CN111994787A - Blade hoisting tool - Google Patents
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- CN111994787A CN111994787A CN202010871114.9A CN202010871114A CN111994787A CN 111994787 A CN111994787 A CN 111994787A CN 202010871114 A CN202010871114 A CN 202010871114A CN 111994787 A CN111994787 A CN 111994787A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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Abstract
本公开提供一种叶片吊装工装,叶片吊装工装包括俯仰旋转机构和叶片夹具,俯仰旋转机构包括支撑框架、俯仰旋转轴和旋转轴驱动组件,俯仰旋转轴可旋转地设置在支撑框架上,且俯仰旋转轴的第一端与叶片夹具连接,俯仰旋转轴的第二端与旋转轴驱动组件连接,旋转轴驱动组件包括涡轮和驱动涡轮旋转的蜗杆,涡轮与俯仰旋转轴同轴设置并固定于俯仰旋转轴的第二端,以通过蜗杆带动涡轮旋转,进而带动叶片夹具旋转,从而调节叶片的俯仰角度,因此叶片吊装工装能够夹持叶片一同旋转,也就无需在叶片安装过程中额外使用盘车机构。
The present disclosure provides a blade hoisting tool, the blade hoisting tool includes a pitch rotation mechanism and a blade clamp, the pitch rotation mechanism includes a support frame, a pitch rotation shaft and a rotation shaft drive assembly, the pitch rotation shaft is rotatably arranged on the support frame, and the pitch The first end of the rotating shaft is connected with the blade clamp, the second end of the pitching rotating shaft is connected with the rotating shaft driving assembly, the rotating shaft driving assembly includes a turbine and a worm for driving the turbine to rotate, and the turbine and the pitching rotating shaft are coaxially arranged and fixed to the pitch The second end of the rotating shaft is used to drive the turbine to rotate through the worm, and then drive the blade clamp to rotate, so as to adjust the pitch angle of the blade, so the blade hoisting tool can clamp the blade to rotate together, and there is no need to use additional barring during the blade installation process. mechanism.
Description
技术领域technical field
本公开属于风力发电技术领域,尤其涉及一种叶片吊装工装。The present disclosure belongs to the technical field of wind power generation, and in particular relates to a blade hoisting tool.
背景技术Background technique
随着风力发电机组单机容量不断增大,风力发电机组的叶片尺寸也逐渐增大,例如海上风力发电机组的叶片长度已经超过90米,重量超过35吨,由于叶片重量的问题,将叶片空中作业连接在轮毂上也越来越困难。With the continuous increase of the single capacity of the wind turbine, the blade size of the wind turbine is also gradually increasing. For example, the length of the blade of the offshore wind turbine has exceeded 90 meters and the weight has exceeded 35 tons. Due to the weight of the blade, the blade is operated in the air. Attaching to the hub is also increasingly difficult.
传统的叶片安装过程需要借助盘车结构来旋转轮毂,以使轮毂的变桨轴承能够与叶片法兰位置相应,随着叶片的增大,传统的盘车结构需要承担的载荷也越来越大,从而导致在盘车过程中发电机的端盖结构(与盘车连接位置)发生变形,影响机组的正常运行。The traditional blade installation process requires the use of a cranking structure to rotate the hub, so that the pitch bearing of the hub can correspond to the position of the blade flange. As the blade increases, the traditional cranking structure needs to bear more and more loads. , resulting in deformation of the end cover structure of the generator (connecting position with the crank) during the cranking process, affecting the normal operation of the unit.
由于叶片长度超长,三叶式安装由于安装船的限制,翻身存在极大的风险,例如在上述叶片的安装过程中,使用的叶片吊装工装能够带着叶片进行小角度旋转,例如旋转30°,因此需要吊机带着叶片吊装工装盘车来进行大角度的旋转,但此种方式存在极大的安全隐患,例如吊机带着叶片吊装工装盘车过程中,吊钩在下放过程中加速度的影响,可能导致吊钩磕碰叶片,或者由于吊机误操作产生额外的拉力使叶片吊装工装对叶片产生额外的拉力而使叶片从夹持口滑出来。Due to the extremely long length of the blade, the three-blade installation has a great risk of turning over due to the limitation of the installation vessel. For example, during the installation of the above-mentioned blade, the blade lifting tool used can rotate the blade at a small angle, for example, rotate 30° Therefore, it is necessary for the crane to carry the blade hoisting and jigging to perform large-angle rotation, but this method has great potential safety hazards. The impact of the hoisting hook may cause the hook to bump the blade, or the blade will slide out from the clamping opening due to the extra pulling force generated by the misoperation of the crane, which will cause the blade lifting tool to exert additional pulling force on the blade.
在上述叶片吊装工装完成第一个叶片的安装而需要夹持第二个叶片的情况下,通常需要将夹持口的叶片夹持块和叶尖夹持块的位置互换,该安装过程操作繁琐,费时费力。When the above-mentioned blade lifting tool completes the installation of the first blade and needs to clamp the second blade, it is usually necessary to exchange the positions of the blade clamping block and the blade tip clamping block at the clamping port. Cumbersome and time consuming.
发明内容SUMMARY OF THE INVENTION
本公开的主要发明目的在于提供一种叶片吊装工装,该叶片吊装工装能够夹持叶片一同旋转,且能实现俯仰方向的大角度旋转,也就无需在叶片安装过程中额外使用盘车机构。The main purpose of the present disclosure is to provide a blade hoisting tool, which can clamp the blade to rotate together, and can realize a large-angle rotation in the pitch direction, so there is no need to use an additional turning mechanism during the blade installation process.
针对上述发明目的,本公开提供如下技术方案:For the above-mentioned purpose of the invention, the present disclosure provides the following technical solutions:
根据本公开的一个方面,提供一种叶片吊装工装,所述叶片吊装工装包括俯仰旋转机构和叶片夹具,所述俯仰旋转机构包括支撑框架、俯仰旋转轴和旋转轴驱动组件,所述俯仰旋转轴可旋转地设置在所述支撑框架上,且所述俯仰旋转轴的第一端与所述叶片夹具连接,所述俯仰旋转轴的第二端与所述旋转轴驱动组件连接,所述旋转轴驱动组件包括涡轮和驱动所述涡轮旋转的蜗杆,所述涡轮与所述俯仰旋转轴同轴设置并固定于所述俯仰旋转轴的第二端,以通过所述蜗杆带动所述涡轮旋转,进而带动所述叶片夹具旋转,从而调节叶片的俯仰角度。According to one aspect of the present disclosure, there is provided a blade lifting tool including a pitch rotation mechanism and a blade clamp, the pitch rotation mechanism including a support frame, a pitch rotation shaft and a rotation shaft drive assembly, the pitch rotation shaft rotatably arranged on the support frame, and the first end of the pitch rotation shaft is connected with the blade clamp, the second end of the pitch rotation shaft is connected with the rotation shaft drive assembly, the rotation shaft The drive assembly includes a turbine and a worm for driving the turbine to rotate, the turbine is coaxially arranged with the pitching rotation shaft and is fixed to the second end of the pitching rotation shaft, so as to drive the turbine to rotate through the worm, and then The blade clamp is driven to rotate, thereby adjusting the pitch angle of the blade.
优选地,所述蜗杆为两个,对称布置在所述涡轮的两侧。Preferably, there are two worms, which are symmetrically arranged on both sides of the turbine.
根据本公开的另一示例性实施例,所述叶片吊具还包括吊架,所述支撑框架上设置有变桨旋转轴,所述变桨旋转轴可转动地安装到所述吊架的下端,所述变桨旋转轴的旋转轴线与所述俯仰旋转轴的旋转轴线垂直布置,并与所述叶片夹具的长度方向平行。According to another exemplary embodiment of the present disclosure, the blade hanger further includes a hanger, the support frame is provided with a pitch rotating shaft, and the pitch rotating shaft is rotatably mounted to the lower end of the hanger , the rotation axis of the pitch rotation shaft is perpendicular to the rotation axis of the pitch rotation shaft, and is parallel to the length direction of the blade clamp.
进一步地,所述叶片吊装工装还包括变桨驱动机构,所述变桨驱动机构的第一端铰接在所述吊架上,所述变桨驱动机构的第二端铰接到所述支撑框架上。Further, the blade hoisting tool further includes a pitch drive mechanism, the first end of the pitch drive mechanism is hinged on the hanger, and the second end of the pitch drive mechanism is hinged on the support frame .
