CN111993286A - Multifunctional cutter head and cutting method thereof - Google Patents
Multifunctional cutter head and cutting method thereof Download PDFInfo
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- CN111993286A CN111993286A CN202010966266.7A CN202010966266A CN111993286A CN 111993286 A CN111993286 A CN 111993286A CN 202010966266 A CN202010966266 A CN 202010966266A CN 111993286 A CN111993286 A CN 111993286A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 120
- 238000000034 method Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000005553 drilling Methods 0.000 claims abstract description 46
- 239000004576 sand Substances 0.000 claims description 108
- 238000004891 communication Methods 0.000 claims description 65
- 238000001514 detection method Methods 0.000 claims description 23
- 239000003638 chemical reducing agent Substances 0.000 description 18
- 238000007789 sealing Methods 0.000 description 18
- 230000001360 synchronised effect Effects 0.000 description 17
- 239000007921 spray Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 8
- 210000003437 trachea Anatomy 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002669 organ and tissue protective effect Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/04—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- Optics & Photonics (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本发明涉及水切割技术领域,公开一种多功能刀头及其切割方法。其中多功能刀头包括:安装座;直线驱动组件,包括直线动力组件和第一升降座,直线动力组件的固定端设置在安装座上,输出端与第一升降座相连,直线动力组件能够驱动第一升降座相对于安装座沿竖直方向运动;钻孔结构,设置于第一升降座上;旋转刀头,设置于第一升降座上,旋转刀头包括切割刀头本体,切割刀头本体能够分别以第一转轴和第二转轴为旋转轴旋转;探高结构,设置于旋转刀头上。本发明公开的多功能刀头增设的钻孔结构能够在待切割件上钻孔,降低了切割刀头本体切割待切割件产生裂纹的概率,探高结构和直线驱动组件配合使用能够增加切割刀头本体切割待切割件的精度。
The invention relates to the technical field of water cutting, and discloses a multifunctional cutter head and a cutting method thereof. The multifunctional tool head includes: a mounting seat; a linear drive assembly, including a linear power assembly and a first lifting seat, the fixed end of the linear power assembly is set on the mounting seat, the output end is connected with the first lifting seat, and the linear power assembly can drive The first lifting seat moves in the vertical direction relative to the mounting seat; the drilling structure is arranged on the first lifting seat; the rotary cutter head is arranged on the first lifting seat, and the rotary cutter head comprises a cutting head body, a cutting head The main body can rotate with the first rotating shaft and the second rotating shaft as the rotating shafts respectively; the height detecting structure is arranged on the rotating cutter head. The additional drilling structure of the multifunctional cutter head disclosed in the present invention can drill holes on the to-be-cut piece, thereby reducing the probability of cracks occurring when the cutter head body cuts the to-be-cut piece. The precision with which the head body cuts the piece to be cut.
Description
技术领域technical field
本发明涉及水切割技术领域,尤其涉及一种多功能刀头及其切割方法。The invention relates to the technical field of water cutting, in particular to a multifunctional cutter head and a cutting method thereof.
背景技术Background technique
现有的多功能刀头切割待切割件时,直接使用切割刀头本体切割待切割件,这种切割方式容易使待切割件上产生裂纹,降低待切割件的切割精度。由于待切割件表面存在凸起或者凹槽,而切割刀头本体自身的高度不变,使得切割刀头本体与待切割件的距离因凸起的存在而减小,且因凹槽的存在而增大,使得加工件至待切割件的距离偏离最佳加工距离,从而进一步降低对待切割件的切割精度。When the existing multifunctional cutter head cuts the to-be-cut piece, the cutting head body is directly used to cut the to-be-cut piece. This cutting method is likely to cause cracks on the to-be-cut piece and reduce the cutting accuracy of the to-be-cut piece. Since there are protrusions or grooves on the surface of the part to be cut, and the height of the cutting head body itself remains unchanged, the distance between the cutting head body and the part to be cut is reduced due to the existence of the protrusions, and the Increase, so that the distance from the workpiece to the workpiece to be cut deviates from the optimal processing distance, thereby further reducing the cutting accuracy of the workpiece to be cut.
发明内容SUMMARY OF THE INVENTION
基于以上所述,本发明的目的在于提供一种多功能刀头及其切割方法,解决了现有技术存在的切割刀头本体切割待切割件时存在的待切割件上容易产生裂纹和切割精度低的问题。Based on the above, the purpose of the present invention is to provide a multi-functional cutter head and a cutting method thereof, which solves the problem that cracks and cutting precision are easily generated on the to-be-cut part when the existing cutting head body cuts the to-be-cut part. low problem.
为达上述目的,本发明采用以下技术方案:For achieving the above object, the present invention adopts the following technical solutions:
一种多功能刀头,包括:安装座;直线驱动组件,包括直线动力组件和第一升降座,所述直线动力组件的固定端设置在所述安装座上,输出端与所述第一升降座相连,所述直线动力组件能够驱动所述第一升降座相对于所述安装座沿竖直方向运动;钻孔结构,设置于所述第一升降座上,所述钻孔结构用于在待切割件上钻孔;旋转刀头,设置于所述第一升降座上,所述旋转刀头包括切割刀头本体,所述切割刀头本体喷出的超高压水能够切割所述待切割件,所述切割刀头本体能够分别以第一转轴和第二转轴为旋转轴旋转,所述第一转轴与所述第二转轴呈夹角设置;探高结构,设置于所述旋转刀头上,所述探高结构用检测所述待切割件的表面的平整度。A multifunctional tool head, comprising: a mounting seat; a linear drive assembly, including a linear power assembly and a first lifting seat, a fixed end of the linear power assembly is arranged on the mounting seat, and an output end is connected to the first lifting seat The linear power assembly can drive the first lifting seat to move in the vertical direction relative to the mounting seat; the drilling structure is arranged on the first lifting seat, and the drilling structure is used for Drilling holes on the piece to be cut; a rotary cutter head is arranged on the first lifting seat, the rotary cutter head includes a cutter head body, and the ultra-high pressure water sprayed from the cutter head body can cut the to-be-cut The cutting head body can rotate with the first rotating shaft and the second rotating shaft as the rotating shafts, and the first rotating shaft and the second rotating shaft are arranged at an included angle; the height detecting structure is arranged on the rotating cutter head Above, the height detecting structure is used to detect the flatness of the surface of the to-be-cut piece.
作为一种多功能刀头的优选方案,所述旋转刀头还包括:第一旋转动力组件,固定设置在所述第一升降座上;第一旋转件组,与所述第一旋转动力组件的输出端相连,所述第一旋转动力组件能够驱动所述第一旋转件组绕所述第一转轴旋转,所述探高结构设于所述第一旋转件组上;第二旋转动力组件,固定设置在所述第一旋转件组上;第二旋转件组,与所述第二旋转动力组件的输出端相连,所述第二旋转动力组件能够驱动所述第二旋转件组绕所述第二转轴转动。As a preferred solution of a multifunctional cutter head, the rotary cutter head further includes: a first rotary power assembly fixed on the first lifting seat; a first rotary member group, connected with the first rotary power assembly connected to the output end of the first rotary power assembly, the first rotary power assembly can drive the first rotary member group to rotate around the first shaft, and the height detection structure is arranged on the first rotary member group; the second rotary power assembly , which is fixedly arranged on the first rotating member group; the second rotating member group is connected to the output end of the second rotating power assembly, and the second rotating power assembly can drive the second rotating member to wind around the The second shaft rotates.
