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CN112007812A - Automatic spraying device based on modular design system - Google Patents

Automatic spraying device based on modular design system Download PDF

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Publication number
CN112007812A
CN112007812A CN202010781173.7A CN202010781173A CN112007812A CN 112007812 A CN112007812 A CN 112007812A CN 202010781173 A CN202010781173 A CN 202010781173A CN 112007812 A CN112007812 A CN 112007812A
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China
Prior art keywords
box
box body
device based
spraying device
modular design
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CN202010781173.7A
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Chinese (zh)
Inventor
耿龙伟
刘玮
赵振秀
林鑫焱
徐忠华
郭俊
陈勇
万益东
经成
程锦
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Yancheng Institute of Technology
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Yancheng Institute of Technology
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Priority to CN202010781173.7A priority Critical patent/CN112007812A/en
Publication of CN112007812A publication Critical patent/CN112007812A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/43Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/40Construction elements specially adapted therefor, e.g. floors, walls or ceilings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0413Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with reciprocating pumps, e.g. membrane pump, piston pump, bellow pump

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Spray Control Apparatus (AREA)

Abstract

本发明涉及汽车喷涂附属装置的技术领域,特别是涉及一种基于模块化设计系统的自动喷涂装置,可通过机械手段在喷涂过程中自动对汽车部件进行翻转,减轻了工作人员的劳动强度;可对喷涂产生的废气进行吸附净化处理,减小对环境造成的污染;包括箱体、箱门、连接管和“L型”喷管,箱体底端设置有四组支腿,箱门前侧壁中央区域设置有观察孔,并在观察孔处设置有透明板,“L型”喷管底端和左端设置有多组喷头,连接管上设置有柱塞泵;还包括转动板、固定座、电机、筒体和凸台,电机顶部输出端设置有传动轴,凸台顶端设置有多组吸盘;还包括处理箱和活性炭吸附网板,处理箱右侧壁下半区域连通设置有进气管,进气管上设置有吸风机。

Figure 202010781173

The invention relates to the technical field of automobile spraying accessories, in particular to an automatic spraying device based on a modular design system, which can automatically turn over the automobile parts during the spraying process by mechanical means, thereby reducing the labor intensity of staff; The waste gas produced by spraying is adsorbed and purified to reduce the pollution to the environment; it includes the box body, box door, connecting pipe and "L-shaped" nozzle. There are four sets of legs at the bottom of the box body, and the front side of the box door An observation hole is arranged in the central area of the wall, and a transparent plate is arranged at the observation hole, a plurality of groups of nozzles are arranged at the bottom and left ends of the "L-shaped" nozzle, and a plunger pump is arranged on the connecting pipe; it also includes a rotating plate and a fixed seat. , motor, cylinder and boss, the output end of the top of the motor is provided with a transmission shaft, and the top of the boss is provided with multiple sets of suction cups; it also includes a treatment box and an activated carbon adsorption screen, and the lower half area of the right side wall of the treatment box is connected with an air intake pipe , the intake pipe is provided with a suction fan.

Figure 202010781173

Description

一种基于模块化设计系统的自动喷涂装置An automatic spraying device based on a modular design system

技术领域technical field

本发明涉及汽车喷涂附属装置的技术领域,特别是涉及一种基于模块化设计系统的自动喷涂装置。The invention relates to the technical field of automobile spraying accessories, in particular to an automatic spraying device based on a modular design system.

