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CN111994787A - Blade hoisting tool - Google Patents

Blade hoisting tool Download PDF

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Publication number
CN111994787A
CN111994787A CN202010871114.9A CN202010871114A CN111994787A CN 111994787 A CN111994787 A CN 111994787A CN 202010871114 A CN202010871114 A CN 202010871114A CN 111994787 A CN111994787 A CN 111994787A
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CN
China
Prior art keywords
blade
arm
pitch
locking
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010871114.9A
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Chinese (zh)
Inventor
沈星星
张竹
程伟
黄可唯
黄建伟
邓艳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHENGDU SHIWEI TECHNOLOGY CO LTD
Jiangsu Goldwind Science and Technology Co Ltd
Original Assignee
CHENGDU SHIWEI TECHNOLOGY CO LTD
Jiangsu Goldwind Science and Technology Co Ltd
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Application filed by CHENGDU SHIWEI TECHNOLOGY CO LTD, Jiangsu Goldwind Science and Technology Co Ltd filed Critical CHENGDU SHIWEI TECHNOLOGY CO LTD
Priority to CN202010871114.9A priority Critical patent/CN111994787A/en
Publication of CN111994787A publication Critical patent/CN111994787A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/42Gripping members engaging only the external or internal surfaces of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)

Abstract

本公开提供一种叶片吊装工装,叶片吊装工装包括俯仰旋转机构和叶片夹具,俯仰旋转机构包括支撑框架、俯仰旋转轴和旋转轴驱动组件,俯仰旋转轴可旋转地设置在支撑框架上,且俯仰旋转轴的第一端与叶片夹具连接,俯仰旋转轴的第二端与旋转轴驱动组件连接,旋转轴驱动组件包括涡轮和驱动涡轮旋转的蜗杆,涡轮与俯仰旋转轴同轴设置并固定于俯仰旋转轴的第二端,以通过蜗杆带动涡轮旋转,进而带动叶片夹具旋转,从而调节叶片的俯仰角度,因此叶片吊装工装能够夹持叶片一同旋转,也就无需在叶片安装过程中额外使用盘车机构。

Figure 202010871114

The present disclosure provides a blade hoisting tool, the blade hoisting tool includes a pitch rotation mechanism and a blade clamp, the pitch rotation mechanism includes a support frame, a pitch rotation shaft and a rotation shaft drive assembly, the pitch rotation shaft is rotatably arranged on the support frame, and the pitch The first end of the rotating shaft is connected with the blade clamp, the second end of the pitching rotating shaft is connected with the rotating shaft driving assembly, the rotating shaft driving assembly includes a turbine and a worm for driving the turbine to rotate, and the turbine and the pitching rotating shaft are coaxially arranged and fixed to the pitch The second end of the rotating shaft is used to drive the turbine to rotate through the worm, and then drive the blade clamp to rotate, so as to adjust the pitch angle of the blade, so the blade hoisting tool can clamp the blade to rotate together, and there is no need to use additional barring during the blade installation process. mechanism.

Figure 202010871114

Description

叶片吊装工装Blade lifting tooling

技术领域technical field

本公开属于风力发电技术领域,尤其涉及一种叶片吊装工装。The present disclosure belongs to the technical field of wind power generation, and in particular relates to a blade hoisting tool.

背景技术Background technique

随着风力发电机组单机容量不断增大,风力发电机组的叶片尺寸也逐渐增大,例如海上风力发电机组的叶片长度已经超过90米,重量超过35吨,由于叶片重量的问题,将叶片空中作业连接在轮毂上也越来越困难。With the continuous increase of the single capacity of the wind turbine, the blade size of the wind turbine is also gradually increasing. For example, the length of the blade of the offshore wind turbine has exceeded 90 meters and the weight has exceeded 35 tons. Due to the weight of the blade, the blade is operated in the air. Attaching to the hub is also increasingly difficult.

传统的叶片安装过程需要借助盘车结构来旋转轮毂,以使轮毂的变桨轴承能够与叶片法兰位置相应,随着叶片的增大,传统的盘车结构需要承担的载荷也越来越大,从而导致在盘车过程中发电机的端盖结构(与盘车连接位置)发生变形,影响机组的正常运行。The traditional blade installation process requires the use of a cranking structure to rotate the hub, so that the pitch bearing of the hub can correspond to the position of the blade flange. As the blade increases, the traditional cranking structure needs to bear more and more loads. , resulting in deformation of the end cover structure of the generator (connecting position with the crank) during the cranking process, affecting the normal operation of the unit.

由于叶片长度超长,三叶式安装由于安装船的限制,翻身存在极大的风险,例如在上述叶片的安装过程中,使用的叶片吊装工装能够带着叶片进行小角度旋转,例如旋转30°,因此需要吊机带着叶片吊装工装盘车来进行大角度的旋转,但此种方式存在极大的安全隐患,例如吊机带着叶片吊装工装盘车过程中,吊钩在下放过程中加速度的影响,可能导致吊钩磕碰叶片,或者由于吊机误操作产生额外的拉力使叶片吊装工装对叶片产生额外的拉力而使叶片从夹持口滑出来。Due to the extremely long length of the blade, the three-blade installation has a great risk of turning over due to the limitation of the installation vessel. For example, during the installation of the above-mentioned blade, the blade lifting tool used can rotate the blade at a small angle, for example, rotate 30° Therefore, it is necessary for the crane to carry the blade hoisting and jigging to perform large-angle rotation, but this method has great potential safety hazards. The impact of the hoisting hook may cause the hook to bump the blade, or the blade will slide out from the clamping opening due to the extra pulling force generated by the misoperation of the crane, which will cause the blade lifting tool to exert additional pulling force on the blade.

在上述叶片吊装工装完成第一个叶片的安装而需要夹持第二个叶片的情况下,通常需要将夹持口的叶片夹持块和叶尖夹持块的位置互换,该安装过程操作繁琐,费时费力。When the above-mentioned blade lifting tool completes the installation of the first blade and needs to clamp the second blade, it is usually necessary to exchange the positions of the blade clamping block and the blade tip clamping block at the clamping port. Cumbersome and time consuming.

发明内容SUMMARY OF THE INVENTION

本公开的主要发明目的在于提供一种叶片吊装工装,该叶片吊装工装能够夹持叶片一同旋转,且能实现俯仰方向的大角度旋转,也就无需在叶片安装过程中额外使用盘车机构。The main purpose of the present disclosure is to provide a blade hoisting tool, which can clamp the blade to rotate together, and can realize a large-angle rotation in the pitch direction, so there is no need to use an additional turning mechanism during the blade installation process.

针对上述发明目的,本公开提供如下技术方案:For the above-mentioned purpose of the invention, the present disclosure provides the following technical solutions:

根据本公开的一个方面,提供一种叶片吊装工装,所述叶片吊装工装包括俯仰旋转机构和叶片夹具,所述俯仰旋转机构包括支撑框架、俯仰旋转轴和旋转轴驱动组件,所述俯仰旋转轴可旋转地设置在所述支撑框架上,且所述俯仰旋转轴的第一端与所述叶片夹具连接,所述俯仰旋转轴的第二端与所述旋转轴驱动组件连接,所述旋转轴驱动组件包括涡轮和驱动所述涡轮旋转的蜗杆,所述涡轮与所述俯仰旋转轴同轴设置并固定于所述俯仰旋转轴的第二端,以通过所述蜗杆带动所述涡轮旋转,进而带动所述叶片夹具旋转,从而调节叶片的俯仰角度。According to one aspect of the present disclosure, there is provided a blade lifting tool including a pitch rotation mechanism and a blade clamp, the pitch rotation mechanism including a support frame, a pitch rotation shaft and a rotation shaft drive assembly, the pitch rotation shaft rotatably arranged on the support frame, and the first end of the pitch rotation shaft is connected with the blade clamp, the second end of the pitch rotation shaft is connected with the rotation shaft drive assembly, the rotation shaft The drive assembly includes a turbine and a worm for driving the turbine to rotate, the turbine is coaxially arranged with the pitching rotation shaft and is fixed to the second end of the pitching rotation shaft, so as to drive the turbine to rotate through the worm, and then The blade clamp is driven to rotate, thereby adjusting the pitch angle of the blade.

优选地,所述蜗杆为两个,对称布置在所述涡轮的两侧。Preferably, there are two worms, which are symmetrically arranged on both sides of the turbine.

根据本公开的另一示例性实施例,所述叶片吊具还包括吊架,所述支撑框架上设置有变桨旋转轴,所述变桨旋转轴可转动地安装到所述吊架的下端,所述变桨旋转轴的旋转轴线与所述俯仰旋转轴的旋转轴线垂直布置,并与所述叶片夹具的长度方向平行。According to another exemplary embodiment of the present disclosure, the blade hanger further includes a hanger, the support frame is provided with a pitch rotating shaft, and the pitch rotating shaft is rotatably mounted to the lower end of the hanger , the rotation axis of the pitch rotation shaft is perpendicular to the rotation axis of the pitch rotation shaft, and is parallel to the length direction of the blade clamp.

进一步地,所述叶片吊装工装还包括变桨驱动机构,所述变桨驱动机构的第一端铰接在所述吊架上,所述变桨驱动机构的第二端铰接到所述支撑框架上。Further, the blade hoisting tool further includes a pitch drive mechanism, the first end of the pitch drive mechanism is hinged on the hanger, and the second end of the pitch drive mechanism is hinged on the support frame .

优选地,所述吊架包括向下延伸的两根竖梁,两根所述竖梁间隔设置,所述支撑框架设置在两根所述竖梁之间,所述变桨旋转轴从所述支撑框架的两侧延伸,并且可旋转地连接到两个所述竖梁上。Preferably, the hanger comprises two vertical beams extending downward, the two vertical beams are arranged at intervals, the support frame is arranged between the two vertical beams, and the pitch rotating shaft extends from the Both sides of the support frame extend and are rotatably connected to the two vertical beams.

根据本公开的另一示例性实施例,所述变桨旋转轴为两段旋转轴段,同轴设置在所述支撑框架的两侧。According to another exemplary embodiment of the present disclosure, the pitch rotating shaft is two rotating shaft segments, which are coaxially arranged on both sides of the supporting frame.

优选地,所述变桨驱动机构为伸缩油缸,所述变桨驱动机构为两个,所述支撑框架包括支撑座和两个支撑板,两个所述支撑板设置在所述支撑座的侧表面上并位于所述旋转轴驱动组件的两侧,所述伸缩油缸的活塞杆连接到所述支撑板上,所述伸缩油缸的缸体连接到所述吊架上。Preferably, the pitch drive mechanism is a telescopic oil cylinder, the pitch drive mechanism is two, the support frame includes a support seat and two support plates, and the two support plates are arranged on the sides of the support seat On the surface and on both sides of the rotating shaft drive assembly, the piston rod of the telescopic oil cylinder is connected to the support plate, and the cylinder body of the telescopic oil cylinder is connected to the hanger.

进一步地,所述变桨驱动机构包括缸体和活塞杆,所述支撑板的所述第一端设置有变桨驱动枢转轴,所述活塞杆的自由端枢接于所述变桨驱动枢转轴上,所述缸体的自由端枢接于所述叶片夹具上。Further, the pitch drive mechanism includes a cylinder body and a piston rod, the first end of the support plate is provided with a pitch drive pivot shaft, and the free end of the piston rod is pivoted to the pitch drive pivot. On the rotating shaft, the free end of the cylinder is pivotally connected to the blade clamp.

本公开另一示例性实施例,所述叶片夹具包括主梁,所述俯仰旋转轴的第二端设置有花键,所述主梁的中部设置有与所述花键匹配的花键槽。In another exemplary embodiment of the present disclosure, the blade clamp includes a main beam, the second end of the pitch rotation shaft is provided with a spline, and the middle of the main beam is provided with a spline groove matching the spline.

进一步地,所述叶片夹具还包括设置于所述主梁两端的叶片夹持单元,所述俯仰旋转机构连接于所述主梁并能够带动所述主梁绕所述俯仰旋转轴转动,所述叶片夹持单元包括上夹持组件、下夹持组件以及夹口调节单元,所述夹口调节单元包括第一伸缩驱动机构,所述第一伸缩驱动机构为第一伸缩油缸,所述夹口调节单元的两端分别连接在所述上夹持组件和所述下夹持组件之间,用于调节所述上夹持组件和所述下夹持组件形成的夹持口的大小。Further, the blade clamp further includes blade clamping units arranged at both ends of the main beam, the pitching rotation mechanism is connected to the main beam and can drive the main beam to rotate around the pitching rotation axis, the The blade clamping unit includes an upper clamping assembly, a lower clamping assembly and a jaw adjusting unit. The jaw adjusting unit includes a first telescopic driving mechanism, and the first telescopic driving mechanism is a first telescopic oil cylinder. Two ends of the adjusting unit are respectively connected between the upper clamping assembly and the lower clamping assembly, and are used for adjusting the size of the clamping opening formed by the upper clamping assembly and the lower clamping assembly.