作为一种多功能刀头的优选方案,所述第一旋转动力组件包括第一旋转电机,所述多功能刀头还包括拖链,所述拖链的一端与所述安装座相连,另一端与所述第一升降座相连,所述第一旋转电机与电源通过第一电线电连接,所述第一电线沿拖链设置;所述第二旋转动力组件包括第二旋转电机,所述第二旋转电机与电源依次通过第二电线、滑环、接线盘及第三电线电连接,所述滑环包括电连接的内圈和外圈,所述内圈可转动地设置在所述外圈上,且所述内圈固定设置在所述第一旋转件组上,所述接线盘固定设置在所述内圈上。As a preferred solution of a multifunctional cutter head, the first rotary power assembly includes a first rotary motor, and the multifunctional cutter head further includes a drag chain, one end of the drag chain is connected to the mounting seat, and the other end is connected to the mounting seat. Connected to the first lifting base, the first rotating motor is electrically connected to the power source through a first wire, and the first wire is arranged along the drag chain; the second rotating power assembly includes a second rotating motor, the first The second rotating motor is electrically connected to the power supply through a second wire, a slip ring, a terminal plate and a third wire in sequence, the slip ring includes an inner ring and an outer ring that are electrically connected, and the inner ring is rotatably arranged on the outer ring and the inner ring is fixedly arranged on the first rotating member group, and the wiring plate is fixedly arranged on the inner ring.
作为一种多功能刀头的优选方案,所述第一升降座上设有第一进气口和第二进气口,所述第一升降座的内壁和所述第一旋转件组的外壁两者中的一个上设有沿周向设置的第一环形气槽和第二环形气槽,所述第一环形气槽和所述第二环形气槽分别与所述第一进气口和所述第二进气口连通,所述第一旋转件组上设有第一连通孔、第二连通孔、与所述第一连通孔连通的第一气管以及与所述第二连通孔连通的第二气管,所述第一连通孔与所述第一环形气槽连通,所述第一气管与所述切割刀头本体的第一进气孔连通,所述第二连通孔与所述第二环形气槽连通,所述第二气管与所述探高结构的第二进气孔连通。As a preferred solution of a multifunctional tool head, the first lifting seat is provided with a first air inlet and a second air inlet, the inner wall of the first lifting seat and the outer wall of the first rotating member group One of the two is provided with a first annular air groove and a second annular air groove arranged in the circumferential direction, and the first annular air groove and the second annular air groove are respectively connected with the first air inlet and the second annular air groove. The second air inlet is communicated, and the first rotating member group is provided with a first communication hole, a second communication hole, a first air pipe communicated with the first communication hole, and communicated with the second communication hole The second air pipe, the first communication hole is in communication with the first annular air groove, the first air pipe is in communication with the first air inlet hole of the cutting head body, and the second communication hole is in communication with the The second annular air groove is communicated with, and the second air pipe is communicated with the second air inlet hole of the height detecting structure.
作为一种多功能刀头的优选方案,所述旋转刀头还包括:第一高压组件,包括第一旋转密封组件、第一高压管及第二高压管,所述第一旋转密封组件的第一固定部与所述第一高压管连通,所述第一旋转密封组件的第一旋转部与所述第二高压管连通;第二高压组件,包括第二旋转密封组件和第三高压管,所述第二旋转密封组件的第一固定部与所述第二高压管连通,所述第二旋转密封组件的第二旋转部与所述第三高压管连通,所述第三高压管与所述切割刀头本体本体的进水口连通。As a preferred solution of a multifunctional cutter head, the rotary cutter head further includes: a first high-pressure assembly, including a first rotary seal assembly, a first high-pressure pipe and a second high-pressure pipe, the first rotary seal assembly A fixed part communicates with the first high-pressure pipe, and the first rotating part of the first rotary seal assembly communicates with the second high-pressure pipe; the second high-pressure assembly includes a second rotary seal assembly and a third high-pressure pipe, The first fixed part of the second rotary seal assembly communicates with the second high pressure pipe, the second rotary part of the second rotary seal assembly communicates with the third high pressure pipe, and the third high pressure pipe communicates with the third high pressure pipe. The water inlet of the cutting head body body is communicated.
作为一种多功能刀头的优选方案,所述旋转刀头还包括:进砂固定件,所述进砂固定件上设有第一进砂口、连接孔及装配槽,所述装配槽分别与所述第一进砂口和所述连接孔连通;进砂管,所述进砂管固定设置在所述第一进砂口处;进砂旋转件,固定设置在所述第一旋转件组上,所述进砂旋转件的一端依次穿过所述装配槽和所述连接孔且所述进砂旋转件可转动地安装在所述进砂固定件上,部分所述进砂固定件位于所述装配槽内,且所述进砂旋转件和所述进砂固定件形成与所述第一进砂口连通的密封砂腔,所述进砂旋转件上设有与所述密封砂腔连通的流通口;砂管组,设置于所述第一旋转件组上且包括第一砂管和第二砂管,所述第一砂管固定设置在所述第一旋转件组上且与所述流通口连通,所述第二砂管的一端与所述第一砂管密封连接,另一端与所述切割刀头本体的第二进砂口连通。As a preferred solution of a multi-functional cutter head, the rotary cutter head further includes: a sand feeding fixture, and the sand feeding fixture is provided with a first sand feeding port, a connecting hole and an assembly groove, and the assembly grooves are respectively communicated with the first sand inlet and the connecting hole; a sand inlet pipe, the sand inlet pipe is fixedly arranged at the first sand inlet; a sand inlet rotating member is fixedly arranged on the first rotating member On the set, one end of the sand feeding rotary member passes through the assembly groove and the connecting hole in sequence, and the sand feeding rotary member is rotatably installed on the sand feeding fixing member, and part of the sand feeding fixing member is located in the assembling groove, and the sand feeding rotary member and the sand feeding fixing member form a sealing sand cavity communicating with the first sand feeding port, and the sand feeding rotary member is provided with the sealing sand a flow port that communicates with the cavity; a sand pipe group is arranged on the first rotating member group and includes a first sand pipe and a second sand pipe, the first sand pipe is fixedly arranged on the first rotating member group and In communication with the flow port, one end of the second sand pipe is sealedly connected with the first sand pipe, and the other end is in communication with the second sand inlet of the cutting head body.
作为一种多功能刀头的优选方案,所述探高结构包括:固定座,固定设置在所述第一旋转件组上;气缸组件,与气源连通,所述气缸组件包括缸筒和活动组件,所述缸筒固定设置在所述固定座上,所述活动组件的一端与所述缸筒可滑动密封连接,所述活动组件能够沿竖直方向相对于所述缸筒运动;升降组件,固定设置在所述活动组件上;抵接件,所述抵接件固定设置在所述升降组件背离所述缸筒的一端,所述抵接件与待探测件抵接;弹性复位件,其一端与所述固定座相连,另一端与所述升降组件的一端相连,所述弹性复位件用于复位所述升降组件;探高检测件,其固定端固定设置在所述升降组件靠近所述缸筒的一端,所述探高检测件的活动端抵接于所述固定座,所述探高检测件用于检测所述升降组件沿竖直方向移动的距离。As a preferred solution of a multi-functional cutter head, the height detection structure includes: a fixed seat, which is fixedly arranged on the first rotating member group; a cylinder assembly, communicated with an air source, and the cylinder assembly includes a cylinder tube and a movable an assembly, the cylinder is fixedly arranged on the fixed seat, one end of the movable assembly is slidably and sealedly connected to the cylinder, and the movable assembly can move relative to the cylinder in a vertical direction; a lifting assembly , fixedly arranged on the movable assembly; abutting piece, the abutting piece is fixedly arranged at the end of the lifting component away from the cylinder, the abutting piece abuts the to-be-detected piece; the elastic reset piece, One end is connected to the fixing seat, and the other end is connected to one end of the lifting assembly, the elastic reset member is used to reset the lifting assembly; At one end of the cylinder, the movable end of the height detection piece is abutted on the fixed seat, and the height detection piece is used to detect the distance that the lift assembly moves in the vertical direction.
