CN112007775A - Flush coater is used in building decoration with adjustable spraying range - Google Patents
Flush coater is used in building decoration with adjustable spraying range Download PDFInfo
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- CN112007775A CN112007775A CN202010921886.9A CN202010921886A CN112007775A CN 112007775 A CN112007775 A CN 112007775A CN 202010921886 A CN202010921886 A CN 202010921886A CN 112007775 A CN112007775 A CN 112007775A
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- 238000005507 spraying Methods 0.000 title claims abstract description 118
- 238000005034 decoration Methods 0.000 title claims abstract description 36
- 239000003973 paint Substances 0.000 claims abstract description 94
- 239000007921 spray Substances 0.000 claims abstract description 45
- 238000003860 storage Methods 0.000 claims abstract description 8
- 239000003595 mist Substances 0.000 claims description 15
- 230000002776 aggregation Effects 0.000 claims description 2
- 238000004220 aggregation Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 9
- 239000011248 coating agent Substances 0.000 abstract description 6
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 230000005684 electric field Effects 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000005686 electrostatic field Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000007590 electrostatic spraying Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 206010014357 Electric shock Diseases 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000652 homosexual effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013442 quality metrics Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/03—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/18—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area using fluids, e.g. gas streams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0533—Electrodes specially adapted therefor; Arrangements of electrodes
- B05B5/0536—Dimensional characteristics of electrodes, e.g. diameter or radius of curvature of a needle-like corona electrode
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Abstract
Description
技术领域technical field
本发明涉及一种建筑装修设备技术领域,具体是一种喷涂范围可调式建筑装修装饰用喷涂机。The invention relates to the technical field of building decoration equipment, in particular to a spraying machine for building decoration and decoration with adjustable spraying range.
背景技术Background technique
装修喷涂是通过喷枪或雾化器,借助于压力或离心力,分散成均匀而微细的雾滴,施涂于被涂物表面的涂装方法。可分为空气喷涂、无空气喷涂、静电喷涂等。喷涂时讲究的技术和环境很严格,稍有不慎就会造成涂装效果达不到理想的效果。Decoration spraying is a coating method that is dispersed into uniform and fine droplets through a spray gun or atomizer, with the help of pressure or centrifugal force, and applied to the surface of the object to be coated. It can be divided into air spraying, airless spraying, electrostatic spraying, etc. The technology and environment that are paid attention to when spraying are very strict. A little carelessness will cause the coating effect to not reach the desired effect.
现有的喷涂设备多为手持型的,喷涂中依靠人工掌握喷涂的位置和持续时间,喷涂中需要多个方向移动喷头的位置,容易造成喷涂不均匀,且喷涂中涂料容易飞散、反弹,施工环境较差,容易造成污染,而且浪费涂料。Most of the existing spraying equipment is hand-held. During spraying, the position and duration of spraying are manually controlled. During spraying, the position of the nozzle needs to be moved in multiple directions, which is easy to cause uneven spraying, and the paint is easily scattered and rebounded during spraying. Poor environment, easy to cause pollution, and waste of paint.
现有的静电喷涂装置能够较好的控制涂料的飞散和反弹,但是,当具有导电性和处于非导电状态的涂料在设备内时,涂料充电处的晕电流泄露和电火花放电引起的电流经流涂料,并导致的电感分离能够改变涂料的一个或多个流体特性,如粘性、电阻率和表面张力,并因此能改变喷涂结果的荷质比,荷质比的改变影响喷涂成型并可能阻碍喷涂质量指标。而且,除非设备高度绝缘,否则10KV以上的电压能够击穿大约6mm以上的距离,从而泄露到机壳造成触电风险。The existing electrostatic spraying device can better control the scattering and rebound of the paint. However, when the paint with conductivity and non-conductive state is in the device, the corona current leakage at the charging point of the paint and the current caused by the electric spark discharge pass through. The flow of paint and the resulting inductive separation can change one or more of the paint's fluid properties, such as viscosity, resistivity, and surface tension, and thus can change the charge-to-mass ratio of the spray result. Changes in charge-to-mass ratio affect the spray pattern and may hinder the Spray quality indicators. Also, unless the equipment is highly insulated, voltages above 10KV can break down over a distance of about 6mm, leaking into the case and creating a risk of electric shock.
