CN111997049A - Self-propelled ecological river levee pile driver - Google Patents
Self-propelled ecological river levee pile driver Download PDFInfo
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- CN111997049A CN111997049A CN202010968420.4A CN202010968420A CN111997049A CN 111997049 A CN111997049 A CN 111997049A CN 202010968420 A CN202010968420 A CN 202010968420A CN 111997049 A CN111997049 A CN 111997049A
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- 238000000034 method Methods 0.000 description 3
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/02—Placing by driving
- E02D7/06—Power-driven drivers
- E02D7/14—Components for drivers inasmuch as not specially for a specific driver construction
- E02D7/16—Scaffolds or supports for drivers
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/20—Placing by pressure or pulling power
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Abstract
本发明公开了自走式生态河堤打桩机,包括机架,所述机架有上架、立杆和下架共同组成,所述下架的外侧安装有三个支撑套,所述支撑套内转动安装有转动套,所述内滑动插设有升降滑杆,所述升降滑杆的底端固定有支撑架,所述支撑架的外侧套设固定有支撑罩,所述支撑架内转动安装有移动轮,所述移动轮内置驱动电机,所述升降滑杆的上部安装有油缸,所述油缸与油泵连接,所述油泵固定在升降滑杆顶端的外侧,所述转动套的顶端均固定有链轮,所述链轮之间通过链条传动。本方案的打桩机可实现对桩体的起吊,夹紧、下压打桩操作,打桩机可实现方便的移动,调节姿态,打桩机运行稳定且安全,效率高,打桩速度快。
The invention discloses a self-propelled ecological river bank pile driver, comprising a frame. The frame is composed of an upper frame, a vertical pole and a lower frame. Three support sleeves are installed on the outer side of the lower frame, and the support sleeves rotate inside. A rotating sleeve is installed, a lifting sliding rod is inserted in the inner sliding, a supporting frame is fixed at the bottom end of the lifting sliding rod, a supporting cover is sleeved and fixed on the outer side of the supporting frame, and a rotating installation is carried out in the supporting frame. The moving wheel has a built-in drive motor, an oil cylinder is installed on the upper part of the lifting slide rod, the oil cylinder is connected with an oil pump, the oil pump is fixed on the outer side of the top end of the lifting slide rod, and the top of the rotating sleeve is fixed with The sprockets are driven by a chain between the sprockets. The pile driver of this scheme can realize the operations of lifting, clamping and pressing down the pile body. The pile driver can realize convenient movement and adjust the posture. The pile driver runs stably and safely, with high efficiency and fast piling speed.
Description
技术领域technical field
本发明涉及打桩机技术领域,尤其涉及自走式生态河堤打桩机。The invention relates to the technical field of pile drivers, in particular to a self-propelled ecological river bank pile driver.
背景技术Background technique
我国中小河道的整治比较复杂,战线长,范围广,涉及地域和人群较多。在河道打桩可以对河道进行维护,防止河道被水流冲刷,意义重大。The regulation of small and medium-sized rivers in my country is relatively complex, with a long front and a wide range, involving many regions and groups of people. Piling in the river can maintain the river and prevent the river from being washed by the water flow, which is of great significance.
现有技术中,在对河道进行打桩维护时,多采用体积加大的机械完成打桩操作,会造成河道绿化的破坏,同时耗能较大,不利于节能环保,且打桩设备的操作速度慢,效率低下,因此我们提出自走式生态河堤打桩机。In the prior art, when piling and maintaining the river channel, a machine with a larger volume is often used to complete the piling operation, which will cause damage to the greening of the river channel, and at the same time consume a large amount of energy, which is not conducive to energy conservation and environmental protection, and the operation speed of the piling equipment is slow. The efficiency is low, so we propose a self-propelled ecological river bank pile driver.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺陷,而提出的自走式生态河堤打桩机。The purpose of the present invention is to propose a self-propelled ecological river bank pile driver in order to solve the defects existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