作为一种多功能刀头的优选方案,所述升降组件包括:第二升降座,所述第二升降座固定设置在所述活动组件的中部,所述探高检测件固定设置在所述第二升降座上,所述第二升降座与所述弹性复位件相连;第三升降座,所述第三升降座固定设置在所述活动组件背离所述缸筒的一端,所述抵接件固定设置在所述第三升降座上。As a preferred solution of a multi-functional tool head, the lifting assembly includes: a second lifting seat, the second lifting seat is fixedly arranged in the middle of the movable assembly, and the height detecting member is fixedly arranged on the first lifting seat. On the second lifting seat, the second lifting seat is connected with the elastic reset member; the third lifting seat, the third lifting seat is fixedly arranged at the end of the movable assembly away from the cylinder, and the abutting member It is fixedly arranged on the third lifting seat.
作为一种多功能刀头的优选方案,所述钻孔结构包括:旋转气动件,所述旋转气动件与气源连通;直线气缸,其内限定出连通腔,所述直线气缸靠近所述旋转气动件的一端设有第一气孔,远离所述旋转气动件的一端设有第二气孔,所述第一气孔和所述第二气孔分别与所述气源连通;旋转密封组件,设于所述直线气缸内且包括连接座和套设置于所述连接座外侧的套筒,所述连接座设置于所述旋转气动件的输出端,所述套筒沿所述连接座的长度方向可滑动地连接于所述连接座上,所述套筒将所述连通腔分割为隔绝的第一连通腔和第二连通腔,所述第一气孔与所述第一连通腔连通,所述第二气孔与所述第二连通腔连通,所述旋转气动件驱动所述连接座带动所述套筒转动;钻头组件,固定设置于所述套筒上。As a preferred solution of a multifunctional tool head, the drilling structure includes: a rotary pneumatic component, which is communicated with an air source; a linear cylinder, which defines a communication cavity, and the linear cylinder is close to the rotary One end of the pneumatic element is provided with a first air hole, and one end away from the rotating pneumatic element is provided with a second air hole, and the first air hole and the second air hole are respectively communicated with the air source; the rotary seal assembly is provided at the The linear cylinder includes a connecting seat and a sleeve sleeved on the outside of the connecting seat, the connecting seat is disposed at the output end of the rotary pneumatic component, and the sleeve is slidable along the length direction of the connecting seat connected to the connecting seat, the sleeve divides the communication cavity into an isolated first communication cavity and a second communication cavity, the first air hole communicates with the first communication cavity, and the second communication cavity The air hole is communicated with the second communication cavity, and the rotary pneumatic component drives the connecting seat to drive the sleeve to rotate; the drill bit assembly is fixedly arranged on the sleeve.
一种如以上任一方案所述的多功能刀头的切割方法,包括以下步骤;A method for cutting a multifunctional cutter head as described in any of the above schemes, comprising the following steps;
所述钻孔结构在所述待切割件的预设位置钻孔;the drilling structure drills holes at a preset position of the to-be-cut piece;
所述直线动力组件驱动所述第一升降座带动所述旋转刀头和所述探高结构沿所述竖直方向移动,以使所述切割刀头本体靠近所述待切割件的一端至所述待切割件的距离为预设距离;The linear power assembly drives the first lifting seat to drive the rotary cutter head and the height detecting structure to move along the vertical direction, so that the cutting cutter head body is close to one end of the to-be-cut piece to the end of the piece to be cut. The distance of the part to be cut is a preset distance;
所述切割刀头本体沿预设轨迹切割所述待切割件,切割过程中,所述直线动力组件能够跟所述探高结构检测到的所述待切割件的表面的平整度实时调整所述切割刀头本体与所述待切割件之间的距离,以使所述待切割件与所述切割刀头本体之间的距离为所述预设距离。The cutting head body cuts the to-be-cut piece along a preset trajectory. During the cutting process, the linear power assembly can adjust in real time the flatness of the surface of the to-be-cut piece detected by the height detection structure The distance between the cutting head body and the to-be-cut piece is such that the distance between the to-be-cut piece and the cutting head body is the preset distance.
本发明的有益效果为:本发明公开的多功能刀头增设的钻孔结构能够在切割刀头本体切割待切割件之前在待切割件上钻孔,然后使用切割刀头本体切割待切割件,降低了待切割件产生裂纹的概率,探高结构和直线驱动组件配合使用能够使切割刀头本体至待切割件的距离维持在最佳切割距离,从而增加了切割刀头本体切割待切割件的切割精度。The beneficial effects of the present invention are as follows: the additional drilling structure of the multi-functional cutter head disclosed in the present invention can drill holes on the to-be-cut piece before the cutting head body cuts the to-be-cut piece, and then use the cutting head body to cut the to-be-cut piece, The probability of cracks in the part to be cut is reduced, and the height detection structure and the linear drive assembly can be used together to maintain the optimal cutting distance from the cutting head body to the part to be cut, thereby increasing the cutting head body to cut the part to be cut. Cutting accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对本发明实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据本发明实施例的内容和这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained according to the contents of the embodiments of the present invention and these drawings without creative efforts.
图1是本发明具体实施例提供的多功能刀头的示意图;Fig. 1 is the schematic diagram of the multifunctional cutter head provided by the specific embodiment of the present invention;
图2是本发明具体实施例提供的多功能刀头(未示出保护壳、第一连接固定座、进砂固定件、钻孔结构及探高结构等)的示意图;2 is a schematic diagram of a multifunctional cutter head provided by a specific embodiment of the present invention (the protective shell, the first connection fixing seat, the sand feeding fixture, the drilling structure and the height detecting structure are not shown);
图3是本发明具体实施例提供的多功能刀头的部分结构示意图;Fig. 3 is a partial structural schematic diagram of a multifunctional cutter head provided by a specific embodiment of the present invention;
图4是图3除去外壳和部分第一连接座的的部分结构示意图;Fig. 4 is the partial structural schematic diagram of Fig. 3 with the shell and part of the first connecting seat removed;
图5是图4的剖视图;Fig. 5 is the sectional view of Fig. 4;
图6是图5在A处的局部放大图;Fig. 6 is a partial enlarged view of Fig. 5 at A;
图7是图5在B处的局部放大图;Fig. 7 is a partial enlarged view of Fig. 5 at B;
图8是本发明具体实施例提供的进砂固定件和进砂旋转件等的装配图;8 is an assembly diagram of a sand feeding fixture and a sand feeding rotary member provided by a specific embodiment of the present invention;
图9是图8的剖视图;Fig. 9 is the sectional view of Fig. 8;
图10是本发明具体实施例提供的探高结构的示意图;10 is a schematic diagram of a height detection structure provided by a specific embodiment of the present invention;
图11是本发明具体实施例提供的探高结构去除壳体和风琴保护罩的示意图;11 is a schematic diagram of the height detection structure provided by a specific embodiment of the present invention removing the shell and the protective cover of the organ;
图12是本发明具体实施例提供的探高结构的剖视图。12 is a cross-sectional view of a height detection structure provided by a specific embodiment of the present invention.
图13是本发明具体实施例提供的的钻孔结构的示意图;13 is a schematic diagram of a drilling structure provided by a specific embodiment of the present invention;
图14是图13在C处的局部放大图;Figure 14 is a partial enlarged view of Figure 13 at C;
图15是图5在D处的局部放大图;。Fig. 15 is a partial enlarged view of Fig. 5 at D;.