此外,现有的空气喷涂装置中通过空气流来引导涂料的喷涂,达到防止涂料飞散的目睹,但是,由于引导空气是向着与喷雾涂料移动方向几乎相同的方向供给,因而并不能很好解决涂料分散的问题,另外,涂料在空气流中存在溶剂挥发过快导致其趋于凝结而使喷涂产生小颗粒的问题。In addition, in the conventional air spraying device, the spraying of the paint is guided by the air flow, and the scattering of the paint can be prevented. However, since the guide air is supplied in the direction almost the same as the moving direction of the sprayed paint, it is not a good solution to the paint. The problem of dispersion, in addition, the solvent volatilization of the paint in the air stream is too fast, which causes it to condense and cause the spray to produce small particles.
此外,现有的喷涂装置多数通过调节压力或流量来控制喷涂范围,还不能比较准确地控制一定流量下的喷涂范围。In addition, most of the existing spraying devices control the spraying range by adjusting the pressure or flow rate, and cannot control the spraying range under a certain flow rate more accurately.
因此,有必要提供一种喷涂范围可调式建筑装修装饰用喷涂机,以解决上述背景技术中提出的问题。Therefore, it is necessary to provide a spraying machine for building decoration and decoration with an adjustable spraying range to solve the above-mentioned problems in the background art.
发明内容SUMMARY OF THE INVENTION
为实现上述目的,本发明提供如下技术方案:一种喷涂范围可调式建筑装修装饰用喷涂机,包括喷涂装置,其中,所述喷涂装置设置在三轴移动平台中,所述三轴移动平台中还设有跟随喷涂装置能够前后和左右二轴移动的储料罐,所述喷涂装置能够喷出带负电荷的雾化涂料,且能够调节雾化涂料的喷涂范围。In order to achieve the above purpose, the present invention provides the following technical solutions: a spraying machine for building decoration and decoration with an adjustable spraying range, comprising a spraying device, wherein the spraying device is arranged in a three-axis mobile platform, and the three-axis mobile platform There is also a storage tank that can move forward and backward and left and right following the spraying device. The spraying device can spray negatively charged atomized paint and can adjust the spraying range of the atomized paint.
进一步的,作为优选,所述三轴移动平台包括Y轨道、X轨道和Z轨道,所述X轨道的两端分别可移动地设置在两根Y轨道上,所述Y轨道设在机架上,所述X轨道上可移动地设有平台一,所述平台一上固定有储料罐,其沿竖直方向可移动地设置有Z轨道,所述Z轨道上可移动地设置有平台二,所述平台二上固定有喷涂装置;Further, preferably, the three-axis mobile platform includes a Y track, an X track and a Z track, the two ends of the X track are respectively movably arranged on two Y tracks, and the Y track is arranged on the rack. , a platform 1 is movably arranged on the X track, a storage tank is fixed on the platform 1, a Z track is movably arranged along the vertical direction, and a
所述Y轨道、X轨道、Z轨道和平台一的相互连接处均设有驱动装置;The interconnection of the Y track, the X track, the Z track and the platform one is all provided with a drive device;
所述Z轨道所述Z轨道顶部的设有链条提升装置,通过其收卷来驱动驱动平台二的上下移动;The top of the Z track is provided with a chain lifting device, which drives the up and down movement of the
所述X轨道有至少一根能够前后拼接的轨道组成。The X track is composed of at least one track that can be spliced back and forth.