自走式生态河堤打桩机,包括机架,所述机架有上架、立杆和下架共同组成,所述下架的外侧安装有三个支撑套,所述支撑套内转动安装有转动套,所述内滑动插设有升降滑杆,所述升降滑杆的底端固定有支撑架,所述支撑架的外侧套设固定有支撑罩,所述支撑架内转动安装有移动轮,所述移动轮内置驱动电机,所述升降滑杆的上部安装有油缸,所述油缸与油泵连接,所述油泵固定在升降滑杆顶端的外侧,所述转动套的顶端均固定有链轮,所述链轮之间通过链条传动,所述下架靠近其中一个支撑套的位置处安装有转向电机,所述转向电机通过齿轮组驱动其中一个转动套;The self-propelled ecological river bank pile driver includes a frame. The frame is composed of an upper frame, a vertical pole and a lower frame. Three support sleeves are installed on the outer side of the lower frame, and a rotating sleeve is rotatably installed in the support sleeve. , the inner sliding insert is provided with a lifting sliding rod, the bottom end of the lifting sliding rod is fixed with a support frame, the outer side of the support frame is sleeved and fixed with a support cover, and a moving wheel is rotatably installed in the support frame, so The moving wheel has a built-in drive motor, an oil cylinder is installed on the upper part of the lifting slide rod, the oil cylinder is connected with an oil pump, the oil pump is fixed on the outer side of the top end of the lifting slide rod, and the top end of the rotating sleeve is fixed with a sprocket, so A chain drive is used between the sprockets, a steering motor is installed at a position of the lower frame close to one of the support sleeves, and the steering motor drives one of the rotating sleeves through a gear set;
所述下架固定有轨道,所述所述轨道上滑动设有滑动座,所述滑动座的两侧均安装有多个滑轮组,所述滑动座的内侧安装有平移电机,所述平移电机通过平移齿轮与齿条啮合,所述齿条与滑动座的内侧固定,所述滑动座上贯穿开设有下落孔,所述滑动座的上侧且位于下落孔的外围处固定有桩基架,所述桩基架固定有两个打桩油缸,所述打桩油缸的输出端与桩基座板固定,所述桩基座板的外侧通过两个定位板放置有桩体,所述桩基座板底端的内侧固定有夹紧油缸,所述夹紧油缸的驱动端固定有移动板,所述移动板的两端固定有连接板,两个所述连接板远离移动板的一端延伸至桩基座板的外侧并固定有夹紧板,所述夹紧板夹持在桩基座板和桩体的底端,所述桩基座板的两侧固定有限位滑板,所述限位滑板与两个连接板滑动配合。The lower frame is fixed with a track, a sliding seat is slid on the track, a plurality of pulley groups are installed on both sides of the sliding seat, and a translation motor is installed on the inner side of the sliding seat, and the translation motor passes through the sliding seat. The translation gear meshes with the rack, the rack is fixed with the inner side of the sliding seat, the sliding seat is provided with a drop hole, and the upper side of the sliding seat is located at the outer periphery of the drop hole. The pile foundation frame is fixed with two piling oil cylinders, the output end of the pile driving oil cylinder is fixed with the pile base plate, the outer side of the pile base plate is placed with a pile body through two positioning plates, and the bottom of the pile base plate is placed. The inner side of the end is fixed with a clamping oil cylinder, the driving end of the clamping oil cylinder is fixed with a moving plate, the two ends of the moving plate are fixed with connecting plates, and one end of the two connecting plates away from the moving plate extends to the pile base plate A clamping plate is fixed on the outer side of the pile base plate, and the clamping plate is clamped at the bottom end of the pile base plate and the pile body. Limiting slide plates are fixed on both sides of the pile base plate. The connecting plate is a slip fit.
进一步地,所述机架的内部安装有吊装杆,且吊装杆与机架转动安装,所述机架的中部通过横架板安装有吊装转动电机,所述吊装转动电机通过齿轮组驱动吊装杆转动,所述吊装杆的顶端安装有横杆,所述横杆的末端安装有挂钩驱动电机,所述挂钩驱动电机的驱动端与挂钩安装。Further, a hoisting rod is installed inside the frame, and the hoisting rod is rotatably installed with the frame, and a hoisting rotating motor is installed in the middle of the frame through a horizontal frame plate, and the hoisting rotating motor drives the hoisting rod through a gear set. Rotating, the top end of the hoisting rod is installed with a cross rod, the end of the cross rod is installed with a hook driving motor, and the driving end of the hook driving motor is installed with the hook.
进一步地,所述齿轮组由相互啮合的驱动齿轮和从动齿轮组成。Further, the gear set is composed of a driving gear and a driven gear that mesh with each other.
进一步地,所述下架的外侧安装有两个支撑杆,所述支撑杆与下架螺纹连接,所述支撑杆的底端安装有与河道地面支撑的支撑座。Further, two support rods are installed on the outer side of the lower frame, the support rods are threadedly connected with the lower frame, and the bottom end of the support rod is installed with a support seat supported on the ground of the river channel.
进一步地,每个所述移动轮处的支撑架或者支撑罩上均安装有水位传感器。Further, a water level sensor is installed on the support frame or the support cover at each of the moving wheels.
进一步地,所述滑轮组由四个滑轮组成,四个滑轮安装在一个安装板上,四个滑轮两两分布在滑动座的上下两侧。Further, the pulley set is composed of four pulleys, the four pulleys are mounted on a mounting plate, and the four pulleys are distributed on the upper and lower sides of the sliding seat.