图中:In the picture:
100、钻孔结构;200、探高结构;300、旋转刀头;100, drilling structure; 200, height detection structure; 300, rotary cutter head;
111、安装座;112、导向连接座;113、滑块;114、保护壳;115、拖链;111, mounting seat; 112, guide connecting seat; 113, slider; 114, protective shell; 115, drag chain;
2、直线动力组件;21、直线电机;22、滚珠丝杠;2. Linear power components; 21. Linear motor; 22. Ball screw;
3、第一升降座;301、第一环形气槽;302、第二环形气槽;31、第四密封圈;32、外壳;3. The first lifting seat; 301, the first annular air groove; 302, the second annular air groove; 31, the fourth sealing ring; 32, the outer casing;
41、第一旋转动力组件;42、第一电线;41. The first rotary power assembly; 42. The first electric wire;
5、第一旋转件组;51、第一旋转柱;52、第一连接座;5. The first rotating component group; 51. The first rotating column; 52. The first connecting seat;
6、第一气管;6. The first trachea;
71、第二旋转动力组件;711、第二旋转电机;712、第二减速器;713、第一锥齿轮;714、第二锥齿轮;72、第二电线;71, the second rotary power assembly; 711, the second rotary motor; 712, the second reducer; 713, the first bevel gear; 714, the second bevel gear; 72, the second wire;
8、第二旋转件组;81、第二连接座;82、密封轴套;8. The second rotating component group; 81. The second connecting seat; 82. The sealing shaft sleeve;
9、切割刀头本体;90、第二进砂口;91、气阀;92、连接件;93、喷杆;9. The cutting head body; 90, the second sand inlet; 91, the air valve; 92, the connecting piece; 93, the spray rod;
101、第一高压组件;1011、第一旋转密封组件;10111、第一连接固定组件;101110、第一进水孔;101111、第一连接固定座;101112、第一导水圈;101113、第一密封圈;10112、第一高压转轴;101120、第二进水孔;1012、第一高压管;1013、第二高压管;102、第二高压组件;1021、第二旋转密封组件;10211、第二连接固定组件;102110、第三进水孔;102111、第二连接固定座;102112、第二导水圈;102113、第二密封圈;10212、第二高压转轴;102120、第四进水孔;1022、第三高压管;101, the first high-pressure assembly; 1011, the first rotary seal assembly; 10111, the first connection and fixing assembly; 101110, the first water inlet; 101111, the first connection and fixing seat; A sealing ring; 10112, the first high pressure shaft; 101120, the second water inlet; 1012, the first high pressure pipe; 1013, the second high pressure pipe; 102, the second high pressure assembly; 1021, the second rotary seal assembly; 10211, 102110, the third water inlet hole; 102111, the second connection fixing seat; 102112, the second water guide ring; 102113, the second sealing ring; 10212, the second high pressure shaft; 102120, the fourth water inlet hole; 1022, the third high pressure pipe;
11、旋转管;11. Rotary tube;
120、密封砂腔;121、进砂固定件;1210、第一进砂口;122、进砂管;123、进砂旋转件;1230、流通口;124、砂软管;120. Sealed sand cavity; 121. Sand inlet fixing part; 1210, First sand inlet; 122, Sand inlet pipe; 123, Sand inlet rotating part; 1230, Flow port; 124, Sand hose;
131、滑环;1311、内圈;1312、外圈;132、接线盘;131, slip ring; 1311, inner ring; 1312, outer ring; 132, terminal block;
14、固定座;141、固定座本体;142、壳体;14. Fixed seat; 141. Fixed seat body; 142. Housing;
15、气缸组件;151、缸筒;152、活动组件;1521、活动杆;1522、第一活塞;1523、第三密封圈;15, cylinder assembly; 151, cylinder barrel; 152, movable assembly; 1521, movable rod; 1522, first piston; 1523, third sealing ring;
16、升降组件; 161、第二升降座; 162、第三升降座;16. Lifting assembly; 161. Second lifting seat; 162. Third lifting seat;
171、抵接件; 172、挡板; 1720、调节槽;171, abutting piece; 172, baffle plate; 1720, adjusting groove;
18、弹性复位件;18. Elastic reset parts;
19、探高检测件;19. Height detection test piece;
201、第一直线轴承;202、第二直线轴承;201, the first linear bearing; 202, the second linear bearing;
24、导向柱;24. Guide column;
25、风琴保护罩;25. Organ protective cover;
26、旋转气动件;26. Rotary pneumatic parts;
27、钻孔气缸;27. Drilling cylinder;
28、钻头本体;2801、螺旋槽;2802、锥形槽;28. Bit body; 2801, Spiral groove; 2802, Conical groove;
291、轴承座;292、连接座。291, bearing seat; 292, connecting seat.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Therein, the terms "first position" and "second position" are two different positions.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实施例提供一种多功能刀头,如图1至图15所示,包括安装座111、钻孔结构100、直线驱动组件、探高结构200及旋转刀头300,安装座111上设有保护壳114,直线驱动组件位于保护壳114内且直线驱动组件包括直线动力组件2和第一升降座3,直线动力组件2的固定端设置在安装座111上,输出端与第一升降座3相连,直线动力组件2能够驱动第一升降座3相对于安装座111沿竖直方向运动,钻孔结构100设置于第一升降座3上,钻孔结构100用于在待切割件上钻孔,探高结构200设置于旋转刀头300上,探高结构200用检测待切割件的表面的平整度,旋转刀头300设置于第一升降座3上,旋转刀头300包括切割刀头本体9,切割刀头本体9喷出的超高压水能够切割待切割件,切割刀头本体9能够分别以第一转轴和第二转轴为旋转轴旋转,第一转轴与第二转轴呈夹角设置。This embodiment provides a multifunctional tool head, as shown in FIG. 1 to FIG. 15 , including a mounting
本实施例提供的多功能刀头增设的钻孔结构100能够在切割刀头本体9切割待切割件之前在待切割件上钻孔,然后使用切割刀头本体9切割待切割件,降低了待切割件产生裂纹的概率,探高结构200和直线驱动组件配合使用能够使切割刀头本体9至待切割件的距离维持在最佳切割距离,从而增加了切割刀头本体9切割待切割件的切割精度。The
如图2至图5所示,本实施例的旋转刀头300还包括第一旋转动力组件41、第一旋转件组5、第二旋转动力组件71及第二旋转件组8,第一旋转动力组件41固定设置在第一升降座3上,第一升降座3上设有外壳32以保护第一旋转动力组件41,第一旋转件组5与第一旋转动力组件41的输出端相连,第一旋转动力组件41能够驱动第一旋转件组5绕第一转轴旋转,探高结构200设于第一旋转件组5上。第二旋转动力组件71固定设置在第一旋转件组5上,第二旋转件组8与第二旋转动力组件71的输出端相连,第二旋转动力组件71能够驱动第二旋转件组8绕第二转轴转动。As shown in FIG. 2 to FIG. 5 , the
