染剂量就愈多;The waste dyeing liquid can be collected by shunting to eliminate the pre-treatment and post-treatment wastewater, so as to simplify the waste dyeing liquid. The waste dyeing liquid refers to the dyeing liquid for dyeing and its cleaning water. The waste dyeing liquid discharged in the dyeing process accounts for about 20% of the waste water. % or so, containing dyeing accelerators such as sodium sulfate or sodium chloride, leveling agents, dyes and color fixing agents such as sodium carbonate, it is a high-chroma, high-salt wastewater. The more dyes, soda ash, and leveling doses;
(2)利用电絮凝系统处理废染液中不溶性及溶解型污染物,保留促染剂及固色剂;(2) Use the electrocoagulation system to treat the insoluble and dissolved pollutants in the waste dyeing liquid, and retain the dye accelerator and color fixing agent;
电絮凝系统具有电解、捕捉、凝聚及沉降的功能,通过释出铁离子捕捉废染液中的均染剂、染料及杂质,进一步转化为污泥,是非常有效率处理方案;The electroflocculation system has the functions of electrolysis, capture, coagulation and sedimentation. It releases iron ions to capture leveling agents, dyes and impurities in the waste dyeing liquid, and further converts them into sludge. It is a very efficient treatment solution;
(3)利用酸中和废染液中碳酸钠,将其转化为促染剂;(3) Utilize acid to neutralize sodium carbonate in the waste dyeing liquor, and convert it into a dyeing accelerator;
棉染色需要在碱性环境下上色,因而需要投入大量的碳酸钠,而棉染色需有大量钠盐作为促染剂,其可为硫酸钠或氯化钠,将碳酸钠转化硫酸钠可用硫酸Cotton dyeing needs to be colored in an alkaline environment, so a large amount of sodium carbonate needs to be invested, while cotton dyeing requires a large amount of sodium salt as a dyeing accelerator, which can be sodium sulfate or sodium chloride, and sulfuric acid can be used to convert sodium carbonate into sodium sulfate
Na2CO3+H2SO4→Na2SO4+CO2+H2ONa 2 CO 3 +H 2 SO 4 →Na 2 SO 4 +CO 2 +H2O
将碳酸钠转化为氯化钠方可用盐酸Convert sodium carbonate to sodium chloride to use hydrochloric acid
Na2CO3+2HCl→2NaCl+CO2+H2ONa 2 CO 3 +2HCl→2NaCl+CO 2 +H2O
通过酸碱中和,能让回收废染液中盐成份变成一致性;Through acid-base neutralization, the salt content in the recovered waste dyeing liquid can be made consistent;
(4)建立双氧水深度氧化技术分解回收染液中残余染料,得到透明无色回收盐水;(4) Establish hydrogen peroxide deep oxidation technology to decompose and recycle the residual dye in the dye solution to obtain transparent and colorless reclaimed brine;
回收废染液通过中和后可以得到一致性成份的促染剂,而残余染料必须进一步去除,才能有效回收,回收染液的色度不高,去除愈来愈困难,这是目前各种氧化技术去除的盲点,色度要达到完全去除时需要更高成本来进行,而双氧水才能有效脱色,为解决脱色问题,特别建立双氧水深度氧化技术来解决回收染液除色问题;双氧水单纯用于除色,效果不彰,往往需大量且10小时至1天以上时间才能完成,且残余的双氧水也会影响染色功能,目前一般染色废水处理回用基本上不会考虑使用双氧水,且双氧水的成本高,相对有很大负担,要改善双氧水脱色功能,常用方法是通过高温98℃以上进行,而高温处理相对增加了热能损耗,其投入双氧水量也多,更影响回收效益;为解决上述困难,特别针对双氧水脱色效率进行开发研究,利用活性碳催化双氧水产生·OH自由基对回收染液中残存的染料进行破坏脱色得到透明收盐水,进一步利用活性碳吸附脱色反应物,提升回收盐水的纯度实现完全脱色的目的,更通过双氧水检测器测量脱色反应量变化,并运用颜色获取追踪反应过程颜色变化,建立有效追踪脱色反应测量机制,实现优化运行方案,特别设置了双氧水深度氧化方法,如图2所示,其内容包括:Recycled waste dyeing liquid can be neutralized to obtain a dyeing accelerator with a consistent composition, and the residual dye must be further removed in order to be effectively recovered. The chromaticity of the recycled dyeing liquid is not high, and it is becoming more and more difficult to remove. The blind spot of technical removal, the chroma needs to be completely removed, which requires higher cost, and hydrogen peroxide can effectively decolorize. In order to solve the problem of decolorization, a hydrogen peroxide deep oxidation technology is specially established to solve the problem of decolorization of recycled dye liquor; hydrogen peroxide is only used for decolorization. The effect is poor, and it often takes a lot of time and 10 hours to more than 1 day to complete, and the residual hydrogen peroxide will also affect the dyeing function. At present, the use of hydrogen peroxide is basically not considered for the reuse of dyeing wastewater, and the cost of hydrogen peroxide is high. , relatively has a great burden. To improve the decolorization function of hydrogen peroxide, the common method is to carry out at a high temperature above 98°C, and the high temperature treatment relatively increases the heat energy loss, and the amount of hydrogen peroxide input is also large, which affects the recovery efficiency; in order to solve the above difficulties, especially Research on the decolorization efficiency of hydrogen peroxide, using activated carbon to catalyze hydrogen peroxide to generate OH free radicals to destroy and decolorize the remaining dyes in the recovered dye solution to obtain transparent brine, and further use activated carbon to absorb decolorization reactants to improve the purity of recovered brine to achieve complete For the purpose of decolorization, the hydrogen peroxide detector is used to measure the change in the amount of decolorization reaction, and the use of color acquisition to track the color change in the reaction process, to establish an effective tracking decolorization reaction measurement mechanism, to achieve an optimized operation plan, especially set up the deep oxidation method of hydrogen peroxide, as shown in Figure 2 , which include:
①利用移动活性碳催化双氧水与染料反应,提升脱色速度;① Use mobile activated carbon to catalyze the reaction between hydrogen peroxide and dyes to increase the decolorization speed;