进一步的,作为优选,所述喷涂装置包括喷涂罩、喷雾组件和鼓风组件,所述喷雾组件和鼓风组件同轴设置在喷涂罩内,所述喷雾组件能够喷出雾状涂料并对其施加负电荷,所述鼓风组件能够沿着喷雾组件喷出的雾状涂料周围吹出引导空气;Further, preferably, the spraying device comprises a spraying hood, a spraying assembly and a blowing assembly, the spraying assembly and the blowing assembly are coaxially arranged in the spraying hood, and the spraying assembly can spray the mist-like paint and apply it to the spraying hood. Applying a negative charge, the blower assembly can blow out guiding air around the mist paint sprayed by the spray assembly;
所述喷涂罩的外壳设有至少一个磁力环,所述磁力环能够通电产生指向圆心的负极磁场,调节带负电荷的雾状涂料的聚集程度。The outer shell of the spraying cover is provided with at least one magnetic ring, which can be energized to generate a negative magnetic field directed to the center of the circle, so as to adjust the aggregation degree of the negatively charged mist paint.
进一步的,作为优选,所述鼓风组件包括导流板、调整环和鼓风壳体,所述鼓风壳体为圆柱腔体,中心为进料管道,所述进料管道与喷雾组件贯通连接;Further, preferably, the blower assembly includes a deflector, an adjustment ring and a blower shell, the blower shell is a cylindrical cavity, and the center is a feed pipe, and the feed pipe is connected to the spray assembly. connect;
所述鼓风壳体内沿着喷雾组件的周围设置有多片导流板,所述导流板外侧远离圆心的一角通过万向球一与鼓风壳体的边缘连接,导流板内侧靠近圆心的一角通过万向球二与调整环连接,能够通过调整环的旋转和前推使导流板倾斜和旋转;A plurality of deflectors are arranged in the blast casing along the circumference of the spray assembly. The outer corner of the deflector away from the center of the circle is connected to the edge of the blast casing through a universal ball, and the inner side of the deflector is close to the center of the circle. One of the corners is connected with the adjustment ring through the second universal ball, and the deflector can be tilted and rotated by the rotation and forward push of the adjustment ring;
所述导流板的后端为空气通道,所述空气通道由空气发生器提供高压空气,且所述空气发生器至少能够调节空气的气压、流量、温度、湿度中的一种特性。The rear end of the deflector is an air channel, and the air channel is provided with high-pressure air by an air generator, and the air generator can adjust at least one characteristic of air pressure, flow rate, temperature, and humidity.
进一步的,作为优选,所述万向球二与调整环通过万向球沟槽连接,所述调整环中的万向球沟槽能够将万向球二限制在其内,并能够让万向球二沿着其移动,所述调整环远离万向球沟槽的一面有一圈齿槽,其内通过多个与之啮合的齿轮与伸缩环连接;Further, preferably, the second universal ball and the adjustment ring are connected through a universal ball groove, and the universal ball groove in the adjustment ring can limit the second universal ball in it, and allow the universal ball The second ball moves along it, the adjusting ring has a ring of tooth grooves on the side away from the universal ball groove, and the inside of the adjusting ring is connected with the telescopic ring through a plurality of gears meshing with it;
所述齿轮能够相对伸缩环自转,且其中一个齿轮由电机驱动,所述伸缩环的背面设有伸缩杆。The gears can rotate relative to the telescopic ring, and one of the gears is driven by a motor, and a telescopic rod is provided on the back of the telescopic ring.