进一步优选地,所述上夹持组件包括压紧臂、上立臂以及角度调节单元,所述上立臂从所述压紧臂的一端向下延伸,所述上立臂的上部设置有枢转轴,所述压紧臂通过所述枢转轴连接到所述上立臂上,所述角度调节单元包括第二伸缩驱动机构,所述第二伸缩驱动机构为第二伸缩油缸,所述第二伸缩油缸的第一端与所述上立臂的下部铰接,并能够伸缩,所述第二伸缩油缸的第二端与所述压紧臂的端部铰接,从而驱动所述压紧臂围绕所述枢转轴枢转;和/或所述下夹持组件包括承托臂以及从所述承托臂的一端向上延伸的下立臂,所述下立臂与所述上立臂连接,使得所述上夹持组件与所述下夹持组件形成用于夹持叶片的空间。Further preferably, the upper clamping assembly includes a pressing arm, an upper vertical arm and an angle adjustment unit, the upper vertical arm extends downward from one end of the pressing arm, and the upper part of the upper vertical arm is provided with a pivot. a rotating shaft, the pressing arm is connected to the upper vertical arm through the pivot shaft, the angle adjustment unit includes a second telescopic drive mechanism, the second telescopic drive mechanism is a second telescopic oil cylinder, the second The first end of the telescopic oil cylinder is hinged with the lower part of the upper vertical arm and can be telescopic, and the second end of the second telescopic oil cylinder is hinged with the end of the pressing arm, so as to drive the pressing arm to surround the and/or the lower clamping assembly includes a supporting arm and a lower vertical arm extending upward from one end of the supporting arm, the lower vertical arm is connected with the upper vertical arm, so that the The upper clamping assembly and the lower clamping assembly form a space for clamping the blades.

本公开另一示例性实施例,所述叶片吊装工装还包括第一锁定组件,用于将所述上立臂相对于所述下立臂锁定,所述第一锁定组件包括:第一锁定件,安装在所述下立臂和所述上立臂中的一者上;第二锁定件,安装在所述下立臂和所述上立臂中的另一者上,并与所述第一锁定件相对,具有锁定位置和解锁位置,在所述锁定位置,所述第二锁定件与所述第一锁定件结合以锁定所述上夹持组件与所述下夹持组件的相对位置,在所述解锁位置,所述第二锁定件与所述第一锁定件脱离,从而所述上立臂能够相对于所述下立臂移动;以及第一驱动构件,与所述第二锁定件连接,用于驱动所述第二锁定件运动到所述锁定位置和所述解锁位置中的至少一个位置处。In another exemplary embodiment of the present disclosure, the blade lifting tool further includes a first locking assembly for locking the upper vertical arm relative to the lower vertical arm, the first locking assembly including: a first locking member , mounted on one of the lower upright arm and the upper upright arm; a second locking piece, mounted on the other of the lower upright arm and the upper upright arm, and connected with the first A locking piece is opposite and has a locking position and an unlocking position. In the locking position, the second locking piece is combined with the first locking piece to lock the relative positions of the upper clamping assembly and the lower clamping assembly , in the unlocking position, the second locking member is disengaged from the first locking member, so that the upper vertical arm can move relative to the lower vertical arm; and a first driving member, and the second locking member A piece is connected for driving the second locking piece to move to at least one of the locking position and the unlocking position.

进一步地,所述第一锁定件为长齿条,安装在所述下立臂上并且沿着所述上立臂相对于所述下立臂移动的方向延伸;所述第二锁定件为短齿条,安装在所述上立臂上并与所述长齿条相对,并且能够在所述第一驱动构件的驱动下,沿着与所述上立臂相对于所述下立臂移动的方向垂直的方向移动,从而在所述锁定位置,所述短齿条与所述长齿条彼此啮合,其中,所述第一驱动构件为伸缩油缸,所述短齿条设置在所述伸缩油缸的第一端。Further, the first locking member is a long rack, mounted on the lower vertical arm and extending along the direction in which the upper vertical arm moves relative to the lower vertical arm; the second locking member is short A rack is mounted on the upper vertical arm and is opposite to the long rack, and can be driven by the first driving member to move along the movement of the upper vertical arm relative to the lower vertical arm The direction is vertical to move, so that in the locking position, the short rack and the long rack are engaged with each other, wherein the first driving member is a telescopic cylinder, and the short rack is arranged on the telescopic cylinder the first end.

优选地,所述叶片吊装工装还包括第二锁定组件,用于将所述压紧臂相对于所述上立臂锁定,所述第二锁定组件包括止动部,用于限制所述第二伸缩油缸的所述第一端缩回,所述止动部为锁定楔块,所述锁定楔块具有锁定位置和解锁位置,所述锁定楔块具有斜面,在所述锁定位置,所述锁定楔块的所述斜面沿所述第二伸缩油缸的所述第一端缩回的方向抵靠在所述第二伸缩油缸的所述第一端的下部,以限制所述第二伸缩油缸的所述第一端缩回,在所述解锁位置,所述锁定楔块与所述第二伸缩油缸的所述第一端脱离;所述第二锁定组件还包括第二驱动构件,安装在所述压紧臂上,用于驱动所述锁定楔块运动到所述锁定位置和所述解锁位置中的至少一个位置处;所述第二锁定组件还包括支撑架,所述支撑架安装在所述上立臂的上部,所述锁定楔块安装在所述支撑架上,并能够沿着靠近或远离所述第二伸缩油缸的所述第一端的方向移动,所述支撑架上形成有凹槽,所述凹槽沿着所述第二伸缩油缸的所述第一端的伸缩行程延伸,以引导所述第二伸缩油缸的所述第一端的运动轨迹,并且在所述第二伸缩油缸的所述第一端缩回之后,所述凹槽的底部支撑所述第一端。Preferably, the blade lifting tool further includes a second locking assembly for locking the pressing arm relative to the upper upright arm, and the second locking assembly includes a stop portion for restricting the second The first end of the telescopic oil cylinder is retracted, the stop part is a locking wedge, the locking wedge has a locking position and an unlocking position, the locking wedge has an inclined surface, and in the locking position, the locking The inclined surface of the wedge abuts against the lower part of the first end of the second telescopic oil cylinder along the retracting direction of the first end of the second telescopic oil cylinder, so as to limit the movement of the second telescopic oil cylinder. The first end is retracted, and in the unlocked position, the locking wedge is disengaged from the first end of the second telescopic oil cylinder; the second locking assembly further includes a second driving member mounted on the On the pressing arm, the locking wedge is used to drive the locking wedge to move to at least one of the locking position and the unlocking position; the second locking assembly further includes a support frame, the support frame is installed on the On the upper part of the upper vertical arm, the locking wedge is mounted on the support frame and can move in a direction close to or away from the first end of the second telescopic oil cylinder, and the support frame is formed with a groove extending along the telescopic stroke of the first end of the second telescopic oil cylinder to guide the movement trajectory of the first end of the second telescopic oil cylinder, and at the second telescopic oil cylinder After the first end of the telescopic cylinder is retracted, the bottom of the groove supports the first end.

本公开另一示例性实施例,所述第二锁定组件包括止动部,用于限制所述第二伸缩油缸的所述第一端缩回,所述止动部包括:挡板,安装在所述上立臂上,并且布置在所述第二伸缩油缸的所述第一端的伸缩路径上;和偏心轮,安装在所述压紧臂上,并能够相对于所述压紧臂转动到锁定位置和解锁位置,在所述锁定位置,所述偏心轮抵靠在挡板上,从而限制所述第二伸缩油缸的所述第一端的伸缩,在所述解锁位置,所述偏心轮与所述挡板脱离,从而所述第二伸缩油缸的所述第一端能够伸缩;所述偏心轮包括长径端和短径端,在所述锁定位置,所述长径端转动到所述挡板处并抵靠在挡板上,在所述解锁位置,所述短径端转动到所述挡板处并与所述挡板分开;所述第二锁定组件还包括第三驱动构件,安装在所述压紧臂上,用于驱动所述偏心轮运动到所述锁定位置和所述解锁位置中的至少一个位置处。In another exemplary embodiment of the present disclosure, the second locking assembly includes a stopper for restricting the retraction of the first end of the second telescopic oil cylinder, and the stopper includes a baffle plate installed on the an eccentric wheel mounted on the pressing arm and capable of rotating relative to the pressing arm to a locked position and an unlocked position, in which the eccentric abuts on the baffle plate, thereby restricting the extension and contraction of the first end of the second telescopic oil cylinder, and in the unlocked position, the eccentric The wheel is disengaged from the baffle, so that the first end of the second telescopic oil cylinder can be telescopic; the eccentric wheel includes a long-diameter end and a short-diameter end, and in the locked position, the long-diameter end rotates to at the baffle and abutting on the baffle, in the unlocking position, the short-diameter end rotates to the baffle and separates from the baffle; the second locking assembly further includes a third drive A member is mounted on the pressing arm for driving the eccentric to move to at least one of the locking position and the unlocking position.

本公开提供的叶片吊装工装具有如下有益效果:叶片吊装工装的俯仰旋转机构包括俯仰旋转轴和旋转轴驱动组件,俯仰旋转轴的两端分别与叶片夹具和旋转轴驱动组件连接,以通过蜗杆带动涡轮旋转,进而带动叶片夹具旋转,从而调节叶片的俯仰角度。The blade lifting tool provided by the present disclosure has the following beneficial effects: the pitch rotation mechanism of the blade lifting tool includes a pitch rotation shaft and a rotation shaft drive assembly, and both ends of the pitch rotation shaft are respectively connected with the blade clamp and the rotation shaft drive assembly, so as to be driven by a worm. The turbine rotates, which in turn drives the blade clamp to rotate, thereby adjusting the pitch angle of the blade.

附图说明Description of drawings

通过下面结合附图对实施例进行的描述,本公开的上述和/或其它目的和优点将会变得更加清楚,其中:The above and/or other objects and advantages of the present disclosure will become more apparent from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

图1为本公开一示例性实施例提供的叶片吊装工装的结构图。FIG. 1 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure.

图2为图1中的叶片吊装工装的分解图。FIG. 2 is an exploded view of the blade hoisting tool of FIG. 1 .

图3为图1中的涡轮蜗杆组件的工作原理图。FIG. 3 is a working principle diagram of the turbine worm assembly in FIG. 1 .

图4为本公开另一示例性实施例提供的叶片吊装工装的结构图。FIG. 4 is a structural diagram of a blade hoisting tool provided by another exemplary embodiment of the present disclosure.

图5为图4中的叶片吊装工装的局部分解图。FIG. 5 is a partial exploded view of the blade hoisting tool of FIG. 4 .

图6为本公开一示例性实施例提供的叶片吊装工装的结构图。FIG. 6 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure.

图7为图6中的叶片吊装工装的使用状态图。FIG. 7 is a use state diagram of the blade hoisting tool in FIG. 6 .

图8示出了图1中叶片夹持单元的分解图。FIG. 8 shows an exploded view of the blade clamping unit of FIG. 1 .

图9示出了图8中的叶片夹持单元的内部结构的立体图。FIG. 9 is a perspective view showing the internal structure of the blade clamping unit in FIG. 8 .

图10显示了图8中的叶片夹持单元的分解图。FIG. 10 shows an exploded view of the blade clamping unit of FIG. 8 .

图11示出了图8中的第一锁定组件的放大图。FIG. 11 shows an enlarged view of the first locking assembly of FIG. 8 .

图12、图13和图14示出了第二锁定组件将压紧臂相对于上立臂锁定的过程示意图。Figures 12, 13 and 14 show schematic diagrams of a process in which the second locking assembly locks the pressing arm relative to the upper vertical arm.

图15为根据另一实施例的叶片夹持单元的结构图。FIG. 15 is a structural diagram of a blade clamping unit according to another embodiment.

图16示出了根据本公开示例性实施例的叶片夹具的示意图。16 shows a schematic diagram of a blade clamp according to an exemplary embodiment of the present disclosure.

图17示出了图16中的叶片夹具用于叶片变桨之前的状态示意图。FIG. 17 is a schematic diagram showing the state of the blade clamp in FIG. 16 before it is used for blade pitching.

图18示出了图16中的叶片夹具用于叶片变桨之后的状态示意图。FIG. 18 is a schematic diagram showing the state after the blade clamp in FIG. 16 is used for blade pitching.

具体实施方式Detailed ways

现在将参考附图更全面地描述示例实施方式。然而,不应被理解为本公开的实施形态限于在此阐述的实施方式,本公开中的各个实施例中的特征可以任意组合。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, it should not be understood that the embodiments of the present disclosure are limited to the embodiments set forth herein, and the features of the various embodiments in the present disclosure may be combined arbitrarily. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.

本公开一示例性实施例提供一种叶片吊装工装,叶片吊装工装包括吊架200、叶片夹具100、支撑框架610和俯仰旋转机构600,俯仰旋转机构600连接在吊架200的下端,叶片夹具100连接到俯仰旋转机构600上,以在俯仰旋转机构600的驱动下相对于吊架200进行俯仰旋转,从而进行俯仰操作。An exemplary embodiment of the present disclosure provides a blade lifting tool. The blade lifting tool includes a hanger 200, a blade clamp 100, a support frame 610, and a pitch rotation mechanism 600. The pitch rotation mechanism 600 is connected to the lower end of the hanger 200, and the blade clamp 100 It is connected to the pitch rotation mechanism 600 to perform pitch rotation with respect to the hanger 200 under the driving of the pitch rotation mechanism 600 to perform a pitch operation.

俯仰旋转机构600包括支撑框架610、俯仰旋转轴620以及俯仰驱动机构。俯仰旋转轴620可旋转地设置在支撑框架610上,且俯仰旋转轴620的第一端用于与叶片夹具100连接,俯仰旋转轴620的第二端与俯仰驱动机构连接,以接收俯仰驱动机构提供的旋转驱动力,从而驱动俯仰旋转轴620旋转,最终带动叶片夹具100旋转。The pitch rotation mechanism 600 includes a support frame 610, a pitch rotation shaft 620, and a pitch drive mechanism. The pitch rotation shaft 620 is rotatably disposed on the support frame 610, and the first end of the pitch rotation shaft 620 is used to connect with the blade clamp 100, and the second end of the pitch rotation shaft 620 is connected with the pitch drive mechanism to receive the pitch drive mechanism The provided rotational driving force drives the pitch rotation shaft 620 to rotate, and finally drives the blade clamp 100 to rotate.

