CN112008838B - A T-rib combined production mold for prestressed composite floor slabs - Google Patents
A T-rib combined production mold for prestressed composite floor slabs Download PDFInfo
- Publication number
- CN112008838B CN112008838B CN202010995941.9A CN202010995941A CN112008838B CN 112008838 B CN112008838 B CN 112008838B CN 202010995941 A CN202010995941 A CN 202010995941A CN 112008838 B CN112008838 B CN 112008838B
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- Prior art keywords
- die
- shaped
- rib
- connecting rod
- multifunctional
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 8
- 238000013461 design Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/0082—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding parallel grooves or ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Road Paving Structures (AREA)
Abstract
The invention relates to the technical field of constructional engineering, in particular to a T-shaped rib combined production die of a prestressed composite floor slab. The T-shaped rib wrapping and assembling die comprises a die special-shaped panel, a bottom connecting hole, an upper connecting hole and a panel reinforcing rib plate, and the multifunctional connecting rod comprises a connecting screw rod, a fixing bolt and a baffle plate. The T-shaped rib combined production die of the prestress composite floor slab is reasonable in design, the track adjusting frame, the T-shaped rib wrapping and assembling die and the multifunctional connecting rod can be assembled freely and reused, and can be used for producing various prefabricated components, so that the utilization rate of the die in production is improved, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of constructional engineering, in particular to a T-shaped rib combined production die of a prestressed composite floor slab.
Background
Along with the continuous development of the assembled building, the T-shaped ribbed prestressed laminated slab is more and more widely applied in order to meet the requirements of various public building spans.
The traditional component construction has limitation due to the application of the mould design, the production is always carried out by adopting a step-by-step prefabrication method, the production period and the labor cost of the component are seriously influenced, and the prefabricated T-shaped rib component is carried in the distributed secondary construction process, is complicated and difficult to fix, has large production potential safety hazard, has high breakage rate in the component construction process, and has a plurality of production defects.
In order to realize the process improvement and enable the production of the components to be formed at one time, increase the turnover utilization rate of the mould, reduce various production costs and improve the production quality of the components, the application decides to develop a T-shaped rib combined production mould of the prestressed composite floor slab so as to solve the problems.
Disclosure of Invention
The invention provides a T-shaped rib combined production die for a prestressed composite floor slab, which aims to overcome the defects of long production period and high labor cost of components in the prior art.
The invention is realized by the following technical scheme:
The utility model provides a T type rib combination formula production mould of prestressing force coincide floor, includes track alignment jig, "T" rib parcel assembly mould and multi-functional connecting rod, its characterized in that:
The track adjusting frames are arranged in a plurality, and are detachably connected to the die table in parallel;
The T-shaped rib wrapping and assembling die is vertically suspended below the track adjusting frame through a multifunctional connecting rod;
the multifunctional connecting rod also fastens and connects the two die special-shaped panels of the T-shaped rib wrapping and assembling die together. .
Further, in order to better realize the invention, the track adjusting frame comprises a track square tube, a supporting rod and a bottom connecting plate, wherein the two ends of the track square tube are respectively and vertically fixedly connected with the supporting rod, the bottom of the supporting rod is vertically and fixedly connected with the bottom connecting plate, a plurality of through holes are formed in the bottom connecting plate and serve as connecting bolt holes, and the bottom connecting plate is fixedly connected to two sides of the die table through bolts.
Further, in order to better realize the invention, the length of the rail square tube is the same as the width of the die table, and the rail square tube is provided with a through hole for inserting a multifunctional connecting rod.
Further, in order to better realize the invention, the T-shaped rib wrapping and assembling die comprises two die special-shaped panels and panel reinforcing rib plates, wherein the two die special-shaped panels are plate members with L-shaped cross sections, a plurality of bottom connecting holes are formed in the side surfaces of the die special-shaped panels, a plurality of upper connecting holes are formed in the side surfaces of the die special-shaped panels, the panel reinforcing rib plates are vertically and fixedly connected below the die special-shaped panels, after the two die special-shaped panels are spliced, a multifunctional connecting rod is fastened in the bottom connecting holes, and a multi-functional connecting rod is also installed in the upper connecting holes to hoist the connecting track adjusting frame.
Further, in order to better realize the invention, the length of the special-shaped panel of the die is 1m, 1.5m or 2m, the interval distance of the bottom connecting holes is 300mm or 600mm, and the interval distance of the upper connecting holes is 300mm or 600mm.
Further, in order to better realize the invention, the multifunctional connecting rod comprises a connecting screw rod, a fixing bolt and a baffle plate, wherein after the connecting screw rod is inserted into the bottom connecting hole or the upper connecting hole, the baffle plate is sleeved at two ends of the connecting screw rod, and finally the fixing bolt is screwed at two ends of the connecting screw rod.
The beneficial effects of the invention are as follows:
The track adjusting frame can be freely connected with the die table, the position and the height of the die can be freely adjusted through the multifunctional connecting rod, and the special-shaped panel can realize position adjustment and die reinforcement through the multifunctional connecting rod.