优选地,所述吊架包括向下延伸的两根竖梁,两根所述竖梁间隔设置,所述支撑框架设置在两根所述竖梁之间,所述变桨旋转轴从所述支撑框架的两侧延伸,并且可旋转地连接到两个所述竖梁上。Preferably, the hanger comprises two vertical beams extending downward, the two vertical beams are arranged at intervals, the support frame is arranged between the two vertical beams, and the pitch rotating shaft extends from the Both sides of the support frame extend and are rotatably connected to the two vertical beams.
根据本公开的另一示例性实施例,所述变桨旋转轴为两段旋转轴段,同轴设置在所述支撑框架的两侧。According to another exemplary embodiment of the present disclosure, the pitch rotating shaft is two rotating shaft segments, which are coaxially arranged on both sides of the supporting frame.
优选地,所述变桨驱动机构为伸缩油缸,所述变桨驱动机构为两个,所述支撑框架包括支撑座和两个支撑板,两个所述支撑板设置在所述支撑座的侧表面上并位于所述旋转轴驱动组件的两侧,所述伸缩油缸的活塞杆连接到所述支撑板上,所述伸缩油缸的缸体连接到所述吊架上。Preferably, the pitch drive mechanism is a telescopic oil cylinder, the pitch drive mechanism is two, the support frame includes a support seat and two support plates, and the two support plates are arranged on the sides of the support seat On the surface and on both sides of the rotating shaft drive assembly, the piston rod of the telescopic oil cylinder is connected to the support plate, and the cylinder body of the telescopic oil cylinder is connected to the hanger.
进一步地,所述变桨驱动机构包括缸体和活塞杆,所述支撑板的所述第一端设置有变桨驱动枢转轴,所述活塞杆的自由端枢接于所述变桨驱动枢转轴上,所述缸体的自由端枢接于所述叶片夹具上。Further, the pitch drive mechanism includes a cylinder body and a piston rod, the first end of the support plate is provided with a pitch drive pivot shaft, and the free end of the piston rod is pivoted to the pitch drive pivot. On the rotating shaft, the free end of the cylinder is pivotally connected to the blade clamp.
本公开另一示例性实施例,所述叶片夹具包括主梁,所述俯仰旋转轴的第二端设置有花键,所述主梁的中部设置有与所述花键匹配的花键槽。In another exemplary embodiment of the present disclosure, the blade clamp includes a main beam, the second end of the pitch rotation shaft is provided with a spline, and the middle of the main beam is provided with a spline groove matching the spline.
进一步地,所述叶片夹具还包括设置于所述主梁两端的叶片夹持单元,所述俯仰旋转机构连接于所述主梁并能够带动所述主梁绕所述俯仰旋转轴转动,所述叶片夹持单元包括上夹持组件、下夹持组件以及夹口调节单元,所述夹口调节单元包括第一伸缩驱动机构,所述第一伸缩驱动机构为第一伸缩油缸,所述夹口调节单元的两端分别连接在所述上夹持组件和所述下夹持组件之间,用于调节所述上夹持组件和所述下夹持组件形成的夹持口的大小。Further, the blade clamp further includes blade clamping units arranged at both ends of the main beam, the pitching rotation mechanism is connected to the main beam and can drive the main beam to rotate around the pitching rotation axis, the The blade clamping unit includes an upper clamping assembly, a lower clamping assembly and a jaw adjusting unit. The jaw adjusting unit includes a first telescopic driving mechanism, and the first telescopic driving mechanism is a first telescopic oil cylinder. Two ends of the adjusting unit are respectively connected between the upper clamping assembly and the lower clamping assembly, and are used for adjusting the size of the clamping opening formed by the upper clamping assembly and the lower clamping assembly.
进一步优选地,所述上夹持组件包括压紧臂、上立臂以及角度调节单元,所述上立臂从所述压紧臂的一端向下延伸,所述上立臂的上部设置有枢转轴,所述压紧臂通过所述枢转轴连接到所述上立臂上,所述角度调节单元包括第二伸缩驱动机构,所述第二伸缩驱动机构为第二伸缩油缸,所述第二伸缩油缸的第一端与所述上立臂的下部铰接,并能够伸缩,所述第二伸缩油缸的第二端与所述压紧臂的端部铰接,从而驱动所述压紧臂围绕所述枢转轴枢转;和/或所述下夹持组件包括承托臂以及从所述承托臂的一端向上延伸的下立臂,所述下立臂与所述上立臂连接,使得所述上夹持组件与所述下夹持组件形成用于夹持叶片的空间。Further preferably, the upper clamping assembly includes a pressing arm, an upper vertical arm and an angle adjustment unit, the upper vertical arm extends downward from one end of the pressing arm, and the upper part of the upper vertical arm is provided with a pivot. a rotating shaft, the pressing arm is connected to the upper vertical arm through the pivot shaft, the angle adjustment unit includes a second telescopic drive mechanism, the second telescopic drive mechanism is a second telescopic oil cylinder, the second The first end of the telescopic oil cylinder is hinged with the lower part of the upper vertical arm and can be telescopic, and the second end of the second telescopic oil cylinder is hinged with the end of the pressing arm, so as to drive the pressing arm to surround the and/or the lower clamping assembly includes a supporting arm and a lower vertical arm extending upward from one end of the supporting arm, the lower vertical arm is connected with the upper vertical arm, so that the The upper clamping assembly and the lower clamping assembly form a space for clamping the blades.
本公开另一示例性实施例,所述叶片吊装工装还包括第一锁定组件,用于将所述上立臂相对于所述下立臂锁定,所述第一锁定组件包括:第一锁定件,安装在所述下立臂和所述上立臂中的一者上;第二锁定件,安装在所述下立臂和所述上立臂中的另一者上,并与所述第一锁定件相对,具有锁定位置和解锁位置,在所述锁定位置,所述第二锁定件与所述第一锁定件结合以锁定所述上夹持组件与所述下夹持组件的相对位置,在所述解锁位置,所述第二锁定件与所述第一锁定件脱离,从而所述上立臂能够相对于所述下立臂移动;以及第一驱动构件,与所述第二锁定件连接,用于驱动所述第二锁定件运动到所述锁定位置和所述解锁位置中的至少一个位置处。In another exemplary embodiment of the present disclosure, the blade lifting tool further includes a first locking assembly for locking the upper vertical arm relative to the lower vertical arm, the first locking assembly including: a first locking member , mounted on one of the lower upright arm and the upper upright arm; a second locking piece, mounted on the other of the lower upright arm and the upper upright arm, and connected with the first A locking piece is opposite and has a locking position and an unlocking position. In the locking position, the second locking piece is combined with the first locking piece to lock the relative positions of the upper clamping assembly and the lower clamping assembly , in the unlocking position, the second locking member is disengaged from the first locking member, so that the upper vertical arm can move relative to the lower vertical arm; and a first driving member, and the second locking member A piece is connected for driving the second locking piece to move to at least one of the locking position and the unlocking position.
进一步地,所述第一锁定件为长齿条,安装在所述下立臂上并且沿着所述上立臂相对于所述下立臂移动的方向延伸;所述第二锁定件为短齿条,安装在所述上立臂上并与所述长齿条相对,并且能够在所述第一驱动构件的驱动下,沿着与所述上立臂相对于所述下立臂移动的方向垂直的方向移动,从而在所述锁定位置,所述短齿条与所述长齿条彼此啮合,其中,所述第一驱动构件为伸缩油缸,所述短齿条设置在所述伸缩油缸的第一端。Further, the first locking member is a long rack, mounted on the lower vertical arm and extending along the direction in which the upper vertical arm moves relative to the lower vertical arm; the second locking member is short A rack is mounted on the upper vertical arm and is opposite to the long rack, and can be driven by the first driving member to move along the movement of the upper vertical arm relative to the lower vertical arm The direction is vertical to move, so that in the locking position, the short rack and the long rack are engaged with each other, wherein the first driving member is a telescopic cylinder, and the short rack is arranged on the telescopic cylinder the first end.