具体地,本实施例的第二旋转动力组件71能够驱动第二旋转件组8带动切割刀头本体9在-90°至90°之间转动。以切割刀头本体9的中心轴线与第一转轴重合时所处的位置为基准点,第二旋转动力组件71驱动切割刀头本体9沿顺时针方向转动的角度为正值,沿逆时针方向转动的角度为负值。在切割平面的待切割件时,第二旋转动力组件71能够驱动第二旋转件组8带动切割刀头本体9在-60°至60°之间转动,切割三维的待切割件时,第二旋转动力组件71能够驱动第二旋转件组8带动切割刀头本体9在-90°至90°之间转动。这种设置能够保证切割刀头本体9切割待切割件时有合适的旋转半径,从而保证在待切割件上切割出预设形状的孔或者槽。Specifically, the second
如图2所示,本实施例的直线动力组件2包括直线电机21和滚珠丝杠22,滚珠丝杠22设置于直线电机21的输出端,滚珠丝杠22包括丝杆和与丝杆螺纹连接的螺母,丝杆设置于直线电机21的输出端,第一升降座3固定设置在螺母上,直线电机21能够驱动丝杆转动,进而使得螺母沿竖直方向运动,螺母带动第一升降座3、第一旋转动力组件41、第一旋转件组5、第二旋转动力组件71、第二旋转件组8及切割刀头本体9沿竖直方向运动,实现切割刀头在竖直方向的运动,达到调整切割刀头本体9至待切割件的距离的目的,从而便于切割待切割件。As shown in FIG. 2 , the
如图2所示,本实施例的多功能刀头还包括导向连接座112,导向连接座112通过滑块113与安装座111可滑动连接,且导向连接座112固定设置在螺母上,第一升降座3与导向连接座112相连。As shown in FIG. 2 , the multifunctional cutter head of this embodiment further includes a
本实施例的第一旋转动力组件41包括第一旋转电机和第一减速器,第一旋转件组5设置于第一减速器上。如图2所示,该多功能刀头还包括拖链115,拖链115的一端与安装座111相连,另一端与第一升降座3相连,第一旋转电机与电源通过第一电线42电连接,第一电线42沿拖链115设置。The first
如图4所示,本实施例的第二旋转动力组件71包括第二旋转电机711和第二减速器712,第二旋转电机711的中心轴线与第二转轴垂直,第二旋转件组8设置于第二减速器712上。如图2和图4所示,第二旋转电机711与电源依次通过第二电线72、滑环131、接线盘132及第三电线(图中未示出)电连接,滑环131包括电连接的内圈1311和外圈1312,内圈1311可转动地设置在外圈1312上,且内圈1311固定设置在第一旋转件组5上,接线盘132固定设置在内圈1311上,第三电线的一端与接线盘132相连,另一端与第二旋转电机711相连。As shown in FIG. 4 , the second
本实施例的第一旋转电机和第二旋转电机711为伺服电机,第一减速器和第二减速器712均为谐波传动减速器,谐波传动减速器具有噪音小、速比大、精度高、效率高且重量轻的优点,使得旋转刀头300的切割精度较高、切割效率高且噪音较小。当然,在其他实施例中,第一减速器和第二减速器712还可以为其他类型的减速器,具体根据实际需要选定。The first rotating electrical machine and the second rotating
本实施例的第一旋转动力组件41还包括同步带、第一同步轮及第二同步轮,第一同步轮设置在第一旋转电机的输出端,第二同步轮固定设置在第一旋转件组5上,同步带套设于第一同步轮和第二同步轮上以使第一同步轮和第二同步轮同步旋转,第一旋转电机能够通过第一同步轮、同步带和第二同步轮带动第一旋转件组5旋转。具体地,第一同步轮的角速度是第二同步轮的角速度的2倍,以使第一次降低直线电机21输出的角速度,输入第一减速器的角速度是输出第一减速器的角速度的50倍以第二次降低直线电机21输出的角速度,即直线电机21的角速度与第一旋转件组5的角速度的第一转速比为100:1,从而使第一旋转件组5以合适的角速度转动。当然,在其他实施例中,第一转速比并不限于本实施例的这种限定,还可以为其他数值,具体根据实际需要选定。The first
如图4所示,本实施例的第二旋转动力组件71还包括第一锥齿轮713和与第一锥齿轮713啮合的第二锥齿轮714,第一锥齿轮713设置于第二旋转电机711的输出端,第二锥齿轮714设置在第二旋转件组8上,第二旋转电机711能够通过第一锥齿轮713和第二锥齿轮714带动第二旋转件组8旋转。具体地,如图4所示,本实施例的第二旋转件组8包括第二连接座81和密封轴套82,切割刀头本体9设置在第二连接座81上,密封轴套82套设于第二旋转密封组件1021上,以防止第二旋转密封组件1021内的高压水向外渗漏而损坏第二旋转电机711和第二减速器712,保证第二旋转电机711和第二减速器712正常运行。As shown in FIG. 4 , the second
本实施例的第一锥齿轮713的角速度是第二锥齿轮714的角速度的2倍,以使第一次降低第一旋转电机输出的角速度,输入第二减速器的角速度是输出第二减速器的角速度的50倍以第二次降低第一旋转电机输出的角速度,即第一旋转电机的角速度与第二旋转件组8的角速度的第二转速比为100:1,从而使第二旋转件组8以合适的角速度转动。当然,在其他实施例中,第二转速比并不限于本实施例的这种限定,还可以为其他数值,具体根据实际需要选定。In this embodiment, the angular velocity of the
如图5所示,本实施例的第一旋转件组5包括第一旋转柱51和第一连接座52,第一旋转柱51的一端设置在第一动力组件上,另一端设置在第一连接座52上,第二动力组件设置在第一连接座52上,第一转轴与第二转轴的夹角为45°。As shown in FIG. 5 , the first rotating
如图5所示,本实施例的切割刀头本体9包括气阀91、连接件92及喷杆93,连接件92位于气阀91与喷杆93之间,气阀91用于开启连接件92以使连接件92与喷杆93连通或者关闭。具体地,喷杆93与连接件92可转动地连接,连接件92的一端与喷杆93连通,另一端与高压水组件的超高压水出口连通。As shown in FIG. 5 , the cutting
具体地,切割待切割件时,气阀91不通气,喷杆93处于工作状态,喷杆93与增压组件连通,增压组件的超高压水出口的超高压水经连接件92进入喷杆93,经喷杆93末端喷出的超高压水能够切割待切割件;向气阀91内通气,喷杆93处于断开状态,增压组件的超高压水出口的超高压水无法继续经连接件92进入喷杆93,使得喷杆93的末端无法正常喷出超高压水,此时无法继续切割待切割件。Specifically, when cutting the piece to be cut, the
本实施例提供的第一旋转动力组件41驱动第一旋转件组5和切割刀头本体9旋转时,由于第一升降座3不会随之旋转,使得供给进气口气体的管子不会随之旋转,而气管的一端与第一旋转件组5相连,另一端与切割刀头本体9相连,使得气管随第一旋转件组5和切割刀头本体9同步旋转,避免了气管缠绕的现象,使得切割刀头本体9能够绕第一转轴无限旋转。When the first
如图2所示,本实施例的旋转刀头300还包括第一高压组件101和第二高压组件102,第一高压组件101包括第一旋转密封组件1011、第一高压管1012及第二高压管1013,第一旋转密封组件1011的第一固定部与第一高压管1012连通,第一旋转密封组件1011的第一旋转部与第二高压管1013连通,第二高压组件102包括第二旋转密封组件1021和第三高压管1022,第二旋转密封组件1021的第一固定部与第二高压管1013连通,第二旋转密封组件1021的第二旋转部与第三高压管1022连通,第三高压管1022与切割刀头本体9本体的进水口连通。As shown in FIG. 2 , the
如图6所示,本实施例的第一旋转密封组件1011包括第一连接固定组件10111和第一高压转轴10112,第一连接固定组件10111,其上限定出第一容纳腔和与第一容纳腔连通的第一进水孔101110,第一进水孔101110与第一高压管1012连通,第一高压转轴10112上设有第一连通腔和与第二进水孔101120,第一高压转轴10112设置在第二高压管1013上且两者连通,且第一高压转轴10112的一端伸入第一容纳腔内,第二进水孔101120连通第一容纳腔与第一连通腔。As shown in FIG. 6 , the first
具体地,如图6所示,第一连接固定组件10111包括第一连接固定座101111、第一导水圈101112及第一密封圈101113,第一导水圈101112位于第一连接固定座101111内,第一进水孔101110设置在第一连接固定座101111和第一导水圈101112上,第一密封圈101113位于第一连接固定座101111的内壁与第一导水圈101112的外壁之间,以防止经第一进水孔101110进入的高压水沿第一导水套和第一连接固定座101111之间的缝隙向外泄露,第一连接固定座101111和第一导水圈101112形成第一容纳腔,第一导水圈101112套设于第一高压转轴10112上,第一导水圈101112的上部和下部均与第一高压转轴10112过盈配合,第一导水圈101112的中部和第一高压转轴10112之间形成第一充水腔,第一充水腔为第一容纳腔的一部分,第一充水腔连通第一进水孔101110和第二进水孔101120,Specifically, as shown in FIG. 6 , the first connection and fixing assembly 10111 includes a first connection and fixing seat 101111 , a first water guide ring 101112 and a first sealing ring 101113 , and the first water guide ring 101112 is located in the first connection and fixing seat 101111 , the first water inlet hole 101110 is arranged