进一步地,所述桩体与桩基座板上的定位板滑动配合。Further, the pile body is slidingly matched with the positioning plate on the pile base plate.
相比于现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本方案的打桩机可实现对桩体的起吊,夹紧、下压打桩操作,打桩机可实现方便的移动,调节姿态,打桩机运行稳定且安全,效率高,打桩速度快。The pile driver of this scheme can realize the operations of lifting, clamping and pressing down the pile body. The pile driver can realize convenient movement and adjust the posture. The pile driver runs stably and safely, with high efficiency and fast piling speed.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
图1为本发明提出的自走式生态河堤打桩机的视角一的示意图;Fig. 1 is the schematic diagram of the perspective one of the self-propelled ecological river bank pile driver proposed by the present invention;
图2为本发明提出的自走式生态河堤打桩机的视角二的示意图;Fig. 2 is the schematic diagram of the second angle of view of the self-propelled ecological river bank pile driver proposed by the present invention;
图3为本发明提出的自走式生态河堤打桩机的视角三的示意图;Fig. 3 is the schematic diagram of the perspective three of the self-propelled ecological river bank pile driver proposed by the present invention;
图4为本发明提出的自走式生态河堤打桩机的底部示意图;Fig. 4 is the bottom schematic diagram of the self-propelled ecological river bank pile driver proposed by the present invention;
图5为图3中a部分结构示意图;Fig. 5 is the structural representation of part a in Fig. 3;
图6为图4中b部分结构示意图。FIG. 6 is a schematic structural diagram of part b in FIG. 4 .
图中:1上架、2立杆、3下架、4支撑套、5支撑架、6支撑罩、7移动轮、8支撑杆、9支撑座、10转动套、11升降滑杆、12油缸、13油泵、14转向电机、15齿轮组、16链轮、17链条、18吊装转动电机、19吊装杆、20横杆、21挂钩驱动电机、22轨道、23滑动座、24滑轮组、25平移电机、26平移齿轮、27齿条、28桩基架、29桩基座板、30桩体、31打桩油缸、32夹紧油缸、33移动板、34夹紧板、35连接板、36限位滑板。In the picture: 1 upper shelf, 2 vertical pole, 3 lower shelf, 4 supporting sleeve, 5 supporting frame, 6 supporting cover, 7 moving wheel, 8 supporting rod, 9 supporting seat, 10 rotating sleeve, 11 lifting sliding rod, 12 oil cylinder, 13 oil pump, 14 steering motor, 15 gear set, 16 sprocket, 17 chain, 18 hoisting rotation motor, 19 hoisting rod, 20 cross bar, 21 hook driving motor, 22 track, 23 sliding seat, 24 pulley block, 25 translation motor, 26 translation gear, 27 rack, 28 pile base frame, 29 pile base plate, 30 pile body, 31 pile driving cylinder, 32 clamping cylinder, 33 moving plate, 34 clamping plate, 35 connecting plate, 36 limit sliding plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
参照图1-5,自走式生态河堤打桩机,包括机架,机架有上架1、立杆2和下架3共同组成,下架3的外侧安装有三个支撑套4,支撑套4内转动安装有转动套10,内滑动插设有升降滑杆11,升降滑杆11的横截面呈正方形,其与转动套10竖向滑动连接。升降滑杆11的底端固定有支撑架5,支撑架5的外侧套设固定有支撑罩6,支撑架5内转动安装有移动轮7,移动轮7内置驱动电机,升降滑杆11的上部安装有油缸12,油缸12与油泵13连接,油泵13固定在升降滑杆11顶端的外侧,转动套10的顶端均固定有链轮16,链轮16之间通过链条17传动,下架3靠近其中一个支撑套4的位置处安装有转向电机14,转向电机14通过齿轮组15驱动其中一个转动套10;1-5, the self-propelled ecological river bank pile driver includes a frame, the frame is composed of an