单纯的双氧水脱色反应长达1天以上,无法满足处理要求,因而特别增加了活性碳作为反应触媒,提升双氧水中·OH自由基加速脱色反应,但其反应时会有气泡产生,容易停留在活性碳间降低活性碳接触,阻止脱色反应,影响脱色速度,而特别设计搅动装置增加活性碳移动,让气泡快速移出,有效提升反应速度,单一运用活性碳催化脱色反应能在8小时左右完成,反应时间仍偏长有需进一步改善;The pure hydrogen peroxide decolorization reaction lasts for more than 1 day, which cannot meet the treatment requirements. Therefore, activated carbon is specially added as a reaction catalyst to increase the OH free radical in hydrogen peroxide to accelerate the decolorization reaction, but bubbles will be generated during the reaction, and it is easy to stay in the active state. The contact between the carbons reduces the activated carbon, prevents the decolorization reaction, and affects the decolorization speed. The specially designed agitation device increases the movement of the activated carbon, allowing the air bubbles to move out quickly, and effectively improves the reaction speed. The decolorization reaction can be completed in about 8 hours by using activated carbon alone. The time is still too long and needs further improvement;
②利用升温提升双氧水与染料反应速度;② Increase the reaction speed of hydrogen peroxide and dyes by increasing the temperature;
温度愈高双氧水反应效果愈快,相对增加双氧水与能源损耗因而特别进行不同温度反应需求测试;The higher the temperature, the faster the reaction effect of hydrogen peroxide, and the relative increase in hydrogen peroxide and energy consumption, so special tests for different temperature reaction requirements are carried out;
③利用双氧水浓度分析追踪脱色反应过程;③ Use hydrogen peroxide concentration analysis to track the decolorization reaction process;
回收染液脱色利用双氧水,其反应的效果追踪,可以通过双氧水浓度检测追踪,当双氧水投入时双氧水浓度上升,不是维持高浓度的量脱色效率就提高,脱色成本就低,运用优化浓度控制处理脱色反应,才能实低成本运行,最好是处理反应需求量于投入量,零残余是最好,要降低双氧水使用量必须通过浓度控制才能实现;Hydrogen peroxide is used for decolorization of recycled dye liquor. The effect of the reaction can be tracked through the detection and tracking of hydrogen peroxide concentration. When hydrogen peroxide is added, the concentration of hydrogen peroxide rises. If the concentration of hydrogen peroxide is not maintained, the decolorization efficiency will increase and the cost of decolorization will be low. Use optimized concentration control to deal with decolorization Reaction, in order to achieve low-cost operation, it is best to deal with the reaction demand and input, and zero residue is the best. To reduce the consumption of hydrogen peroxide, it must be achieved through concentration control;
④利用颜色分析仪追踪脱色反应效果及用量控制依据;④ Use the color analyzer to track the effect of decolorization reaction and the basis for dosage control;
脱色反应运行过程,水中的颜色会改变,通过颜色改变可以知道脱色反应路径,最终可通过运行经验数据建立每种颜色反应双氧水用量需求,处理需多少的双氧水?反应时间多长?会变成什么颜色?可以清楚过程追踪,解决人工操作判断难题,实现人工智能脱色运行方案;During the operation of the decolorization reaction, the color in the water will change. The decolorization reaction path can be known through the color change. Finally, the hydrogen peroxide dosage requirement for each color reaction can be established through the operating experience data. How much hydrogen peroxide is required for treatment? How long is the reaction time? What color will it be? It can clearly track the process, solve the problem of manual operation judgment, and realize the artificial intelligence decolorization operation plan;
⑤利用反应活性碳吸附回收染液中反应杂质,确保回收盐水质量;⑤ Use reactive carbon to absorb and recover the reactive impurities in the dye solution to ensure the quality of recovered brine;
活性碳是催化触媒,但也是杂质吸附的好材料,在脱色反应中活性碳可以将脱色后杂质进行吸附移出水中,让回收盐水质量更好,当活性碳吸附多了,其触媒效果会变差,通过反应时间追踪,当效率下降时,脱色完成后就需更新活性碳,该活性碳可通过再生回工艺利用。Activated carbon is a catalytic catalyst, but it is also a good material for impurity adsorption. In the decolorization reaction, activated carbon can absorb the decolorized impurities and remove them from the water, so that the quality of recovered brine is better. When activated carbon absorbs more, its catalytic effect will become worse. , tracked through the reaction time, when the efficiency drops, the activated carbon needs to be renewed after the decolorization is completed, and the activated carbon can be recycled back to the process for utilization.
(5)利用浓缩装置浓缩回收盐水达到符合染色需求的盐水浓度及蒸馏水回染色工序利用;(5) Utilize the concentration device to concentrate and recover the brine to reach the brine concentration that meets the dyeing requirements and distilled water to be used in the dyeing process;
回收盐水含有清洗水,其浓度远小于染色需求的盐水浓度,盐水回用需进一步浓缩,可以通过MVR(机械蒸气再压缩)浓缩设备进行回收盐水浓缩,让浓缩后盐水浓度符合染色工序利用,其浓缩浓度愈高需要的成本愈高,以满足工艺需求即可,蒸馏水一样回染色工序利用;The recovered brine contains washing water, and its concentration is much lower than the brine concentration required for dyeing. The brine reuse needs to be further concentrated. The recovered brine can be concentrated through MVR (mechanical vapor recompression) concentration equipment, so that the concentrated brine concentration can be used in the dyeing process. The higher the concentrated concentration, the higher the cost required to meet the process requirements. Distilled water can be used in the dyeing process like distilled water;
(6)利用在线检测盐水浓度计及颜色检测器作为废染液处理回用控制条件核验工具;(6) Use the online detection brine concentration meter and color detector as the verification tool for the control condition of waste dyeing liquid treatment and reuse;
利用批次操作控制脱色处理步骤,确保回收使用质量。Batch operation is used to control the decolorization treatment steps to ensure the quality of recycling.
