CN111980581B - Multifunctional fully automatic drilling rig - Google Patents
Multifunctional fully automatic drilling rig Download PDFInfo
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- CN111980581B CN111980581B CN202010931551.5A CN202010931551A CN111980581B CN 111980581 B CN111980581 B CN 111980581B CN 202010931551 A CN202010931551 A CN 202010931551A CN 111980581 B CN111980581 B CN 111980581B
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- control system
- power spring
- hydraulic cylinder
- driving mechanism
- drilling
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- 238000005553 drilling Methods 0.000 title claims abstract description 116
- 230000007246 mechanism Effects 0.000 claims abstract description 228
- 230000006835 compression Effects 0.000 claims abstract description 10
- 238000007906 compression Methods 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000000087 stabilizing effect Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000010720 hydraulic oil Substances 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000009412 basement excavation Methods 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000005641 tunneling Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
- E21B15/045—Hydraulic, pneumatic or electric circuits for their positioning
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
- E21B19/086—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods with a fluid-actuated cylinder
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/08—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
- E21B19/089—Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods with a spring or an additional weight
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B3/00—Rotary drilling
- E21B3/02—Surface drives for rotary drilling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
- E21B44/02—Automatic control of the tool feed
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/023—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting the mast being foldable or telescopically retractable
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/024—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting having means for adapting to inclined terrain; having means for stabilizing the vehicle while drilling
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a multifunctional full-automatic drilling machine, which comprises a control system and a folding lifting mechanism, wherein a rotating shaft is arranged on the folding lifting mechanism, a linear feeding device is arranged on the rotating shaft, the linear feeding device is provided with an automatic propelling mechanism, a mounting seat and a power spring of the automatic propelling mechanism are sleeved on a screw rod, the power spring is positioned between a screw rod nut and the mounting seat, at least one drilling mechanism is arranged on the mounting seat, a screw rod driving mechanism is used for driving the screw rod nut to drive the drilling mechanism to move forwards and backwards through the power spring, the automatic propelling mechanism is used for detecting the compression amount of the power spring, sending a signal to the control system when the power spring is compressed to a preset stop position, controlling the screw rod driving mechanism to stop moving forwards through the elastic force of the power spring, and sending a signal to the control system when the power spring is rebounded to a preset starting position, and controlling the screw rod driving mechanism to start. The invention has simple structure, wide application and more accurate drilling.
Description
Technical Field
The invention relates to the technical field of drilling machinery, in particular to a multifunctional full-automatic drilling machine.
Background
Along with the large-scale construction of the infrastructure of China, the construction amount of underground space such as subway tunnel is bigger and bigger, the present construction technology is still comparatively backward, the general tunnel engineering and the excavation engineering adopts the form of blasting in the tunneling process in the past, the original geological structure is destroyed, the potential safety hazard is very big after the blasting, and the construction vibration influence is wider, therefore, the drilling machine is adopted for tunneling, but the existing drilling machine has the following problems:
1) The manual drilling machine has the advantages of low drilling speed, high labor intensity and huge labor cost.
2) The common drilling machine can not adjust the operation angle in the operation process, can not meet the requirement of omnibearing drilling, and the drilled holes can not be crossed to form a free surface. In the drilling process, the motor runs at a high speed, so that the whole drilling machine vibrates to deviate, the drilling machine head is easily deviated to enable positioning and punching to be impossible, and the drill bit is damaged. And because the construction site environment is complex, most of the ground is uneven, so that the drilling machine cannot be kept stable on the ground, and the positioning of the punching position is affected.
3) Rotary rolling drills can only mill relatively loose rock, hard similar to granite.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a multifunctional full-automatic drilling machine which is simple in structure, wide in application range and high in efficiency.
The technical problems required to be solved by the invention can be realized by the following technical scheme:
A multifunctional full-automatic drilling machine comprises a running mechanism and a control system, wherein a chassis is arranged on the running mechanism, a folding lifting mechanism is arranged on the chassis, at least two rotating shafts used for adjusting drilling positions are arranged at the free ends of the folding lifting mechanism, rotary driving mechanisms used for driving the rotating shafts to rotate are arranged on the rotating shafts, a linear feeding device is arranged on the rotating shafts, the linear feeding device comprises a screw rod, a screw rod nut, a screw rod driving mechanism and an automatic propelling mechanism, the automatic propelling mechanism comprises a mounting seat, a power spring and an induction device, the mounting seat and the power spring are sleeved on the screw rod, the screw rod nut and the power spring are arranged in the mounting seat, the power spring is located between the screw rod nut and the mounting seat, at least one drilling mechanism is arranged on the mounting seat, the screw rod driving mechanism is used for driving the screw rod nut to extrude the power spring, the power spring is driven by the power spring to move forwards and backwards, the screw rod driving mechanism and the induction device is respectively connected with the control system, and if the automatic propelling mechanism is used for monitoring the power spring to stop compressing and controlling the power spring to move to the control system through the preset power spring compressing and the control system when the power spring is used for compressing and stopping the control system.