背景技术Background technique

众所周知,基于模块化设计系统的喷涂装置是一种基于模块化设计系统,对汽车部件进行喷涂的辅助装置,其在汽车喷涂的领域中得到了广泛的使用;现有的基于模块化设计系统的喷涂装置包括箱体、箱门、连接管和“L型”喷管,箱体底端设置有四组支腿,箱体内部设置有工作腔,箱体前端设置有箱口,箱口与工作腔连通,箱门左端与箱体前侧壁左半区域通过铰链连接,箱门前侧壁中央区域设置有观察孔,并在观察孔处设置有透明板,箱体顶端中央区域纵向设置有连接孔,连接管输出端穿过连接孔并与“L型”喷管输入端连接,“L型”喷管底端和左端设置有多组喷头,连接管上设置有柱塞泵;现有的基于模块化设计系统的喷涂装置使用时,连接管输入端与外界储漆装置输出端连接,通过柱塞泵将漆料从多组喷头中喷出,打开箱门,工作人员将待喷涂的汽车部件放置于工作腔内,通过多组喷头进行喷涂,汽车部件的一侧喷涂完成后,打开箱门,工作人员对汽车部件进行翻转,可完成对汽车部件的喷涂;现有的基于模块化设计系统的自动喷涂装置使用中发现,需要工作人员手动对汽车部件进行翻转,增加了工作人员的劳动强度,导致其工作效率较低;喷涂产生的废气容易对环境造成污染,导致其使用安全性较差。As we all know, a spraying device based on a modular design system is an auxiliary device for spraying automotive parts based on a modular design system, which has been widely used in the field of automobile spraying; The spraying device includes a box body, a box door, a connecting pipe and an "L-shaped" nozzle. The bottom end of the box body is provided with four sets of legs, a working cavity is arranged inside the box body, and a box mouth is arranged at the front end of the box body. The cavity is connected, the left end of the box door is connected with the left half area of the front side wall of the box body through hinges, an observation hole is arranged in the central area of the front side wall of the box door, and a transparent plate is arranged at the observation hole, and a connection is longitudinally arranged in the central area of the top of the box body The output end of the connecting pipe passes through the connecting hole and is connected to the input end of the "L-shaped" nozzle. The bottom and left ends of the "L-shaped" nozzle are provided with multiple groups of nozzles, and the connecting pipe is provided with a plunger pump; the existing When the spraying device based on the modular design system is used, the input end of the connecting pipe is connected to the output end of the external paint storage device, and the paint is sprayed from multiple sets of spray heads through the plunger pump. The parts are placed in the working chamber and sprayed with multiple sets of spray heads. After the spraying of one side of the auto parts is completed, the door of the box is opened, and the staff can turn the auto parts over to complete the spraying of the auto parts; the existing ones are based on modular design. In the use of the automatic spraying device of the system, it was found that the staff needed to manually turn over the auto parts, which increased the labor intensity of the staff, resulting in lower work efficiency; the exhaust gas generated by spraying easily caused pollution to the environment, making its use safer. Difference.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供一种可通过机械手段在喷涂过程中自动对汽车部件进行翻转,减轻了工作人员的劳动强度,提高工作效率;可对喷涂产生的废气进行吸附净化处理,减小对环境造成的污染,提高使用安全性的基于模块化设计系统的自动喷涂装置。In order to solve the above-mentioned technical problems, the present invention provides an automobile part that can be turned over automatically during the spraying process by mechanical means, which reduces the labor intensity of the staff and improves the work efficiency; An automatic spraying device based on a modular design system that reduces pollution to the environment and improves the safety of use.

本发明的一种基于模块化设计系统的自动喷涂装置,包括箱体、箱门、连接管和“L型”喷管,箱体底端设置有四组支腿,箱体内部设置有工作腔,箱体前端设置有箱口,箱口与工作腔连通,箱门左端与箱体前侧壁左半区域通过铰链连接,箱门前侧壁中央区域设置有观察孔,并在观察孔处设置有透明板,箱体顶端中央区域纵向设置有连接孔,连接管输出端穿过连接孔并与“L型”喷管输入端连接,“L型”喷管底端和左端设置有多组喷头,连接管上设置有柱塞泵;还包括转动板、固定座、电机、筒体和凸台,箱体底端中央区域纵向设置有转动孔,电机安装在箱体底端中央区域,电机顶部输出端设置有传动轴,传动轴顶端穿过转动孔并与转动板底端中央区域连接,传动轴与转动孔内侧壁之间设置有滚珠轴承,固定座顶端与凸台底端中央区域连接,固定座底端与转动板顶端中央区域连接,筒体内部设置有内腔,筒体顶端和底端分别设置有上开口和下开口,上开口和下开口均与内腔连通,筒体顶端与转动板底端连接,筒体底端可转动设置有多组钢珠,多组钢珠底端均与箱体内底侧壁接触,凸台顶端设置有多组吸盘;还包括处理箱和活性炭吸附网板,处理箱底端与箱体顶端左半区域连接,处理箱内部设置有处理腔,处理箱顶端设置有敞口,敞口与处理腔连通,并在敞口处可拆卸设置有盖板,盖板顶端中央区域设置有出气口,出气口与处理腔连通,活性炭吸附网板横向安装在处理腔内,处理箱右侧壁下半区域连通设置有进气管,箱体顶端左半区域纵向设置有连通孔,进气管输入端与连通孔连接,进气管上设置有吸风机。An automatic spraying device based on a modular design system of the present invention includes a box body, a box door, a connecting pipe and an "L-shaped" spray pipe. The bottom end of the box body is provided with four sets of legs, and the interior of the box body is provided with a working cavity , the front end of the box is provided with a box mouth, the box mouth is connected with the working cavity, the left end of the box door is connected with the left half area of the front side wall of the box body through a hinge, and an observation hole is arranged in the central area of the front side wall of the box door, and is set at the observation hole There is a transparent plate, and a connecting hole is longitudinally arranged in the central area of the top of the box. The output end of the connecting pipe passes through the connecting hole and is connected to the input end of the "L-shaped" nozzle. The bottom and left ends of the "L-shaped" nozzle are provided with multiple groups of nozzles. , a plunger pump is arranged on the connecting pipe; it also includes a rotating plate, a fixed seat, a motor, a cylinder and a boss, a rotating hole is longitudinally arranged in the central area of the bottom end of the box, the motor is installed in the central area of the bottom end of the box, and the top of the motor The output end is provided with a transmission shaft, the top of the transmission shaft passes through the rotating hole and is connected with the central area of the bottom end of the rotating plate, a ball bearing is arranged between the transmission shaft and the inner side wall of the rotating hole, and the top of the fixed seat is connected with the central area of the bottom end of the boss, The bottom end of the fixed seat is connected with the central area of the top end of the rotating plate, an inner cavity is arranged inside the cylinder body, an upper opening and a lower opening are respectively arranged at the top and bottom ends of the cylinder body, both the upper opening and the lower opening are communicated with the inner cavity, and the top end of the cylinder body is connected with the inner cavity. The bottom end of the rotating plate is connected, and the bottom end of the cylinder body is rotatably provided with multiple groups of steel balls. The bottom ends of the multiple groups of steel balls are all in contact with the bottom and side walls of the box. The top of the boss is provided with multiple groups of suction cups; it also includes a processing box and an activated carbon adsorption mesh plate. , the bottom end of the processing box is connected to the left half area of the top of the box body, a processing chamber is arranged inside the processing box, an opening is arranged at the top of the processing box, the opening is communicated with the processing chamber, and a cover plate is detachably arranged at the opening. An air outlet is arranged in the central area of the top, and the air outlet communicates with the treatment chamber. The activated carbon adsorption mesh plate is installed in the treatment chamber horizontally. The lower half area of the right side wall of the treatment box is connected with an air inlet pipe, and the left half area of the top of the box is connected longitudinally. The input end of the air inlet pipe is connected with the communication hole, and the air inlet pipe is provided with a suction fan.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括左安装杆和右安装杆,左安装杆和右安装杆顶端分别与柱塞泵左端和右端连接,左安装杆和右安装杆底端分别与箱体顶端左半区域和右半区域连接。An automatic spraying device based on a modular design system of the present invention further comprises a left installation rod and a right installation rod, the tops of the left installation rod and the right installation rod are respectively connected with the left and right ends of the plunger pump, and the left and right installation rods The bottom end is respectively connected with the left half area and the right half area at the top of the box body.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括左支杆和右支杆,左支杆和右支杆顶端分别与箱体底端左半区域和右半区域连接,左支杆和右支杆底端分别与电机左端和右端连接。An automatic spraying device based on a modular design system of the present invention further includes a left support rod and a right support rod. The bottom ends of the rod and the right support rod are respectively connected with the left and right ends of the motor.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括加固杆,加固杆左端与“L型”喷管右端连接,加固杆右端与箱体内右侧壁中央区域连接。An automatic spraying device based on a modular design system of the present invention further comprises a reinforcement rod, the left end of the reinforcement rod is connected with the right end of the "L-shaped" nozzle, and the right end of the reinforcement rod is connected with the central area of the right side wall in the box.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括左把手和右把手,左把手右端和右把手左端分别与箱体左侧壁和右侧壁上半区域连接。An automatic spraying device based on a modular design system of the present invention further comprises a left handle and a right handle.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括拉环,拉环后端与箱门前侧壁右半区域连接。The automatic spraying device based on the modular design system of the present invention further comprises a pull ring, and the rear end of the pull ring is connected with the right half area of the front side wall of the box door.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括稳定板,稳定板横向安装在四组支腿之间。An automatic spraying device based on a modular design system of the present invention further comprises a stabilizing plate, which is laterally installed between the four groups of legs.