综上,本申请的技术方案具有以下突出的技术效果:In summary, the technical solution of the present application has the following outstanding technical effects:
(1)、通过电凝聚可大幅降低色度效果90~95%左右,处理后通过过滤可得到低色度回收染液,可将原有废染液数万色度值,处理后其色度值降低到5000以下;(1) The chroma effect can be greatly reduced by about 90-95% through electrocoagulation. After treatment, the low chroma recovery dye solution can be obtained by filtration, and the original waste dye solution can have tens of thousands of chroma values. The value is lowered below 5000;
(2)、通过上述双氧水深度氧化技术理想反应温度为35~80℃间,其色度5000以下间,脱色反应时间可缩短到0.2~3小时间,每吨回收染液色度800~4000色度其双氧水用量0.8~4kg间能完成脱色;(3)、废染液盐的浓度及颜色的变化是相当大的,通过盐水浓度测量及颜色获取,取得废染液盐水浓度及颜色数据进行比较分析,在不同盐浓度及不同颜色进行处理时就会需要不同条件,通过盐水浓度计能清楚废染液含盐量变化,通过颜色检测器能清楚废染液颜色种类及色度,可以让处理更清楚;收集处理过程反应用料,分析出优化处理方案,能实现更有效处理方案,通过处理经验数据,更可以建立工厂废染液处理AI控制运行数据库,有效提升废染料处理投料与控制条件设定自动化,实现自动运行目标;对于盐水回用上,运用盐水浓度计,进行盐水回用调配测量,可符合染色程要求,更可降低回收盐水浓度提升处理回用效益;(2) Through the above hydrogen peroxide deep oxidation technology, the ideal reaction temperature is between 35 and 80°C, and the chromaticity is below 5000, the decolorization reaction time can be shortened to 0.2 to 3 hours, and the chromaticity per ton of dye liquor recovered is 800 to 4000 colors The amount of hydrogen peroxide used is between 0.8 and 4kg to complete the decolorization; (3), the concentration and color of the waste dyeing liquid salt change is quite large, through the measurement of the concentration of brine and the acquisition of color, the concentration and color data of the salt water of the waste dyeing liquid are obtained for comparison Analysis, when different salt concentrations and different colors are processed, different conditions will be required. The change of the salt content of the waste dyeing liquid can be clearly understood through the brine concentration meter, and the color type and chroma of the waste dyeing liquid can be clearly understood through the color detector, which can make the treatment Clearer; collect the reaction materials in the treatment process, analyze the optimized treatment plan, and realize a more effective treatment plan. Through the processing of empirical data, it is possible to establish an AI control operation database for the treatment of waste dye liquor in the factory, and effectively improve the feeding and control conditions for waste dye treatment. Set automation to achieve automatic operation goals; for brine reuse, use a brine concentration meter to measure brine reuse deployment, which can meet the requirements of the dyeing process, and can reduce the concentration of recovered brine and improve the efficiency of treatment and reuse;
(4)、脱色处理会因颜色不同含盐量不同,控制条件及双氧水用量也会不同,无法通过一致性条件克服,因而特别将脱色反应设计为批次反应,增加反应作业弹性,解决不同反应条件落差,进而确保处理效果及回收质量一致性。(4) The decolorization treatment will be different due to the different color and salt content, the control conditions and the amount of hydrogen peroxide will also be different, which cannot be overcome by the consistency condition. Therefore, the decolorization reaction is specially designed as a batch reaction to increase the flexibility of the reaction operation and solve different reactions. Conditions drop, thereby ensuring the consistency of treatment effect and recycling quality.
附图说明Description of drawings
图1、一种棉染废染液处理回用方法工艺术路线图Fig. 1, a kind of cotton dyeing waste dye liquor processing and recycling method art roadmap
图2、双氧水深度氧化方法构成图Figure 2. Composition diagram of hydrogen peroxide deep oxidation method
图3、一种棉染废染液处理回用方法及系统具体实施程序图Figure 3. A specific implementation procedure diagram of a cotton dyeing waste treatment and reuse method and system
图4、一种棉染废染液处理回用系统图Figure 4. A diagram of a cotton dyeing waste treatment and reuse system
图5、一种棉染废染液处理回用系统结构图Figure 5. Structural diagram of a cotton dyeing waste treatment and reuse system
图中标号说明Explanation of symbols in the figure
10 电絮凝捕捉反应系 E10 电絮凝装置 SV10 废染液阀10 Electrocoagulation capture reaction system E10 Electrocoagulation device SV10 Waste dye solution valve
统 system
20 脱色反应系统 G10 鼓风机 SV11 电絮凝输出阀20 Decolorization reaction system G10 Blower SV11 Electrocoagulation output valve
30 浓缩蒸馏系统 T10 废染液收集槽 SV12 酸输出阀30 Concentrated distillation system T10 Waste dye liquor collection tank SV12 Acid outlet valve
11 废染液 T11 电絮凝反应槽 SV13 混凝剂输出阀11 Waste dye solution T11 Electrocoagulation reaction tank SV13 Coagulant output valve
12 酸加药装置 T12 曝气槽 SV14 中和输出阀12 Acid dosing device T12 Aeration tank SV14 Neutralization output valve
13 混凝剂加药装置 T13 中和反应槽 SV15 回收染液阀13 Coagulant dosing device T13 Neutralization reaction tank SV15 Recovery dye solution valve
14 压缩空气 T14 静置沉降槽 SV16 污泥出口阀14 Compressed air T14 Static settling tank SV16 Sludge outlet valve
15 污泥 T15 回收染液槽 SV17 过滤脱渣阀15 Sludge T15 Recycling dye solution tank SV17 Filtration and slag removal valve
16 回收染液 T16 污泥浓缩槽 SV18 过滤染液阀16 Recycling dye liquor T16 Sludge thickening tank SV18 Filter dye liquor valve
1818
1 回收染液过滤器 2 T21 3 脱色反应槽 4 SV21 5 活性碳出口控制阀 1 Recovery dye liquor filter 2
6 19 7 板框压滤机 8 T22 9 回收水槽 10 SV22 11 回收水过滤阀6 19 7 Plate and