进一步的,作为优选,所述喷雾组件包括间歇给料转子、喷嘴和高压电针,所述喷嘴与进料管道固定连接,所述喷嘴内有圆形腔体,腔体内可转动地设置有间歇给料转子,所述间歇给料转子圆周分布多片叶片,叶片与喷嘴的腔体内壁贴合,将其内分隔成多个独立的腔体,每个独立的腔体通过旋转能够将进料管道中的涂料送至喷嘴的前端,并由螺旋桨驱动将涂料喷出。Further, preferably, the spray assembly includes an intermittent feeding rotor, a nozzle and a high-voltage electric needle, the nozzle is fixedly connected to the feeding pipeline, a circular cavity is arranged in the nozzle, and a rotatable cavity is provided in the cavity. The intermittent feeding rotor has a plurality of blades distributed around the circumference. The blades are attached to the inner wall of the cavity of the nozzle, and the interior is divided into a plurality of independent cavities. Each independent cavity can rotate the feed. The paint in the feed pipe is sent to the front end of the nozzle, and the paint is sprayed out by the propeller.
进一步的,作为优选,所述喷嘴的前端设有雾化盘,所述雾化盘的竖截面为“E”型曲线,能够将涂料压力向圆心周围扩散,所述雾化盘上开有向外倾斜的喷射孔,能够将涂料向外扩散地喷射。Further, preferably, the front end of the nozzle is provided with an atomizing disk, and the vertical section of the atomizing disk is an "E"-shaped curve, which can spread the paint pressure around the center of the circle, and the atomizing disk has a directional opening. The outwardly inclined spray holes can spray the paint in a diffuse manner.
进一步的,作为优选,所述喷嘴的前端、雾化盘的周围设有多跟高压电针,所述高压电针由高压包提供高压电,在其包围的区域形成尖角放电区域,使微粒化的涂料捕获电子而带上负电荷。Further, preferably, there are multiple high-voltage electric needles at the front end of the nozzle and around the atomizing disc, and the high-voltage electric needles are provided with high-voltage electricity by a high-voltage package, and a sharp-angle discharge area is formed in the area surrounded by the high-voltage electric needle. , so that the micronized paint captures electrons and is negatively charged.
进一步的,作为优选,所述磁力环包括电磁铁和屏蔽罩,多个所述电磁铁圆周分布在喷涂罩中,且每个电磁铁的负极朝内,电磁铁圈的外侧被一圈屏蔽罩包围。Further, preferably, the magnetic ring includes an electromagnet and a shielding cover, a plurality of the electromagnets are circumferentially distributed in the spraying cover, and the negative electrode of each electromagnet faces inward, and the outer side of the electromagnet ring is surrounded by a shielding cover. surrounded.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本申请中,空气通道吹出的高压空气,通过倾斜扭转一定角度的导流板分隔,能够形成螺旋状的扭转空气流,将喷雾组件喷出的雾状涂料笼罩,引导涂料的路径,防止移动喷涂的过程中涂料由于气流而混乱扩散,且涂料的温度和湿度得到控制,防止在极端的工作环境中,喷涂组件与被喷涂物之间飞散的涂料微粒趋于凝结,或溶剂挥发过快,使其不能保持原有的流体特性而影响喷涂效果,还能防止空气中的灰尘等杂质混入涂料中,而扭转空气流相对于呈直线喷出涂料微粒存在一定夹角,能够使涂料微粒侧向分散,与空气混合更均匀,2.本申请中,由于高压电针尖端电极附近,局部电场强度超过气体的电离场强,使气体发生电离和激励,因而出现电晕放电,使雾化涂料在高压直流电场作用下捕获电子而带上荷负电,由于静电吸引,带有负电荷的涂料微粒,沿电力线方向被涂饰且吸附到工件表面上,因此,基本上没有涂料射流反弹和漆雾飞散现象,漆雾损失很小,且由于高压静电场的作用,涂料微粒分散度高,在射流中分布也较均匀,因而在被涂饰工件表面形成的涂层也较平整、均匀,漆膜的附着力均较高。