本发明的一种基于模块化设计系统的自动喷涂装置,四组支腿底端均设置有橡胶垫。In the automatic spraying device based on the modular design system of the present invention, rubber pads are arranged at the bottom ends of the four groups of legs.

与现有技术相比本发明的有益效果为:打开箱门,把汽车部件放置于凸台上方,通过多组吸盘将汽车部件吸住,关闭箱门,通过柱塞泵将漆料从多组喷头中喷出,把电机通电,电机驱动传动轴转动,传动轴带动转动板转动,转动板带动固定在凸台上的汽车部件转动,可通过机械手段在喷涂过程中自动对汽车部件进行翻转,减轻了工作人员的劳动强度,提高工作效率;把吸风机通电,吸风机将工作腔内喷涂产生的废气从进气管吸入至处理腔内,通过活性炭吸附网板对废气中的有害物质进行吸附过滤,之后从出气口中排出,可对喷涂产生的废气进行吸附净化处理,减小对环境造成的污染,提高使用安全性。Compared with the prior art, the beneficial effects of the present invention are as follows: open the box door, place the automobile parts on the top of the boss, suck the automobile parts through multiple sets of suction cups, close the box door, and use the plunger pump to remove the paint from the multiple sets of paint. The spray is sprayed from the nozzle, the motor is energized, the motor drives the drive shaft to rotate, the drive shaft drives the rotating plate to rotate, and the rotating plate drives the auto parts fixed on the boss to rotate, and the auto parts can be automatically flipped during the spraying process by mechanical means. Reduce the labor intensity of the staff and improve the work efficiency; the suction fan is energized, and the suction fan sucks the exhaust gas generated by spraying in the working chamber from the air intake pipe into the treatment chamber, and adsorbs and filters the harmful substances in the exhaust gas through the activated carbon adsorption screen. , and then discharged from the air outlet, the exhaust gas generated by spraying can be adsorbed and purified, so as to reduce the pollution to the environment and improve the safety of use.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2是图1中A的局部放大图;Fig. 2 is a partial enlarged view of A in Fig. 1;