12 21 13 活性碳过滤器 14 T31 15 蒸馏水槽 16 SV25 17 回收盐水输出12 21 13 Activated carbon filter 14 T31 15 Distilled water tank 16 SV25 17 Recovered brine output
阀 valve
18 22 19 移出活性碳 20 T32 21 盐水槽 22 SV26 23 双氧水加药阀18 22 19 Remove charcoal 20 T32 21 Salt water tank 22 SV26 23 Hydrogen peroxide dosing valve
24 23 25 活性碳投入口 26 H 27 保温加热器24 23 25 Activated carbon inlet 26 H 27 Holding heater
24 颜色检测器 M10 中和搅拌机24 color detector M10 neutralizing mixer
25 双氧水检测器 M20 脱色搅拌机25 Hydrogen peroxide detector M20 Decolorization mixer
26 双氧水加药装置 P10 废染液泵26 Hydrogen peroxide dosing device P10 Waste dye pump
27 脱色采样装置 P11 曝气抽水泵27 Decolorization sampling device P11 Aeration pump
28 回收盐水 P12 回收过滤泵28 Recovery brine P12 Recovery filter pump
29 回收盐水过滤器 P13 污泥过滤泵29 Recovery brine filter P13 Sludge filter pump
31 MVR浓缩设备 P14 滤出液泵31 MVR Concentrator P14 Filtrate Pump
32 盐水浓度计 P20 回流泵32 Brine Concentration Meter P20 Return Pump
33 盐水出口 P21 脱色输出过滤泵33 Brine outlet P21 Decolorization output filter pump
34 蒸馏水出口 P22 回收水泵34 Distilled water outlet P22 Recovery water pump
35 浓缩盐水 P31 蒸馏水泵35 Concentrated brine P31 Distilled water pump
36 蒸馏水 P32 盐水泵36 distilled water P32 brine pump
具体实施方式Detailed ways
一种棉染废染液处理回用方法之实施程序,如图2所示,其具体程序包括:A kind of implementation program of cotton dyeing waste dyeing liquor treatment recycling method, as shown in Figure 2, its concrete procedure comprises:
(1)废染液分流收集程序;(1) Waste dye liquor diversion collection procedures;
将棉染设备排出的废染液进行分流单独收集,集中处理,该废染液的成份含有染料、均染剂、促染剂、固色剂及水,混合收集后颜色会随染色工艺需求有所变动,而促染剂一般采用硫酸钠或氯化钠、固色剂是碳酸钠,没有其他的原料,成份相对单纯;The waste dyeing liquid discharged from the cotton dyeing equipment is separately collected and processed in a centralized manner. The components of the waste dyeing liquid include dyes, leveling agents, dyeing accelerators, color fixing agents and water. After mixing and collecting, the color will vary according to the requirements of the dyeing process. The dyeing accelerator generally uses sodium sulfate or sodium chloride, the color fixing agent is sodium carbonate, and there are no other raw materials, and the ingredients are relatively simple;
(2)电絮凝捕捉程序;(2) Electrocoagulation capture program;
利用电絮凝进行废染液处理,其电絮凝具有电解、捕捉、凝聚功能,通过铁离子释放将废染液中溶解性及不溶解性物质之相关杂质加以捕捉,均染剂及染料可以捕捉沉降,并保留促染剂及固色剂成份;Electrocoagulation is used to treat waste dyeing liquid. Electrocoagulation has the functions of electrolysis, capture and coagulation. The related impurities of soluble and insoluble substances in waste dyeing liquid are captured through the release of iron ions. Leveling agents and dyes can capture and settle. , and retain the ingredients of dye accelerator and color fixing agent;
(3)气浮凝结程序;(3) Air flotation and condensation procedures;
将电絮凝后的废染液进一步通过鼓风机引入大量空气,让电极所释出二价铁离子Fe2+转为三价Fe3+铁离子得到有效沉降功能,让铁离子能析出不溶于水,可避免处理后铁离子残留;The waste dye solution after electrocoagulation is further introduced into a large amount of air through the blower, so that the divalent iron ion Fe2+ released by the electrode is converted into trivalent Fe3+ iron ion to obtain an effective sedimentation function, so that the iron ion can be precipitated and insoluble in water, which can avoid post-treatment Iron ion residue;
(4)中和混凝程序;(4) neutralization coagulation procedure;
通过酸碱中和,让废染液中碳酸钠转化为硫酸钠或氯化钠,让水中的盐形成单一性盐回工艺利用,进一步利用混凝剂投入让废染液中的杂质更容易结合,形成更大的分子,能快速沉降;Through acid-base neutralization, the sodium carbonate in the waste dyeing liquid is converted into sodium sulfate or sodium chloride, so that the salt in the water forms a single salt and can be reused in the process, and the coagulant is further used to make the impurities in the waste dyeing liquid easier to combine , forming larger molecules that can settle rapidly;
(5)静置沉降程序;(5) Static settlement procedure;
让中和混凝后废染液静置,让水中污染物结合沉淀成污泥;Let the waste dyeing liquid stand still after neutralization and coagulation, and let the pollutants in the water combine and precipitate into sludge;
(6)过滤脱除程序;(6) Filtration removal procedure;
利用回收染液过滤器过滤静置后废染液,可以得到回收染液,对于污泥部份的杂质会停留在板框压滤机上并移出,滤出的回收水能去除95%左右的染料,可降低后续成本;Use the recycled dye solution filter to filter the waste dye solution after standing still, and the recycled dye solution can be obtained. The impurities in the sludge part will stay on the plate and frame filter press and be removed. The filtered recycled water can remove about 95% of the dye , can reduce follow-up costs;
(7)氧化脱色程序;(7) Oxidative decolorization procedure;
将回收染液进一步运用双氧水深度氧化技术,通过活性碳催化双氧水,将所有染料分解脱色;The recovered dye liquor is further applied to the hydrogen peroxide deep oxidation technology, and the hydrogen peroxide is catalyzed by activated carbon to decompose and decolorize all the dyes;
(8)脱色检查程序程序;(8) Decolorization inspection program;
脱色检查程序是脱色控制核心,通过双氧水检测仪及颜色检测仪,可以清楚脱色运行状况及双氧水投入量与投入时机全面控制好脱色效果,当脱色不完全时需求再回氧化程序,而当脱色符合标准时,得以进入下一道程序作业;The decolorization inspection program is the core of decolorization control. Through the hydrogen peroxide detector and color detector, you can clearly understand the decolorization operation status, the amount of hydrogen peroxide input and the timing of input to fully control the decolorization effect. When the decolorization is not complete, you need to go back to the oxidation program. When the standard is reached, it is possible to enter the next program operation;