1. In this application, the high-pressure air blown out of the air channel is separated by a deflector inclined and twisted at a certain angle, which can form a spiral twisted air flow, cover the mist paint sprayed by the spray assembly, guide the path of the paint, and prevent During the process of mobile spraying, the paint spreads chaotically due to airflow, and the temperature and humidity of the paint are controlled to prevent the paint particles scattered between the spraying component and the sprayed object from condensing in extreme working environments, or the solvent volatilizes too quickly , so that it cannot maintain the original fluid characteristics and affect the spraying effect, and it can also prevent impurities such as dust in the air from mixing into the paint, and the twisted air flow has a certain angle relative to the spraying paint particles in a straight line, which can make the
3.本申请中,喷涂罩中的磁力环通电时,生成负极指向圆心的磁力,由于磁力在圆环中相互抵消,因此,离圆环中心越近磁力越小,而圆心中没有磁力,对经过圆环的负电荷(带电涂料)产生同性相斥而向中心聚集的效果,且越靠近边缘排斥的力越大,能够通过调整电磁铁的磁力大小来调整涂料喷涂范围。3. in this application, when the magnetic force ring in the spray cover is energized, the magnetic force that the negative pole points to the center of the circle is generated, because the magnetic force cancels each other out in the annular ring, therefore, the magnetic force is smaller the closer to the center of the annular ring, and there is no magnetic force in the center of the circle, right. The negative charge (charged paint) passing through the ring produces the effect of homosexual repulsion and gathering towards the center, and the closer the edge is to the greater the repulsive force, the paint spraying range can be adjusted by adjusting the magnetic force of the electromagnet.
附图说明Description of drawings
图1为一种喷涂范围可调式建筑装修装饰用喷涂机的结构示意图;Fig. 1 is the structural representation of a kind of spraying range adjustable spraying machine for building decoration;
图2为一种喷涂范围可调式建筑装修装饰用喷涂机的喷涂装置结构示意图;Fig. 2 is a kind of spraying device structure schematic diagram of a spraying range-adjustable building decoration spraying machine;
图3为一种喷涂范围可调式建筑装修装饰用喷涂机的鼓风组件和喷雾组件结构示意图;3 is a schematic structural diagram of a blower assembly and a spray assembly of a spraying range-adjustable building decoration sprayer;
图4为一种喷涂范围可调式建筑装修装饰用喷涂机的导流板结构示意图;Figure 4 is a schematic diagram of the structure of the deflector of a spraying range-adjustable spraying machine for building decoration and decoration;
图5为一种喷涂范围可调式建筑装修装饰用喷涂机的结构示意图;Fig. 5 is a kind of structural representation of spraying range adjustable spraying machine for building decoration;
图中:1、Y轨道;2、X轨道;3、Z轨道;4、平台一;5、平台二;6、喷涂装置;7、储料罐;8、鼓风组件;81、鼓风壳体;82、空气管道;83、导流板;84、万向节二;85、万向节一;86、伸缩杆;87、进料管道;88、伸缩环;89、调整环;9、喷涂装置;91、喷头;92、间歇给料转子;93、高压电针;94、雾化盘;95、螺旋桨;10、喷涂罩;11、磁力环;111、屏蔽罩;112、电磁铁;12、高压包;13、空气发生器。In the figure: 1, Y track; 2, X track; 3, Z track; 4, platform one; 5, platform two; 6, spraying device; 7, storage tank; 8, blower assembly; 81, blower shell body; 82, air pipe; 83, deflector; 84, universal joint two; 85, universal joint one; 86, telescopic rod; 87, feed pipe; 88, telescopic ring; 89, adjustment ring; 9, Spraying device; 91, spray head; 92, intermittent feeding rotor; 93, high voltage electric needle; 94, atomizing disc; 95, propeller; 10, spray cover; 11, magnetic ring; 111, shield cover; 112, electromagnet ; 12. High pressure package; 13. Air generator.