优选地,所述叶片吊装工装还包括第二锁定组件,用于将所述压紧臂相对于所述上立臂锁定,所述第二锁定组件包括止动部,用于限制所述第二伸缩油缸的所述第一端缩回,所述止动部为锁定楔块,所述锁定楔块具有锁定位置和解锁位置,所述锁定楔块具有斜面,在所述锁定位置,所述锁定楔块的所述斜面沿所述第二伸缩油缸的所述第一端缩回的方向抵靠在所述第二伸缩油缸的所述第一端的下部,以限制所述第二伸缩油缸的所述第一端缩回,在所述解锁位置,所述锁定楔块与所述第二伸缩油缸的所述第一端脱离;所述第二锁定组件还包括第二驱动构件,安装在所述压紧臂上,用于驱动所述锁定楔块运动到所述锁定位置和所述解锁位置中的至少一个位置处;所述第二锁定组件还包括支撑架,所述支撑架安装在所述上立臂的上部,所述锁定楔块安装在所述支撑架上,并能够沿着靠近或远离所述第二伸缩油缸的所述第一端的方向移动,所述支撑架上形成有凹槽,所述凹槽沿着所述第二伸缩油缸的所述第一端的伸缩行程延伸,以引导所述第二伸缩油缸的所述第一端的运动轨迹,并且在所述第二伸缩油缸的所述第一端缩回之后,所述凹槽的底部支撑所述第一端。Preferably, the blade lifting tool further includes a second locking assembly for locking the pressing arm relative to the upper upright arm, and the second locking assembly includes a stop portion for restricting the second The first end of the telescopic oil cylinder is retracted, the stop part is a locking wedge, the locking wedge has a locking position and an unlocking position, the locking wedge has an inclined surface, and in the locking position, the locking The inclined surface of the wedge abuts against the lower part of the first end of the second telescopic oil cylinder along the retracting direction of the first end of the second telescopic oil cylinder, so as to limit the movement of the second telescopic oil cylinder. The first end is retracted, and in the unlocked position, the locking wedge is disengaged from the first end of the second telescopic oil cylinder; the second locking assembly further includes a second driving member mounted on the On the pressing arm, the locking wedge is used to drive the locking wedge to move to at least one of the locking position and the unlocking position; the second locking assembly further includes a support frame, the support frame is installed on the On the upper part of the upper vertical arm, the locking wedge is mounted on the support frame and can move in a direction close to or away from the first end of the second telescopic oil cylinder, and the support frame is formed with a groove extending along the telescopic stroke of the first end of the second telescopic oil cylinder to guide the movement trajectory of the first end of the second telescopic oil cylinder, and at the second telescopic oil cylinder After the first end of the telescopic cylinder is retracted, the bottom of the groove supports the first end.
本公开另一示例性实施例,所述第二锁定组件包括止动部,用于限制所述第二伸缩油缸的所述第一端缩回,所述止动部包括:挡板,安装在所述上立臂上,并且布置在所述第二伸缩油缸的所述第一端的伸缩路径上;和偏心轮,安装在所述压紧臂上,并能够相对于所述压紧臂转动到锁定位置和解锁位置,在所述锁定位置,所述偏心轮抵靠在挡板上,从而限制所述第二伸缩油缸的所述第一端的伸缩,在所述解锁位置,所述偏心轮与所述挡板脱离,从而所述第二伸缩油缸的所述第一端能够伸缩;所述偏心轮包括长径端和短径端,在所述锁定位置,所述长径端转动到所述挡板处并抵靠在挡板上,在所述解锁位置,所述短径端转动到所述挡板处并与所述挡板分开;所述第二锁定组件还包括第三驱动构件,安装在所述压紧臂上,用于驱动所述偏心轮运动到所述锁定位置和所述解锁位置中的至少一个位置处。In another exemplary embodiment of the present disclosure, the second locking assembly includes a stopper for restricting the retraction of the first end of the second telescopic oil cylinder, and the stopper includes a baffle plate installed on the an eccentric wheel mounted on the pressing arm and capable of rotating relative to the pressing arm to a locked position and an unlocked position, in which the eccentric abuts on the baffle plate, thereby restricting the extension and contraction of the first end of the second telescopic oil cylinder, and in the unlocked position, the eccentric The wheel is disengaged from the baffle, so that the first end of the second telescopic oil cylinder can be telescopic; the eccentric wheel includes a long-diameter end and a short-diameter end, and in the locked position, the long-diameter end rotates to at the baffle and abutting on the baffle, in the unlocking position, the short-diameter end rotates to the baffle and separates from the baffle; the second locking assembly further includes a third drive A member is mounted on the pressing arm for driving the eccentric to move to at least one of the locking position and the unlocking position.
本公开提供的叶片吊装工装具有如下有益效果:叶片吊装工装的俯仰旋转机构包括俯仰旋转轴和旋转轴驱动组件,俯仰旋转轴的两端分别与叶片夹具和旋转轴驱动组件连接,以通过蜗杆带动涡轮旋转,进而带动叶片夹具旋转,从而调节叶片的俯仰角度。The blade lifting tool provided by the present disclosure has the following beneficial effects: the pitch rotation mechanism of the blade lifting tool includes a pitch rotation shaft and a rotation shaft drive assembly, and both ends of the pitch rotation shaft are respectively connected with the blade clamp and the rotation shaft drive assembly, so as to be driven by a worm. The turbine rotates, which in turn drives the blade clamp to rotate, thereby adjusting the pitch angle of the blade.
附图说明Description of drawings
通过下面结合附图对实施例进行的描述,本公开的上述和/或其它目的和优点将会变得更加清楚,其中:The above and/or other objects and advantages of the present disclosure will become more apparent from the following description of the embodiments in conjunction with the accompanying drawings, wherein:
图1为本公开一示例性实施例提供的叶片吊装工装的结构图。FIG. 1 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure.
图2为图1中的叶片吊装工装的分解图。FIG. 2 is an exploded view of the blade hoisting tool of FIG. 1 .
图3为图1中的涡轮蜗杆组件的工作原理图。FIG. 3 is a working principle diagram of the turbine worm assembly in FIG. 1 .
图4为本公开另一示例性实施例提供的叶片吊装工装的结构图。FIG. 4 is a structural diagram of a blade hoisting tool provided by another exemplary embodiment of the present disclosure.
图5为图4中的叶片吊装工装的局部分解图。FIG. 5 is a partial exploded view of the blade hoisting tool of FIG. 4 .
图6为本公开一示例性实施例提供的叶片吊装工装的结构图。FIG. 6 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure.
图7为图6中的叶片吊装工装的使用状态图。FIG. 7 is a use state diagram of the blade hoisting tool in FIG. 6 .
图8示出了图1中叶片夹持单元的分解图。FIG. 8 shows an exploded view of the blade clamping unit of FIG. 1 .
图9示出了图8中的叶片夹持单元的内部结构的立体图。FIG. 9 is a perspective view showing the internal structure of the blade clamping unit in FIG. 8 .
图10显示了图8中的叶片夹持单元的分解图。FIG. 10 shows an exploded view of the blade clamping unit of FIG. 8 .
图11示出了图8中的第一锁定组件的放大图。FIG. 11 shows an enlarged view of the first locking assembly of FIG. 8 .
图12、图13和图14示出了第二锁定组件将压紧臂相对于上立臂锁定的过程示意图。Figures 12, 13 and 14 show schematic diagrams of a process in which the second locking assembly locks the pressing arm relative to the upper vertical arm.
图15为根据另一实施例的叶片夹持单元的结构图。FIG. 15 is a structural diagram of a blade clamping unit according to another embodiment.
图16示出了根据本公开示例性实施例的叶片夹具的示意图。16 shows a schematic diagram of a blade clamp according to an exemplary embodiment of the present disclosure.
图17示出了图16中的叶片夹具用于叶片变桨之前的状态示意图。FIG. 17 is a schematic diagram showing the state of the blade clamp in FIG. 16 before it is used for blade pitching.