图3是筒体的结构示意立体图;Figure 3 is a schematic perspective view of the structure of the cylinder;

图4是箱体、箱门、拉环和透明板的连接示意图;Fig. 4 is the connection schematic diagram of box body, box door, pull ring and transparent plate;

附图中标记:1、箱体;2、箱门;3、连接管;4、“L型”喷管;5、支腿;6、透明板;7、喷头;8、柱塞泵;9、转动板;10、固定座;11、电机;12、筒体;13、凸台;14、传动轴;15、滚珠轴承;16、钢珠;17、吸盘;18、处理箱;19、活性炭吸附网板;20、盖板;21、出气口;22、进气管;23、吸风机;24、左安装杆;25、右安装杆;26、左支杆;27、右支杆;28、加固杆;29、左把手;30、右把手;31、拉环;32、稳定板;33、橡胶垫。Markings in the drawings: 1. Box body; 2. Box door; 3. Connecting pipe; 4. "L-shaped" nozzle; 5. Outrigger; 6. Transparent plate; 7. Spray head; 8. Plunger pump; 9 , rotating plate; 10, fixed seat; 11, motor; 12, cylinder; 13, boss; 14, drive shaft; 15, ball bearing; 16, steel ball; 17, suction cup; 18, treatment box; 19, activated carbon adsorption Mesh plate; 20, cover plate; 21, air outlet; 22, air intake pipe; 23, suction fan; 24, left installation rod; 25, right installation rod; 26, left support rod; 27, right support rod; 28, reinforcement rod; 29, left handle; 30, right handle; 31, pull ring; 32, stabilizer plate; 33, rubber pad.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