移动轮7通过内置的驱动电机进行驱动,从而带动整个打桩机移动,转向电机14通过齿轮组15带动其中一个转动套10转动,在链轮16与链条17的配合下带动每个转动套10同时转动,转动套10转动时,可带动升降滑杆11和其底端的移动轮7转动,从而实现打桩机的转向。The moving
每个移动轮7处的支撑架5或者支撑罩6上均安装有水位传感器。根据传感器获取的水位深度信息,可控制油缸12和油泵13运行,实现升降滑杆11的伸缩,实现打桩的升降,使其保持平稳的姿态。A water level sensor is installed on the
下架3固定有轨道22,轨道22上滑动设有滑动座23,滑动座23的两侧均安装有多个滑轮组24,滑轮组24由四个滑轮组成,四个滑轮安装在一个安装板上,四个滑轮两两分布在滑动座23的上下两侧。滑动座23的内侧安装有平移电机25,平移电机25通过平移齿轮26与齿条27啮合,齿条27与滑动座23的内侧固定。The
平移电机25驱动平移齿轮26与齿条27啮合,带动整个滑动座23在轨道22上水平移动,切换打桩位置。The
滑动座23上贯穿开设有下落孔,滑动座23的上侧且位于下落孔的外围处固定有桩基架28,桩基架28固定有两个打桩油缸31,打桩油缸31的输出端与桩基座板29固定,桩基座板29的外侧通过两个定位板放置有桩体30,桩体30与桩基座板29上的定位板滑动配合。桩体30通过定位板被放置在桩基座板29上,并可延伸两个定位板之间上下滑动。A drop hole is formed through the sliding
桩基座板29底端的内侧固定有夹紧油缸32,夹紧油缸32的驱动端固定有移动板33,移动板33的两端固定有连接板35,两个连接板35远离移动板33的一端延伸至桩基座板29的外侧并固定有夹紧板34,夹紧板34夹持在桩基座板29和桩体30的底端,桩基座板29的两侧固定有限位滑板36,限位滑板36与两个连接板35滑动配合。The inner side of the bottom end of the
桩体30通过两个定位板被放置在桩基座板29上,通过底部的夹紧油缸32的驱动下,可促使移动板33带动连接板35以及夹紧板34移动,并通过夹紧板34将桩体30夹紧固定在桩基座板29上,然后通过打桩油缸31的驱动下,将桩基座板29和桩体30整体下压,从而将桩体30逐渐的压入河道泥土内,一个行程结束后,松开夹紧油缸32,并和将桩基座板29上移,此时桩体30的底端依然在河道泥土内,然后再次夹紧桩体30,并通过打桩油缸31将桩体30再次下压,如此反复,直至桩体30被压入指定深度。The
机架的内部安装有吊装杆19,且吊装杆19与机架转动安装,机架的中部通过横架板安装有吊装转动电机18,吊装转动电机18通过齿轮组15驱动吊装杆19转动,吊装杆19的顶端安装有横杆20,横杆20的末端安装有挂钩驱动电机21,挂钩驱动电机21的驱动端与挂钩安装。挂钩驱动电机21用于驱动挂钩,通过挂钩可将桩体30起吊至桩基座板29上,通过吊装转动电机18驱动齿轮组15带动吊装杆19转动,完成对桩基30的转移。A hoisting
齿轮组15由相互啮合的驱动齿轮和从动齿轮组成。位于转向电机14一侧的齿轮组15中的驱动齿轮与转向电机14的驱动端固定,从动齿轮则与支撑套4的顶端固定。位于吊装转动电机18一侧的齿轮组15中的驱动齿轮与吊装转动电机18的驱动端固定,从动齿轮则与吊装杆19固定。The gear set 15 consists of a driving gear and a driven gear that mesh with each other. The driving gear in the gear set 15 on the side of the
下架3的外侧安装有两个支撑杆8,支撑杆8与下架3螺纹连接,支撑杆8的底端安装有与河道地面支撑的支撑座9。支撑杆8和支撑座9可防止打桩机故障时整机出现倾翻的可能,增加安全性。Two
本发明的工作原理及使用流程:通过吊装杆19和横杆20上的挂钩驱动电机21完成桩体30的起吊,使其放入桩基座板29上的两个定位板内,然后将通过夹紧油缸32驱动夹紧板34将桩体30和桩基座板29进行夹紧固定,此时通过打桩油缸31将桩体30下压,进行打桩,多次反复操作,直至将桩体30打入指定的深度。The working principle and use process of the present invention: the hoisting of the
单个桩体30打桩完毕后,通过平移电机25驱动平移齿轮26与齿条27啮合,带动滑动座23在轨道22上移动,切换打桩位置,从而将另一个桩体30按照上面的方式进行打桩。After the
通过移动轮7的驱动电机进行驱动,从而带动整个打桩机移动,转向电机14通过齿轮组15带动其中一个转动套10转动,在链轮16与链条17的配合下带动每个转动套10同时转动,转动套10转动时,可带动升降滑杆11和其底端的移动轮7转动,从而实现打桩机的转向。It is driven by the driving motor of the moving
根据传感器获取的水位深度信息,可控制油缸12和油泵13运行,实现升降滑杆11的伸缩,实现打桩的升降,使其保持平稳的姿态。According to the water level depth information obtained by the sensor, the operation of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
Claims (7)
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CN117587812A (en) * | 2024-01-18 | 2024-02-23 | 江苏东机机电科技有限公司 | Adjustable pile driver |
CN118422683A (en) * | 2024-07-03 | 2024-08-02 | 邹平铝园科技发展集团有限公司 | Construction engineering pile driving positioning equipment |
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