图18示出了图16中的叶片夹具用于叶片变桨之后的状态示意图。FIG. 18 is a schematic diagram showing the state after the blade clamp in FIG. 16 is used for blade pitching.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,不应被理解为本公开的实施形态限于在此阐述的实施方式,本公开中的各个实施例中的特征可以任意组合。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, it should not be understood that the embodiments of the present disclosure are limited to the embodiments set forth herein, and the features of the various embodiments in the present disclosure may be combined arbitrarily. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
本公开一示例性实施例提供一种叶片吊装工装,叶片吊装工装包括吊架200、叶片夹具100、支撑框架610和俯仰旋转机构600,俯仰旋转机构600连接在吊架200的下端,叶片夹具100连接到俯仰旋转机构600上,以在俯仰旋转机构600的驱动下相对于吊架200进行俯仰旋转,从而进行俯仰操作。An exemplary embodiment of the present disclosure provides a blade lifting tool. The blade lifting tool includes a
俯仰旋转机构600包括支撑框架610、俯仰旋转轴620以及俯仰驱动机构。俯仰旋转轴620可旋转地设置在支撑框架610上,且俯仰旋转轴620的第一端用于与叶片夹具100连接,俯仰旋转轴620的第二端与俯仰驱动机构连接,以接收俯仰驱动机构提供的旋转驱动力,从而驱动俯仰旋转轴620旋转,最终带动叶片夹具100旋转。The
俯仰驱动机构可以为涡轮蜗杆组件630,涡轮蜗杆组件630可包括涡轮6301和驱动涡轮6301旋转的蜗杆6302,涡轮6301与俯仰旋转轴620同轴设置并固定于俯仰旋转轴620的第二端的外圆周上,以通过蜗杆6302带动涡轮6301旋转,进而带动叶片夹具100旋转,从而调节叶片的俯仰角度。The pitch drive mechanism may be a
俯仰旋转轴620可转动地支撑在支撑框架610上,且俯仰旋转轴620的两端分别与涡轮蜗杆组件630和叶片夹具100连接,以通过蜗杆6302带动涡轮6301旋转,进而带动叶片夹具100旋转,从而调节叶片的俯仰角度。The
图1为本公开一示例性实施例提供的叶片吊装工装的结构图。图2为图1中的叶片吊装工装的分解图。FIG. 1 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure. FIG. 2 is an exploded view of the blade hoisting tool of FIG. 1 .
参照图1和图2,本实施例中,支撑座613可以为支撑框架610的一种结构形式,该支撑座613可以为六面体结构,且该支撑座613的设置有沿该支撑座613的前后方向延伸的第一通孔,以供俯仰旋转轴620穿过,例如但不限于,该第一通孔可以沿前后方向贯通该支撑座613。本实施例中定义的支撑座613的前后方向可以与俯仰旋转轴620的延伸方向平行,换句话说,支撑座613的前后方向为与叶片夹具的主梁120垂直的方向。此外,支撑座613还可具有供蜗杆6302穿过的第二通孔,该第二通孔可以与第一通孔相互垂直,但不相交。Referring to FIGS. 1 and 2 , in this embodiment, the
俯仰旋转轴620可以包括花键轴段、涡轮轴段以及设置于该花键轴段和涡轮轴段之间的光轴段,具体地,该花键轴段可以位于俯仰旋转轴620的第一端,该花键轴段可以插设于叶片夹具100上,以能够带动叶片夹具100共同旋转。涡轮轴段可以位于俯仰旋转轴620的第二端,且在该涡轮轴段的外周设置有涡轮蜗杆组件630,例如但不限于,涡轮6301可以套设于该俯仰旋转轴620的外周且与俯仰旋转轴620同轴设置。光轴段可以位于俯仰旋转轴620的中部,该光轴段可以通过轴承可转动地连接在支撑框架610上。通过蜗杆6302的直线运动可以带动涡轮6301绕俯仰旋转轴620旋转,进而带动俯仰旋转轴620旋转,也就带动了叶片夹具100一同旋转。例如但不限于,在俯仰旋转轴620的带动下,叶片夹具100的俯仰旋转范围可以为+40°~-220°之间。The
本实施例中,为了提高涡轮蜗杆组件630输出载荷的强度,可以增加蜗杆6302的数量,例如但不限于,可以在涡轮6301的外周对称布置两根蜗杆6302,具体可以参照图3。In this embodiment, in order to improve the strength of the output load of the
图4为本公开另一示例性实施例提供的叶片吊装工装的结构图。图5为图4中的叶片吊装工装的局部分解图。FIG. 4 is a structural diagram of a blade hoisting tool provided by another exemplary embodiment of the present disclosure. FIG. 5 is a partial exploded view of the blade hoisting tool of FIG. 4 .
在图4和图5所示的实例中,叶片夹具100能够围绕变桨旋转轴650相对于吊架200进行变桨旋转,以进行变桨操作。如图4和图5所示,变桨旋转轴650固定设置在支撑框架610上,并沿水平方向延伸,在吊架200的下端设置有轴孔231,变桨旋转轴650通过轴承安装在吊架200下端的轴孔231中。In the examples shown in FIGS. 4 and 5 , the
根据本公开实施例的叶片吊装工装还包括变桨驱动机构640,变桨驱动机构640的两端分别连接在吊架200和支撑框架610上,以驱动支撑框架610围绕变桨旋转轴650相对于吊架200进行变桨旋转,由于叶片夹具100通过俯仰旋转轴620连接在支撑框架610上,即通过支撑框架610带着叶片夹具100一起绕变桨旋转轴650旋转,从而进行变桨操作。The blade hoisting tool according to the embodiment of the present disclosure further includes a
参照图4和图5,支撑框架610包括支撑座613和从支撑座613上延伸的支撑板611,支撑板611可以用于支撑变桨驱动机构640的一端。变桨驱动机构640可以设置为两个,因此,支撑板611可以设置为一对。上述一对支撑板611可以设置在支撑座613的两侧表面上,并位于涡轮蜗杆组件630的两侧,可布置为垂直于叶片夹具100的主梁120的长度方向,支撑板611和叶片夹具100分别位于变桨旋转轴650的两侧,变桨驱动机构640的一端设置在支撑板611上,变桨驱动机构640的另一端连接到吊架200,以驱动叶片夹具100围绕变桨旋转轴650旋转,可以带动叶片1在较大范围内变桨,例如但不限于,变桨角度可以为-20°~+120°之间的任意值。优选地,变桨角度可以为-7°~90°之间的任意值。4 and 5 , the
变桨旋转轴650可设置在支撑框架610的两侧,并且沿着与叶片夹具100的主梁120平行的方向延伸。变桨旋转轴650的旋转轴线与俯仰旋转轴620的旋转轴线垂直布置。The
吊架200可以包括向下延伸的两根竖梁230,两根竖梁230相互隔开,支撑框架610可以设置在两根竖梁230之间。竖梁230的下端开设有轴孔231,变桨旋转轴650通过轴承穿设于轴孔231中。变桨旋转轴650可以整体形成为一根轴,穿过支撑框架610后,两端分别插入到轴孔231中。为了避免和俯仰旋转轴620干涉,两者需要在支撑框架610的高度方向上相互错开。这种情况下,支撑框架610的尺寸会相对较大。优选地,变桨旋转轴650可以包括两段旋转轴段,分别连接在支撑框架610的侧表面上,并且同轴设置。由于变桨旋转轴650不具有穿设在支撑框架610中的区段,从而即使与俯仰旋转轴620设置在同一平面内,也不会发生干涉,因此,支撑框架610的尺寸可以相对紧凑。The
具体地,两段旋转轴段可以设置于支撑座613的宽度方向的两侧,例如但不限于,旋转轴段的一端固定于支撑座613的宽度方向的侧面上,且该变桨旋转轴650沿支撑座613的宽度方向延伸,两段旋转轴段可以同轴设置。Specifically, two rotating shaft segments may be disposed on both sides of the
变桨驱动机构640可以为伸缩油缸,伸缩油缸的一端可以连接到支撑板611,伸缩油缸的另一端可以连接到竖梁230上。在附图所示的示例中,伸缩油缸包括缸体641和活塞杆642,活塞杆642可以枢转地连接到支撑板611,缸体641可以枢转地连接到竖梁230上。例如,支撑板611的背离变桨旋转轴650的一侧的下部设置有变桨驱动枢转轴612,活塞杆642的自由端枢接于变桨驱动枢转轴612上,缸体641的自由端枢接于叶片夹具100上。The
具体地,在支撑板611的背离变桨旋转轴650的一侧的下部设置有枢转孔,变桨驱动枢转轴612可穿设于该枢转孔内,活塞杆642的自由端可以枢转于该变桨驱动枢转轴612上。缸体641的自由端可以枢转于竖梁230的上部,以通过活塞杆642相对缸体641的伸缩来带动叶片夹具100和俯仰旋转机构600绕变桨旋转轴650转动。Specifically, a pivot hole is provided at the lower part of the side of the
图6为本公开一示例性实施例提供的叶片吊装工装的结构图。图7为图6中的叶片吊装工装的使用状态图。FIG. 6 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure. FIG. 7 is a use state diagram of the blade hoisting tool in FIG. 6 .