如图1至图4所示,本发明的一种基于模块化设计系统的自动喷涂装置,包括箱体1、箱门2、连接管3和“L型”喷管4,箱体1底端设置有四组支腿5,箱体1内部设置有工作腔,箱体1前端设置有箱口,箱口与工作腔连通,箱门2左端与箱体1前侧壁左半区域通过铰链连接,箱门2前侧壁中央区域设置有观察孔,并在观察孔处设置有透明板6,箱体1顶端中央区域纵向设置有连接孔,连接管3输出端穿过连接孔并与“L型”喷管4输入端连接,“L型”喷管4底端和左端设置有多组喷头7,连接管3上设置有柱塞泵8;还包括转动板9、固定座10、电机11、筒体12和凸台13,箱体1底端中央区域纵向设置有转动孔,电机11安装在箱体1底端中央区域,电机11顶部输出端设置有传动轴14,传动轴14顶端穿过转动孔并与转动板9底端中央区域连接,传动轴14与转动孔内侧壁之间设置有滚珠轴承15,固定座10顶端与凸台13底端中央区域连接,固定座10底端与转动板9顶端中央区域连接,筒体12内部设置有内腔,筒体12顶端和底端分别设置有上开口和下开口,上开口和下开口均与内腔连通,筒体12顶端与转动板9底端连接,筒体12底端可转动设置有多组钢珠16,多组钢珠16底端均与箱体1内底侧壁接触,凸台13顶端设置有多组吸盘17;还包括处理箱18和活性炭吸附网板19,处理箱18底端与箱体1顶端左半区域连接,处理箱18内部设置有处理腔,处理箱18顶端设置有敞口,敞口与处理腔连通,并在敞口处可拆卸设置有盖板20,盖板20顶端中央区域设置有出气口21,出气口21与处理腔连通,活性炭吸附网板19横向安装在处理腔内,处理箱18右侧壁下半区域连通设置有进气管22,箱体1顶端左半区域纵向设置有连通孔,进气管22输入端与连通孔连接,进气管22上设置有吸风机23;打开箱门,把汽车部件放置于凸台上方,通过多组吸盘将汽车部件吸住,关闭箱门,通过柱塞泵将漆料从多组喷头中喷出,把电机通电,电机驱动传动轴转动,传动轴带动转动板转动,转动板带动固定在凸台上的汽车部件转动,可通过机械手段在喷涂过程中自动对汽车部件进行翻转,减轻了工作人员的劳动强度,提高工作效率;把吸风机通电,吸风机将工作腔内喷涂产生的废气从进气管吸入至处理腔内,通过活性炭吸附网板对废气中的有害物质进行吸附过滤,之后从出气口中排出,可对喷涂产生的废气进行吸附净化处理,减小对环境造成的污染,提高使用安全性。As shown in Figures 1 to 4, an automatic spraying device based on a modular design system of the present invention includes a box body 1, a box door 2, a connecting pipe 3 and an "L-shaped" nozzle 4. The bottom end of the box body 1 Four sets of legs 5 are provided, a working cavity is arranged inside the box body 1, a box mouth is arranged at the front end of the box body 1, the box mouth is connected with the working cavity, and the left end of the box door 2 is connected with the left half area of the front side wall of the box body 1 through a hinge. , the central area of the front side wall of the box door 2 is provided with an observation hole, and a transparent plate 6 is provided at the observation hole, and the central area of the top of the box body 1 is longitudinally provided with a connecting hole, and the output end of the connecting pipe 3 passes through the connecting hole and is connected with the "L" The input end of the "L-shaped" nozzle 4 is connected, the bottom and left ends of the "L-type" nozzle 4 are provided with multiple groups of nozzles 7, and the connecting pipe 3 is provided with a plunger pump 8; it also includes a rotating plate 9, a fixed seat 10, and a motor 11. , the cylinder body 12 and the boss 13, the central area of the bottom end of the box body 1 is longitudinally provided with a rotating hole, the motor 11 is installed in the central area of the bottom end of the box body 1, the output end of the top of the motor 11 is provided with a transmission shaft 14, and the top of the transmission shaft 14 penetrates Passing through the rotating hole and connecting with the central area of the bottom end of the rotating plate 9, a ball bearing 15 is arranged between the transmission shaft 14 and the inner side wall of the rotating hole, the top end of the fixed seat 10 is connected with the central area of the bottom end of the boss 13, and the bottom end of the fixed seat 10 is connected to the center area of the bottom end of the boss 13. The top central area of the rotating plate 9 is connected, the inner cavity of the cylinder 12 is provided, the top and bottom ends of the cylinder 12 are respectively provided with an upper opening and a lower opening, the upper opening and the lower opening are both connected with the inner cavity, and the top of the cylinder 12 is connected to the rotating The bottom end of the plate 9 is connected, the bottom end of the cylinder body 12 is rotatably provided with multiple groups of steel balls 16, the bottom ends of the multiple groups of steel balls 16 are all in contact with the inner bottom side wall of the box body 1, and the top end of the boss 13 is provided with multiple groups of suction cups 17; Processing box 18 and activated carbon adsorption screen 19, the bottom end of the processing box 18 is connected to the left half area of the top of the box body 1, the processing box 18 is provided with a processing cavity, the top of the processing box 18 is provided with an opening, and the opening communicates with the processing cavity, A cover plate 20 is detachably arranged at the opening, and an air outlet 21 is arranged in the central area of the top of the cover plate 20. The air outlet 21 is communicated with the processing chamber, and the activated carbon adsorption screen plate 19 is laterally installed in the processing chamber, and the processing box 18 is on the right side. The lower half area of the wall is communicated with an air intake pipe 22, the top left half area of the box body 1 is longitudinally provided with a communication hole, the input end of the air intake pipe 22 is connected with the communication hole, and the air intake pipe 22 is provided with a suction fan 23; The parts are placed on the top of the boss, the car parts are sucked by multiple sets of suction cups, the box door is closed, the paint is sprayed from the multiple sets of nozzles through the plunger pump, the motor is energized, the motor drives the drive shaft to rotate, and the drive shaft drives the rotation. The plate rotates, and the rotating plate drives the auto parts fixed on the boss to rotate, and the auto parts can be turned over automatically during the spraying process by mechanical means, which reduces the labor intensity of the staff and improves the work efficiency; The exhaust gas generated by spraying in the working chamber is sucked into the treatment chamber from the intake pipe, and the harmful substances in the exhaust gas are adsorbed and filtered through the activated carbon adsorption screen, and then discharged from the air outlet, and the exhaust gas generated by spraying can be adsorbed and purified. Minimal pollution to the environment and improve the safety of use.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括左安装杆24和右安装杆25,左安装杆24和右安装杆25顶端分别与柱塞泵8左端和右端连接,左安装杆24和右安装杆25底端分别与箱体1顶端左半区域和右半区域连接;左安装杆和右安装杆可对柱塞泵进行固定,提高使用可靠性。An automatic spraying device based on a modular design system of the present invention further includes a left installation rod 24 and a right installation rod 25. The tops of the left installation rod 24 and the right installation rod 25 are respectively connected to the left and right ends of the plunger pump 8. The bottom ends of the rod 24 and the right installation rod 25 are respectively connected with the left half area and the right half area of the top of the box body 1; the left installation rod and the right installation rod can fix the plunger pump and improve the reliability of use.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括左支杆26和右支杆27,左支杆26和右支杆27顶端分别与箱体1底端左半区域和右半区域连接,左支杆26和右支杆27底端分别与电机11左端和右端连接;左支杆和右支杆可对电机进行固定,提高使用稳定性。An automatic spraying device based on a modular design system of the present invention further includes a left support rod 26 and a right support rod 27. The tops of the left support rod 26 and the right support rod 27 are respectively connected with the left half area and the right half area of the bottom end of the box body 1. Regional connection, the bottom ends of the left support rod 26 and the right support rod 27 are respectively connected with the left and right ends of the motor 11; the left support rod and the right support rod can fix the motor and improve the stability of use.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括加固杆28,加固杆28左端与“L型”喷管4右端连接,加固杆28右端与箱体1内右侧壁中央区域连接;加固杆可对“L型”喷管进行加固支撑,提高使用稳定性。An automatic spraying device based on a modular design system of the present invention further includes a reinforcement rod 28 , the left end of the reinforcement rod 28 is connected to the right end of the “L-shaped” nozzle 4 , and the right end of the reinforcement rod 28 is connected to the central area of the inner right side wall of the box body 1 . Connection; Reinforcement rod can reinforce and support the "L-shaped" nozzle to improve the stability of use.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括左把手29和右把手30,左把手29右端和右把手30左端分别与箱体1左侧壁和右侧壁上半区域连接;左把手和右把手可便于工作人员对箱体进行移动,提高使用灵活性。An automatic spraying device based on a modular design system of the present invention further includes a left handle 29 and a right handle 30, the right end of the left handle 29 and the left end of the right handle 30 are respectively connected to the left side wall and the upper half area of the right side wall of the box body 1 ; The left handle and the right handle can facilitate the staff to move the box and improve the flexibility of use.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括拉环31,拉环31后端与箱门2前侧壁右半区域连接;拉环可便于箱门的开闭,提高使用便捷性。An automatic spraying device based on a modular design system of the present invention further includes a pull ring 31, the rear end of the pull ring 31 is connected to the right half area of the front side wall of the box door 2; the pull ring can facilitate the opening and closing of the box door, improving the use of Convenience.