on the first connection fixing seat 101111 and the first water guiding ring 101112, the first sealing ring 101113 is located between the inner wall of the first connection fixing seat 101111 and the outer wall of the first water guiding ring 101112, In order to prevent the high-pressure water entering through the first water inlet hole 101110 from leaking out along the gap between the first water guide jacket and the first connection fixing seat 101111, the first connection fixing seat 101111 and the first water guiding ring 101112 form a first The accommodating cavity, the first water guide ring 101112 is sleeved on the first high pressure rotating shaft 10112, the upper and lower parts of the first water guide ring 101112 are in interference fit with the first high pressure rotating shaft 10112, and the middle and A first water-filling cavity is formed between a high-pressure rotating shaft 10112, the first water-filling cavity is a part of the first accommodating cavity, and the first water-filling cavity is connected to the first water inlet hole 101110 and the second water inlet hole 101120,
本实施例的第一旋转密封组件1011实现了将不旋转的第一高压管1012与旋转的第二高压管1013的连通,与现有的旋转接头相比,结构简单、体积较小,利于多功能刀头的小型化设置。The first
如图7所示,本实施例的第二旋转密封组件1021包括第二连接固定组件10211和第二高压转轴10212,第二连接固定组件10211上限定出第二容纳腔和与第二容纳腔连通的第三进水孔102110,第三进水孔102110与第二高压管1013连通,第二高压转轴10212上设有第二连通腔和与第四进水孔102120,第二高压转轴10212设置在旋转件组,且第二高压转轴10212的一端伸入第二容纳腔内,第四进水孔102120连通第二容纳腔与第二连通腔,第二高压转轴10212与第三高压管1022连通。As shown in FIG. 7 , the second
具体地,如图7所示,第二连接固定组件10211包括第二连接固定座102111、第二导水圈102112及第二密封圈102113,第二导水圈102112位于第二连接固定座102111内,第三进水孔102110设置在第二连接固定座102111和第二导水圈102112上,第二密封圈102113位于第二连接固定座102111的内壁与第二导水圈102112的外壁之间,以防止经第三进水孔102110进入的高压水沿第二导水套和第二连接固定座102111之间的缝隙向外泄露,第二连接固定座102111和第二导水圈102112形成第二容纳腔,第二导水圈102112套设于第二高压转轴10212上,第二导水圈102112的上部和下部均与第二高压转轴10212过盈配合,第二导水圈102112的中部和第二高压转轴10212之间形成第二充水腔,第二充水腔为第二容纳腔的一部分,第二充水腔连通第三进水孔102110和第四进水孔102120。Specifically, as shown in FIG. 7 , the second
本实施例的第二旋转密封组件1021实现了将不旋转的第二高压管1013与旋转的第三高压管1022的连通,与现有的旋转接头相比,结构简单、体积较小,利于多功能刀头的小型化设置。The second
如图4和图5所示,本实施例的旋转刀头300还包括旋转管11,旋转管11贯穿设置在第一旋转件组5上,第二高压管1013位于旋转管11内。As shown in FIG. 4 and FIG. 5 , the
如图1、图3、图4、图8及图9所示,本实施例的旋转刀头300还包括进砂固定件121、进砂管122、进砂旋转件123及砂管组,进砂固定件121上设有第一进砂口1210、连接孔及装配槽,装配槽分别与第一进砂口1210和连接孔连通,进砂管122固定设置在第一进砂口1210处,进砂旋转件123固定设置在第一旋转件组5上,进砂旋转件123的一端依次穿过装配槽和连接孔且进砂旋转件123可转动地安装在进砂固定件121上,部分进砂固定件121位于装配槽内,且进砂旋转件123和进砂固定件121形成与第一进砂口1210连通的密封砂腔120,进砂旋转件123上设有与密封砂腔120连通的流通口1230,砂管组设置于第一旋转件组5上且包括第一砂管和第二砂管,第一砂管固定设置在第一旋转件组5上且与流通口1230连通,第二砂管的一端与第一砂管密封连接,另一端与切割刀头本体9的第二进砂口90连通。As shown in FIG. 1 , FIG. 3 , FIG. 4 , FIG. 8 and FIG. 9 , the
由于第一进砂口1210设置在进砂固定件121上,当进砂旋转件123随第二高压管1013旋转时,由于进砂固定件121固定不动,使得与第一进砂口1210连通的进砂管122不会发生缠绕,经进砂管122进入密封砂腔120的砂子最终从流通口1230流出。Since the
需要说明的是,由于砂软管124的一端与进砂旋转件123连接,另一端与切割刀头本体9连接,当第一旋转动力组件41工作时,砂软管124、旋转管11、进砂旋转件123及切割刀头本体9同步转动,使得砂软管124、旋转管11、进砂旋转件123及切割刀头本体9相对静止,避免了砂软管124相对于旋转管11、进砂旋转件123及切割刀头本体9发生转动而发生缠绕的现象,使得砂软管124为切割刀头本体9顺畅的提供砂子。It should be noted that, since one end of the
如图10至图12所示,本实施例的探高结构200包括固定座14、气缸组件15、升降组件16、抵接件171、弹性复位件18及探高检测件19,固定座14固定设置在第一旋转件组5上,气缸组件15与气源连通,气缸组件15包括缸筒151和活动组件152,缸筒151固定设置在固定座14上,活动组件152的一端与缸筒151可滑动密封连接,活动组件152能够沿竖直方向相对于缸筒151运动,升降组件16固定设置在活动组件152上,抵接件171固定设置在升降组件16背离缸筒151的一端,抵接件171与待探测件抵接,弹性复位件18的一端与固定座14相连,另一端与升降组件16的一端相连,弹性复位件18用于复位升降组件16,探高检测件19的固定端固定设置在升降组件16靠近缸筒151的一端,探高检测件19的活动端抵接于固定座14,探高检测件19用于检测升降组件16沿竖直方向移动的距离。As shown in FIG. 10 to FIG. 12 , the
需要说明的是,图11中的弹性复位件18未与升降组件16相连,实际组装时,弹性复位件18的下端与升降组件16相连。本实施例的抵接件171为探高半圆环,探高半圆环一直与待切割件抵接。在其他实施例中,抵接件171还可以为探高环或者其他形状的抵接件171,具体根据实际需要选择。It should be noted that the
本实施例的探高结构200在弹性复位件18和气缸组件15的共同作用下,抵接件171能够随待切割件表面的凸起而上升或者随凹槽而下降,从而升降组件16和活动组件152随抵接件171沿竖直方向朝上或朝向下运动,进而探高检测件19检测出活动组件152的移动距离,最终测得待切割件表面的平整度,从而便于及时调整旋转刀头300的高度以提高旋转刀头300对待切割件的切割精度。In the
具体地,如图11所示,升降组件16包括第二升降座161和第三升降座162,第二升降座161固定设置在活动组件152的中部,探高检测件19固定设置在第二升降座161上,第二升降座161与弹性复位件18相连,第三升降座162固定设置在活动组件152背离缸筒151的一端,抵接件171固定设置在第三升降座162上。Specifically, as shown in FIG. 11 , the lifting
具体地,当抵接件171逐渐与待切割件上的凸起抵接时,由于缸筒151内的气体的压力不大,抵接件171逐渐向上移动,从而带动第三升降座162、第二升降座161及活动组件152均随抵接件171向上移动相同的距离,同时探高检测件19的固定端随第二升降座161向上移动,活动端始终抵接在固定座14上,此时探高检测件19检测出活动组件152向上运动的距离,弹性复位件18的形变量减小,缸筒151位于活动组件152上部的空间减小。Specifically, when the abutting
当抵接件171逐渐与待切割件上的凹槽抵接时,抵接件171逐渐向下移动,缸筒151内的气体推动活动组件152带动第二升降座161及第三升降座162向下移动相同的距离,同时探高检测件19的固定端随第二升降座161向下移动,活动端始终抵接在固定座14上,此时探高检测件19检测出活动组件152向下运动的距离,弹性复位件18的形变量增大,缸筒151位于活动组件152上部的空间增加。When the abutting
具体地,如图10所示,本实施例的固定座14包括固定座本体141和壳体142,壳体142固定设置在固定座本体141上,缸筒151固定设置在固定座本体141上,缸筒151、弹性复位件18、探高检测件19及第二升降座161位于壳体142内。旋转刀头300与固定座本体141相连,当探高检测件19检测到抵接件171在待切割件上向上或者向下移动时,通过驱动固定座14整体向上或者向下移动,以使旋转刀头300与待切割件之间维持在最佳切割距离范围内,从而保证对待切割件的切割精度。Specifically, as shown in FIG. 10 , the fixing