与图4中的叶片吊装工装相比,本实施例中,支撑框架610还包括远离叶片夹具100的一端侧设置的箱体结构,该箱体结构具有容纳腔室,容纳腔室内容纳有电控柜681、发电机682、配重块、蓄电池、以及变频柜中的至少一者,通过在容纳腔室内设置上述电控柜681、配重块等部件,可以为整个叶片吊装工装提供配重,从而简化了叶片吊装工装的结构,缩小了叶片吊装工装的体积。本实施例中,叶片吊装工装还包括位于壳体结构的前部下方的配重调节机构684,以调节配重块的位置。进一步地,在箱体结构的底部可以设置有底部支撑,在海上使用时,该底部支撑可以增大箱体结构的地面距离操作平台的间隔,从而可以防止海水进入到该箱体结构,避免电控柜681遇水而产生为限。Compared with the blade hoisting tool in FIG. 4 , in this embodiment, the
继续参照图1至图5,叶片夹具100包括主梁120,主梁120的中部设置有花键槽,该花键槽能够与俯仰旋转轴620的花键轴段匹配。在主梁120的后方可以固定设置有竖梁230(如图5所示),竖梁230的下端设置有用于容纳变桨旋转轴650的轴孔231,该竖梁230的上端可以设置有驱动机构连接部,该驱动机构连接部可以设置为供销轴穿过的通孔,通过销轴可以将缸体641的自由端连接到该竖梁230上,但不以此为限。Continuing to refer to FIGS. 1 to 5 , the
参照图1至图7,叶片夹具100包括主梁120以及设置于主梁120两端的叶片夹持单元110、130,俯仰旋转机构连接于主梁120并能够带动主梁120绕俯仰旋转轴620转动。Referring to FIGS. 1 to 7 , the
如图所示,叶片夹持单元110和叶片夹持单元130分别用于夹持叶片的叶尖部分和叶根部分,因此,又可以分别称为叶尖夹持机构和叶根夹持结构。叶片夹持单元110和叶片夹持单元130的结构大致相同,不同之处在于夹持口的大小调节范围不同。因此,在下面的描述中,将仅对叶片夹持单元110的结构进行描述。As shown in the figure, the
参照图8,叶片夹持单元110、130包括上夹持组件140、下夹持组件150以及夹口调节单元115,夹口调节单元115连接在上夹持组件140和下夹持组件150之间,用于调节上夹持组件140和下夹持组件150形成的夹持口的大小,夹口调节单元115能够调节上夹持组件140和下夹持组件150形成的夹持口的大小,从而适用于夹持不同尺寸的叶片。8 , the
具体地,叶片夹持单元110还可以包括第一锁定组件116,用于在夹口调节单元115将夹持口的大小调节到合适尺寸后,将所述夹口调节单元115锁定,从而防止上夹持组件140和下夹持组件150相互移动。Specifically, the
继续参照图8,上夹持组件140包括压紧臂111和从压紧臂111的一端向下延伸的上立臂112,压紧臂111能够相对于上立臂112枢转。具体地,参照图6,压紧臂111的枢转端枢转于上立臂112上,当需要装载叶片时,压紧臂111的自由端上抬,在叶片装载到位后,压紧臂111的自由端再向下旋转,将叶片夹紧。根据本公开实施例的叶片夹持单元110还可以包括角度调节单元117以及第二锁定组件118。角度调节单元117用于调节压紧臂111的枢转角度,第二锁定组件118用于将压紧臂111锁定。Continuing to refer to FIG. 8 , the
下夹持组件150包括承托臂113以及从承托臂113的一端向上延伸的下立臂114,下立臂114与上立臂112连接,从而通过上夹持组件140与下夹持组件形成用于夹持叶片1的空间(即,夹持口)。夹口调节单元115连接在上立臂112与下立臂114之间,用于驱动上夹持组件相对于下夹持组件移动,以调节压紧臂111和承托臂113之间的距离,从而调节夹口大小。第一锁定组件116用于将上立臂112相对于下立臂114锁定。第二锁定组件118用于将压紧臂111相对于上立臂112锁定。The
根据本公开示例性实施例的叶片夹具100,通过上夹持组件和下夹持组件形成具有“C”形状或“匚”形状的夹持空间(即,夹持口),压紧臂111和承托臂113形成用于夹持叶片的相对表面的两个钳脚,上立臂112和下立臂114组成可伸缩的立臂,连接在压紧臂111与承托臂113之间。并且,通过夹口调节单元115带动上立臂112和下立臂相对运动,从而较大范围地调节叶片的夹持范围,而通过角度调节单元117驱动压紧臂111相对于上立臂112旋转,以进一步调整夹持叶片的夹紧力的大小。具体地,可以使压紧臂111逆时针旋转打开以增大叶片的进入空间,也可以顺时针旋转下压,对叶片施加压紧力。另外,通过第一锁定组件116可以锁定上立臂112和下立臂114的高度位置,并且通过第二锁定组件118可以锁定压紧臂111相对于上立臂112的旋转角度,从而保持叶片夹具100与叶片之间的夹持状态,防止叶片夹具夹紧叶片后出现松开,保证夹持的可靠性。According to the
参照图8至图10,在实施例中,上立臂112和下立臂114可以是一柱状的中空结构,即,空心筒形,并且形成为彼此嵌套的结构,如图所示,可以形成为矩形的中空结构。具体地,上立臂112的下部嵌套在下立臂114的上部内部,并能够在夹口调节单元115的推动下沿着高度方向(图9中所示的Y方向)相对滑动,从而调节上立臂112和下立臂114所组成的伸缩立臂的高度/长度,以提高该叶片吊装工装的使用通用性。例如,当上立臂112和下立臂114彼此嵌套的部分增多时,即,伸缩立臂的高度/长度变小,压紧臂111和承托臂113之间的距离变小,从而夹持口的开口程度变小;相反地,当上立臂112和下立臂114彼此嵌套的部分减少时,伸缩立臂的整体高度/长度变大,压紧臂111和承托臂113之间的距离变大,从而夹持口的开口程度变大。可选地,在上立臂112和下立臂114可由不锈钢板形成,以提高强度和防止腐蚀,但本公开不限于此。本实施例并不限定上立臂112和下立臂114的连接方式和具体形状,只要上立臂112和下立臂114能够沿着竖直方向(Y方向)上下移动,以调节压紧臂111和承托臂113之间的距离即可。8 to 10 , in an embodiment, the upper
夹口调节单元115可以包括设置在下立臂114内部的间距伸缩驱动机构。间距伸缩驱动机构可以采用大推力大行程的驱动机构,以较大范围地调节叶片1的夹持范围,即,调节夹持口的大小。间距伸缩驱动机构可以为伸缩油缸,例如,自动控制的液压油缸。其中,伸缩油缸的一端与下立臂114连接,另一端连接到上立臂112。伸缩油缸的伸缩行程可相对大,通过伸缩油缸的线性伸缩运动,带动的上立臂112相对于下立臂114移动,从而调整压紧臂111与承托臂113之间的距离,但本公开不限于此,夹口调节单元115还可以为能够驱动上立臂112和下立臂114相对移动,从而调节压紧臂111和承托臂113之间的距离的其它实现线性伸缩驱动的驱动元件,例如,也可以是气缸、电动丝杠或者螺栓带螺母等。The
通过夹口调节单元115配合上立臂112相对于下立臂114的升降,可以调节夹持口的开合程度。The opening and closing degree of the clamping opening can be adjusted by the clamping
在夹持口的开合程度调整合适之后,为了保持夹持口的大小,以更稳固地夹持叶片1,在升降功能基础上设置有备份的第一锁定组件116,如图8至图11所示,第一锁定组件116包括第一锁定件1161、第二锁定件1162和第一驱动构件1163。After the opening and closing degree of the clamping opening is properly adjusted, in order to maintain the size of the clamping opening and hold the blade 1 more stably, a backup
其中,第一锁定件1161安装在下立臂114和上立臂112中的一者上。第二锁定件1162安装在下立臂114和上立臂112中的另一者上,并与第一锁定件1161在水平方向相对,具有锁定位置和解锁位置。在锁定位置时,第二锁定件1162与第一锁定件1161结合以锁定上夹持组件140与下夹持组件150的相对位置。在解锁位置时,第二锁定件1162与第一锁定件1161脱离,此时上立臂112能够相对于下立臂114移动。第一驱动构件1163可以为伸缩驱动构件,例如,液压油缸、气缸、或者丝杠。在附图所示的示例中,第一驱动构件1163为油缸或气缸,第一驱动构件1163的缸体部分安装在上立臂112的下部,第一驱动构件1163的活塞杆与第二锁定件1162连接,用于驱动第二锁定件1162运动到锁定位置和解锁位置中的至少一个位置处。Wherein, the
在本实施例中,第一锁定件1161为长齿条,安装在下立臂114上并且沿着上立臂112相对于下立臂114移动的方向(图11中所示的Y方向)延伸。第二锁定件1162为短齿条,与长齿条相对安装,并能够在第一驱动构件1163的驱动下,沿着与上立臂112相对于下立臂114移动的方向垂直的方向(图11中所示的X方向)移动,从而在锁定位置时,短齿条与长齿条彼此啮合。本实施例中,通过采用长齿条和短齿条的啮合的方式可以实现上立臂112和下立臂114之间的无级锁定。长齿条的长度可以与第一驱动构件1163的伸缩行程匹配,或者与上夹持组件140和下夹持组件150之间的相对移动距离相匹配。短齿条的长度可以小于长齿条的长度,具体长度不受限制,只要具有能够将上立臂112和下立臂114相互锁定的强度即可。In this embodiment, the
其中,第一驱动构件1163可以为安装在上立臂112上的伸缩油缸,短齿条设置在伸缩油缸的第一端(即,活塞杆的伸出端),但本公开不限于此,第一驱动构件1163还可以为能够驱动第二锁定件1162向靠近或远离第一锁定件1161的方向运动的其它驱动元件。Wherein, the