(9)过滤分离程序;(9) Filtration and separation procedures;
当氧化脱色程序完成经脱色检查程序确认完成后,得以将脱色反应槽内回收染液进一步过滤分离,将水中活性碳移出,得到透明无色的回收水;When the oxidation decolorization procedure is completed and the decolorization inspection procedure is confirmed, the recovered dye solution in the decolorization reaction tank can be further filtered and separated, and the activated carbon in the water can be removed to obtain transparent and colorless recovered water;
(10)浓缩蒸程序;(10) Concentrated steaming procedure;
将透明无色回收水进行盐水浓缩,提升盐水浓度达到染色工序要求浓度,对浓缩出的蒸馏水引入蒸馏水槽等待供应棉染设备需求;Concentrate the transparent and colorless recovered water with salt water, increase the concentration of salt water to reach the concentration required in the dyeing process, and introduce the concentrated distilled water into the distilled water tank to wait for the supply of cotton dyeing equipment;
(11)盐浓度检测程序;(11) Salt concentration testing procedure;
将浓缩后盐水进一步利用盐水浓度计查验,达到符合浓度时让浓缩盐水引入浓盐水回收槽存放,等待需求棉染设备应用。The concentrated brine is further inspected with a brine concentration meter. When the concentration reaches the required concentration, the concentrated brine is introduced into the concentrated brine recovery tank for storage, and waits for the application of cotton dyeing equipment.
通过上述程序即能实现棉染废染液处理回用方法,轻易完成废染液循环利用目标,为实现上述方法特别建立了一种废染液处理回用系统如图4及图5所示,其内容包括:Through the above procedures, the waste dyeing liquid treatment and reuse method of cotton dyeing can be realized, and the waste dyeing liquid recycling target can be easily achieved. In order to realize the above method, a waste dyeing liquid treatment and reuse system has been specially established, as shown in Figure 4 and Figure 5. Its contents include:
(1)电絮凝捕捉处理系统;(1) Electrocoagulation capture treatment system;
10电絮凝捕捉处理系统系由T10废染液收集槽、T11电絮凝反应槽、T12曝气槽、T13中和反应槽、T14静置沉降槽、T16污泥浓缩槽、18回收染液过滤器、T15回收染液槽及19板框压滤机装置组成;将棉染设备排出废染液通过T10废染液收集槽收集,其T10废染液收集槽通过P10废染液泵及SV10废染液阀与T11电絮凝反应槽相连,可将废染液引入电絮凝设备进行电絮凝作业,T11电絮凝反应槽通过SV11电絮凝输出阀与T12曝气槽相连,可将电絮凝后废染液引入T12曝气槽,T12曝气槽下方设有曝气装置可通过G10鼓风机引入14压缩空气让废染液产生搅动及氧化凝结功能,T12曝气槽通过P11曝气抽水泵与T13中和反应槽相连,可将曝气后的废染液引入T13中和反应槽,T13中和反应槽上方设有M10中和搅拌机、12酸加药装置及SV12酸输出阀、13混凝剂加药装置及SV13混凝剂输出阀装置,其可将曝气后废染液进行搅拌及中和反应,启动12酸加药装置及SV12酸输出阀,引入酸中和废染液中碳酸钠,将其转化为促染剂,中和之后启动13混凝剂加药装置及SV13混凝剂输出阀,引入混凝剂于中和废染液中,T13中和反应槽通过SV14中和输出阀与T14静置沉降槽相连,可将中和反应后废染液引入T14静置沉降槽,进行凝结沉降,把废染液中均染剂、染料及杂质转化为污泥静置沉降,T14静置沉降槽侧边通过P12回收过滤泵与18回收染液过滤器,18回收染液过滤器出口通过SV18过滤染液阀与T15回收染液槽相连,T14静置沉降槽下方经SV16污泥出口阀与T16污泥浓缩槽相连,18回收染液过滤器通过SV17过滤脱渣阀与T16污泥浓缩槽相连,T16污泥浓缩槽经P13污泥过滤泵与19板框压滤机相连,可将15污泥滤出,过滤水可利用P14滤出液泵与T15回收染液槽相连,T15回收染液槽通过SV15回收染液阀与20脱色反应系统相连;10 The electrocoagulation capture treatment system consists of T10 waste dyeing liquid collection tank, T11 electrocoagulation reaction tank, T12 aeration tank, T13 neutralization reaction tank, T14 static settling tank, T16 sludge concentration tank, and 18 recycling dye liquid filter , T15 recovery dye solution tank and 19 plate and frame filter press devices; the waste dye solution discharged from cotton dyeing equipment is collected through the T10 waste dye solution collection tank, and the T10 waste dye solution collection tank is passed through the P10 waste dye solution pump and the SV10 waste dye solution The liquid valve is connected with the T11 electrocoagulation reaction tank, which can introduce the waste dyeing liquid into the electrocoagulation equipment for electrocoagulation operation. The T11 electrocoagulation reaction tank is connected with the T12 aeration tank through the SV11 electrocoagulation output valve, and the waste dyeing liquid after electrocoagulation can be Introduce T12 aeration tank, under the T12 aeration tank, there is an aeration device, which can introduce 14 compressed air through the G10 blower to make the waste dyeing liquid agitate and oxidize and condense. The T12 aeration tank reacts with T13 through the P11 aeration pump. The tanks are connected, and the waste dyeing liquor after aeration can be introduced into the T13 neutralization reaction tank. Above the T13 neutralization reaction tank, there are M10 neutralization mixer, 12 acid dosing device, SV12 acid output valve, and 13 coagulant dosing device. And the SV13 coagulant output valve device, which can stir and neutralize the waste dyeing liquid after aeration, start the 12 acid dosing device and the SV12 acid output valve, introduce acid to neutralize the sodium carbonate in the waste dyeing liquid, and put it Converted into dyeing accelerator, after neutralization, start 13 coagulant dosing device and SV13 coagulant output valve, introduce coagulant into the neutralization waste dyeing liquid, T13 neutralization reaction tank and T14 through SV14 neutralization output valve The static settling tank is connected, and the waste dyeing liquid after the neutralization reaction can be introduced into the T14 static settling tank for coagulation and