如图12所示,本实施例的活动组件152包括活动杆1521和第一活塞1522,第一活塞1522通过螺钉固定设置在活动杆1521的一端,第二升降座161通过螺钉固定设置在活动杆1521的中部,第三升降座162通过螺钉固定设置在活动杆1521背离缸筒151的一端,活动杆1521与壳体142之间设有第一直线轴承201,第一直线轴承201固定设置在壳体142上,第一直线轴承201能够保证活动杆1521沿竖直方向运动。为了保证第一活塞1522与缸筒151之间的密封连接,如图12所示,第一活塞1522与缸筒151之间夹设有第三密封圈1523,以避免缸筒151位于第一活塞1522上部的空间通过第一活塞1522与缸筒151之间的缝隙向下泄露。本实施例的固定座14与第三升降座162之间设有风琴保护罩25,风琴保护罩25套设于活动杆1521上以保护活动杆1521。As shown in FIG. 12 , the
具体地,本实施例的探高检测件19为自复位式直线位移传感器,该自复位式直线位移传感器属于现有技术,具体可通过外购获得。自复位式直线位移传感器的固定端固定设置在第二升降座161上,活动端抵接在壳体142上。组装该浮动探高结构200时,自复位式直线位移传感器的活动端抵接在壳体142上且部分活动端缩回固定端,以使活动端能够伸出固定端或者继续向固定端缩回。Specifically, the
由于活动杆1521的长度较长,为了保证活动杆1521沿竖直方向移动,如图11和图12所示,固定座14上设有贯穿第二升降座161的导向柱24,导向柱24沿竖直方向延伸设置。第二升降座161上设有第二直线轴承202,第二直线轴承202夹设于第二升降座161和导向柱24之间,以使第二升降座161在导向柱24和第二直线轴承202的导向作用下沿竖直方向移动。Because the length of the
如图10至图12所示,本实施例的浮动探高结构200还包括挡板172,挡板172固定设置在升降组件16上,以防止旋转刀头300切割待切割件时向外喷溅的水落至第三升降座162上而使第三升降座162表面生锈,抵接件171固定设置在挡板172上。如图10所示,挡板172上设有调节槽1720,调节槽1720沿竖直方向延伸,挡板172在升降组件16上的安装高度可调,以调整挡板172和抵接件171在第二安装座111上的安装高度,改变第三升降座162的底端至抵接件171的高度,从而满足对不同的待切割件的高度的探测。As shown in FIG. 10 to FIG. 12 , the floating
如图13和图14所示,本实施例的钻孔结构100包括旋转气动件26、钻孔气缸27、旋转密封组件及钻头组件,旋转气动件26与气源连通,钻孔气缸27内限定出连通腔,钻孔气缸27靠近旋转气动件26的一端设有第一气孔,远离旋转气动件26的一端设有第二气孔,第一气孔和第二气孔分别与气源连通,旋转密封组件设于钻孔气缸27内且包括中间连接件和套设置于中间连接件外侧的套筒,中间连接件设置于旋转气动件26的输出端,套筒沿中间连接件的长度方向可滑动地连接于中间连接件上,套筒将连通腔分割为隔绝的第一连通腔和第二连通腔,第一气孔与第一连通腔连通,第二气孔与第二连通腔连通,旋转气动件26驱动中间连接件带动套筒转动,钻头组件固定设置于套筒上。As shown in FIG. 13 and FIG. 14 , the
本实施例的钻孔结构100的旋转气动件26与现有技术相比,电路控制更加简单,生产成本降低,当使用钻头组件时,首先气源通过第一气孔向第一连通腔内通入气体以使钻头组件向外伸出,接着气源同时与第一连通腔和旋转气动件26连通,旋转气动件26驱动连接组件带动钻头组件的转动并对待切割件进行钻孔,钻孔结束后,气源通过第二气孔向第二连通腔内通入气体以使钻头组件向里缩回。Compared with the prior art, the rotary
具体地,本实施例的中间连接件为花键轴,套筒为花键套,花键套沿花键轴的长度方向可滑动地连接于花键轴上。花键轴和花键套配合不但能够实现花键套相对于花键轴的滑动,还能时两者的同步转动。当然,在本发明的其他实施例中,中间连接件并不限于本实施例的花键轴,花键套并不限于本实施例的花键套,还可以为其他结构,只要保证套筒能相对于中间连接件滑动且两者能够同步转动即可,具体根据实际需要选择。Specifically, the intermediate connecting piece in this embodiment is a spline shaft, the sleeve is a spline sleeve, and the spline sleeve is slidably connected to the spline shaft along the length direction of the spline shaft. The cooperation of the spline shaft and the spline sleeve can not only realize the sliding of the spline sleeve relative to the spline shaft, but also the synchronous rotation of the two. Of course, in other embodiments of the present invention, the intermediate connector is not limited to the spline shaft of this embodiment, and the spline sleeve is not limited to the spline sleeve of this embodiment, and can also be other structures, as long as the sleeve can be It suffices to slide relative to the intermediate connecting piece and the two can rotate synchronously, which can be selected according to actual needs.
本实施例的钻孔气缸27包括气缸本体和设于气缸本体内的第二活塞,第二活塞套设于花键套上以使花键套与气缸本体密封连接。第二活塞套设于套筒上且第二活塞与气缸本体的内壁贴合,防止两者存在压差时存在漏气的现象,保证了第一连通腔和第二连通腔互相隔绝。The
当气源通过第一气孔向第一连通腔内通入气体时,第一连通腔内的气压逐渐增大,第一连通腔内的气体对花键套和第二活塞的第一作用力逐渐增大,而第二连通腔的气体对花键套和第二活塞的第二作用力不变,当第一作用力与第二作用力的差值大于花键套与花键轴之间的第一摩擦力以及第二活塞与气缸本体之间的第二摩擦力之和时,第二活塞和花键套相对于花键轴移动,使得钻头组件向外伸出。相应的,当气源通过第二气孔向第二连通腔内通入气体时,第一作用力不变,第二作用力逐渐增大,当第二作用力与第一作用力的差值大于第一摩擦力与第二摩擦力之和时,第二活塞和花键套相对于花键轴移动,使得钻头组件向里缩回。When the gas source passes gas into the first communication cavity through the first air hole, the air pressure in the first communication cavity gradually increases, and the first force of the gas in the first communication cavity on the spline sleeve and the second piston gradually increases. increase, while the second force of the gas in the second communication chamber on the spline sleeve and the second piston remains unchanged, when the difference between the first force and the second force is greater than the difference between the spline sleeve and the spline shaft. When the first friction force and the second friction force between the second piston and the cylinder body are combined, the second piston and the spline sleeve move relative to the spline shaft, so that the drill bit assembly protrudes outward. Correspondingly, when the gas source passes gas into the second communication cavity through the second air hole, the first force remains unchanged, and the second force gradually increases. When the difference between the second force and the first force is greater than When the first friction force and the second friction force are combined, the second piston and the spline sleeve move relative to the spline shaft, so that the drill bit assembly is retracted inward.