俯仰驱动机构可以为涡轮蜗杆组件630,涡轮蜗杆组件630可包括涡轮6301和驱动涡轮6301旋转的蜗杆6302,涡轮6301与俯仰旋转轴620同轴设置并固定于俯仰旋转轴620的第二端的外圆周上,以通过蜗杆6302带动涡轮6301旋转,进而带动叶片夹具100旋转,从而调节叶片的俯仰角度。The pitch drive mechanism may be a turbine worm assembly 630, the turbine worm assembly 630 may include a turbine 6301 and a worm 6302 for driving the turbine 6301 to rotate, the turbine 6301 is coaxially disposed with the pitch rotation shaft 620 and fixed to the outer circumference of the second end of the pitch rotation shaft 620 , to drive the turbine 6301 to rotate through the worm 6302, and then drive the blade clamp 100 to rotate, so as to adjust the pitch angle of the blade.

俯仰旋转轴620可转动地支撑在支撑框架610上,且俯仰旋转轴620的两端分别与涡轮蜗杆组件630和叶片夹具100连接,以通过蜗杆6302带动涡轮6301旋转,进而带动叶片夹具100旋转,从而调节叶片的俯仰角度。The pitch rotation shaft 620 is rotatably supported on the support frame 610, and both ends of the pitch rotation shaft 620 are respectively connected with the turbine worm assembly 630 and the blade clamp 100, so as to drive the turbine 6301 to rotate through the worm 6302, thereby driving the blade clamp 100 to rotate, Thereby adjusting the pitch angle of the blade.

图1为本公开一示例性实施例提供的叶片吊装工装的结构图。图2为图1中的叶片吊装工装的分解图。FIG. 1 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure. FIG. 2 is an exploded view of the blade hoisting tool of FIG. 1 .

参照图1和图2,本实施例中,支撑座613可以为支撑框架610的一种结构形式,该支撑座613可以为六面体结构,且该支撑座613的设置有沿该支撑座613的前后方向延伸的第一通孔,以供俯仰旋转轴620穿过,例如但不限于,该第一通孔可以沿前后方向贯通该支撑座613。本实施例中定义的支撑座613的前后方向可以与俯仰旋转轴620的延伸方向平行,换句话说,支撑座613的前后方向为与叶片夹具的主梁120垂直的方向。此外,支撑座613还可具有供蜗杆6302穿过的第二通孔,该第二通孔可以与第一通孔相互垂直,但不相交。Referring to FIGS. 1 and 2 , in this embodiment, the support seat 613 may be a structural form of the support frame 610 , the support seat 613 may be a hexahedron structure, and the support seat 613 is provided with front and rear along the support seat 613 . The first through hole extending in the direction is for the pitch rotation shaft 620 to pass through. For example, but not limited to, the first through hole can pass through the support base 613 in the front-rear direction. The front-rear direction of the support seat 613 defined in this embodiment may be parallel to the extending direction of the pitch rotation axis 620 , in other words, the front-rear direction of the support seat 613 is a direction perpendicular to the main beam 120 of the blade clamp. In addition, the support base 613 may further have a second through hole through which the worm 6302 passes, and the second through hole may be perpendicular to the first through hole but not intersect.

俯仰旋转轴620可以包括花键轴段、涡轮轴段以及设置于该花键轴段和涡轮轴段之间的光轴段,具体地,该花键轴段可以位于俯仰旋转轴620的第一端,该花键轴段可以插设于叶片夹具100上,以能够带动叶片夹具100共同旋转。涡轮轴段可以位于俯仰旋转轴620的第二端,且在该涡轮轴段的外周设置有涡轮蜗杆组件630,例如但不限于,涡轮6301可以套设于该俯仰旋转轴620的外周且与俯仰旋转轴620同轴设置。光轴段可以位于俯仰旋转轴620的中部,该光轴段可以通过轴承可转动地连接在支撑框架610上。通过蜗杆6302的直线运动可以带动涡轮6301绕俯仰旋转轴620旋转,进而带动俯仰旋转轴620旋转,也就带动了叶片夹具100一同旋转。例如但不限于,在俯仰旋转轴620的带动下,叶片夹具100的俯仰旋转范围可以为+40°~-220°之间。The pitch shaft 620 may include a spline shaft section, a turbine shaft section, and an optical shaft section disposed between the spline shaft section and the turbine shaft section. Specifically, the spline shaft section may be located at the first position of the pitch shaft 620 . The spline shaft segment can be inserted on the blade clamp 100 to drive the blade clamp 100 to rotate together. The turbine shaft segment may be located at the second end of the pitch rotation shaft 620, and a turbine worm screw assembly 630 is provided on the outer circumference of the turbine shaft section. For example, but not limited to, the turbine 6301 may be sleeved on the outer circumference of the pitch rotation shaft 620 and be connected with the pitch shaft. The rotating shaft 620 is arranged coaxially. The optical shaft segment may be located in the middle of the pitch rotation shaft 620, and the optical shaft segment may be rotatably connected to the support frame 610 through a bearing. The linear motion of the worm 6302 can drive the turbine 6301 to rotate around the pitch rotation axis 620, thereby driving the pitch rotation axis 620 to rotate, and also driving the blade clamp 100 to rotate together. For example, but not limited to, driven by the pitch rotation shaft 620, the pitch rotation range of the blade clamp 100 may be between +40° and -220°.

本实施例中,为了提高涡轮蜗杆组件630输出载荷的强度,可以增加蜗杆6302的数量,例如但不限于,可以在涡轮6301的外周对称布置两根蜗杆6302,具体可以参照图3。In this embodiment, in order to improve the strength of the output load of the turbine worm assembly 630, the number of worms 6302 may be increased. For example, but not limited to, two worms 6302 may be symmetrically arranged on the outer circumference of the turbine 6301. For details, please refer to FIG. 3 .

图4为本公开另一示例性实施例提供的叶片吊装工装的结构图。图5为图4中的叶片吊装工装的局部分解图。FIG. 4 is a structural diagram of a blade hoisting tool provided by another exemplary embodiment of the present disclosure. FIG. 5 is a partial exploded view of the blade hoisting tool of FIG. 4 .

在图4和图5所示的实例中,叶片夹具100能够围绕变桨旋转轴650相对于吊架200进行变桨旋转,以进行变桨操作。如图4和图5所示,变桨旋转轴650固定设置在支撑框架610上,并沿水平方向延伸,在吊架200的下端设置有轴孔231,变桨旋转轴650通过轴承安装在吊架200下端的轴孔231中。In the examples shown in FIGS. 4 and 5 , the blade clamp 100 is capable of pitch rotation about the pitch rotation axis 650 relative to the hanger 200 to perform a pitch operation. As shown in FIGS. 4 and 5 , the pitch rotating shaft 650 is fixed on the support frame 610 and extends in the horizontal direction. A shaft hole 231 is provided at the lower end of the hanger 200 , and the pitch rotating shaft 650 is mounted on the hanger through a bearing. in the shaft hole 231 at the lower end of the frame 200 .

根据本公开实施例的叶片吊装工装还包括变桨驱动机构640,变桨驱动机构640的两端分别连接在吊架200和支撑框架610上,以驱动支撑框架610围绕变桨旋转轴650相对于吊架200进行变桨旋转,由于叶片夹具100通过俯仰旋转轴620连接在支撑框架610上,即通过支撑框架610带着叶片夹具100一起绕变桨旋转轴650旋转,从而进行变桨操作。The blade hoisting tool according to the embodiment of the present disclosure further includes a pitch drive mechanism 640 , two ends of which are connected to the hanger 200 and the support frame 610 respectively, so as to drive the support frame 610 around the pitch rotation axis 650 relative to the pitch rotation axis 650 . The hanger 200 performs pitch rotation because the blade clamp 100 is connected to the support frame 610 through the pitch rotation shaft 620 , that is, the support frame 610 rotates with the blade clamp 100 around the pitch rotation shaft 650 , thereby performing pitch operation.

参照图4和图5,支撑框架610包括支撑座613和从支撑座613上延伸的支撑板611,支撑板611可以用于支撑变桨驱动机构640的一端。变桨驱动机构640可以设置为两个,因此,支撑板611可以设置为一对。上述一对支撑板611可以设置在支撑座613的两侧表面上,并位于涡轮蜗杆组件630的两侧,可布置为垂直于叶片夹具100的主梁120的长度方向,支撑板611和叶片夹具100分别位于变桨旋转轴650的两侧,变桨驱动机构640的一端设置在支撑板611上,变桨驱动机构640的另一端连接到吊架200,以驱动叶片夹具100围绕变桨旋转轴650旋转,可以带动叶片1在较大范围内变桨,例如但不限于,变桨角度可以为-20°~+120°之间的任意值。优选地,变桨角度可以为-7°~90°之间的任意值。4 and 5 , the support frame 610 includes a support base 613 and a support plate 611 extending from the support base 613 , and the support plate 611 may be used to support one end of the pitch driving mechanism 640 . The pitch driving mechanisms 640 may be provided as two, and thus, the support plates 611 may be provided as a pair. The above-mentioned pair of support plates 611 can be disposed on the two side surfaces of the support seat 613 and located on both sides of the turbine worm assembly 630, and can be arranged to be perpendicular to the length direction of the main beam 120 of the blade clamp 100. The support plates 611 and the blade clamp 100 are respectively located on both sides of the pitch rotating shaft 650, one end of the pitch driving mechanism 640 is arranged on the support plate 611, and the other end of the pitch driving mechanism 640 is connected to the hanger 200 to drive the blade clamp 100 around the pitch rotating shaft 650 rotation can drive the blade 1 to pitch in a wide range, for example, but not limited to, the pitch angle can be any value between -20° and +120°. Preferably, the pitch angle can be any value between -7° and 90°.

变桨旋转轴650可设置在支撑框架610的两侧,并且沿着与叶片夹具100的主梁120平行的方向延伸。变桨旋转轴650的旋转轴线与俯仰旋转轴620的旋转轴线垂直布置。The pitch rotating shafts 650 may be disposed on both sides of the support frame 610 and extend in a direction parallel to the main beam 120 of the blade clamp 100 . The rotation axis of the pitch rotation shaft 650 is arranged perpendicular to the rotation axis of the pitch rotation shaft 620 .

吊架200可以包括向下延伸的两根竖梁230,两根竖梁230相互隔开,支撑框架610可以设置在两根竖梁230之间。竖梁230的下端开设有轴孔231,变桨旋转轴650通过轴承穿设于轴孔231中。变桨旋转轴650可以整体形成为一根轴,穿过支撑框架610后,两端分别插入到轴孔231中。为了避免和俯仰旋转轴620干涉,两者需要在支撑框架610的高度方向上相互错开。这种情况下,支撑框架610的尺寸会相对较大。优选地,变桨旋转轴650可以包括两段旋转轴段,分别连接在支撑框架610的侧表面上,并且同轴设置。由于变桨旋转轴650不具有穿设在支撑框架610中的区段,从而即使与俯仰旋转轴620设置在同一平面内,也不会发生干涉,因此,支撑框架610的尺寸可以相对紧凑。The hanger 200 may include two vertical beams 230 extending downward, the two vertical beams 230 being spaced apart from each other, and the support frame 610 may be disposed between the two vertical beams 230 . A shaft hole 231 is defined at the lower end of the vertical beam 230 , and the pitch rotating shaft 650 passes through the shaft hole 231 through a bearing. The pitch rotating shaft 650 may be integrally formed as a shaft, and after passing through the support frame 610 , both ends are inserted into the shaft holes 231 respectively. In order to avoid interference with the pitch rotation axis 620 , the two need to be offset from each other in the height direction of the support frame 610 . In this case, the size of the support frame 610 may be relatively large. Preferably, the pitch rotating shaft 650 may include two rotating shaft segments, which are respectively connected to the side surfaces of the support frame 610 and are coaxially arranged. Since the pitch rotating shaft 650 does not have a section passing through the support frame 610 , even if the pitch rotating shaft 620 is disposed in the same plane, no interference occurs, so the size of the support frame 610 can be relatively compact.

具体地,两段旋转轴段可以设置于支撑座613的宽度方向的两侧,例如但不限于,旋转轴段的一端固定于支撑座613的宽度方向的侧面上,且该变桨旋转轴650沿支撑座613的宽度方向延伸,两段旋转轴段可以同轴设置。Specifically, two rotating shaft segments may be disposed on both sides of the support base 613 in the width direction, for example, but not limited to, one end of the rotating shaft segment is fixed on the side surface of the support base 613 in the width direction, and the pitch rotating shaft 650 Extending along the width direction of the support base 613 , the two rotating shaft segments may be coaxially arranged.

变桨驱动机构640可以为伸缩油缸,伸缩油缸的一端可以连接到支撑板611,伸缩油缸的另一端可以连接到竖梁230上。在附图所示的示例中,伸缩油缸包括缸体641和活塞杆642,活塞杆642可以枢转地连接到支撑板611,缸体641可以枢转地连接到竖梁230上。例如,支撑板611的背离变桨旋转轴650的一侧的下部设置有变桨驱动枢转轴612,活塞杆642的自由端枢接于变桨驱动枢转轴612上,缸体641的自由端枢接于叶片夹具100上。The pitch driving mechanism 640 can be a telescopic oil cylinder, one end of the telescopic oil cylinder can be connected to the support plate 611 , and the other end of the telescopic oil cylinder can be connected to the vertical beam 230 . In the example shown in the drawings, the telescopic oil cylinder includes a cylinder block 641 and a piston rod 642 , the piston rod 642 can be pivotally connected to the support plate 611 , and the cylinder block 641 can be pivotally connected to the vertical beam 230 . For example, a pitch driving pivot shaft 612 is provided at the lower part of the side of the support plate 611 away from the pitch rotating shaft 650, the free end of the piston rod 642 is pivotally connected to the pitch driving pivot shaft 612, and the free end of the cylinder 641 is pivoted connected to the blade clamp 100 .