本发明的一种基于模块化设计系统的自动喷涂装置,还包括稳定板32,稳定板32横向安装在四组支腿5之间;稳定板可对四组支腿进行支撑,提高使用稳定性。An automatic spraying device based on a modular design system of the present invention further includes a stabilizing plate 32, which is laterally installed between the four sets of legs 5; the stabilizing plate can support the four sets of legs to improve the stability in use .

本发明的一种基于模块化设计系统的自动喷涂装置,四组支腿5底端均设置有橡胶垫33;四组橡胶垫可对箱体进行缓冲,提高使用稳定性。In the automatic spraying device based on the modular design system of the present invention, the bottom ends of the four groups of legs 5 are all provided with rubber pads 33; the four groups of rubber pads can buffer the box body and improve the use stability.

本发明的一种基于模块化设计系统的自动喷涂装置,其在工作时,打开箱门,把汽车部件放置于凸台上方,通过多组吸盘将汽车部件吸住,关闭箱门,通过柱塞泵将漆料从多组喷头中喷出,把电机通电,电机驱动传动轴转动,传动轴带动转动板转动,转动板带动固定在凸台上的汽车部件转动,可通过机械手段在喷涂过程中自动对汽车部件进行翻转,减轻了工作人员的劳动强度,提高工作效率;把吸风机通电,吸风机将工作腔内喷涂产生的废气从进气管吸入至处理腔内,通过活性炭吸附网板对废气中的有害物质进行吸附过滤,之后从出气口中排出,可对喷涂产生的废气进行吸附净化处理,减小对环境造成的污染,提高使用安全性;左安装杆和右安装杆可对柱塞泵进行固定,提高使用可靠性;左支杆和右支杆可对电机进行固定,提高使用稳定性;加固杆可对“L型”喷管进行加固支撑,提高使用稳定性;左把手和右把手可便于工作人员对箱体进行移动,提高使用灵活性;拉环可便于箱门的开闭,提高使用便捷性;稳定板可对四组支腿进行支撑,提高使用稳定性;四组橡胶垫可对箱体进行缓冲,提高使用稳定性。The present invention is an automatic spraying device based on a modular design system. During operation, the box door is opened, the automobile parts are placed on the top of the boss, the automobile parts are sucked by multiple sets of suction cups, the box door is closed, and the plunger The pump sprays paint from multiple sets of nozzles, energizes the motor, the motor drives the drive shaft to rotate, the drive shaft drives the rotating plate to rotate, and the rotating plate drives the auto parts fixed on the boss to rotate. The auto parts are automatically turned over, which reduces the labor intensity of the staff and improves the work efficiency; the suction fan is energized, and the suction fan sucks the exhaust gas generated by spraying in the working chamber from the intake pipe into the treatment chamber, and the exhaust gas is absorbed by the activated carbon mesh plate. The harmful substances in the pump are adsorbed and filtered, and then discharged from the air outlet. The exhaust gas generated by spraying can be adsorbed and purified, so as to reduce the pollution to the environment and improve the safety of use; the left and right installation rods can be used for the plunger pump. Fix it to improve the reliability of use; the left and right support rods can fix the motor to improve the stability of use; the reinforcement rod can strengthen the support of the "L-shaped" nozzle to improve the stability of use; the left handle and the right handle It can facilitate the staff to move the box and improve the flexibility of use; the pull ring can facilitate the opening and closing of the box door and improve the convenience of use; the stability plate can support the four sets of legs to improve the stability of use; four sets of rubber pads The box can be buffered to improve the stability of use.

本发明的一种基于模块化设计系统的自动喷涂装置所使用的电机、柱塞泵、吸风机和多组吸盘都是从市面上采购的,只需按照说明书进行安装使用即可。The motor, plunger pump, suction fan and multiple sets of suction cups used in the automatic spraying device based on the modular design system of the present invention are all purchased from the market, and only need to be installed and used according to the instructions.