sedimentation, and the leveling agent, dye and impurities in the waste dyeing liquid are converted into sludge for static settling, and T14 static settling The side of the tank passes through the P12 recovery filter pump and the 18 recovery dye solution filter. The outlet of the 18 recovery dye solution filter is connected to the T15 recovery dye solution tank through the SV18 filter dye solution valve. The T16 sludge thickening tank is connected, the 18 recycled dyeing liquid filter is connected with the T16 sludge thickening tank through the SV17 filter deslagging valve, the T16 sludge thickening tank is connected with the 19 plate and frame filter press through the P13 sludge filter pump, and the 15 The sludge is filtered out, and the filtered water can be connected to the T15 recovery dye solution tank by using the P14 filtrate pump, and the T15 recovery dye solution tank is connected to the 20 decolorization reaction system through the SV15 recovery dye solution valve;
(2)脱色反应系统;(2) Decolorization reaction system;
20脱色反应系统系由T21脱色反应槽、21活性碳过滤器、29回收盐水过滤器、26双氧水加药装置、27脱色采样装置及T22回收水槽组成;T21脱色反应槽通过SV15回收染液阀与前段10电絮凝捕捉反应系统之T15回收染液槽相连,能接收10电絮凝捕捉反应系统处理后之16回收染液,T21脱色反应槽下方设有SV21活性碳出口控制阀与21活性碳过滤器相连可滤出使用后22移出活性碳,其残液可通过P20回流泵引回T21脱色反应槽进行脱色反应,T21脱色反应槽侧边设有H恒温加热器维持反应温度,上方设有封盖降低热损,上方设有23活性碳投入口、M20脱色搅拌机、26双氧水加药装置、27脱色采样装置,让16回收染液进行脱色反应,T21脱色反应槽侧边设有出口,通过P21脱色输出过滤泵与29回收盐水过滤器相连,过滤器出口通过SV25回收盐水输出阀与T22回收水槽相连,将28回收盐水引入T22回收水槽,其后端连接30浓缩蒸馏系统;26双氧水加药装置设于T21脱色反应槽上方,26双氧水加药装置通过SV26双氧水加药阀将双氧水用量引入T21脱色反应槽,27脱色采样装置可抽取T21脱色反应槽中回收染液,经过25双氧水检测器及24颜色检测器再回流进入T21脱色反应槽,通过25双氧水检测器了解双氧水残余量,通过24颜色检测器将双氧水用量查看回收染液脱色状况,能清楚反应过程的颜色变化,该24颜色检测仪可以为数字摄影机、数字相机或分光仪来获取废水颜色,并追踪废染液处理颜色变化路径;20 decolorization reaction system is composed of T21 decolorization reaction tank, 21 activated carbon filter, 29 recovery brine filter, 26 hydrogen peroxide dosing device, 27 decolorization sampling device and T22 recovery water tank; The T15 recovery dye solution tank of the 10 electrocoagulation capture reaction system in the front section is connected to receive the 16 recovery dye solution treated by the 10 electrocoagulation capture reaction system, and the SV21 activated carbon outlet control valve and 21 activated carbon filter are installed under the T21 decolorization reaction tank Connected to filter out the active carbon after use, and the residual liquid can be led back to the T21 decolorization reaction tank through the P20 reflux pump for decolorization reaction. There is a H constant temperature heater on the side of the T21 decolorization reaction tank to maintain the reaction temperature. There is a cover on the top To reduce heat loss, there are 23 activated carbon input ports, M20 decolorization mixer, 26 hydrogen peroxide dosing device, 27 decolorization sampling device on the top, so that 16 recovered dye liquor can undergo decolorization reaction, and there is an outlet on the side of T21 decolorization reaction tank, which can be decolorized through P21 The output filter pump is connected with the 29 recovered brine filter, and the outlet of the filter is connected with the T22 recovered water tank through the SV25 recovered brine output valve, and the 28 recovered brine is introduced into the T22 recovered water tank, and its rear end is connected with the 30 concentrated distillation system; the 26 hydrogen peroxide dosing device is set Above the T21 decolorization reaction tank, the 26 hydrogen peroxide dosing device introduces the amount of hydrogen peroxide into the T21 decolorization reaction tank through the SV26 hydrogen peroxide dosing valve. The detector then flows back into the T21 decolorization reaction tank. The residual amount of hydrogen peroxide is known through the 25 hydrogen peroxide detector, and the decolorization status of the recovered dye solution is checked through the 24 color detector to check the amount of hydrogen peroxide used. The color change in the reaction process can be clearly understood. The 24 color detector can be used for Digital cameras, digital cameras or spectrometers are used to obtain the color of wastewater and track the color change path of waste dyeing liquid treatment;
(3)浓缩蒸馏系统;(3) concentrated distillation system;
30浓缩蒸馏系统系由31MVR浓缩设备、T31蒸馏水槽及T32盐水槽组成;前段通过P22回收水泵引入31MVR浓缩设备,31MVR浓缩设备有33盐水出口引出35浓缩盐水到T32盐水槽,可通过P32盐水泵输送到染机运用,31MVR浓缩设备另有34蒸馏水出口,可将36蒸馏水引到T31蒸馏水槽,可通过P31蒸馏水泵输送到染机运用。The 30 concentration distillation system is composed of 31MVR concentration equipment, T31 distilled water tank and T32 brine tank; the front section is introduced into the 31MVR concentration equipment through the P22 recovery water pump, and the 31MVR concentration equipment has a 33 brine outlet to lead 35 concentrated brine to the T32 brine tank, which can be passed through the P32 brine pump Transported to the dyeing machine, the 31MVR concentration equipment also has 34 distilled water outlets, which can lead the 36 distilled water to the T31 distilled water tank, and can be transported to the dyeing machine through the P31 distilled water pump.