具体地,在支撑板611的背离变桨旋转轴650的一侧的下部设置有枢转孔,变桨驱动枢转轴612可穿设于该枢转孔内,活塞杆642的自由端可以枢转于该变桨驱动枢转轴612上。缸体641的自由端可以枢转于竖梁230的上部,以通过活塞杆642相对缸体641的伸缩来带动叶片夹具100和俯仰旋转机构600绕变桨旋转轴650转动。Specifically, a pivot hole is provided at the lower part of the side of the support plate 611 away from the pitch rotating shaft 650 , the pitch driving pivot shaft 612 can pass through the pivot hole, and the free end of the piston rod 642 can pivot on the pitch drive pivot shaft 612 . The free end of the cylinder 641 can be pivoted on the upper part of the vertical beam 230 to drive the blade clamp 100 and the pitch rotation mechanism 600 to rotate around the pitch rotation axis 650 through the expansion and contraction of the piston rod 642 relative to the cylinder 641 .

图6为本公开一示例性实施例提供的叶片吊装工装的结构图。图7为图6中的叶片吊装工装的使用状态图。FIG. 6 is a structural diagram of a blade hoisting tool provided by an exemplary embodiment of the present disclosure. FIG. 7 is a use state diagram of the blade hoisting tool in FIG. 6 .

与图4中的叶片吊装工装相比,本实施例中,支撑框架610还包括远离叶片夹具100的一端侧设置的箱体结构,该箱体结构具有容纳腔室,容纳腔室内容纳有电控柜681、发电机682、配重块、蓄电池、以及变频柜中的至少一者,通过在容纳腔室内设置上述电控柜681、配重块等部件,可以为整个叶片吊装工装提供配重,从而简化了叶片吊装工装的结构,缩小了叶片吊装工装的体积。本实施例中,叶片吊装工装还包括位于壳体结构的前部下方的配重调节机构684,以调节配重块的位置。进一步地,在箱体结构的底部可以设置有底部支撑,在海上使用时,该底部支撑可以增大箱体结构的地面距离操作平台的间隔,从而可以防止海水进入到该箱体结构,避免电控柜681遇水而产生为限。Compared with the blade hoisting tool in FIG. 4 , in this embodiment, the support frame 610 further includes a box structure disposed away from one end side of the blade clamp 100 . At least one of the cabinet 681, the generator 682, the counterweight block, the battery, and the frequency conversion cabinet, by arranging the above-mentioned components such as the electric control cabinet 681, the counterweight block and the like in the accommodating chamber, the counterweight can be provided for the entire blade hoisting tool, Therefore, the structure of the blade hoisting tool is simplified, and the volume of the blade hoisting tool is reduced. In this embodiment, the blade hoisting tool further includes a counterweight adjusting mechanism 684 located under the front part of the housing structure to adjust the position of the counterweight block. Further, a bottom support can be provided at the bottom of the box structure. When used at sea, the bottom support can increase the distance between the ground of the box structure and the operating platform, thereby preventing seawater from entering the box structure and avoiding electricity. The control cabinet 681 is limited to being generated when it encounters water.

继续参照图1至图5,叶片夹具100包括主梁120,主梁120的中部设置有花键槽,该花键槽能够与俯仰旋转轴620的花键轴段匹配。在主梁120的后方可以固定设置有竖梁230(如图5所示),竖梁230的下端设置有用于容纳变桨旋转轴650的轴孔231,该竖梁230的上端可以设置有驱动机构连接部,该驱动机构连接部可以设置为供销轴穿过的通孔,通过销轴可以将缸体641的自由端连接到该竖梁230上,但不以此为限。Continuing to refer to FIGS. 1 to 5 , the blade clamp 100 includes a main beam 120 , and a spline groove is provided in the middle of the main beam 120 , and the spline groove can be matched with the spline shaft section of the pitch rotation shaft 620 . A vertical beam 230 (as shown in FIG. 5 ) can be fixedly arranged behind the main beam 120 , the lower end of the vertical beam 230 is provided with a shaft hole 231 for accommodating the pitch rotating shaft 650 , and the upper end of the vertical beam 230 can be provided with a drive Mechanism connection part, the drive mechanism connection part can be set as a through hole for the pin shaft to pass through, the free end of the cylinder 641 can be connected to the vertical beam 230 through the pin shaft, but not limited to this.

参照图1至图7,叶片夹具100包括主梁120以及设置于主梁120两端的叶片夹持单元110、130,俯仰旋转机构连接于主梁120并能够带动主梁120绕俯仰旋转轴620转动。Referring to FIGS. 1 to 7 , the blade clamp 100 includes a main beam 120 and blade clamping units 110 and 130 disposed at both ends of the main beam 120 . The pitch rotation mechanism is connected to the main beam 120 and can drive the main beam 120 to rotate around the pitch rotation axis 620 . .

如图所示,叶片夹持单元110和叶片夹持单元130分别用于夹持叶片的叶尖部分和叶根部分,因此,又可以分别称为叶尖夹持机构和叶根夹持结构。叶片夹持单元110和叶片夹持单元130的结构大致相同,不同之处在于夹持口的大小调节范围不同。因此,在下面的描述中,将仅对叶片夹持单元110的结构进行描述。As shown in the figure, the blade clamping unit 110 and the blade clamping unit 130 are respectively used for clamping the blade tip portion and the blade root portion of the blade, so they can also be referred to as a blade tip clamping mechanism and a blade root clamping structure, respectively. The structure of the blade clamping unit 110 and the blade clamping unit 130 are substantially the same, and the difference is that the size adjustment range of the clamping opening is different. Therefore, in the following description, only the structure of the blade clamping unit 110 will be described.

参照图8,叶片夹持单元110、130包括上夹持组件140、下夹持组件150以及夹口调节单元115,夹口调节单元115连接在上夹持组件140和下夹持组件150之间,用于调节上夹持组件140和下夹持组件150形成的夹持口的大小,夹口调节单元115能够调节上夹持组件140和下夹持组件150形成的夹持口的大小,从而适用于夹持不同尺寸的叶片。8 , the blade clamping units 110 and 130 include an upper clamping assembly 140 , a lower clamping assembly 150 and a jaw adjusting unit 115 , and the jaw adjusting unit 115 is connected between the upper clamping assembly 140 and the lower clamping assembly 150 , is used to adjust the size of the clamping opening formed by the upper clamping assembly 140 and the lower clamping assembly 150, and the clamping opening adjustment unit 115 can adjust the size of the clamping opening formed by the upper clamping assembly 140 and the lower clamping assembly 150, thereby Suitable for clamping blades of different sizes.

具体地,叶片夹持单元110还可以包括第一锁定组件116,用于在夹口调节单元115将夹持口的大小调节到合适尺寸后,将所述夹口调节单元115锁定,从而防止上夹持组件140和下夹持组件150相互移动。Specifically, the blade clamping unit 110 may further include a first locking component 116 for locking the jaw adjusting unit 115 after the jaw adjusting unit 115 adjusts the size of the jaw to an appropriate size, thereby preventing the upper The clamp assembly 140 and the lower clamp assembly 150 move relative to each other.

继续参照图8,上夹持组件140包括压紧臂111和从压紧臂111的一端向下延伸的上立臂112,压紧臂111能够相对于上立臂112枢转。具体地,参照图6,压紧臂111的枢转端枢转于上立臂112上,当需要装载叶片时,压紧臂111的自由端上抬,在叶片装载到位后,压紧臂111的自由端再向下旋转,将叶片夹紧。根据本公开实施例的叶片夹持单元110还可以包括角度调节单元117以及第二锁定组件118。角度调节单元117用于调节压紧臂111的枢转角度,第二锁定组件118用于将压紧臂111锁定。Continuing to refer to FIG. 8 , the upper clamping assembly 140 includes a pressing arm 111 and an upper vertical arm 112 extending downward from one end of the pressing arm 111 , and the pressing arm 111 can pivot relative to the upper vertical arm 112 . Specifically, referring to FIG. 6 , the pivoting end of the pressing arm 111 is pivoted on the upper vertical arm 112. When the blade needs to be loaded, the free end of the pressing arm 111 is lifted up. After the blade is loaded in place, the pressing arm 111 The free end of the swivel is then rotated downwards to clamp the blade. The blade clamping unit 110 according to the embodiment of the present disclosure may further include an angle adjustment unit 117 and a second locking assembly 118 . The angle adjustment unit 117 is used to adjust the pivoting angle of the pressing arm 111 , and the second locking assembly 118 is used to lock the pressing arm 111 .

下夹持组件150包括承托臂113以及从承托臂113的一端向上延伸的下立臂114,下立臂114与上立臂112连接,从而通过上夹持组件140与下夹持组件形成用于夹持叶片1的空间(即,夹持口)。夹口调节单元115连接在上立臂112与下立臂114之间,用于驱动上夹持组件相对于下夹持组件移动,以调节压紧臂111和承托臂113之间的距离,从而调节夹口大小。第一锁定组件116用于将上立臂112相对于下立臂114锁定。第二锁定组件118用于将压紧臂111相对于上立臂112锁定。The lower clamping assembly 150 includes a supporting arm 113 and a lower upright arm 114 extending upward from one end of the supporting arm 113 , the lower upright arm 114 is connected with the upper upright arm 112 so as to be formed with the lower clamping assembly through the upper clamping assembly 140 A space for holding the blade 1 (ie, a holding port). The jaw adjusting unit 115 is connected between the upper vertical arm 112 and the lower vertical arm 114, and is used to drive the upper clamping assembly to move relative to the lower clamping assembly, so as to adjust the distance between the pressing arm 111 and the supporting arm 113, Thereby adjusting the size of the jaws. The first locking assembly 116 is used to lock the upper upright arm 112 relative to the lower upright arm 114 . The second locking assembly 118 is used to lock the pressing arm 111 relative to the upper vertical arm 112 .

根据本公开示例性实施例的叶片夹具100,通过上夹持组件和下夹持组件形成具有“C”形状或“匚”形状的夹持空间(即,夹持口),压紧臂111和承托臂113形成用于夹持叶片的相对表面的两个钳脚,上立臂112和下立臂114组成可伸缩的立臂,连接在压紧臂111与承托臂113之间。并且,通过夹口调节单元115带动上立臂112和下立臂相对运动,从而较大范围地调节叶片的夹持范围,而通过角度调节单元117驱动压紧臂111相对于上立臂112旋转,以进一步调整夹持叶片的夹紧力的大小。具体地,可以使压紧臂111逆时针旋转打开以增大叶片的进入空间,也可以顺时针旋转下压,对叶片施加压紧力。另外,通过第一锁定组件116可以锁定上立臂112和下立臂114的高度位置,并且通过第二锁定组件118可以锁定压紧臂111相对于上立臂112的旋转角度,从而保持叶片夹具100与叶片之间的夹持状态,防止叶片夹具夹紧叶片后出现松开,保证夹持的可靠性。According to the blade clamp 100 according to the exemplary embodiment of the present disclosure, a clamping space (ie, a clamping opening) having a "C" shape or a "claw" shape is formed by the upper clamping assembly and the lower clamping assembly, the pressing arm 111 and the The support arm 113 forms two clamp feet for clamping the opposite surfaces of the blade. The upper vertical arm 112 and the lower vertical arm 114 form a telescopic vertical arm, which is connected between the pressing arm 111 and the support arm 113 . In addition, the upper vertical arm 112 and the lower vertical arm are driven to move relative to each other by the jaw adjusting unit 115 , so as to adjust the clamping range of the blade in a wide range, and the angle adjusting unit 117 drives the pressing arm 111 to rotate relative to the upper vertical arm 112 , to further adjust the clamping force of the clamping blade. Specifically, the pressing arm 111 can be rotated counterclockwise to increase the entry space of the blade, or it can be rotated clockwise and pressed down to apply a pressing force to the blade. In addition, the height positions of the upper vertical arm 112 and the lower vertical arm 114 can be locked by the first locking assembly 116 , and the rotation angle of the pressing arm 111 relative to the upper vertical arm 112 can be locked by the second locking assembly 118 , thereby maintaining the blade clamp The clamping state between the 100 and the blade prevents the blade clamp from loosening after clamping the blade, and ensures the reliability of clamping.

参照图8至图10,在实施例中,上立臂112和下立臂114可以是一柱状的中空结构,即,空心筒形,并且形成为彼此嵌套的结构,如图所示,可以形成为矩形的中空结构。具体地,上立臂112的下部嵌套在下立臂114的上部内部,并能够在夹口调节单元115的推动下沿着高度方向(图9中所示的Y方向)相对滑动,从而调节上立臂112和下立臂114所组成的伸缩立臂的高度/长度,以提高该叶片吊装工装的使用通用性。例如,当上立臂112和下立臂114彼此嵌套的部分增多时,即,伸缩立臂的高度/长度变小,压紧臂111和承托臂113之间的距离变小,从而夹持口的开口程度变小;相反地,当上立臂112和下立臂114彼此嵌套的部分减少时,伸缩立臂的整体高度/长度变大,压紧臂111和承托臂113之间的距离变大,从而夹持口的开口程度变大。可选地,在上立臂112和下立臂114可由不锈钢板形成,以提高强度和防止腐蚀,但本公开不限于此。本实施例并不限定上立臂112和下立臂114的连接方式和具体形状,只要上立臂112和下立臂114能够沿着竖直方向(Y方向)上下移动,以调节压紧臂111和承托臂113之间的距离即可。8 to 10 , in an embodiment, the upper vertical arm 112 and the lower vertical arm 114 may be a cylindrical hollow structure, that is, a hollow cylindrical shape, and are formed into a structure nested with each other, as shown in the figures, can be A rectangular hollow structure is formed. Specifically, the lower part of the upper vertical arm 112 is nested inside the upper part of the lower vertical arm 114, and can slide relatively along the height direction (Y direction shown in FIG. The height/length of the telescopic vertical arm formed by the vertical arm 112 and the lower vertical arm 114 is to improve the use versatility of the blade hoisting tool. For example, when the number of parts where the upper vertical arm 112 and the lower vertical arm 114 are nested with each other increases, that is, the height/length of the telescopic vertical arm becomes smaller, the distance between the pressing arm 111 and the supporting arm 113 becomes smaller, so that the clamping The opening degree of the mouthpiece becomes smaller; on the contrary, when the nested part of the upper vertical arm 112 and the lower vertical arm 114 is reduced, the overall height/length of the telescopic vertical arm becomes larger, and the compression arm 111 and the supporting arm 113 become larger. The distance between them becomes larger, so that the opening degree of the clamping port becomes larger. Optionally, the upper upright arm 112 and the lower upright arm 114 may be formed of stainless steel plates to improve strength and prevent corrosion, but the present disclosure is not limited thereto. This embodiment does not limit the connection method and specific shape of the upper vertical arm 112 and the lower vertical arm 114, as long as the upper vertical arm 112 and the lower vertical arm 114 can move up and down along the vertical direction (Y direction) to adjust the pressing arm The distance between 111 and the supporting arm 113 is sufficient.