The sensing device comprises an on-off switch and a linkage rod, wherein one end of the linkage rod is fixedly connected with the screw rod nut, the other end of the linkage rod extends out of the mounting seat, the on-off switch is arranged on the mounting seat, the linkage rod is used for contacting with the on-off switch to start or shut off the on-off switch when the compression amount of the power spring reaches a preset start and stop position, the on-off switch is connected with the control system, the on-off switch is used for sending signals to the control system, and the control system is used for receiving the signals of the on-off switch and controlling the screw rod driving mechanism to start or stop according to the signals.
The linear feeding device is characterized in that a first limiting device for controlling the drilling depth is further arranged on the linear feeding device, the first limiting device comprises a first limiting switch and a first limiting rod, the first limiting rod is arranged along the length direction of the screw rod, the first limiting rod is slidably mounted on the mounting seat through a second sliding sleeve, the first limiting switch is connected with the control system, and the control system is used for controlling the screw rod driving mechanism to start or stop according to a received signal of the first limiting switch.
The axis of the drill bit of the drilling mechanism intersects with the central line of the rotating shaft to form an included angle.
At least two radius driving mechanisms are arranged between the rotating shaft and the linear feeding device, each radius driving mechanism is connected with the control system respectively, the control system is used for controlling each radius driving mechanism to act, and the at least two radius driving mechanisms are used for adjusting the distance and the included angle between the linear feeding device and the rotating shaft.
And a synchronous telescopic rod is further arranged between the rotating shaft and the linear feeding device, a locking screw is arranged on the synchronous telescopic rod, and the locking screw is used for locking the synchronous telescopic rod.
The telescopic stabilizing device comprises a top disc and a top disc driving mechanism, wherein the top disc driving mechanism is installed on the folding lifting mechanism, the top disc driving mechanism is connected with the control system, and the control system controls the top disc driving mechanism to act.
The free end of folding elevating system still is equipped with the telescopic support frame that is used for supporting tight working face, the telescopic support frame includes support actuating mechanism, two piece at least spinal branch vaulting poles and crossbeam, each bracing piece articulates respectively on the crossbeam, support actuating mechanism's stiff end is installed folding elevating system is last, support actuating mechanism's working end with the crossbeam links to each other, support actuating mechanism links to each other with control system, control system is used for control support actuating mechanism action.
The folding lifting mechanism comprises a first hydraulic cylinder, a second hydraulic cylinder, a first folding arm, a second folding arm, a lifting plate and a lifting driving mechanism, wherein the fixed end of the first hydraulic cylinder is hinged to the chassis, a piston rod of the first hydraulic cylinder is connected with the first folding arm, a sliding groove is formed in the first folding arm, the lifting plate is arranged on the sliding groove of the first folding arm, the lifting driving mechanism is connected with the control system, the lifting driving mechanism is controlled to act through the control system, the lifting driving mechanism is used for driving the lifting plate to slide up and down along the first folding arm, the fixed end of the second hydraulic cylinder is hinged to the lifting plate, a piston rod of the second hydraulic cylinder is connected with the second folding arm, two sides of the second folding arm are respectively connected with the rotating shaft through a first sliding sleeve, the first hydraulic cylinder and the second hydraulic cylinder are respectively connected with the control system, and the control system is used for respectively controlling the first hydraulic cylinder and the second hydraulic cylinder to act through the control system.
The first folding arm is composed of a first telescopic cylinder and a second telescopic cylinder, the first telescopic cylinder is in sliding fit with the second telescopic cylinder, a piston rod of the first hydraulic cylinder is connected with the first telescopic cylinder, a third hydraulic cylinder is arranged on the first telescopic cylinder, a piston rod of the third hydraulic cylinder is connected with the second telescopic cylinder, the third hydraulic cylinder is connected with the control system through the hydraulic system, the control system is used for controlling the third hydraulic cylinder to act, the third hydraulic cylinder is used for driving the second telescopic cylinder to move up and down along the first telescopic cylinder, a sliding groove is formed in the second telescopic cylinder, and the second telescopic cylinder is in sliding fit with the lifting plate.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
The invention has simple structure, not only can adjust the height of the drilling mechanism by folding the lifting mechanism, but also reduces the occupied space of the whole drilling machine after folding, thereby being convenient for transportation. The rotary shaft is provided with the linear feeding device, the linear feeding device is provided with at least one drilling mechanism through the mounting seat, the drilling mechanisms on the linear feeding device are driven to rotate through the rotary shafts, the angle of the drilling mechanisms can be randomly adjusted according to requirements, the requirement of omnibearing drilling is met, and cross drilling is realized, so that a free face is formed conveniently. When the drill bit of the drilling mechanism encounters resistance, the screw nut compresses the power spring, the sensing device detects the compression amount of the power spring, and if the compression amount reaches a preset stop position, the screw driving mechanism is stopped by the control system, and the drilling mechanism is driven to advance by the elasticity of the power spring. And if the preset starting position is reached, starting the screw rod driving mechanism through the control system. The automatic driving mechanism is used for controlling the start and stop of the screw rod driving mechanism of the linear feeding device, so that the automatic driving mechanism can automatically drive rocks of different materials, the drill bit of the drilling mechanism is protected, the service life of the drill bit is prolonged, and the equipment cost is reduced. The invention solves the defect that the omnibearing drilling cannot be carried out, reduces labor intensity, labor cost and hidden danger, is environment-friendly and improves working efficiency. And is suitable for drilling and mining of various irregularly-shaped working surfaces such as round, arched, square and the like in various non-excavation projects and tunnel projects.