具体实施方式Detailed ways
请参阅图1,本发明实施例中,一种喷涂范围可调式建筑装修装饰用喷涂机,包括喷涂装置6,其中,所述喷涂装置6设置在三轴移动平台中,所述三轴移动平台中还设有跟随喷涂装置6能够前后和左右二轴移动的储料罐7,所述喷涂装置6能够喷出带负电荷的雾化涂料,且能够调节雾化涂料的喷涂范围。Referring to FIG. 1 , in an embodiment of the present invention, a spraying machine for building decoration and decoration with an adjustable spraying range includes a spraying device 6 , wherein the spraying device 6 is arranged in a three-axis moving platform, and the three-axis moving platform There is also a storage tank 7 that can move forward and backward and left and right following the spraying device 6. The spraying device 6 can spray negatively charged atomized paint and can adjust the spraying range of the atomized paint.
本实施例中,所述三轴移动平台包括Y轨道1、X轨道2和Z轨道3,所述X轨道2的两端分别可移动地设置在两根Y轨道上,所述Y轨道设在机架上,所述X轨道上可移动地设有平台一4,所述平台一4上固定有储料罐4,其沿竖直方向可移动地设置有Z轨道,所述Z轨道上可移动地设置有平台二5,所述平台二5上固定有喷涂装置6;In this embodiment, the three-axis moving platform includes a Y track 1, an
所述Y轨道1、X轨道2、Z轨道3和平台一4的相互连接处均设有驱动装置,可以是同步带驱动或齿轮齿条驱动,为现有技术,在此不再赘述;The interconnection of the Y track 1, the
所述Z轨道3顶部的设有链条提升装置,通过其收卷来驱动驱动平台二5的上下移动,确保平台二5的稳定性,由于Z轨道3自身能够相对X轨道2上下移动,而平台二5能够相对Z轨道3上下移动,因此喷涂范围的上下幅度较大,死角、死区较小;The top of the
且,所述Z轨道3稍长于Y轨道1的高度,确保能够喷涂到位于设备最底部的被涂物;Moreover, the
所述X轨道2有至少一根能够前后拼接的轨道组成,能够通过多段拼接来延长X轨道2的长度,提高其适用范围,且方便拆卸和周转运输。The X-track 2 is composed of at least one track that can be spliced back and forth, and the length of the X-track 2 can be extended by splicing multiple sections, improving its scope of application, and facilitating disassembly and turnover transportation.
请参考图2,本实施例中,所述喷涂装置6包括喷涂罩10、喷雾组件9和鼓风组件8,所述喷雾组件9和鼓风组件8同轴设置在喷涂罩10内,所述喷雾组件9能够喷出雾状涂料并对其施加负电荷,所述鼓风组件8能够沿着喷雾组件9喷出的雾状涂料周围吹出引导空气;Please refer to FIG. 2 , in this embodiment, the spraying device 6 includes a spraying
所述喷涂罩10的外壳设有至少一个磁力环11,所述磁力环11能够通电产生指向圆心的负极磁场,调节带负电荷的雾状涂料的聚集程度。The shell of the spraying
请参考图3,本实施例中,所述鼓风组件8包括导流板83、调整环89和鼓风壳体81,所述鼓风壳体81为圆柱腔体,中心为进料管道87,所述进料管道87与喷雾组件9贯通连接;Referring to FIG. 3 , in this embodiment, the