通过10电絮凝捕捉处理系统、20脱色反应系统及30浓缩蒸馏系统即可以组成废染液处理回用系统。Through 10 electrocoagulation capture treatment systems, 20 decolorization reaction systems and 30 concentration distillation systems, the waste dyeing liquor treatment and reuse system can be formed.
本申请废染液回用系统的工作原理如下:The working principle of the waste dye solution recycling system of this application is as follows:
棉染设备染色工序分流出废染液,通过T10废染液收集槽收集,进一步利用P10废染液泵将11废染液通过SV10废染液阀引入T11电絮凝反应槽,进行电絮凝作业,利用E10电絮凝装置在T11电絮凝反应槽进行电絮凝作业,电絮凝时,电极板会释出二价铁离子Fe2+能让染料、均染剂及杂质进行凝结,电絮凝作业后通过SV11电絮凝输出阀引入T12曝气槽中,再利用G10鼓风机引入14压缩空气进行氧化,让二价铁离子Fe2+转化为可沉降的三价铁离子Fe3+,经过1~2小时转化后,再启动P11曝气抽水泵,将废染液引入T3中和反应槽,进行中和及絮凝剂添加作业,中和前启动M10中和搅拌机进行搅拌并测量废染液PH值,再通过PH值控制加酸量,利用12酸加药装置及SV12酸输出阀引入酸进行中和作业,经中和完成后下一步添加混凝剂作业,通过13混凝剂加药装置及SV13混凝剂输出阀,将混凝剂引入T13中和反应槽内进行混凝作业,混凝完成后进一步开启SV14中和输出阀,将T13中和反应槽内废染液引入T14静置沉降槽内进行静置沉降作业,经1~3小时静置,让废染液中大部份染料、均染剂及杂质结合沉淀形成污泥;开启P12回收过滤泵,将废染液引入18回收染液过滤器将污泥杂质拦下,出口连接SV18过滤染液阀,得到16回收染液,引入T15回收染液槽即完成电絮凝捕捉反应作业;T14静置沉降槽污泥大部份会沉降到底部,当污泥量累积时开启下方SV16污泥出口阀将污泥引入T16污泥浓缩槽暂存,上述之18回收染液过滤器之排渣出口,经SV17过滤脱渣阀可将18回收染液过滤器拦截污泥杂质引入T16污泥浓缩槽,T16污泥浓缩槽量多时,可利用P13污泥过滤泵将T16污泥浓缩槽之污泥引入19板框压滤机,将15污泥压出,其压出滤液可经P14滤出液泵引入T15回收染液槽中回用。The dyeing process of cotton dyeing equipment separates the waste dyeing liquid, which is collected through the T10 waste dyeing liquid collection tank, and further uses the P10 waste dyeing liquid pump to introduce the 11 waste dyeing liquid into the T11 electrocoagulation reaction tank through the SV10 waste dyeing liquid valve for electrocoagulation operation. Use the E10 electrocoagulation device to perform electrocoagulation in the T11 electrocoagulation reaction tank. During electrocoagulation, the electrode plate will release ferrous ions Fe2+ to allow dyes, leveling agents and impurities to coagulate. After the electrocoagulation operation, the SV11 electrocoagulation The output valve is introduced into the T12 aeration tank, and then the G10 blower is used to introduce 14 compressed air for oxidation, so that the ferrous ion Fe2+ is converted into the ferric ion Fe3+ that can settle, and after 1 to 2 hours of conversion, start the P11 aeration Pump to introduce the waste dyeing liquid into the T3 neutralization reaction tank for neutralization and flocculant addition operations. Before neutralization, start the M10 neutralization mixer to stir and measure the pH value of the waste dyeing liquid, and then control the amount of acid added by the pH value. Use the 12 acid dosing device and the SV12 acid output valve to introduce acid for neutralization. After the neutralization is completed, the next step is to add coagulant. Through the 13 coagulant dosing device and the SV13 coagulant output valve, the coagulation The agent is introduced into the T13 neutralization reaction tank for coagulation operation. After the coagulation is completed, the SV14 neutralization output valve is further opened, and the waste dyeing liquid in the T13 neutralization reaction tank is introduced into the T14 static settlement tank for static settlement operation. After 1 ~ 3 hours to stand still, let most of the dyes, leveling agents and impurities in the waste dyeing liquid combine and precipitate to form sludge; turn on the P12 recovery filter pump, introduce the waste dyeing liquid into the 18 recovery dyeing liquid filter to stop the sludge impurities , the outlet is connected to the SV18 filter dyeing liquid valve to obtain 16 recycled dyeing liquids, which can be introduced into the T15 recycling dyeing liquid tank to complete the electrocoagulation capture reaction operation; most of the sludge in the T14 static settling tank will settle to the bottom, when the amount of sludge accumulates Open the lower SV16 sludge outlet valve to introduce the sludge into the T16 sludge thickening tank for temporary storage. The slag discharge outlet of the above-mentioned 18-recycled dyeing liquid filter can intercept the sludge impurities by the 18-recycled dyeing liquid filter through the SV17 filter and slag removal valve Introduce the T16 sludge thickening tank. When the volume of the T16 sludge thickening tank is large, use the P13 sludge filter pump to introduce the sludge from the T16 sludge thickening tank into the 19 plate and frame filter press, press out the 15 sludge, and press out the filtrate It can be introduced into the T15 recovery dye solution tank through the P14 filtrate pump for reuse.