图11中示出了第一锁定件1161形成在下立臂114的内侧表面上,第一驱动构件1163安装在上立臂112上,第二锁定件1162安装在第一驱动构件1163的伸缩端上,但根据需要,第一锁定件1161和第二锁定件1162的位置可互换。11 shows that the
在本实施例中,通过长齿条和短齿条彼此啮合来锁定上立臂112与下立臂114之间的相对位置,但本公开不限于此,第一锁定件1161和第二锁定件1162还可以采用现有技术中的其它已知锁定结构,例如,锁定孔与锁定销配合等,只要通过第一锁定件1161和第二锁定件1162彼此配合能够实现上立臂112与下立臂114的锁止或释放即可。In this embodiment, the relative position between the upper
以上,通过夹口调节单元115带动上立臂112相对于下立臂114运动,从而在竖直方向上大范围地调节夹持口的大小。In the above, the upper
为了进一步调节夹持叶片1的松紧度,可以通过角度调节单元117来驱动压紧臂111相对于上立臂112旋转,以调节叶片1的夹持口的开合状态。In order to further adjust the tightness of the clamping blade 1 , the
参照图8至图10,根据本公开实施例的叶片夹持单元110还可以包括角度调节单元117以及第二锁定组件118。角度调节单元117用于调节压紧臂111相对于上立臂112的枢转角度,以调节压紧臂111相对于上立臂112的倾斜角度。第二锁定组件118用于将压紧臂111相对于上立臂112锁定,从而可以提高叶片夹持单元110的安全性。8 to 10 , the
具体地,上立臂112的上部设置有枢转轴1121,压紧臂111通过枢转轴1121连接到上立臂112上。角度调节单元117可包括第二伸缩驱动机构,第二伸缩驱动机构可以为第二伸缩油缸,第二伸缩油缸的第一端与上立臂112的下部铰接,第二伸缩油缸的第二端与压紧臂111的端部铰接,从而驱动压紧臂111围绕枢转轴1121相对于上立臂112枢转,调节压紧臂111相对于上立臂112的倾斜角度,以通过角度调节单元117驱动压紧臂111相对于上立臂112旋转,以进一步调整夹持叶片的夹紧力的大小。Specifically, the upper part of the upper
具体地,上立臂112的上部设置有枢转轴1121(如图9和图10所示),压紧臂111通过枢转轴1121连接到上立臂112上。第二伸缩油缸的第一端可与上立臂112的下部铰接,第二伸缩油缸的第二端可与压紧臂111的端部铰接,从而驱动压紧臂111围绕枢转轴1121相对于上立臂112枢转。Specifically, the upper part of the upper
类似于第一伸缩油缸,第二伸缩油缸可以为自动控制的液压油缸。第二伸缩油缸可以采用与第一伸缩油缸相同的结构设计,也可以采用不同的结构设计,即其中一个采用大推力大行程设计,另一个采用高精度小行程的设计,以满足对不同的精度和行程的控制要求。另外,除了液压油缸,角度调节单元117还可以为能够驱动压紧臂111围绕枢转轴1121相对于上立臂112旋转的其它驱动元件,例如,也可以是气缸或者电动丝杠或者螺栓带螺母等。Similar to the first telescopic cylinder, the second telescopic cylinder may be an automatically controlled hydraulic cylinder. The second telescopic oil cylinder can adopt the same structural design as the first telescopic oil cylinder, or can adopt a different structural design, that is, one adopts a large thrust and large stroke design, and the other adopts a high-precision small stroke design to meet the requirements of different precisions. and travel control requirements. In addition, in addition to the hydraulic cylinder, the
上立臂112的上端可以连接有安装板1122,安装板1122相对于上立臂112的上端横向延伸,枢转轴1121可以安装在安装板1122的端部,从而与角度调节单元117的上端间隔开。压紧臂111与枢转轴1121连接的位置,与压紧臂111的端部间隔开,从而压紧臂111的端部与角度调节单元117的上端连接后,以枢转轴1121为旋转支撑轴,使得压紧臂111能够在角度调节单元117的驱动下,围绕枢转轴1121枢转,从而调节压紧臂111的倾斜角度,相应调节对叶片的夹紧力。The upper end of the upper
在角度调节单元117驱动压紧臂111相对于上立臂112旋转到预期角度之后,可以通过第二锁定组件118来锁定压紧臂111和上立臂112的旋转位置,从而保持叶片夹具与叶片1之间的夹持状态。After the
具体地,第二锁定组件118可以包括止动部,用于限制第二伸缩油缸的第一端缩回,从而在夹持叶片1的状态下,防止压紧臂111向上枢转打开,导致叶片1脱落。Specifically, the
参照图9和图10,在实施例中,止动部可以为锁定楔块1181。锁定楔块1181具有锁定位置和解锁位置,在锁定位置时,锁定楔块1181抵靠在第二伸缩油缸的第一端以限制其缩回;在解锁位置时,锁定楔块1181与第二伸缩油缸的第一端脱离,从而释放第二伸缩油缸的第一端,使其可以缩回。Referring to FIGS. 9 and 10 , in an embodiment, the stop may be a locking
为了使锁定楔块1181可以在其锁定位置和解锁位置之间切换,第二锁定组件118还可以包括第二驱动构件1182和支撑架1183,第二驱动构件1182可以为伸缩油缸,以推动锁定楔块1181在锁定位置和解锁位置之间移动。第二驱动构件1182的缸体安装支撑架1183上,第二驱动构件1182的活塞杆连接到锁定楔块1181,用于驱动锁定楔块1181运动到其锁定位置和解锁位置中的至少一个位置处。In order for the
第二锁定组件118还可以包括支撑架1183。支撑架1183安装在上立臂112的上部,锁定楔块1181安装在支撑架1183上,并能够沿着靠近或远离所述第二伸缩油缸的第一端的方向移动。支撑架1183上可形成有凹槽1184,凹槽1184沿着第二伸缩油缸的第一端的伸缩行程延伸,以引导第二伸缩油缸的第一端的运动轨迹,并且在第二伸缩油缸的第一端缩回之后,凹槽1184的底部支撑第一端。The
可选地,锁定楔块1181可以具有斜面1181a,在锁定位置时,锁定楔块1181的斜面沿第二伸缩油缸的第一端缩回的方向抵靠在第二伸缩油缸的第一端的下部,以限制第二伸缩油缸的第一端缩回。通过斜面设计,在有反向的作用力压锁定楔块1181时,由于具有倾斜角度的斜面支撑,形成摩擦角自锁状态,从而,在叶片夹持到位,第二驱动构件1182推动锁定楔块1181到锁定位置之后,第二驱动构件1182不需要提供推力,即可锁定角度调节单元117的伸缩状态,保持压紧臂111和上立臂112之间的旋转角度,使得叶片安全夹持没有风险。Optionally, the locking
图12至图14示出了角度调节单元117驱动压紧臂111相对于上立臂112旋转并由锁定楔块1181锁定的过程。如图12所示,压紧臂111处于相对于上立臂112向外旋转的状态,此时,第二伸缩油缸的第一端处于缩回状态;如图13所示,第二伸缩油缸的第一端伸出,并且沿着支撑架1183的凹槽1184向上运动,从而带动压紧臂111相对于上立臂112向下旋转;如图14所示,当压紧臂111相对于上立臂112旋转到位,形成的夹持口可夹紧叶片1之后,此时,第二驱动构件1182推动锁定楔块1181向左运动到锁定位置,即,锁定楔块1181嵌入第二伸缩油缸的第一端与支撑架1183之间,并且,锁定楔块1181的斜面抵靠在第二伸缩油缸的第一端的下部,从而限制第二伸缩油缸的第一端缩回。同时,如果叶片安装完成后,第二驱动构件1182驱动锁定楔块1181向右运到解锁位置,此时,第二伸缩油缸的第一端可自由伸缩,使得夹持口松懈,可释放叶片,从而可有完成叶片的安全拆卸。12 to 14 show the process in which the
第二伸缩油缸的活塞杆的端部可以设置有凸块,以在锁定楔块1181位于间距伸缩驱动机构的伸缩油缸的第一端与支撑架1183之间时该活塞杆的端部能够与锁定楔块1181干涉,从而防止活塞杆缩回。The end of the piston rod of the second telescopic oil cylinder may be provided with a protrusion, so that the end of the piston rod can lock with the locking
但本公开不限于此,在另一实施例中,如图15中所示,止动部可以包括挡板1185和偏心轮1186。挡板1185安装在上立臂112上,并且布置在第二伸缩油缸的活塞杆的伸缩路径上,例如,安装在上立臂112的内侧表面上。偏心轮1186安装在第二伸缩油缸的活塞杆的端部上,并能够转动到锁定位置和解锁位置,在偏心轮1186的锁定位置,偏心轮1186抵靠在挡板1185上,从而限制第二伸缩油缸的活塞杆的伸缩;在偏心轮1186的解锁位置,偏心轮1186与挡板1185脱离,从而第二伸缩油缸的第一端能够伸缩。偏心轮1186可以为盘状,其包括长径端和短径端,挡板1185与第二伸缩油缸的活塞杆之间设置有预定间隙,该预定间隙大于偏心轮1186的端径并小于偏心轮1186的长径。在锁定位置,长径端转动到挡板1185处并抵靠在挡板1185上,防止第二伸缩油缸的活塞杆缩回,在解锁位置,短径端转动到挡板1185处并与挡板1185分开,活塞杆能够自由伸缩通过挡板1185。But the present disclosure is not limited thereto, and in another embodiment, as shown in FIG. 15 , the stopper may include a