夹口调节单元115可以包括设置在下立臂114内部的间距伸缩驱动机构。间距伸缩驱动机构可以采用大推力大行程的驱动机构,以较大范围地调节叶片1的夹持范围,即,调节夹持口的大小。间距伸缩驱动机构可以为伸缩油缸,例如,自动控制的液压油缸。其中,伸缩油缸的一端与下立臂114连接,另一端连接到上立臂112。伸缩油缸的伸缩行程可相对大,通过伸缩油缸的线性伸缩运动,带动的上立臂112相对于下立臂114移动,从而调整压紧臂111与承托臂113之间的距离,但本公开不限于此,夹口调节单元115还可以为能够驱动上立臂112和下立臂114相对移动,从而调节压紧臂111和承托臂113之间的距离的其它实现线性伸缩驱动的驱动元件,例如,也可以是气缸、电动丝杠或者螺栓带螺母等。The jaw adjusting unit 115 may include a distance telescopic drive mechanism disposed inside the lower vertical arm 114 . The distance telescopic drive mechanism can adopt a drive mechanism with a large thrust and a large stroke, so as to adjust the clamping range of the blade 1 in a wide range, that is, to adjust the size of the clamping opening. The pitch telescopic drive mechanism may be a telescopic cylinder, eg an automatically controlled hydraulic cylinder. One end of the telescopic oil cylinder is connected to the lower vertical arm 114 , and the other end is connected to the upper vertical arm 112 . The telescopic stroke of the telescopic oil cylinder can be relatively large, and the linear telescopic movement of the telescopic oil cylinder drives the upper vertical arm 112 to move relative to the lower vertical arm 114, thereby adjusting the distance between the pressing arm 111 and the supporting arm 113, but the present disclosure Not limited to this, the jaw adjusting unit 115 can also be other driving elements that can drive the upper vertical arm 112 and the lower vertical arm 114 to move relatively, thereby adjusting the distance between the pressing arm 111 and the supporting arm 113 to realize linear telescopic driving For example, it can also be a cylinder, an electric screw, or a bolt with a nut, etc.

通过夹口调节单元115配合上立臂112相对于下立臂114的升降,可以调节夹持口的开合程度。The opening and closing degree of the clamping opening can be adjusted by the clamping opening adjustment unit 115 in coordination with the lifting and lowering of the upper vertical arm 112 relative to the lower vertical arm 114 .

在夹持口的开合程度调整合适之后,为了保持夹持口的大小,以更稳固地夹持叶片1,在升降功能基础上设置有备份的第一锁定组件116,如图8至图11所示,第一锁定组件116包括第一锁定件1161、第二锁定件1162和第一驱动构件1163。After the opening and closing degree of the clamping opening is properly adjusted, in order to maintain the size of the clamping opening and hold the blade 1 more stably, a backup first locking component 116 is provided on the basis of the lifting function, as shown in FIGS. 8 to 11 . As shown, the first locking assembly 116 includes a first locking member 1161 , a second locking member 1162 and a first drive member 1163 .

其中,第一锁定件1161安装在下立臂114和上立臂112中的一者上。第二锁定件1162安装在下立臂114和上立臂112中的另一者上,并与第一锁定件1161在水平方向相对,具有锁定位置和解锁位置。在锁定位置时,第二锁定件1162与第一锁定件1161结合以锁定上夹持组件140与下夹持组件150的相对位置。在解锁位置时,第二锁定件1162与第一锁定件1161脱离,此时上立臂112能够相对于下立臂114移动。第一驱动构件1163可以为伸缩驱动构件,例如,液压油缸、气缸、或者丝杠。在附图所示的示例中,第一驱动构件1163为油缸或气缸,第一驱动构件1163的缸体部分安装在上立臂112的下部,第一驱动构件1163的活塞杆与第二锁定件1162连接,用于驱动第二锁定件1162运动到锁定位置和解锁位置中的至少一个位置处。Wherein, the first locking member 1161 is installed on one of the lower upright arm 114 and the upper upright arm 112 . The second locking piece 1162 is mounted on the other of the lower upright arm 114 and the upper upright arm 112, and is horizontally opposite to the first locking piece 1161, and has a locking position and an unlocking position. In the locking position, the second locking member 1162 is combined with the first locking member 1161 to lock the relative positions of the upper clamping assembly 140 and the lower clamping assembly 150 . In the unlocking position, the second locking member 1162 is disengaged from the first locking member 1161 , and at this time, the upper upright arm 112 can move relative to the lower upright arm 114 . The first drive member 1163 may be a telescopic drive member, eg, a hydraulic ram, an air cylinder, or a lead screw. In the example shown in the drawings, the first driving member 1163 is an oil cylinder or an air cylinder, the cylinder part of the first driving member 1163 is mounted on the lower part of the upper arm 112, the piston rod of the first driving member 1163 is connected to the second locking member 1162 is connected for driving the second locking member 1162 to move to at least one of the locking position and the unlocking position.

在本实施例中,第一锁定件1161为长齿条,安装在下立臂114上并且沿着上立臂112相对于下立臂114移动的方向(图11中所示的Y方向)延伸。第二锁定件1162为短齿条,与长齿条相对安装,并能够在第一驱动构件1163的驱动下,沿着与上立臂112相对于下立臂114移动的方向垂直的方向(图11中所示的X方向)移动,从而在锁定位置时,短齿条与长齿条彼此啮合。本实施例中,通过采用长齿条和短齿条的啮合的方式可以实现上立臂112和下立臂114之间的无级锁定。长齿条的长度可以与第一驱动构件1163的伸缩行程匹配,或者与上夹持组件140和下夹持组件150之间的相对移动距离相匹配。短齿条的长度可以小于长齿条的长度,具体长度不受限制,只要具有能够将上立臂112和下立臂114相互锁定的强度即可。In this embodiment, the first locking member 1161 is a long rack, mounted on the lower vertical arm 114 and extending along the direction in which the upper vertical arm 112 moves relative to the lower vertical arm 114 (the Y direction shown in FIG. 11 ). The second locking member 1162 is a short rack, installed opposite to the long rack, and can be driven by the first driving member 1163 along a direction perpendicular to the direction in which the upper vertical arm 112 moves relative to the lower vertical arm 114 (Fig. 11), so that in the locked position, the short rack and the long rack mesh with each other. In this embodiment, the stepless locking between the upper vertical arm 112 and the lower vertical arm 114 can be achieved by using the engagement method of the long rack and the short rack. The length of the long rack can be matched with the telescopic stroke of the first driving member 1163 , or with the relative moving distance between the upper clamping assembly 140 and the lower clamping assembly 150 . The length of the short rack can be shorter than the length of the long rack, and the specific length is not limited as long as it has the strength to lock the upper vertical arm 112 and the lower vertical arm 114 to each other.

其中,第一驱动构件1163可以为安装在上立臂112上的伸缩油缸,短齿条设置在伸缩油缸的第一端(即,活塞杆的伸出端),但本公开不限于此,第一驱动构件1163还可以为能够驱动第二锁定件1162向靠近或远离第一锁定件1161的方向运动的其它驱动元件。Wherein, the first driving member 1163 may be a telescopic oil cylinder installed on the upper vertical arm 112, and a short rack is provided at the first end of the telescopic oil cylinder (ie, the extension end of the piston rod), but the present disclosure is not limited to this, the first A driving member 1163 may also be other driving elements capable of driving the second locking piece 1162 to move toward or away from the first locking piece 1161 .

图11中示出了第一锁定件1161形成在下立臂114的内侧表面上,第一驱动构件1163安装在上立臂112上,第二锁定件1162安装在第一驱动构件1163的伸缩端上,但根据需要,第一锁定件1161和第二锁定件1162的位置可互换。11 shows that the first locking piece 1161 is formed on the inner side surface of the lower vertical arm 114, the first driving member 1163 is mounted on the upper vertical arm 112, and the second locking piece 1162 is mounted on the telescopic end of the first driving member 1163 , but the positions of the first locking piece 1161 and the second locking piece 1162 can be interchanged as required.

在本实施例中,通过长齿条和短齿条彼此啮合来锁定上立臂112与下立臂114之间的相对位置,但本公开不限于此,第一锁定件1161和第二锁定件1162还可以采用现有技术中的其它已知锁定结构,例如,锁定孔与锁定销配合等,只要通过第一锁定件1161和第二锁定件1162彼此配合能够实现上立臂112与下立臂114的锁止或释放即可。In this embodiment, the relative position between the upper vertical arm 112 and the lower vertical arm 114 is locked by the long rack and the short rack being engaged with each other, but the present disclosure is not limited thereto, the first locking member 1161 and the second locking member 1162 can also adopt other known locking structures in the prior art, for example, a locking hole is matched with a locking pin, etc., as long as the first locking member 1161 and the second locking member 1162 cooperate with each other, the upper vertical arm 112 and the lower vertical arm can be realized. 114 can be locked or released.

以上,通过夹口调节单元115带动上立臂112相对于下立臂114运动,从而在竖直方向上大范围地调节夹持口的大小。In the above, the upper vertical arm 112 is driven to move relative to the lower vertical arm 114 by the jaw adjusting unit 115 , so as to adjust the size of the clamping opening in a wide range in the vertical direction.

为了进一步调节夹持叶片1的松紧度,可以通过角度调节单元117来驱动压紧臂111相对于上立臂112旋转,以调节叶片1的夹持口的开合状态。In order to further adjust the tightness of the clamping blade 1 , the angle adjustment unit 117 can drive the pressing arm 111 to rotate relative to the upper vertical arm 112 to adjust the opening and closing state of the clamping opening of the blade 1 .

参照图8至图10,根据本公开实施例的叶片夹持单元110还可以包括角度调节单元117以及第二锁定组件118。角度调节单元117用于调节压紧臂111相对于上立臂112的枢转角度,以调节压紧臂111相对于上立臂112的倾斜角度。第二锁定组件118用于将压紧臂111相对于上立臂112锁定,从而可以提高叶片夹持单元110的安全性。8 to 10 , the blade clamping unit 110 according to an embodiment of the present disclosure may further include an angle adjusting unit 117 and a second locking assembly 118 . The angle adjustment unit 117 is used to adjust the pivoting angle of the pressing arm 111 relative to the upper vertical arm 112 to adjust the inclination angle of the pressing arm 111 relative to the upper vertical arm 112 . The second locking assembly 118 is used to lock the pressing arm 111 relative to the upper vertical arm 112 , so that the safety of the blade clamping unit 110 can be improved.

具体地,上立臂112的上部设置有枢转轴1121,压紧臂111通过枢转轴1121连接到上立臂112上。角度调节单元117可包括第二伸缩驱动机构,第二伸缩驱动机构可以为第二伸缩油缸,第二伸缩油缸的第一端与上立臂112的下部铰接,第二伸缩油缸的第二端与压紧臂111的端部铰接,从而驱动压紧臂111围绕枢转轴1121相对于上立臂112枢转,调节压紧臂111相对于上立臂112的倾斜角度,以通过角度调节单元117驱动压紧臂111相对于上立臂112旋转,以进一步调整夹持叶片的夹紧力的大小。Specifically, the upper part of the upper vertical arm 112 is provided with a pivot shaft 1121 , and the pressing arm 111 is connected to the upper vertical arm 112 through the pivot shaft 1121 . The angle adjustment unit 117 may include a second telescopic drive mechanism, the second telescopic drive mechanism may be a second telescopic oil cylinder, the first end of the second telescopic oil cylinder is hinged with the lower part of the upper vertical arm 112, and the second end of the second telescopic oil cylinder The end of the pressing arm 111 is hinged, so as to drive the pressing arm 111 to pivot relative to the upper vertical arm 112 around the pivot shaft 1121 , and adjust the inclination angle of the pressing arm 111 relative to the upper vertical arm 112 to be driven by the angle adjustment unit 117 The pressing arm 111 rotates relative to the upper vertical arm 112 to further adjust the magnitude of the clamping force for clamping the blades.

具体地,上立臂112的上部设置有枢转轴1121(如图9和图10所示),压紧臂111通过枢转轴1121连接到上立臂112上。第二伸缩油缸的第一端可与上立臂112的下部铰接,第二伸缩油缸的第二端可与压紧臂111的端部铰接,从而驱动压紧臂111围绕枢转轴1121相对于上立臂112枢转。Specifically, the upper part of the upper vertical arm 112 is provided with a pivot shaft 1121 (as shown in FIG. 9 and FIG. 10 ), and the pressing arm 111 is connected to the upper vertical arm 112 through the pivot shaft 1121 . The first end of the second telescopic oil cylinder can be hinged with the lower part of the upper vertical arm 112, and the second end of the second telescopic oil cylinder can be hinged with the end of the pressing arm 111, so as to drive the pressing arm 111 around the pivot shaft 1121 relative to the upper The upright arm 112 pivots.