本发明的一种基于模块化设计系统的自动喷涂装置,以上所述所有部件的安装方式、连接方式或设置方式均为常见机械方式,并且其所有部件的具体结构、型号和系数指标均为其自带技术,只要能够达成其有益效果的均可进行实施,故不在多加赘述。In an automatic spraying device based on a modular design system of the present invention, the installation methods, connection methods or setting methods of all the above-mentioned components are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are The self-contained technology can be implemented as long as it can achieve its beneficial effects, so I will not go into details.

本发明的一种基于模块化设计系统的自动喷涂装置,在未作相反说明的情况下,“上下左右、前后内外以及垂直水平”等包含在术语中的方位词仅代表该术语在常规使用状态下的方位,或为本领域技术人员理解的俗称,而不应视为对该术语的限制,与此同时,“第一”、“第二”和“第三”等数列名词不代表具体的数量及顺序,仅仅是用于名称的区分,而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。For an automatic spraying device based on a modular design system of the present invention, unless otherwise stated, the orientation words included in the term, such as “up, down, left, right, front, back, inside and outside, and vertical and horizontal” only represent the term in the normal use state The position below, or the common name understood by those skilled in the art, should not be regarded as a limitation of the term. Numbers and sequences are used for name distinction only, and the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or apparatus of a series of elements is included Not only those elements are included, but other elements not expressly listed or inherent to such a process, method, article or apparatus are also included.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (8)