同样地,为了使偏心轮1186可以在其锁定位置和解锁位置之间切换,第二锁定组件118还可以包括第三驱动构件1187,可以为伸缩驱动构件,例如,液压油缸、气缸、或者丝杠。在附图所示的示例中,第三驱动构件1187可以为伸缩油缸,第三驱动构件1187的缸体可以安装在压紧臂111上,第三驱动构件1187的活塞杆铰接到偏心轮1186,用于驱动偏心轮1186在锁定位置和解锁位置之间旋转。Likewise, in order for the eccentric 1186 to be switchable between its locked position and its unlocked position, the
以上,结合附图描述了用于调节和锁定夹持口的开合程度的夹口调节单元115、角度调节单元117、第一锁定组件116、第二锁定组件118的具体结构。Above, the specific structures of the
进一步地,本实施例中的上夹持组件140和下夹持组件150分别设置有上限位块1142和下限位块1141,用于叶片安装到位后的检查,以使叶片安装贴合到位,该上限位块1142的一端可以固定连接在上立臂112上,该上限位块1142的另一端可以设置有柔性垫片,以与叶片的表面柔性接触,防止对叶片造成刮伤。下限位块1141的一端可以固定连接在下立臂114上,该下限位块1141的另一端同样也可以设置有柔性垫片。优选地,上限位块1142可以设置于上立臂112与压紧臂111形成的上夹持组件140的拐角处,下限位块1141可以设置于下立臂114与承托臂113形成的下夹持组件150的拐角处。Further, the
图16示出了根据本公开示例性实施例的叶片夹具的示意图。图17示出了图16中的叶片夹具用于叶片变桨之前的状态示意图。图18示出了图16中的叶片夹具用于叶片变桨之后的状态示意图。16 shows a schematic diagram of a blade clamp according to an exemplary embodiment of the present disclosure. FIG. 17 is a schematic diagram showing the state of the blade clamp in FIG. 16 before it is used for blade pitching. FIG. 18 is a schematic diagram showing the state after the blade clamp in FIG. 16 is used for blade pitching.
参照图16至图18,叶片夹具100还可以包括变桨驱动构件141,驱动叶片夹持单元110和130相对于主梁120旋转;导轨142,形成在叶片夹持单元110和130和主梁120中的一者上;以及轨道槽143,形成在叶片夹持单元110和130和主梁120中的另一者上并且能够相对于导轨142移动。16 to 18 , the
根据本公开示例性实施例的叶片夹具,可以实现在风力发电机组的装配过程以及叶片吊装过程中对叶片1进行小范围变桨,从而将叶片1与轮毂对准并准确地连接到轮毂上,变桨过程中,通过导轨142和轨道槽143的配合,有助于叶片夹持单元110和130相对于主梁120稳定旋转,从而保证叶片夹具100带着叶片1变桨过程中的安全稳定性。例如但不限于,本实施例提供的叶片吊装工装可以在-10°~+10°的角度范围内变桨。According to the blade clamp of the exemplary embodiment of the present disclosure, the blade 1 can be pitched in a small range during the assembly process of the wind turbine and the blade hoisting process, so as to align the blade 1 with the hub and accurately connect it to the hub, During the pitching process, the cooperation of the
具体地,变桨驱动构件141为线性伸缩驱动机构,变桨驱动构件141的一端铰接到下立臂114的下部,另一端铰接到主梁120的端部,通过变桨驱动构件141的线性伸缩带动叶片夹持单元110,130相对于主梁120旋转。线性伸缩驱动机构为液压缸,液压缸的缸体设置在主梁120上,液压缸的活塞杆的端部连接到下立臂114上。主梁120的两端具有容纳液压缸的容纳空间,液压缸的活塞杆的端部通过与下立臂114垂直的连接柱与下立臂114连接,主梁120的两端的下部上形成有避免连接柱与变桨驱动构件141干涉的开口槽146。开口槽146为沿着变桨驱动构件141的伸缩方向延伸的开口。下立臂114的与侧表面相对的另一侧表面上也形成有导轨142。Specifically, the
参照图8至图10以及图15,上夹持组件140和下夹持组件150均可以包括随形压紧件119和用于推动该随形压紧件119沿压紧臂111或承托臂113的延伸方向移动的压紧件驱动单元1131,该压紧件驱动单元1131可以包括缸体和活塞杆,具体地,活塞杆的自由端可以铰接在随形压紧件119上,缸体的自由端可以铰接在压紧臂111或承托臂113上,以通过活塞杆相对缸体的伸缩驱动随形压紧件119移动,使得随形压紧件119位于与叶片紧密贴合的位置,也就是说,通过调整叶片与随形压紧件119的贴合度,使叶片夹持更加稳固,从而提高了叶片安装过程中的安全性。压紧件驱动单元1131的伸缩方向与压紧臂111或承托臂113的延伸方向平行。进一步地,压紧件驱动单元1131套设于压紧臂111或承托臂113的内腔中,以使叶片夹持单元整体结构美观。8 to 10 and 15 , both the
随形压紧件119可由根据外力的作用而调整形状或角度的部件构成,以在夹持叶片1时能够与叶片1的大小和翼型随形地与叶片1表面贴合。上夹持组件中的随形压紧件119和下夹持组件的随形压紧件119结构类似并且彼此面对。以下,以上夹持组件中的随形压紧件119为例,对其结构以及与其它部件的连接关系进行详细描述。The conformal pressing
随形压紧件119能够绕第一偏转轴1191和第二偏转轴1192转动,第一偏转轴1191沿叶片的长度方向延伸,第二偏转轴1192沿叶片的弦长方向延伸。叶片1的弦长方向与叶片1的长度方向垂直,可以为叶片的前缘到后缘方向。换句话说,叶片的弦向方向与压紧臂111的延伸方向一致。The conformal pressing
上夹持组件的随形压紧件119可以包括偏转支座1193和夹持块1194。偏转支座1193的一侧通过第一偏转轴1191与压紧臂111可旋转地连接;夹持块1194通过第二偏转轴1192与偏转支座1193的另一侧可旋转地连接,从而保证夹持块1194夹持叶片过程中,夹持块1194与叶片1在横向和纵向上的贴合度,从而随形压紧件119可自适应叶片不同的型面变化。The conformable pressing
下夹持组件的随形压紧件119的具体结构与上夹持组件的随形压紧件119一样,不同之处在于,下夹持组件的随形压紧件119的偏转支座1193与承托臂113可旋转地连接,上夹持组件和下夹持组件的随形压紧件119的夹持块1194彼此面对。The specific structure of the conformal pressing
可选地,随形压紧件119还可以包括偏摆框架1195和位移螺杆1196。偏摆框架1195与位移螺杆1196连接并能够在位移螺杆1196的推动下沿着叶片1的弦长方向(图4和图5所示的X方向)前后移动(图4和图5中的左右方向上移动),从而调节随形压紧件119在压紧臂111的延伸方向上的位置。第一偏转轴1191可以安装在偏摆框架1195上。每次安装确认叶形之后,通过地面人工调节位移螺杆1196,可适应不同叶型重心带来的径向偏差。Optionally, the conformable pressing
可选地,夹持块1194与叶片1接触部分的表面可铺设有诸如橡胶层、尼龙块等,以防止夹持过程汇总与叶片发生碰撞时损坏叶片,增加缓冲能力和减少对叶片的磨损。Optionally, the surface of the contact part of the
本公开提供的叶片吊装工装,无需使用额外的盘车工装,可以避免在叶片越来越大的情况下,使用盘车工装和水平叶片吊装工装安装叶片时带来的风险,降低了叶片吊装工装的开发成本,安装工艺简单,接口少。The blade hoisting tool provided by the present disclosure does not need to use additional turning tooling, can avoid the risks brought by using turning turning tooling and horizontal blade hoisting tool to install the blade when the blade becomes larger and larger, and reduces the blade hoisting tooling The development cost is low, the installation process is simple, and the interface is few.