类似于第一伸缩油缸,第二伸缩油缸可以为自动控制的液压油缸。第二伸缩油缸可以采用与第一伸缩油缸相同的结构设计,也可以采用不同的结构设计,即其中一个采用大推力大行程设计,另一个采用高精度小行程的设计,以满足对不同的精度和行程的控制要求。另外,除了液压油缸,角度调节单元117还可以为能够驱动压紧臂111围绕枢转轴1121相对于上立臂112旋转的其它驱动元件,例如,也可以是气缸或者电动丝杠或者螺栓带螺母等。Similar to the first telescopic cylinder, the second telescopic cylinder may be an automatically controlled hydraulic cylinder. The second telescopic oil cylinder can adopt the same structural design as the first telescopic oil cylinder, or can adopt a different structural design, that is, one adopts a large thrust and large stroke design, and the other adopts a high-precision small stroke design to meet the requirements of different precisions. and travel control requirements. In addition, in addition to the hydraulic cylinder, the angle adjustment unit 117 can also be other driving elements that can drive the pressing arm 111 to rotate relative to the upper vertical arm 112 around the pivot axis 1121, for example, it can also be an air cylinder or an electric screw or a bolt with a nut, etc. .

上立臂112的上端可以连接有安装板1122,安装板1122相对于上立臂112的上端横向延伸,枢转轴1121可以安装在安装板1122的端部,从而与角度调节单元117的上端间隔开。压紧臂111与枢转轴1121连接的位置,与压紧臂111的端部间隔开,从而压紧臂111的端部与角度调节单元117的上端连接后,以枢转轴1121为旋转支撑轴,使得压紧臂111能够在角度调节单元117的驱动下,围绕枢转轴1121枢转,从而调节压紧臂111的倾斜角度,相应调节对叶片的夹紧力。The upper end of the upper vertical arm 112 may be connected with a mounting plate 1122 , the mounting plate 1122 extends laterally relative to the upper end of the upper vertical arm 112 , and the pivot shaft 1121 may be installed at the end of the mounting plate 1122 so as to be spaced apart from the upper end of the angle adjustment unit 117 . The position where the pressing arm 111 is connected to the pivot shaft 1121 is spaced apart from the end of the pressing arm 111, so that after the end of the pressing arm 111 is connected to the upper end of the angle adjusting unit 117, the pivot shaft 1121 is used as a rotating support shaft, The pressing arm 111 can pivot around the pivot shaft 1121 under the driving of the angle adjusting unit 117, so as to adjust the inclination angle of the pressing arm 111 and adjust the clamping force on the blade accordingly.

在角度调节单元117驱动压紧臂111相对于上立臂112旋转到预期角度之后,可以通过第二锁定组件118来锁定压紧臂111和上立臂112的旋转位置,从而保持叶片夹具与叶片1之间的夹持状态。After the angle adjusting unit 117 drives the pressing arm 111 to rotate relative to the upper vertical arm 112 to a desired angle, the rotation positions of the pressing arm 111 and the upper vertical arm 112 can be locked by the second locking assembly 118 , thereby maintaining the blade clamp and the blade 1 clamping state.

具体地,第二锁定组件118可以包括止动部,用于限制第二伸缩油缸的第一端缩回,从而在夹持叶片1的状态下,防止压紧臂111向上枢转打开,导致叶片1脱落。Specifically, the second locking assembly 118 may include a stopper for restricting the retraction of the first end of the second telescopic cylinder, so as to prevent the pressing arm 111 from pivoting upwardly to open the blade in the state of clamping the blade 1 , causing the blade 1 fall off.

参照图9和图10,在实施例中,止动部可以为锁定楔块1181。锁定楔块1181具有锁定位置和解锁位置,在锁定位置时,锁定楔块1181抵靠在第二伸缩油缸的第一端以限制其缩回;在解锁位置时,锁定楔块1181与第二伸缩油缸的第一端脱离,从而释放第二伸缩油缸的第一端,使其可以缩回。Referring to FIGS. 9 and 10 , in an embodiment, the stop may be a locking wedge 1181 . The locking wedge 1181 has a locking position and an unlocking position. In the locking position, the locking wedge 1181 abuts against the first end of the second telescopic oil cylinder to limit its retraction; in the unlocking position, the locking wedge 1181 is in contact with the second telescopic cylinder. The first end of the cylinder is disengaged, thereby releasing the first end of the second telescopic cylinder so that it can be retracted.

为了使锁定楔块1181可以在其锁定位置和解锁位置之间切换,第二锁定组件118还可以包括第二驱动构件1182和支撑架1183,第二驱动构件1182可以为伸缩油缸,以推动锁定楔块1181在锁定位置和解锁位置之间移动。第二驱动构件1182的缸体安装支撑架1183上,第二驱动构件1182的活塞杆连接到锁定楔块1181,用于驱动锁定楔块1181运动到其锁定位置和解锁位置中的至少一个位置处。In order for the locking wedge 1181 to be switched between its locking position and its unlocking position, the second locking assembly 118 may further include a second driving member 1182 and a support frame 1183, the second driving member 1182 may be a telescopic oil cylinder to push the locking wedge Block 1181 moves between a locked position and an unlocked position. The cylinder of the second driving member 1182 is mounted on the support frame 1183, and the piston rod of the second driving member 1182 is connected to the locking wedge 1181 for driving the locking wedge 1181 to move to at least one of its locking position and unlocking position. .

第二锁定组件118还可以包括支撑架1183。支撑架1183安装在上立臂112的上部,锁定楔块1181安装在支撑架1183上,并能够沿着靠近或远离所述第二伸缩油缸的第一端的方向移动。支撑架1183上可形成有凹槽1184,凹槽1184沿着第二伸缩油缸的第一端的伸缩行程延伸,以引导第二伸缩油缸的第一端的运动轨迹,并且在第二伸缩油缸的第一端缩回之后,凹槽1184的底部支撑第一端。The second locking assembly 118 may also include a support bracket 1183 . A support frame 1183 is installed on the upper part of the upper vertical arm 112, and a locking wedge 1181 is installed on the support frame 1183 and can move in a direction close to or away from the first end of the second telescopic oil cylinder. A groove 1184 may be formed on the support frame 1183, and the groove 1184 extends along the telescopic stroke of the first end of the second telescopic oil cylinder to guide the movement trajectory of the first end of the second telescopic oil cylinder, and the groove 1184 extends along the telescopic stroke of the first end of the second telescopic oil cylinder to guide the movement trajectory of the first end of the second telescopic oil cylinder. After the first end is retracted, the bottom of the groove 1184 supports the first end.

可选地,锁定楔块1181可以具有斜面1181a,在锁定位置时,锁定楔块1181的斜面沿第二伸缩油缸的第一端缩回的方向抵靠在第二伸缩油缸的第一端的下部,以限制第二伸缩油缸的第一端缩回。通过斜面设计,在有反向的作用力压锁定楔块1181时,由于具有倾斜角度的斜面支撑,形成摩擦角自锁状态,从而,在叶片夹持到位,第二驱动构件1182推动锁定楔块1181到锁定位置之后,第二驱动构件1182不需要提供推力,即可锁定角度调节单元117的伸缩状态,保持压紧臂111和上立臂112之间的旋转角度,使得叶片安全夹持没有风险。Optionally, the locking wedge 1181 may have an inclined surface 1181a, and in the locking position, the inclined surface of the locking wedge 1181 abuts against the lower portion of the first end of the second telescopic oil cylinder along the direction in which the first end of the second telescopic oil cylinder is retracted , to limit the retraction of the first end of the second telescopic cylinder. Through the inclined surface design, when the locking wedge 1181 is pressed by an opposite force, the friction angle self-locking state is formed due to the support of the inclined surface with an inclined angle, so that when the blade is clamped in place, the second driving member 1182 pushes the locking wedge After 1181 reaches the locked position, the second driving member 1182 does not need to provide a thrust force to lock the telescopic state of the angle adjustment unit 117, and maintain the rotation angle between the pressing arm 111 and the upper vertical arm 112, so that there is no risk for the blade to be securely clamped .

图12至图14示出了角度调节单元117驱动压紧臂111相对于上立臂112旋转并由锁定楔块1181锁定的过程。如图12所示,压紧臂111处于相对于上立臂112向外旋转的状态,此时,第二伸缩油缸的第一端处于缩回状态;如图13所示,第二伸缩油缸的第一端伸出,并且沿着支撑架1183的凹槽1184向上运动,从而带动压紧臂111相对于上立臂112向下旋转;如图14所示,当压紧臂111相对于上立臂112旋转到位,形成的夹持口可夹紧叶片1之后,此时,第二驱动构件1182推动锁定楔块1181向左运动到锁定位置,即,锁定楔块1181嵌入第二伸缩油缸的第一端与支撑架1183之间,并且,锁定楔块1181的斜面抵靠在第二伸缩油缸的第一端的下部,从而限制第二伸缩油缸的第一端缩回。同时,如果叶片安装完成后,第二驱动构件1182驱动锁定楔块1181向右运到解锁位置,此时,第二伸缩油缸的第一端可自由伸缩,使得夹持口松懈,可释放叶片,从而可有完成叶片的安全拆卸。12 to 14 show the process in which the angle adjusting unit 117 drives the pressing arm 111 to rotate relative to the upper vertical arm 112 and is locked by the locking wedge 1181 . As shown in FIG. 12, the pressing arm 111 is in a state of outward rotation relative to the upper vertical arm 112. At this time, the first end of the second telescopic oil cylinder is in a retracted state; as shown in FIG. 13, the second telescopic oil cylinder The first end protrudes and moves upward along the groove 1184 of the support frame 1183, thereby driving the pressing arm 111 to rotate downward relative to the upper vertical arm 112; as shown in FIG. 14, when the pressing arm 111 is relatively After the arm 112 is rotated in place, the formed clamping opening can clamp the blade 1. At this time, the second driving member 1182 pushes the locking wedge 1181 to move to the left to the locking position, that is, the locking wedge 1181 is embedded in the second telescopic cylinder. Between one end and the support frame 1183, and the inclined surface of the locking wedge 1181 abuts against the lower part of the first end of the second telescopic oil cylinder, thereby restricting the retraction of the first end of the second telescopic oil cylinder. At the same time, if the second driving member 1182 drives the locking wedge 1181 to the unlocking position after the installation of the blade is completed, at this time, the first end of the second telescopic cylinder can be freely extended and retracted, so that the clamping opening is loosened, and the blade can be released. Thereby, the safe disassembly of the blade can be completed.

第二伸缩油缸的活塞杆的端部可以设置有凸块,以在锁定楔块1181位于间距伸缩驱动机构的伸缩油缸的第一端与支撑架1183之间时该活塞杆的端部能够与锁定楔块1181干涉,从而防止活塞杆缩回。The end of the piston rod of the second telescopic oil cylinder may be provided with a protrusion, so that the end of the piston rod can lock with the locking wedge 1181 between the first end of the telescopic oil cylinder of the distance telescopic drive mechanism and the support frame 1183 The wedge 1181 interferes, preventing the piston rod from retracting.

但本公开不限于此,在另一实施例中,如图15中所示,止动部可以包括挡板1185和偏心轮1186。挡板1185安装在上立臂112上,并且布置在第二伸缩油缸的活塞杆的伸缩路径上,例如,安装在上立臂112的内侧表面上。偏心轮1186安装在第二伸缩油缸的活塞杆的端部上,并能够转动到锁定位置和解锁位置,在偏心轮1186的锁定位置,偏心轮1186抵靠在挡板1185上,从而限制第二伸缩油缸的活塞杆的伸缩;在偏心轮1186的解锁位置,偏心轮1186与挡板1185脱离,从而第二伸缩油缸的第一端能够伸缩。偏心轮1186可以为盘状,其包括长径端和短径端,挡板1185与第二伸缩油缸的活塞杆之间设置有预定间隙,该预定间隙大于偏心轮1186的端径并小于偏心轮1186的长径。在锁定位置,长径端转动到挡板1185处并抵靠在挡板1185上,防止第二伸缩油缸的活塞杆缩回,在解锁位置,短径端转动到挡板1185处并与挡板1185分开,活塞杆能够自由伸缩通过挡板1185。But the present disclosure is not limited thereto, and in another embodiment, as shown in FIG. 15 , the stopper may include a baffle 1185 and an eccentric 1186 . The baffle 1185 is mounted on the upper vertical arm 112 and arranged on the telescopic path of the piston rod of the second telescopic oil cylinder, for example, on the inner side surface of the upper vertical arm 112 . The eccentric wheel 1186 is installed on the end of the piston rod of the second telescopic oil cylinder, and can be rotated to the locking position and the unlocking position. The expansion and contraction of the piston rod of the telescopic oil cylinder; in the unlocked position of the eccentric wheel 1186, the eccentric wheel 1186 is disengaged from the baffle plate 1185, so that the first end of the second telescopic oil cylinder can be telescopic. The eccentric wheel 1186 can be disc-shaped, which includes a long diameter end and a short diameter end. A predetermined gap is set between the baffle plate 1185 and the piston rod of the second telescopic oil cylinder, and the predetermined gap is larger than the end diameter of the eccentric wheel 1186 and smaller than the eccentric wheel 1186 long diameter. In the locked position, the long-diameter end rotates to the baffle 1185 and abuts on the baffle 1185 to prevent the piston rod of the second telescopic cylinder from retracting. In the unlocked position, the short-diameter end rotates to the baffle 1185 and contacts the baffle 1185 is separated, and the piston rod can freely extend and retract through the baffle 1185.