所述鼓风壳体81内沿着喷雾组件9的周围设置有多片导流板83,所述导流板83外侧远离圆心的一角通过万向球一85与鼓风壳体81的边缘连接,导流板83内侧靠近圆心的一角通过万向球二84与调整环89连接,能够通过调整环89的旋转和前推使导流板83倾斜和旋转;A plurality of
所述导流板83的后端为空气通道82,所述空气通道82由空气发生器13提供高压空气,且所述空气发生器13至少能够调节空气的气压、流量、温度、湿度中的一种特性。The rear end of the
请参考图3和图4,本实施例中,所述万向球二84与调整环89通过万向球沟槽连接,所述调整环89中的万向球沟槽为一圈将万向球二84限制在其内,并能够让万向球二84沿着其移动的沟槽,所述调整环89远离万向球沟槽的一面有一圈齿槽,其内通过多个与之啮合的齿轮与伸缩环88连接;Please refer to FIG. 3 and FIG. 4 , in this embodiment, the second
所述齿轮能够相对伸缩环88自转,且其中一个齿轮由电机驱动,所述伸缩环88的背面设有伸缩杆86;The gears can rotate relative to the
所述空气通道82吹出的高压空气,通过倾斜扭转一定角度的导流板83分隔,能够形成螺旋状的扭转空气流,将喷雾组件9喷出的雾状涂料笼罩,引导涂料的路径,防止移动喷涂的过程中涂料由于气流而混乱扩散,且涂料的温度和湿度得到控制,防止在极端的工作环境中,喷涂组件9与被喷涂物之间飞散的涂料微粒趋于凝结,或溶剂挥发过快,使其不能保持原有的流体特性而影响喷涂效果,还能防止空气中的灰尘等杂质混入涂料中;The high-pressure air blown out of the
而扭转空气流相对于呈直线喷出涂料微粒存在一定夹角,能够使涂料微粒侧向分散,与空气混合更均匀,导流板83的倾斜和扭转角度和气压与喷涂流量、喷涂距离等因素有关。The twisted air flow has a certain angle relative to the sprayed paint particles in a straight line, so that the paint particles can be dispersed laterally and mixed with the air more evenly. related.
请参考图3,本实施例中,所述喷雾组件9包括间歇给料转子92、喷嘴91和高压电针93,所述喷嘴91与进料管道87固定连接,所述喷嘴91内有圆形腔体,腔体内可转动地设置有间歇给料转子92,所述间歇给料转子92圆周分布多片叶片,叶片与喷嘴91的腔体内壁贴合,将其内分隔成多个独立的腔体,每个独立的腔体通过旋转能够将进料管道87中的涂料送至喷嘴91的前端,并由螺旋桨95驱动将涂料喷出;Referring to FIG. 3 , in this embodiment, the spray assembly 9 includes an
通过间歇给料转子92中分隔的腔体,阻断高压电针93发出的电流向设备内部较低电势的位置泄露;Through the separated cavity in the
当具有导电性和处于非导电状态的涂料在设备内时,高压电针93处的晕电流泄露和电火花放电引起的电流经流涂料,并导致的电感分离能够改变涂料的一个或多个流体特性,如粘性、电阻率和表面张力,并因此能改变喷涂结果的荷质比,荷质比的改变影响喷涂成型并可能阻碍喷涂质量指标;When the conductive and non-conductive paint is inside the device, corona current leakage at the high voltage
在另一个实施例中,喷雾组件9外壳加上导电屏蔽罩,为其提供高压电势,同样能减少电流从电势较低的位置流过的危险。In another embodiment, a conductive shield is added to the outer shell of the spray assembly 9 to provide it with a high voltage potential, which can also reduce the risk of current flowing from a location with a lower potential.