接下来进行脱色反应作业,利用SV15回收染液阀将回收染液引入T21脱色反应槽,该T21脱色反应槽需事先加入活性碳,可通过23活性碳投入口投入于T21脱色反应槽,其用量约0.5-5kg/T作为催化剂,待回收染液注满后,开启M20脱色搅拌机,进一步对回收染液加热保温,通过H保温加热器让回收染液维持35~80℃间,待加温完成后进一步开启27脱色采样装置进一步利用24颜色检测器,了解回收染液颜色信息,进一步利用颜色加药数据库取得氧化剂投入信息,该颜色加药数据库依运行经验数据建立,需事先设定好加药量及反应时间、反应完成颜色信息;利用25双氧水检测器,能检验出投入双氧水比例,可以得脱色反应,待双氧水检测器判断反应完成即是双氧水降低到设定值时,即再进行24颜色检测器,看看脱色效果,通过采样颜色即能清楚前期投入氧化剂是否在控制范围内,再一次利用颜色加药数据库信息,进行脱色反应程序,需经过多次投入氧化剂反应,直到符合设定要求,才能确定脱色程序完成;通过投入双氧水量与反应时间速度即能清楚活性碳催化能力是否正常,当活性碳吸附过多杂质时,会影响反应速率,将需更新活性碳,以确保脱色反应程序运行正常;当脱色完成时,开启P21脱色输出过滤泵及SV22回收水过滤阀,将脱色完成16回收染液引入T22回收水槽通过29回收盐水过滤器进行过滤,过滤后的28回收盐水通过SV25回收盐水输出阀引入T22回收水槽,再进行下一回脱色反应;另在活性碳催化能力降时,造成脱色时间拉长时需要更新活性碳作业,待脱色完成后且回收水过滤完成,进一步清洗回收水过滤器后,开启T21脱色反应槽下方之SV21活性碳出口控制阀,将T21脱色反应槽内残余水及活性碳引入21活性碳过滤器内完成后,关闭SV21活性碳出口控制阀,过滤后22移出活性碳,进一步将多余水经P20回流泵引回T21脱色反应槽内,再由23活性碳投入口引入新的活性碳,即完成活性碳更新作业。流入T22回收水槽之28回收盐水,通过P22回收水泵引入31MVR浓缩设备,进行浓缩作业,可以得到35浓缩盐水及36蒸馏水,通过33盐水出口引入T32盐水槽,可以通过盐水槽内之32盐水浓度计检测35浓缩盐水浓度,进一步利用P32盐水泵引回染色机可提供染色工序利用调配,而36蒸馏水通过34蒸馏水出口引到T31蒸馏水槽,更可利用P31蒸馏水泵引36蒸馏水到染色机提供染色工序利用。Next, the decolorization reaction operation is carried out. Use the SV15 recovery dye liquor valve to introduce the recycled dye liquor into the T21 decolorization reaction tank. The T21 decolorization reaction tank needs to be filled with activated carbon in advance, and can be put into the T21 decolorization reaction tank through the 23 activated carbon inlet. About 0.5-5kg/T is used as a catalyst. After the recycled dyeing liquor is filled, turn on the M20 decolorizing mixer to further heat and keep the recycled dyeing liquor, and keep the recycled dyeing liquor at 35-80°C through the H insulation heater, and wait for the heating to complete After that, the 27 decolorization sampling device is further used to further use the 24 color detector to understand the color information of the recovered dye solution, and further use the color dosing database to obtain the oxidant input information. The color dosing database is established according to the operating experience data, and the dosing needs to be set in advance Quantity and reaction time, color information of reaction completion; using 25 hydrogen peroxide detector, can detect the ratio of input hydrogen peroxide, you can get decolorization reaction, after the hydrogen peroxide detector judges that the reaction is completed, that is, when the hydrogen peroxide drops to the set value, then carry out 24 colors Detector to see the decolorization effect. By sampling the color, it can be clear whether the oxidant input in the early stage is within the control range. Once again, the color dosing database information is used to carry out the decolorization reaction procedure. It needs to be put into the oxidant reaction many times until it meets the set requirements. , to determine the completion of the decolorization process; through the input of hydrogen peroxide and the reaction time speed, it can be known whether the catalytic ability of the activated carbon is normal. When the activated carbon absorbs too many impurities, the reaction rate will be affected, and the activated carbon will need to be updated to ensure the decolorization reaction process. Normal operation; when the decolorization is completed, turn on the P21 decolorization output filter pump and the SV22 recovery water filter valve, introduce the 16 recovery dye solution into the T22 recovery tank after decolorization and filter it through the 29 recovery brine filter, and the filtered 28 recovery brine is recovered through the SV25 The brine output valve is introduced into the T22 recovery tank, and then the next decolorization reaction is carried out; in addition, when the catalytic capacity of the activated carbon decreases and the decolorization time is prolonged, the activated carbon operation needs to be renewed. After the decolorization is completed and the recovered water is filtered, further cleaning and recovery After the water filter, open the SV21 activated carbon outlet control valve below the T21 decolorization reaction tank, and introduce the residual water and activated carbon in the T21 decolorization reaction tank into the 21 activated carbon filter. After completion, close the SV21 activated carbon outlet control valve. 22 remove the activated carbon, further lead the excess water back to the T21 decolorization reaction tank through the P20 reflux pump, and then introduce new activated carbon from the 23 activated carbon input port to complete the activated carbon renewal operation. The 28 brine that flows into the T22 recovery water tank is introduced into the 31MVR concentration equipment through the P22 recovery water pump for concentration operation, and 35 concentrated brine and 36 distilled water can be obtained, which are introduced into the T32 brine tank through the 33 brine outlet, and can be passed through the 32 brine concentration meter in the brine tank Detect the concentration of 35 concentrated brine, and further use the P32 brine pump to lead back to the dyeing machine to provide the dyeing process for deployment, while the 36 distilled water is led to the T31 distilled water tank through the 34 distilled water outlet, and the P31 distilled water pump can be used to lead the 36 distilled water to the dyeing machine to provide the dyeing process use.
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