同样地,为了使偏心轮1186可以在其锁定位置和解锁位置之间切换,第二锁定组件118还可以包括第三驱动构件1187,可以为伸缩驱动构件,例如,液压油缸、气缸、或者丝杠。在附图所示的示例中,第三驱动构件1187可以为伸缩油缸,第三驱动构件1187的缸体可以安装在压紧臂111上,第三驱动构件1187的活塞杆铰接到偏心轮1186,用于驱动偏心轮1186在锁定位置和解锁位置之间旋转。Likewise, in order for the eccentric 1186 to be switchable between its locked position and its unlocked position, the second locking assembly 118 may further include a third driving member 1187, which may be a telescopic driving member, such as a hydraulic cylinder, an air cylinder, or a lead screw . In the example shown in the drawings, the third driving member 1187 can be a telescopic oil cylinder, the cylinder of the third driving member 1187 can be mounted on the pressing arm 111, the piston rod of the third driving member 1187 is hinged to the eccentric wheel 1186, Used to drive the eccentric 1186 to rotate between the locked and unlocked positions.

以上,结合附图描述了用于调节和锁定夹持口的开合程度的夹口调节单元115、角度调节单元117、第一锁定组件116、第二锁定组件118的具体结构。Above, the specific structures of the jaw adjusting unit 115 , the angle adjusting unit 117 , the first locking assembly 116 , and the second locking assembly 118 for adjusting and locking the opening and closing degree of the clamping ports are described above with reference to the accompanying drawings.

进一步地,本实施例中的上夹持组件140和下夹持组件150分别设置有上限位块1142和下限位块1141,用于叶片安装到位后的检查,以使叶片安装贴合到位,该上限位块1142的一端可以固定连接在上立臂112上,该上限位块1142的另一端可以设置有柔性垫片,以与叶片的表面柔性接触,防止对叶片造成刮伤。下限位块1141的一端可以固定连接在下立臂114上,该下限位块1141的另一端同样也可以设置有柔性垫片。优选地,上限位块1142可以设置于上立臂112与压紧臂111形成的上夹持组件140的拐角处,下限位块1141可以设置于下立臂114与承托臂113形成的下夹持组件150的拐角处。Further, the upper clamping assembly 140 and the lower clamping assembly 150 in this embodiment are respectively provided with an upper limit block 1142 and a lower limit block 1141, which are used for checking after the blades are installed in place, so that the blades are installed and fit in place. One end of the upper limit block 1142 can be fixedly connected to the upper vertical arm 112, and the other end of the upper limit block 1142 can be provided with a flexible gasket to flexibly contact the surface of the blade to prevent scratches on the blade. One end of the lower limit block 1141 can be fixedly connected to the lower vertical arm 114, and the other end of the lower limit block 1141 can also be provided with a flexible gasket. Preferably, the upper limit block 1142 can be disposed at the corner of the upper clamping assembly 140 formed by the upper vertical arm 112 and the pressing arm 111 , and the lower limit block 1141 can be disposed at the lower clamp formed by the lower vertical arm 114 and the support arm 113 Hold the corners of assembly 150.

图16示出了根据本公开示例性实施例的叶片夹具的示意图。图17示出了图16中的叶片夹具用于叶片变桨之前的状态示意图。图18示出了图16中的叶片夹具用于叶片变桨之后的状态示意图。16 shows a schematic diagram of a blade clamp according to an exemplary embodiment of the present disclosure. FIG. 17 is a schematic diagram showing the state of the blade clamp in FIG. 16 before it is used for blade pitching. FIG. 18 is a schematic diagram showing the state after the blade clamp in FIG. 16 is used for blade pitching.

参照图16至图18,叶片夹具100还可以包括变桨驱动构件141,驱动叶片夹持单元110和130相对于主梁120旋转;导轨142,形成在叶片夹持单元110和130和主梁120中的一者上;以及轨道槽143,形成在叶片夹持单元110和130和主梁120中的另一者上并且能够相对于导轨142移动。16 to 18 , the blade clamp 100 may further include a pitch driving member 141 for driving the blade clamping units 110 and 130 to rotate relative to the main beam 120 ; guide rails 142 formed on the blade clamping units 110 and 130 and the main beam 120 and a track groove 143 , which is formed on the other of the blade clamping units 110 and 130 and the main beam 120 and is movable relative to the guide rail 142 .

根据本公开示例性实施例的叶片夹具,可以实现在风力发电机组的装配过程以及叶片吊装过程中对叶片1进行小范围变桨,从而将叶片1与轮毂对准并准确地连接到轮毂上,变桨过程中,通过导轨142和轨道槽143的配合,有助于叶片夹持单元110和130相对于主梁120稳定旋转,从而保证叶片夹具100带着叶片1变桨过程中的安全稳定性。例如但不限于,本实施例提供的叶片吊装工装可以在-10°~+10°的角度范围内变桨。According to the blade clamp of the exemplary embodiment of the present disclosure, the blade 1 can be pitched in a small range during the assembly process of the wind turbine and the blade hoisting process, so as to align the blade 1 with the hub and accurately connect it to the hub, During the pitching process, the cooperation of the guide rails 142 and the track grooves 143 helps the blade clamping units 110 and 130 to rotate stably relative to the main beam 120 , thereby ensuring the safety and stability of the blade clamp 100 during the pitching process with the blade 1 . For example, but not limited to, the blade hoisting tool provided in this embodiment can be pitched within an angle range of -10° to +10°.

具体地,变桨驱动构件141为线性伸缩驱动机构,变桨驱动构件141的一端铰接到下立臂114的下部,另一端铰接到主梁120的端部,通过变桨驱动构件141的线性伸缩带动叶片夹持单元110,130相对于主梁120旋转。线性伸缩驱动机构为液压缸,液压缸的缸体设置在主梁120上,液压缸的活塞杆的端部连接到下立臂114上。主梁120的两端具有容纳液压缸的容纳空间,液压缸的活塞杆的端部通过与下立臂114垂直的连接柱与下立臂114连接,主梁120的两端的下部上形成有避免连接柱与变桨驱动构件141干涉的开口槽146。开口槽146为沿着变桨驱动构件141的伸缩方向延伸的开口。下立臂114的与侧表面相对的另一侧表面上也形成有导轨142。Specifically, the pitch drive member 141 is a linear telescopic drive mechanism. One end of the pitch drive member 141 is hinged to the lower part of the lower vertical arm 114 , and the other end is hinged to the end of the main beam 120 , through the linear expansion and contraction of the pitch drive member 141 . The blade clamping units 110 , 130 are driven to rotate relative to the main beam 120 . The linear telescopic drive mechanism is a hydraulic cylinder, the cylinder body of the hydraulic cylinder is arranged on the main beam 120 , and the end of the piston rod of the hydraulic cylinder is connected to the lower vertical arm 114 . Both ends of the main beam 120 have accommodating spaces for accommodating hydraulic cylinders. The ends of the piston rods of the hydraulic cylinders are connected to the lower vertical arms 114 through connecting columns that are perpendicular to the lower vertical arms 114. The opening slot 146 where the connecting post interferes with the pitch driving member 141 . The opening groove 146 is an opening extending along the telescopic direction of the pitch driving member 141 . A guide rail 142 is also formed on the other side surface of the lower upright arm 114 opposite to the side surface.

参照图8至图10以及图15,上夹持组件140和下夹持组件150均可以包括随形压紧件119和用于推动该随形压紧件119沿压紧臂111或承托臂113的延伸方向移动的压紧件驱动单元1131,该压紧件驱动单元1131可以包括缸体和活塞杆,具体地,活塞杆的自由端可以铰接在随形压紧件119上,缸体的自由端可以铰接在压紧臂111或承托臂113上,以通过活塞杆相对缸体的伸缩驱动随形压紧件119移动,使得随形压紧件119位于与叶片紧密贴合的位置,也就是说,通过调整叶片与随形压紧件119的贴合度,使叶片夹持更加稳固,从而提高了叶片安装过程中的安全性。压紧件驱动单元1131的伸缩方向与压紧臂111或承托臂113的延伸方向平行。进一步地,压紧件驱动单元1131套设于压紧臂111或承托臂113的内腔中,以使叶片夹持单元整体结构美观。8 to 10 and 15 , both the upper clamping assembly 140 and the lower clamping assembly 150 may include a conformable pressing member 119 and a conformable pressing member 119 for pushing the conforming pressing member 119 along the pressing arm 111 or the supporting arm The pressing member driving unit 1131 that moves in the extending direction of 113, the pressing member driving unit 1131 may include a cylinder and a piston rod. The free end can be hinged on the pressing arm 111 or the supporting arm 113, so as to drive the following pressing member 119 to move through the telescopic driving of the piston rod relative to the cylinder, so that the following pressing member 119 is located in a position in close contact with the blade, That is to say, by adjusting the fit between the blade and the conformal pressing member 119, the blade is clamped more firmly, thereby improving the safety during the installation of the blade. The telescopic direction of the pressing member driving unit 1131 is parallel to the extending direction of the pressing arm 111 or the supporting arm 113 . Further, the pressing member driving unit 1131 is sleeved in the inner cavity of the pressing arm 111 or the supporting arm 113, so that the overall structure of the blade clamping unit is beautiful.

随形压紧件119可由根据外力的作用而调整形状或角度的部件构成,以在夹持叶片1时能够与叶片1的大小和翼型随形地与叶片1表面贴合。上夹持组件中的随形压紧件119和下夹持组件的随形压紧件119结构类似并且彼此面对。以下,以上夹持组件中的随形压紧件119为例,对其结构以及与其它部件的连接关系进行详细描述。The conformal pressing member 119 can be composed of a component whose shape or angle is adjusted according to the external force, so as to be able to conform to the surface of the blade 1 according to the size and airfoil shape of the blade 1 when the blade 1 is clamped. The conformal pressing member 119 in the upper clamping assembly and the conforming pressing member 119 in the lower clamping assembly are similar in structure and face each other. Hereinafter, taking the conforming pressing member 119 in the above clamping assembly as an example, the structure and the connection relationship with other components will be described in detail.

随形压紧件119能够绕第一偏转轴1191和第二偏转轴1192转动,第一偏转轴1191沿叶片的长度方向延伸,第二偏转轴1192沿叶片的弦长方向延伸。叶片1的弦长方向与叶片1的长度方向垂直,可以为叶片的前缘到后缘方向。换句话说,叶片的弦向方向与压紧臂111的延伸方向一致。The conformal pressing member 119 can rotate around a first deflection axis 1191 and a second deflection axis 1192, the first deflection axis 1191 extends along the length direction of the blade, and the second deflection axis 1192 extends along the chord length direction of the blade. The chord length direction of the blade 1 is perpendicular to the length direction of the blade 1, which may be the direction from the leading edge to the trailing edge of the blade. In other words, the chordwise direction of the blade is consistent with the extension direction of the pressing arm 111 .

上夹持组件的随形压紧件119可以包括偏转支座1193和夹持块1194。偏转支座1193的一侧通过第一偏转轴1191与压紧臂111可旋转地连接;夹持块1194通过第二偏转轴1192与偏转支座1193的另一侧可旋转地连接,从而保证夹持块1194夹持叶片过程中,夹持块1194与叶片1在横向和纵向上的贴合度,从而随形压紧件119可自适应叶片不同的型面变化。The conformable pressing member 119 of the upper clamping assembly may include a deflection support 1193 and a clamping block 1194 . One side of the deflection support 1193 is rotatably connected to the pressing arm 111 through the first deflection shaft 1191; the clamping block 1194 is rotatably connected to the other side of the deflection support 1193 through the second deflection shaft 1192, so as to ensure the clamping During the process of clamping the blade by the holding block 1194, the degree of fit between the holding block 1194 and the blade 1 in the lateral and longitudinal directions, so that the conformal pressing member 119 can adapt to the different profile changes of the blade.

下夹持组件的随形压紧件119的具体结构与上夹持组件的随形压紧件119一样,不同之处在于,下夹持组件的随形压紧件119的偏转支座1193与承托臂113可旋转地连接,上夹持组件和下夹持组件的随形压紧件119的夹持块1194彼此面对。The specific structure of the conformal pressing member 119 of the lower clamping assembly is the same as that of the conformal pressing member 119 of the upper clamping assembly, the difference is that the deflection support 1193 of the conformal pressing member 119 of the lower clamping assembly is different from that of the conformal pressing member 119 of the lower clamping assembly. The supporting arms 113 are rotatably connected, and the clamping blocks 1194 of the conformal pressing members 119 of the upper and lower clamping assemblies face each other.

可选地,随形压紧件119还可以包括偏摆框架1195和位移螺杆1196。偏摆框架1195与位移螺杆1196连接并能够在位移螺杆1196的推动下沿着叶片1的弦长方向(图4和图5所示的X方向)前后移动(图4和图5中的左右方向上移动),从而调节随形压紧件119在压紧臂111的延伸方向上的位置。第一偏转轴1191可以安装在偏摆框架1195上。每次安装确认叶形之后,通过地面人工调节位移螺杆1196,可适应不同叶型重心带来的径向偏差。Optionally, the conformable pressing member 119 may further include a yaw frame 1195 and a displacement screw 1196 . The yaw frame 1195 is connected with the displacement screw 1196 and can move back and forth along the chord length direction (X direction shown in FIGS. 4 and 5 ) of the blade 1 (the left and right directions in FIGS. 4 and 5 ) under the push of the displacement screw 1196 upward movement), thereby adjusting the position of the conformable pressing member 119 in the extending direction of the pressing arm 111 . The first yaw shaft 1191 may be mounted on the yaw frame 1195 . After each installation and confirmation of the blade shape, manually adjust the displacement screw 1196 on the ground to adapt to the radial deviation caused by the center of gravity of different blade shapes.