请参考图5,本实施例中,所述喷嘴91的前端设有雾化盘94,所述雾化盘94的竖截面为“E”型曲线,能够将涂料压力向圆心周围扩散,所述雾化盘94上开有向外倾斜的喷射孔,能够将涂料向外扩散地喷射。Please refer to FIG. 5 , in this embodiment, the front end of the
本实施例中,所述喷嘴91的前端、雾化盘94的周围设有多跟高压电针93,所述高压电针93由高压包12提供高压电,在其包围的区域形成尖角放电区域,使微粒化的涂料捕获电子而带上负电荷;In this embodiment, a plurality of high-voltage electric needles 93 are provided at the front end of the
由于高压电针93曲率半径很小,其尖端电极附近,由于局部电场强度超过气体的电离场强,使气体发生电离和激励,因而出现电晕放电,使雾化涂料在高压直流电场作用下捕获电子而带上荷负电,由于静电吸引,带有负电荷的涂料微粒,沿电力线方向被涂饰且吸附到工件表面上,因此,基本上没有涂料射流反弹和漆雾飞散现象,漆雾损失很小,且由于高压静电场的作用,涂料微粒分散度高,在射流中分布也较均匀,因而在被涂饰工件表面形成的涂层也较平整、均匀,漆膜的附着力均较高。Due to the small radius of curvature of the high-voltage electro-
本实施例中,所述磁力环11包括电磁铁112和屏蔽罩111,多个所述电磁铁112圆周分布在喷涂罩10中,且每个电磁铁112的负极朝内;In this embodiment, the
每个电磁铁112同时通电时,生成负极指向圆心的磁力,由于磁力在圆环中相互抵消,因此,离圆环中心越近磁力越小,而圆心中没有磁力,对经过圆环的负电荷(带电涂料)产生同性相斥而向中心聚集的效果,且越靠近边缘排斥的力越大,能够通过调整电磁铁112的磁力大小来调整涂料喷涂范围;When each
此外,由于电磁铁112圈的外侧为正极,因此喷涂罩10的外会呈正极,喷射到喷涂罩10外的涂料,特别是动能较小和边缘分散的涂料,会被吸引而吸附在其外表面,因此,电磁铁112圈的外侧设有屏蔽罩111将其包围,从而隔离磁力,所述屏蔽罩111可以是阻磁材料外壳、电磁屏蔽装置等。In addition, since the outer side of the
具体实施时,喷涂装置6设置在三轴移动平台中,其中,X轨道能够根据实施场地的需要通过多段拼接来延长,喷涂装置6中的空气通道82吹出的高压空气,通过倾斜扭转一定角度的导流板83分隔,能够形成螺旋状的扭转空气流,将喷雾组件9喷出的雾状涂料笼罩,引导涂料的路径,防止移动喷涂的过程中涂料由于气流而混乱扩散,且涂料的温度和湿度得到控制,还能防止空气中的灰尘等杂质混入涂料中;In the specific implementation, the spraying device 6 is arranged in a three-axis mobile platform, wherein the X track can be extended by multi-stage splicing according to the needs of the implementation site. The
雾状涂料通过高压电针93,其尖端电极附近电晕放电,使雾化涂料在高压直流电场作用下捕获电子而带上荷负电,由于静电吸引,带有负电荷的涂料微粒,沿电力线方向被涂饰且吸附到工件表面上,且由于高压静电场的作用,涂料微粒分散度高,在射流中分布也较均匀;The atomized paint passes through the high-voltage
雾状涂料在喷涂罩11中时,由于磁力环11生成负极指向圆心的磁力,对其产生由于同性相斥而向中心聚集的效果,且越靠近边缘排斥的力越大,因而能够通过调整磁力环11的磁力大小来调整涂料喷涂范围;When the mist paint is in the spraying
在另一个实施例中,通过将磁力环11中的每个电磁铁112圈施加不一样的电流,使磁力中心偏离圆心,能够实现调整喷涂角度的效果。In another embodiment, the effect of adjusting the spraying angle can be achieved by applying different currents to each
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of the solution and its inventive concept shall be included within the protection scope of the present invention.
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CN113600356A (en) * | 2021-09-15 | 2021-11-05 | 广州卓诚智能科技有限公司 | Fixed-point powder electrostatic spraying and curing method and spraying and curing system |
CN113856966A (en) * | 2021-09-30 | 2021-12-31 | 翰贝摩尔表面技术(江苏)有限公司 | Automatic spraying equipment and method for stealth coating of fighter plane |
CN113856966B (en) * | 2021-09-30 | 2022-07-12 | 翰贝摩尔表面技术(江苏)有限公司 | Automatic spraying equipment and method for stealth coating of fighter plane |
CN114377869A (en) * | 2021-12-31 | 2022-04-22 | 江苏盛安信息科技有限公司 | Ionized film-coating spraying equipment for inner cavity environment of twisted soft robot |
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