叶片吊装工装配有独立的俯仰旋转和变桨旋转功能,既可以实现叶片吊装工装带着叶片1在空中俯仰旋转的功能,也可以实现叶片吊装工装带着叶片1在空中变桨旋转的功能。另外,该叶片吊装工装具有较大的俯仰旋转角度,该角度范围为+40°~-220°,还具有较大的变桨旋转角度范围,该角度范围可以为-10°~+10°,可以解决目前小角度范围调整(30°)的叶片吊装工装安装叶片时带来的问题和风险。除此,本公开提供的叶片吊装工装自身配备揽风系统,可以解决目前不管是水平叶片吊装工装还是30°斜插式叶片吊装工装需要额外配备揽风系统带来的安装工装成本高问题,且无需额外单独购买或在吊机上另增揽风系统,可使叶片在空中起升和对接时一直保持稳定状态。叶片吊装工装具有重心位置实时调节功能,由于叶片吊装工装在空中带着叶片进行俯仰旋转和变桨旋转动作时,叶片和叶片吊装工装的整体重心会发生变化,操作人员可通过操作手柄实时调节顶部吊点以使吊具和叶片整体达到平衡。叶片吊装工装的上夹持组件140的移动功能可作为叶片吊装工装的紧急释放系统功能。正常情况下,上夹持组件140压紧臂111夹持叶片,当叶片安装好后,遇到压紧臂111不能打开,叶片吊装工装不能撤离叶片的的工况时,可使角度调节单元117向上移动,使上夹持组件140与叶片留有足够间隙时,可使叶片吊装工装撤离叶片。The blade hoisting tool is equipped with independent pitch rotation and pitch rotation functions, which can not only realize the function of pitching and rotating the blade hoisting tool with blade 1 in the air, but also realize the function of pitching and rotating in the air with the blade hoisting tool. In addition, the blade hoisting tool has a large pitch rotation angle, the angle range is +40°~-220°, and also has a large pitch rotation angle range, the angle range can be -10°~+10°, It can solve the problems and risks brought by the blade hoisting tool that is currently adjusted in a small angle range (30°) when installing the blade. In addition, the blade hoisting tool provided by the present disclosure is equipped with a wind sweeping system, which can solve the problem of high installation tooling cost caused by the need to additionally be equipped with a wind sweeping system whether it is a horizontal blade hoisting tool or a 30° oblique blade hoisting tool. There is no need to purchase separately or add a wind system on the crane, which can keep the blades in a stable state when they are lifted and docked in the air. The blade hoisting tool has the function of real-time adjustment of the position of the center of gravity. When the blade hoisting tool carries the blade in the air for pitching and pitching rotation, the overall center of gravity of the blade and the blade hoisting tool will change, and the operator can adjust the top in real time through the operating handle. Lifting point to balance the spreader and blade as a whole. The movement function of the upper
在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present disclosure, unless stated otherwise, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood in specific situations.
本公开所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。在上面的描述中,提供许多具体细节从而给出对本公开的实施方式的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组件、材料等。在其它情况下,不详细示出或描述公知结构、材料或者操作以避免模糊本公开的各方面。The features, structures, or characteristics described in this disclosure may be combined in any suitable manner in one or more embodiments. In the above description, numerous specific details are provided in order to give a thorough understanding of the embodiments of the present disclosure. However, one skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or with other methods, components, materials, etc., being employed. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the present disclosure.
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WO2022041844A1 (en) * | 2020-08-26 | 2022-03-03 | 江苏金风科技有限公司 | Blade clamp and blade hoisting device |
CN115676578A (en) * | 2022-10-18 | 2023-02-03 | 上海锡华机械工程有限公司 | Fan blade centre gripping lifting device |
CN116730165A (en) * | 2023-06-26 | 2023-09-12 | 江苏中信吊索具有限公司 | A wind turbine blade spreader with adjustable attitude |
CN117902495A (en) * | 2024-03-18 | 2024-04-19 | 河南斯玛特起重机有限公司 | Counterweight adjusting mechanism for crane |
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WO2012095112A1 (en) * | 2011-01-11 | 2012-07-19 | Liftra Aps | A tool for management of blades for wind turbines |
CN104096679A (en) * | 2014-07-08 | 2014-10-15 | 成都西部石油装备有限公司 | Ascending and descending adjusting device of vibrating screen |
CN104340848A (en) * | 2013-07-29 | 2015-02-11 | 西门子公司 | Blade gripping tool and device |
CN209427980U (en) * | 2018-12-10 | 2019-09-24 | 成都世唯科技有限公司 | A kind of single blade boom hoisting suitable for plurality of specifications |
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CN1056290A (en) * | 1990-05-07 | 1991-11-20 | 潍坊工程机械研究所 | Big-turning-angle sling for face-up transporting hoist of container |
WO2012095112A1 (en) * | 2011-01-11 | 2012-07-19 | Liftra Aps | A tool for management of blades for wind turbines |
CN104340848A (en) * | 2013-07-29 | 2015-02-11 | 西门子公司 | Blade gripping tool and device |
CN104096679A (en) * | 2014-07-08 | 2014-10-15 | 成都西部石油装备有限公司 | Ascending and descending adjusting device of vibrating screen |
CN209427980U (en) * | 2018-12-10 | 2019-09-24 | 成都世唯科技有限公司 | A kind of single blade boom hoisting suitable for plurality of specifications |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022041844A1 (en) * | 2020-08-26 | 2022-03-03 | 江苏金风科技有限公司 | Blade clamp and blade hoisting device |
CN115676578A (en) * | 2022-10-18 | 2023-02-03 | 上海锡华机械工程有限公司 | Fan blade centre gripping lifting device |
CN116730165A (en) * | 2023-06-26 | 2023-09-12 | 江苏中信吊索具有限公司 | A wind turbine blade spreader with adjustable attitude |
CN116730165B (en) * | 2023-06-26 | 2024-02-20 | 江苏中信吊索具有限公司 | A wind turbine blade spreader with adjustable attitude |
CN117902495A (en) * | 2024-03-18 | 2024-04-19 | 河南斯玛特起重机有限公司 | Counterweight adjusting mechanism for crane |
CN117902495B (en) * | 2024-03-18 | 2024-06-07 | 河南斯玛特起重机有限公司 | Counterweight adjusting mechanism for crane |
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