本实施例的旋转气动件26为气动马达,当气源向气动马达内通入气体时,气动马达的输出端能够转动,气动马达与现有的电机相比,相同功率气动马达和电机,气动马达的体积更小,这种气动马达利于本实施例的切割刀头的钻孔结构100的小型化设置,使得切割刀头的钻孔结构100更加紧凑。具体地,通过控制气源通入气动马达的气体流量,实现对气动马达输出端的转速的调整,最终实现钻头组件的转速的改变。The rotary
本实施例的切割刀头的钻孔结构100还包括轴承座291和轴承(图中未示出),轴承座291设于旋转气动件26和钻孔气缸27之间,轴承设于轴承座291上,中间连接件的一端贯穿轴承与旋转气动件26的输出端连接,轴承的外圈1312固定设置在轴承座291上,内圈1311套设在中间连接件上,且轴承的内圈1311能够随中间连接件同步转动,轴承座291和轴承对中间连接件起支撑作用。The
本实施例的钻头组件包括钻头连接件(图中未示出)和钻头本体28,钻头连接件的一端固定设置于套筒上,另一端与钻头本体28固定连接。如图14所示,钻头本体28上设有螺旋槽2801和锥形槽2802,锥形槽2802沿钻头本体28的周向设置,锥形槽2802位于钻头本体28远离钻头连接件的一端。具体地,螺旋槽2801一方面是为了形成适合的切削刃空间,利于对待切割件的切割,另一方面形成排屑通道,利于对待切割件钻孔时切削的碎屑的排出。锥形槽2802不但利于钻头本体28的进给,使得在钻头本体28与待切割件接触时有较大的力,还使得钻头本体28的耐磨性增加,降低钻头本体28磨坏的概率。The drill bit assembly in this embodiment includes a drill bit connector (not shown in the figure) and a
本实施例的切割刀头的钻孔结构100还包括阻尼器(图中未示出),阻尼器设于钻孔气缸27上,阻尼器能够调整套筒和钻头组件沿中间连接件的长度方向的移动速度。钻孔时,当钻头本体28与待切割件的距离较大时,钻头本体28向待切割件以较快的速度移动,钻头本体28与待切割件之间的距离逐渐减小,为了防止钻头本体28的移动速度太快而使得钻头本体28相对于待切割件发生斜歪,阻尼器能够使套筒带动钻头组件的移动速度降低,当钻头本体28距离待切割件较近时,在阻尼器的阻尼作用下,钻头本体28以较慢的速度朝向待切割件移动,此外,阻尼器还能够起到减震消能的作用,保证钻头本体28稳定地定位在所要钻孔的位置。钻孔结束后,套筒带动钻头本体28在阻尼器的阻尼作用下首先以较慢的速度朝向远离待切割件的方向移动,然后以较快的速度朝向远离待切割件的方向移动,实现对钻头本体28与待切割件的快速分离,以缩短切割刀头的钻孔结构100对待切割件钻孔的时长,实现对待切割件的快速钻孔。具体地,阻尼器的具体结构属于现有技术,具体可通过外购获得。The
本实施例的切割刀头的钻孔结构100还包括连接座292,连接座292套设于钻孔气缸27上。连接座292用于使该切割刀头的钻孔结构100固定连接在第一升降座3上。The
本实施例的第一升降座3上设有第一进气口和第二进气口,第一升降座3的内壁上设有沿周向设置的第一环形气槽301和第二环形气槽302,第一环形气槽301和第二环形气槽302分别与第一进气口和第二进气口连通,第一旋转件组5上设有第一连通孔、第二连通孔、与第一连通孔连通的第一气管6以及与第二连通孔连通的第二气管,第一连通孔与第一环形气槽301连通,第一气管6与切割刀头本体9的第一进气孔连通,第二连通孔与第二环形气槽302连通,第二气管与探高结构200的第二进气孔连通。The
具体地,如图15所示,第一升降座3和第一旋转件组5之间设有三个第四密封圈31,三个第四密封圈31分别位于第一环形气槽301的下方、第一进气口和第二进气口之间以及第一环形气槽301的上方,以避免环第一形气槽和第二环形气槽302内的气体经第一升降座3和第一旋转件组5之间的缝隙向外泄露。当第一旋转电机驱动第一旋转件组5带动第二旋转电机711、第二旋转件组8及切割刀头本体9旋转时,第一旋转件组5、气管及切割刀头本体9同步转动,使得第一旋转件组5、气管及切割刀头本体9相对静止,避免了气管缠绕的现象的发生。当然,在本发明的其他实施例中,环形气槽还可以设置在第一旋转组件的外壁上,环形气槽连通连通孔和进气口。Specifically, as shown in FIG. 15 , three fourth sealing rings 31 are arranged between the first lifting
本实施例的多功能刀头结构紧凑,切割待切割件时加工精度更高。具体地,定义旋转刀头300的第二连接固定组件10211的上端至切割刀头本体9的下端在竖直方向上的距离为旋转半径,现有技术中的多功能刀头的旋转半径约为260mm,受现有的旋转刀头300的结构的限制,旋转半径无法更小。而本实施例的旋转刀头300的旋转半径为188mm,使得切割待切割件时对待切割件的干扰减小,同时,旋转半径越小,切割待切割件时的切割精度越高,使得本实施例的旋转刀头300切割待切割件时的切割精度较现有技术大大提高。The multifunctional cutter head of this embodiment has a compact structure, and the machining precision is higher when cutting the to-be-cut piece. Specifically, the distance in the vertical direction from the upper end of the second connecting and fixing
本实施例还提供一种如本实施例所述的多功能刀头的切割方法,包括以下步骤;This embodiment also provides a method for cutting a multifunctional cutter head as described in this embodiment, comprising the following steps;
钻孔结构100在待切割件的预设位置钻孔;The
直线动力组件2驱动第一升降座3带动旋转刀头300和探高结构200沿竖直方向移动,以使切割刀头本体9靠近待切割件的一端至待切割件的距离为预设距离;The
切割刀头本体9沿预设轨迹切割待切割件,切割过程中,直线动力组件2能够跟探高结构200检测到的待切割件的表面的平整度实时调整切割刀头本体9与待切割件之间的距离,以使待切割件与切割刀头本体9之间的距离为预设距离。The cutting
采用本实施例提供的多功能刀头的切割方法,不但能够降低待切割件破裂的概率,还能够提高切割刀头本体9切割待切割件的切割精度,待切割件的成品率增加,切割成本降低。Using the cutting method of the multifunctional cutter head provided in this embodiment can not only reduce the probability of breakage of the piece to be cut, but also improve the cutting precision of the cutting
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.
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Cited By (3)
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CN114273746A (en) * | 2021-12-29 | 2022-04-05 | 北京化工大学 | Multifunctional electric dual-action cutting nozzle |
CN114367821A (en) * | 2022-02-23 | 2022-04-19 | 联维科技(东莞)有限公司 | Beidou navigation handset structural member machining device and machining method thereof |
IT202300006417A1 (en) * | 2023-03-31 | 2024-10-01 | Cms Spa | WATER JET PROCESSING APPARATUS |
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---|---|---|---|---|
CN114273746A (en) * | 2021-12-29 | 2022-04-05 | 北京化工大学 | Multifunctional electric dual-action cutting nozzle |
CN114367821A (en) * | 2022-02-23 | 2022-04-19 | 联维科技(东莞)有限公司 | Beidou navigation handset structural member machining device and machining method thereof |
CN114367821B (en) * | 2022-02-23 | 2022-12-09 | 联维科技(东莞)有限公司 | Beidou navigation handset structural member machining device and machining method thereof |
IT202300006417A1 (en) * | 2023-03-31 | 2024-10-01 | Cms Spa | WATER JET PROCESSING APPARATUS |
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