The mold disclosed by the invention is reasonable in design and can be repeatedly utilized, and can be freely combined and adjusted through the track adjusting frame, the T-shaped rib wrapping and assembling mold and the multifunctional connecting rod, so that the mold is used for the production of prefabricated construction of various sizes and models, one-time production pouring maintenance of components is realized, the utilization rate of the mold in production is also improved, the single-component process flow and the production period are shortened, and the production cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the front side assembly structure of a T-shaped rib assembly production mold of a prestressed composite floor slab of the present invention;
FIG. 2 is a schematic diagram showing the connection of a track adjusting frame of a T-shaped rib combined production mold and a T-shaped rib wrapping and assembling mold of the prestress composite floor slab;
Fig. 3 is a schematic structural connection diagram of a T-shaped rib wrapping and assembling die of a T-shaped rib combined production die of the prestress composite floor slab.
In the drawing the view of the figure,
1. The track adjusting frame is provided with a track adjusting frame,
101. A track square tube, 102, a supporting rod, 103, a bottom connecting plate, 104 and a connecting bolt hole,
2. The T-shaped rib wraps the assembling die,
201. The die special-shaped panels 202, bottom connecting holes 203, upper connecting holes 204, panel reinforcing ribs,
3. A multifunctional connecting rod is arranged on the connecting rod,
301. The screw rod, 302, the fixing bolt, 303 and the baffle are connected.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "middle", "upper", "lower", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected. It may be a mechanical connection that is made, or may be electrically connected. Can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Some embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following embodiments and features of the embodiments may be combined with each other without conflict.
Fig. 1-3 show a specific embodiment of the application, which is a T-shaped rib combined production mold of a prestress composite floor slab, and is composed of a track adjusting frame 1, a 'T' -shaped rib wrapping and assembling mold 2 and a multifunctional connecting rod 3, wherein in the embodiment, the track adjusting frame 1 is equal in width with a mold table, the multifunctional connecting rod 3 is connected with the 'T' -shaped rib wrapping and assembling mold 2, the mold position can be freely adjusted, a sliding support is arranged in the middle of the mold to prevent the deformation of a track caused by a hanging mold from affecting the production precision, the 'T' -shaped rib assembling mold 3 is a rib plate production mold, holes at the bottoms of two mold halves can be matched with 'T' -shaped rib embedded steel plates, the embedded steel plates can be fixed through the multifunctional connecting rod 3, and a special screw rod designed by the multifunctional connecting rod 3 for the application can be used for connecting and adjusting the mold and the track and can also be used for connecting and fixing the molds.
The specific installation mode of the embodiment is as follows:
The method comprises the following steps that firstly, two ends of a track adjusting frame 1 are connected with connecting holes of a production die table through bolt holes 104 of supporting rods 102, and are fixedly connected through fixing bolts, and position adjustment is carried out on a multifunctional connecting rod 3 and a sliding support in the track adjusting frame according to production component drawings of the current batch;
Secondly, the T-shaped rib wrapping and assembling die 2 is freely assembled according to the length required by the drawing of the component to meet the length requirement of the component, then the T-shaped rib wrapping and assembling die 2 is connected with the multifunctional connecting rod 3 through the upper connecting hole 203 of the die, and the elevation and the horizontal position of the die are adjusted by referring to the drawing through the fixing bolts 302 and the baffle 303, and the construction modes of the T-shaped rib wrapping and assembling die 2 on two sides are the same;
Thirdly, the T-shaped rib wrapping and assembling die 2 consists of two parts which are completely mirror images, wherein a buried steel plate with the T-shaped rib is clamped in the middle, a connecting screw rod 301 of the multifunctional connecting rod 3 passes through a bottom connecting hole 202 on the die after the last step is finished, a baffle 303 of the connecting rod is clamped on a panel reinforcing rib plate 204 of the die, and reinforcing and fixing are carried out through a fixing bolt 302 of the connecting rod 3;
Finally, the multifunctional connecting rod 3 between the track adjusting frame 1 and the T-shaped rib wrapping and assembling die 2 is finely adjusted according to the drawing so as to meet the progress requirements of the height and the horizontal position, namely the die assembly is completed.
When the production of the component is carried out, all parts of the patent mould are mutually matched and supplemented, so that the production process flow is shortened, free combination adjustment can be realized, the production of various prefabricated components can be realized, the process labor mechanical cost is saved by shortening the flow, the utilization rate of the mould in production is improved, the production cost is reduced, and the storage space is small after the patent mould is disassembled, and the maintenance is convenient.