可选地,夹持块1194与叶片1接触部分的表面可铺设有诸如橡胶层、尼龙块等,以防止夹持过程汇总与叶片发生碰撞时损坏叶片,增加缓冲能力和减少对叶片的磨损。Optionally, the surface of the contact part of the clamping block 1194 with the blade 1 can be covered with a rubber layer, nylon block, etc., to prevent damage to the blade when the clamping process collides with the blade, increase the buffer capacity and reduce the wear on the blade.

本公开提供的叶片吊装工装,无需使用额外的盘车工装,可以避免在叶片越来越大的情况下,使用盘车工装和水平叶片吊装工装安装叶片时带来的风险,降低了叶片吊装工装的开发成本,安装工艺简单,接口少。The blade hoisting tool provided by the present disclosure does not need to use additional turning tooling, can avoid the risks brought by using turning turning tooling and horizontal blade hoisting tool to install the blade when the blade becomes larger and larger, and reduces the blade hoisting tooling The development cost is low, the installation process is simple, and the interface is few.

叶片吊装工装配有独立的俯仰旋转和变桨旋转功能,既可以实现叶片吊装工装带着叶片1在空中俯仰旋转的功能,也可以实现叶片吊装工装带着叶片1在空中变桨旋转的功能。另外,该叶片吊装工装具有较大的俯仰旋转角度,该角度范围为+40°~-220°,还具有较大的变桨旋转角度范围,该角度范围可以为-10°~+10°,可以解决目前小角度范围调整(30°)的叶片吊装工装安装叶片时带来的问题和风险。除此,本公开提供的叶片吊装工装自身配备揽风系统,可以解决目前不管是水平叶片吊装工装还是30°斜插式叶片吊装工装需要额外配备揽风系统带来的安装工装成本高问题,且无需额外单独购买或在吊机上另增揽风系统,可使叶片在空中起升和对接时一直保持稳定状态。叶片吊装工装具有重心位置实时调节功能,由于叶片吊装工装在空中带着叶片进行俯仰旋转和变桨旋转动作时,叶片和叶片吊装工装的整体重心会发生变化,操作人员可通过操作手柄实时调节顶部吊点以使吊具和叶片整体达到平衡。叶片吊装工装的上夹持组件140的移动功能可作为叶片吊装工装的紧急释放系统功能。正常情况下,上夹持组件140压紧臂111夹持叶片,当叶片安装好后,遇到压紧臂111不能打开,叶片吊装工装不能撤离叶片的的工况时,可使角度调节单元117向上移动,使上夹持组件140与叶片留有足够间隙时,可使叶片吊装工装撤离叶片。The blade hoisting tool is equipped with independent pitch rotation and pitch rotation functions, which can not only realize the function of pitching and rotating the blade hoisting tool with blade 1 in the air, but also realize the function of pitching and rotating in the air with the blade hoisting tool. In addition, the blade hoisting tool has a large pitch rotation angle, the angle range is +40°~-220°, and also has a large pitch rotation angle range, the angle range can be -10°~+10°, It can solve the problems and risks brought by the blade hoisting tool that is currently adjusted in a small angle range (30°) when installing the blade. In addition, the blade hoisting tool provided by the present disclosure is equipped with a wind sweeping system, which can solve the problem of high installation tooling cost caused by the need to additionally be equipped with a wind sweeping system whether it is a horizontal blade hoisting tool or a 30° oblique blade hoisting tool. There is no need to purchase separately or add a wind system on the crane, which can keep the blades in a stable state when they are lifted and docked in the air. The blade hoisting tool has the function of real-time adjustment of the position of the center of gravity. When the blade hoisting tool carries the blade in the air for pitching and pitching rotation, the overall center of gravity of the blade and the blade hoisting tool will change, and the operator can adjust the top in real time through the operating handle. Lifting point to balance the spreader and blade as a whole. The movement function of the upper gripping assembly 140 of the blade lifting tool can function as an emergency release system of the blade lifting tool. Under normal circumstances, the pressing arm 111 of the upper clamping assembly 140 holds the blade. After the blade is installed, when the pressing arm 111 cannot be opened and the blade hoisting tool cannot be evacuated from the blade, the angle adjustment unit 117 can be adjusted. When the upper clamping assembly 140 and the blade are moved upward enough to leave enough clearance, the blade lifting tool can be withdrawn from the blade.

在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present disclosure, unless stated otherwise, "plurality" means two or more.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood in specific situations.

本公开所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。在上面的描述中,提供许多具体细节从而给出对本公开的实施方式的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组件、材料等。在其它情况下,不详细示出或描述公知结构、材料或者操作以避免模糊本公开的各方面。The features, structures, or characteristics described in this disclosure may be combined in any suitable manner in one or more embodiments. In the above description, numerous specific details are provided in order to give a thorough understanding of the embodiments of the present disclosure. However, one skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or with other methods, components, materials, etc., being employed. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the present disclosure.

Claims (15)

1. The blade hoisting tool is characterized by comprising a pitching rotating mechanism (600) and a blade clamp (100), wherein the pitching rotating mechanism (600) comprises a supporting frame (610), a pitching rotating shaft (620) and a rotating shaft driving assembly, the pitching rotating shaft (620) is rotatably arranged on the supporting frame (610), a first end of the pitching rotating shaft (620) is connected with the blade clamp (100), a second end of the pitching rotating shaft (620) is connected with the rotating shaft driving assembly, the rotating shaft driving assembly comprises a turbine (6301) and a worm (6302) for driving the turbine (6301) to rotate, the turbine (6301) and the pitching rotating shaft (620) are coaxially arranged and fixed at a second end of the pitching rotating shaft (620) so as to drive the turbine (6301) to rotate through the worm (6302), and then the blade clamp (100) is driven to rotate, so that the pitch angle of the blade (1) is adjusted.
2. The blade hoisting tool according to claim 1, wherein the number of the worms (6302) is two, and the worms are symmetrically arranged on two sides of the turbine (6301).
3. The blade lifting tool according to claim 1, characterized in that the blade lifting tool further comprises a lifting frame (200), the support frame (610) is provided with a pitch rotation shaft (650), the pitch rotation shaft (650) is rotatably mounted to the lower end of the lifting frame (200), and the rotation axis of the pitch rotation shaft (650) is arranged perpendicular to the rotation axis of the pitch rotation shaft (620) and parallel to the length direction of the blade fixture (100).
4. The blade hoisting tool according to claim 3, further comprising a pitch drive mechanism (640), wherein a first end of the pitch drive mechanism (640) is hinged to the hanger (200) and a second end of the pitch drive mechanism (640) is hinged to the support frame (610).
5. The blade lifting tool according to claim 4, characterized in that the hanger (200) comprises two vertical beams (230) extending downwards, the two vertical beams (230) being arranged at a distance, the support frame (610) being arranged between the two vertical beams (230), the pitch rotation axis (650) extending from both sides of the support frame (610) and being rotatably connected to the two vertical beams (230).
6. The blade hoisting tool according to claim 5, wherein the pitch rotation shaft (650) is a two-section rotation shaft section, coaxially arranged on both sides of the support frame (610).
7. The blade hoisting tool according to claim 5, wherein the pitch drive mechanism (640) is a telescopic cylinder, the pitch drive mechanism (640) is two, the support frame (610) comprises a support base (613) and two support plates (611), the two support plates (611) are arranged on the side surface of the support base (613) and located on both sides of the rotating shaft drive assembly, a piston rod (642) of the telescopic cylinder is connected to the support plates (611), and a cylinder body (641) of the telescopic cylinder is connected to the hanger (200).
8. The blade hoisting tool according to claim 7, wherein the first end of the support plate (611) is provided with a pitch drive pivot shaft (612), the free end of the piston rod (642) is pivoted to the pitch drive pivot shaft (612), and the free end of the cylinder block (641) is pivoted to the blade clamp (100).
9. The blade lifting tool according to any one of claims 1 to 8, wherein the blade clamp (100) comprises a main beam (120), the second end of the pitch rotation shaft (620) is provided with a spline, and the middle of the main beam (120) is provided with a spline groove matched with the spline.
10. The blade hoisting tool according to claim 9, wherein the blade clamp (100) further comprises blade clamping units (110, 130) disposed at two ends of the main beam (120), and the pitch rotating mechanism (600) is connected to the main beam (120) and can drive the main beam (120) to rotate around the pitch rotating shaft (620).
11. The blade hoisting tool according to claim 10, wherein the blade clamping unit (110, 130) comprises an upper clamping assembly (140), a lower clamping assembly (150) and a clamping opening adjusting unit (115), the clamping opening adjusting unit (115) comprises a first telescopic cylinder, and two ends of the clamping opening adjusting unit (115) are respectively connected between the upper clamping assembly (140) and the lower clamping assembly (150) and used for adjusting the size of a clamping opening formed by the upper clamping assembly (140) and the lower clamping assembly (150).
12. The blade hoisting tool according to claim 11, wherein the upper clamping assembly (140) comprises a pressing arm (111), an upper standing arm (112) and a first locking assembly (116), the upper standing arm (112) extends downwards from one end of the pressing arm (111), the lower clamping assembly (150) comprises a bearing arm (113) and a lower standing arm (114) extending upwards from one end of the bearing arm (113), and the lower standing arm (114) is connected with the upper standing arm (112) so that the upper clamping assembly (140) and the lower clamping assembly (150) form a space for clamping a blade; the first locking assembly (116) is for locking the upper arm (112) relative to the lower arm (114).
13. Blade hoisting tool according to claim 12, characterized in that the upper part of the upper standing arm (112) is provided with a pivot shaft (1121), the hold-down arm (111) is connected to the upper standing arm (112) through the pivot shaft (1121),
the blade holding unit (110) further comprises an angle adjusting unit (117) for driving the pressing arm (111) to rotate relative to the upper standing arm (112) to adjust the inclination angle of the pressing arm (111) relative to the upper standing arm (112),
the angle adjusting unit (117) comprises a second telescopic oil cylinder, a first end of the second telescopic oil cylinder is hinged with the lower part of the upper vertical arm (112) and can be telescopic, and a second end of the second telescopic oil cylinder is hinged with the end part of the pressing arm (111), so that the pressing arm (111) is driven to pivot around the pivot shaft (1121).
14. The blade hoisting tool according to claim 13, wherein the blade clamping unit (110) further comprises a second locking assembly (118) for locking the pressing arm (111) relative to the upper standing arm (112), the second locking assembly (118) comprising a stop for limiting retraction of the first end of the second telescopic cylinder.
15. The blade hoisting tool according to claim 14, wherein the stopper is a locking wedge (1181), the locking wedge (1181) has a locking position and an unlocking position, the locking wedge (1181) has a slope (1181a), in the locking position, the slope of the locking wedge (1181) abuts against a lower portion of the first end of the second telescopic cylinder in a direction in which the first end of the second telescopic cylinder retracts so as to limit the retraction of the first end of the second telescopic cylinder, and in the unlocking position, the locking wedge (1181) is disengaged from the first end of the second telescopic cylinder; or
The stopper portion includes:
a barrier (1185) mounted on the upper boom (112) and disposed on a telescopic path of the first end of the second telescopic cylinder; and
the eccentric wheel (1186) is mounted on the pressing arm (111) and can rotate to a locking position and an unlocking position relative to the pressing arm (111), in the locking position, the eccentric wheel (1186) abuts against a baffle (1185) so as to limit the extension and retraction of the first end of the second telescopic oil cylinder, and in the unlocking position, the eccentric wheel (1186) is separated from the baffle (1185) so as to enable the first end of the second telescopic oil cylinder to extend and retract.
CN202010871114.9A 2020-08-26 2020-08-26 Blade hoisting tool Pending CN111994787A (en)

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Publication number Priority date Publication date Assignee Title
WO2022041844A1 (en) * 2020-08-26 2022-03-03 江苏金风科技有限公司 Blade clamp and blade hoisting device
CN115676578A (en) * 2022-10-18 2023-02-03 上海锡华机械工程有限公司 Fan blade centre gripping lifting device
CN116730165A (en) * 2023-06-26 2023-09-12 江苏中信吊索具有限公司 A wind turbine blade spreader with adjustable attitude
CN117902495A (en) * 2024-03-18 2024-04-19 河南斯玛特起重机有限公司 Counterweight adjusting mechanism for crane

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CN104340848A (en) * 2013-07-29 2015-02-11 西门子公司 Blade gripping tool and device
CN209427980U (en) * 2018-12-10 2019-09-24 成都世唯科技有限公司 A kind of single blade boom hoisting suitable for plurality of specifications

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Publication number Priority date Publication date Assignee Title
CN1056290A (en) * 1990-05-07 1991-11-20 潍坊工程机械研究所 Big-turning-angle sling for face-up transporting hoist of container
WO2012095112A1 (en) * 2011-01-11 2012-07-19 Liftra Aps A tool for management of blades for wind turbines
CN104340848A (en) * 2013-07-29 2015-02-11 西门子公司 Blade gripping tool and device
CN104096679A (en) * 2014-07-08 2014-10-15 成都西部石油装备有限公司 Ascending and descending adjusting device of vibrating screen
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022041844A1 (en) * 2020-08-26 2022-03-03 江苏金风科技有限公司 Blade clamp and blade hoisting device
CN115676578A (en) * 2022-10-18 2023-02-03 上海锡华机械工程有限公司 Fan blade centre gripping lifting device
CN116730165A (en) * 2023-06-26 2023-09-12 江苏中信吊索具有限公司 A wind turbine blade spreader with adjustable attitude
CN116730165B (en) * 2023-06-26 2024-02-20 江苏中信吊索具有限公司 A wind turbine blade spreader with adjustable attitude
CN117902495A (en) * 2024-03-18 2024-04-19 河南斯玛特起重机有限公司 Counterweight adjusting mechanism for crane
CN117902495B (en) * 2024-03-18 2024-06-07 河南斯玛特起重机有限公司 Counterweight adjusting mechanism for crane

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