1.一种基于模块化设计系统的自动喷涂装置,包括箱体(1)、箱门(2)、连接管(3)和“L型”喷管(4),箱体(1)底端设置有四组支腿(5),箱体(1)内部设置有工作腔,箱体(1)前端设置有箱口,箱口与工作腔连通,箱门(2)左端与箱体(1)前侧壁左半区域通过铰链连接,箱门(2)前侧壁中央区域设置有观察孔,并在观察孔处设置有透明板(6),箱体(1)顶端中央区域纵向设置有连接孔,连接管(3)输出端穿过连接孔并与“L型”喷管(4)输入端连接,“L型”喷管(4)底端和左端设置有多组喷头(7),连接管(3)上设置有柱塞泵(8);其特征在于,还包括转动板(9)、固定座(10)、电机(11)、筒体(12)和凸台(13),箱体(1)底端中央区域纵向设置有转动孔,电机(11)安装在箱体(1)底端中央区域,电机(11)顶部输出端设置有传动轴(14),传动轴(14)顶端穿过转动孔并与转动板(9)底端中央区域连接,传动轴(14)与转动孔内侧壁之间设置有滚珠轴承(15),固定座(10)顶端与凸台(13)底端中央区域连接,固定座(10)底端与转动板(9)顶端中央区域连接,筒体(12)内部设置有内腔,筒体(12)顶端和底端分别设置有上开口和下开口,上开口和下开口均与内腔连通,筒体(12)顶端与转动板(9)底端连接,筒体(12)底端可转动设置有多组钢珠(16),多组钢珠(16)底端均与箱体(1)内底侧壁接触,凸台(13)顶端设置有多组吸盘(17);还包括处理箱(18)和活性炭吸附网板(19),处理箱(18)底端与箱体(1)顶端左半区域连接,处理箱(18)内部设置有处理腔,处理箱(18)顶端设置有敞口,敞口与处理腔连通,并在敞口处可拆卸设置有盖板(20),盖板(20)顶端中央区域设置有出气口(21),出气口(21)与处理腔连通,活性炭吸附网板(19)横向安装在处理腔内,处理箱(18)右侧壁下半区域连通设置有进气管(22),箱体(1)顶端左半区域纵向设置有连通孔,进气管(22)输入端与连通孔连接,进气管(22)上设置有吸风机(23)。1. An automatic spraying device based on a modular design system, comprising a box body (1), a box door (2), a connecting pipe (3) and an "L-shaped" spray pipe (4), the bottom end of the box body (1) Four sets of outriggers (5) are provided, a working cavity is arranged inside the box body (1), a box mouth is arranged at the front end of the box body (1), the box mouth is communicated with the working cavity, and the left end of the box door (2) is connected with the box body (1). ) The left half area of the front side wall is connected by hinges, the central area of the front side wall of the box door (2) is provided with an observation hole, and a transparent plate (6) is provided at the observation hole, and the top central area of the box body (1) is longitudinally provided with A connecting hole, the output end of the connecting pipe (3) passes through the connecting hole and is connected with the input end of the "L-shaped" nozzle (4), and the bottom and left ends of the "L-shaped" nozzle (4) are provided with a plurality of groups of nozzles (7) , the connecting pipe (3) is provided with a plunger pump (8); it is characterized in that it also includes a rotating plate (9), a fixed seat (10), a motor (11), a cylinder (12) and a boss (13) , the central area of the bottom end of the box body (1) is longitudinally provided with a rotating hole, the motor (11) is installed in the central area of the bottom end of the box body (1), and the top output end of the motor (11) is provided with a transmission shaft (14), the transmission shaft ( 14) The top end passes through the rotating hole and is connected to the central area of the bottom end of the rotating plate (9). A ball bearing (15) is arranged between the transmission shaft (14) and the inner side wall of the rotating hole, and the top of the fixed seat (10) is connected to the boss ( 13) The central area of the bottom end is connected, the bottom end of the fixed seat (10) is connected to the central area of the top end of the rotating plate (9), the inner cavity of the cylinder body (12) is provided, and the top and bottom ends of the cylinder body (12) are respectively provided with upper The opening and the lower opening, the upper opening and the lower opening are both communicated with the inner cavity, the top end of the cylinder body (12) is connected with the bottom end of the rotating plate (9), and the bottom end of the cylinder body (12) is rotatably provided with a plurality of groups of steel balls (16), The bottom ends of the plurality of groups of steel balls (16) are all in contact with the inner bottom side wall of the box body (1), and the top of the boss (13) is provided with a plurality of groups of suction cups (17); it also includes a treatment box (18) and an activated carbon adsorption mesh plate (19). ), the bottom end of the processing box (18) is connected to the top left half of the box body (1), the processing box (18) is provided with a processing cavity, the top of the processing box (18) is provided with an opening, and the opening communicates with the processing cavity, A cover plate (20) is detachably arranged at the opening, an air outlet (21) is arranged in the central area of the top of the cover plate (20), the air outlet (21) is communicated with the treatment chamber, and the activated carbon adsorption mesh plate (19) is installed horizontally. In the treatment chamber, an air inlet pipe (22) is communicated with the lower half area of the right side wall of the treatment box (18), a communication hole is longitudinally arranged in the left half area of the top of the box (1), and the input end of the air inlet pipe (22) is connected with the communication hole connected, a suction fan (23) is arranged on the air inlet pipe (22). 2.如权利要求1所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,还包括左安装杆(24)和右安装杆(25),左安装杆(24)和右安装杆(25)顶端分别与柱塞泵(8)左端和右端连接,左安装杆(24)和右安装杆(25)底端分别与箱体(1)顶端左半区域和右半区域连接。2. A kind of automatic spraying device based on modular design system as claimed in claim 1, is characterized in that, also comprises left installation rod (24) and right installation rod (25), left installation rod (24) and right installation The top end of the rod (25) is respectively connected with the left end and the right end of the plunger pump (8), and the bottom ends of the left installation rod (24) and the right installation rod (25) are respectively connected with the left half area and the right half area of the top of the box body (1). 3.如权利要求2所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,还包括左支杆(26)和右支杆(27),左支杆(26)和右支杆(27)顶端分别与箱体(1)底端左半区域和右半区域连接,左支杆(26)和右支杆(27)底端分别与电机(11)左端和右端连接。3. A kind of automatic spraying device based on modular design system as claimed in claim 2, is characterized in that, also comprises left support rod (26) and right support rod (27), left support rod (26) and right support The top end of the rod (27) is respectively connected with the left half area and the right half area of the bottom end of the box body (1), and the bottom ends of the left support rod (26) and the right support rod (27) are respectively connected with the left end and the right end of the motor (11). 4.如权利要求3所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,还包括加固杆(28),加固杆(28)左端与“L型”喷管(4)右端连接,加固杆(28)右端与箱体(1)内右侧壁中央区域连接。4. An automatic spraying device based on a modular design system as claimed in claim 3, characterized in that further comprising a reinforcement rod (28), the left end of the reinforcement rod (28) and the right end of the "L-shaped" nozzle (4) The right end of the reinforcing rod (28) is connected with the central area of the inner right side wall of the box body (1). 5.如权利要求4所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,还包括左把手(29)和右把手(30),左把手(29)右端和右把手(30)左端分别与箱体(1)左侧壁和右侧壁上半区域连接。5. An automatic spraying device based on a modular design system as claimed in claim 4, characterized in that further comprising a left handle (29) and a right handle (30), a right end of the left handle (29) and a right handle (30) ) are respectively connected with the left side wall and the upper half area of the right side wall of the box body (1). 6.如权利要求5所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,还包括拉环(31),拉环(31)后端与箱门(2)前侧壁右半区域连接。6. An automatic spraying device based on a modular design system as claimed in claim 5, characterized in that further comprising a pull ring (31), the rear end of the pull ring (31) and the right side of the front side wall of the box door (2) Half-area connection. 7.如权利要求6所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,还包括稳定板(32),稳定板(32)横向安装在四组支腿(5)之间。7. A kind of automatic spraying device based on modular design system as claimed in claim 6, is characterized in that, also comprises stabilizing plate (32), and stabilizing plate (32) is laterally installed between four groups of outriggers (5) . 8.如权利要求7所述的一种基于模块化设计系统的自动喷涂装置,其特征在于,四组支腿(5)底端均设置有橡胶垫(33)。8 . The automatic spraying device based on a modular design system according to claim 7 , wherein rubber pads ( 33 ) are provided at the bottom ends of the four groups of legs ( 5 ). 9 .
CN202010781173.7A 2020-08-06 2020-08-06 Automatic spraying device based on modular design system Pending CN112007812A (en)

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