Finally, it is noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present invention, and that other modifications and equivalents thereof by those skilled in the art should be included in the scope of the claims of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (3)
1. The utility model provides a T type rib combination formula production mould of prestressing force coincide floor, includes track alignment jig (1), "T" type rib parcel assembly mould (2) and multi-functional connecting rod (3), its characterized in that:
The track adjusting frame (1) is provided with a plurality of parallel side-by-side detachable connection on the die table, the track adjusting frame (1) comprises a track square tube (101), support rods (102) and bottom connecting plates (103), the two ends of the track square tube (101) are respectively and vertically fixedly connected with the support rods (102), the bottoms of the support rods (102) are vertically and fixedly connected with the bottom connecting plates (103), the bottom connecting plates (103) are provided with a plurality of through holes serving as connecting bolt holes (104), and the bottom connecting plates (103) are fixedly connected to the two sides of the die table through bolts;
The T-shaped rib wrapping and assembling die (2) is vertically hung below the track adjusting frame (1) through a multifunctional connecting rod (3), the T-shaped rib wrapping and assembling die (2) comprises a die special-shaped panel (201) and panel reinforcing rib plates, the two die special-shaped panels (201) are plates with L-shaped cross sections, a plurality of bottom connecting holes (202) are formed in the side faces of the die special-shaped panels (201), a plurality of upper connecting holes (203) are formed in the side faces of the die special-shaped panels, the panel reinforcing rib plates (204) are vertically and fixedly connected below the die special-shaped panels (201), the multifunctional connecting rod (3) is fastened in the bottom connecting holes (202) after the two die special-shaped panels (201) are spliced, and the multifunctional connecting rod (3) is also installed in the upper connecting holes (203) to hoist the connecting track adjusting frame (1);
The multifunctional connecting rod (3) is used for fastening and connecting two die special-shaped panels (201) of the T-shaped rib wrapping and assembling die (2), the multifunctional connecting rod (3) comprises a connecting screw rod (301), a fixing bolt (302) and a baffle plate (303), the connecting screw rod (301) is inserted into a bottom connecting hole (202) or an upper connecting hole (203), the baffle plate (303) is sleeved at two ends of the connecting screw rod (301), and finally the fixing bolt (302) is screwed at two ends of the connecting screw rod (301).
2. The T-rib modular production mold for prestressed composite floor of claim 1, wherein:
The length of the track square tube (101) is the same as the width of the die table, and the track square tube (101) is provided with a through hole for inserting a multifunctional connecting rod (3).
3. The T-rib modular production mold for prestressed composite floor of claim 1, wherein:
the length of the die special-shaped panel (201) is 1m, 1.5m or 2m, the interval distance of the bottom connecting holes (202) is 300mm or 600mm, and the interval distance of the upper connecting holes (203) is 300mm or 600mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010995941.9A CN112008838B (en) | 2020-09-21 | 2020-09-21 | A T-rib combined production mold for prestressed composite floor slabs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010995941.9A CN112008838B (en) | 2020-09-21 | 2020-09-21 | A T-rib combined production mold for prestressed composite floor slabs |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112008838A CN112008838A (en) | 2020-12-01 |
| CN112008838B true CN112008838B (en) | 2025-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010995941.9A Active CN112008838B (en) | 2020-09-21 | 2020-09-21 | A T-rib combined production mold for prestressed composite floor slabs |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116038874B (en) * | 2023-03-06 | 2024-01-30 | 中建八局第二建设有限公司 | Ribbed prestressed concrete laminated slab production device |
Citations (3)
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| CN108127770A (en) * | 2017-07-14 | 2018-06-08 | 上海公路桥梁（集团）有限公司 | Element precast mold |
| CN207682613U (en) * | 2017-12-29 | 2018-08-03 | 远大住宅工业（上海）有限公司 | A kind of die fixture |
| CN212888149U (en) * | 2020-09-21 | 2021-04-06 | 山东明达建筑科技有限公司 | Combined production die for T-shaped ribs of prestressed composite floor slab |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015113077B4 (en) * | 2015-08-07 | 2021-06-10 | Lithonplus Gmbh & Co. Kg | Formwork form for a building element and method for stripping |
| CN107214818A (en) * | 2017-07-24 | 2017-09-29 | 维拓客科技（深圳）有限公司 | Section construction mould |
| CN107599137B (en) * | 2017-10-18 | 2023-01-20 | 中建科技（北京）有限公司 | Detachable mold assembly and construction method thereof |
| CN107901196B (en) * | 2017-12-15 | 2024-03-15 | 许金根 | Mould is used in precast beam post production |
| CN211104606U (en) * | 2019-10-26 | 2020-07-28 | 南通天安特种混凝土制品有限公司 | double-T plate die |
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2020
- 2020-09-21 CN CN202010995941.9A patent/CN112008838B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127770A (en) * | 2017-07-14 | 2018-06-08 | 上海公路桥梁（集团）有限公司 | Element precast mold |
| CN207682613U (en) * | 2017-12-29 | 2018-08-03 | 远大住宅工业（上海）有限公司 | A kind of die fixture |
| CN212888149U (en) * | 2020-09-21 | 2021-04-06 | 山东明达建筑科技有限公司 | Combined production die for T-shaped ribs of prestressed composite floor slab |
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| CN112008838A (en) | 2020-12-01 |
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