Drawings
FIG. 1 is a schematic structural view of embodiment 1;
Fig. 2 is a schematic structural view showing an expanded state of embodiment 1;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a schematic view of a first limiting device disposed on the linear feeding device in FIG. 2;
FIG. 5 is a schematic diagram of the operation of the radius drive mechanism according to embodiment 1;
FIG. 6 is an enlarged view of FIG. 5 at B;
FIG. 7 is a schematic view of the telescopic support frame of FIG. 5;
FIG. 8 is a schematic view showing a structure of installing two drilling mechanisms according to embodiment 1;
Fig. 9 is a schematic structural view of embodiment 2;
Fig. 10 is a schematic structural diagram of embodiment 3.
In the figure: the telescopic type drilling machine comprises a walking mechanism 1, a drilling mechanism 2, a drill bit driving motor 2-1, a speed reducer 2-2, a rotary shaft 2-3, a hydraulic system 3, a control system 4, a chassis 5, a telescopic stabilizing foot 6, a folding lifting mechanism 7, a first hydraulic cylinder 7-1, a second hydraulic cylinder 7-2, a first folding arm 7-3-1, a first telescopic cylinder 7-3-2, a second telescopic cylinder 7-4, a lifting plate 7-5, a lifting driving mechanism 7-6, a supporting table 8, a rotary shaft 9, a rotary driving mechanism 10, a second slewing bearing 10-1, a second hydraulic motor 10-2, a linear feeding device 11, a screw rod 11-1, a screw rod nut 11-2, a guide rail 11-3, a support 11-4, an automatic pushing mechanism 12-1, a linkage rod 12-2, a power spring 12-3, a mounting seat 12-4, a first limit device 13-1, a first limit stop device 13-1, a limit stop device 16-16, a telescopic type driving mechanism 16-16, a limit stop device 16, a telescopic type lifting mechanism 16-1, a limit stop device 16 and a telescopic type lifting mechanism 16-2-1.
Detailed Description
Example 1
Referring to fig. 1 to 8, a multifunctional full-automatic drilling machine comprises a running mechanism 1, at least two drilling mechanisms 2, a hydraulic system 3 and a control system 4, wherein the running mechanism 1 is a vehicle-mounted self-walking mechanism or a crawler self-walking mechanism, and in the specific embodiment, the running mechanism 1 is a crawler self-walking mechanism, so that the drilling machine can be ensured to be suitable for various working environments. The chassis 5 is arranged on the travelling mechanism 1, the chassis 5 is fixedly arranged on the travelling mechanism 1, the lower ends of the chassis 5 are provided with telescopic stabilizing feet 6, the telescopic stabilizing feet 6 can be tightened when the drilling machine walks, a seventh hydraulic cylinder is adopted as the telescopic stabilizing feet 6, and the seventh hydraulic cylinder is connected with the hydraulic system 3. The chassis 5 is provided with a folding lifting mechanism 7 and a supporting table 8, in this specific embodiment, the folding lifting mechanism 7 comprises a first hydraulic cylinder 7-1, a second hydraulic cylinder 7-2, a first folding arm 7-3, a second folding arm 7-4, a lifting plate 7-5 and a lifting driving mechanism 7-6, connecting lugs are respectively arranged at the middle parts of the first folding arm 7-3 and the second folding arm 7-4, the first hydraulic cylinder 7-1 is obliquely arranged on the chassis 5, the fixed end of the first hydraulic cylinder 7-1 is hinged on the chassis 5 through an interconnecting seat, and a piston rod of the first hydraulic cylinder 7-1 is fixedly connected with the connecting lugs of the first folding arm 7-3. The first folding arm 7-3 is provided with a sliding groove, sliding teeth are arranged on the inner side wall of the sliding groove, the lifting plate 7-5 is arranged on the sliding groove, the lifting driving mechanism 7-6 is connected with the control system, the lifting driving mechanism is controlled to act through the control system, and the lifting driving mechanism 7-6 is used for driving the lifting plate 7-5 to slide up and down along the sliding groove of the first folding arm 7-3. In the embodiment, the lifting driving mechanism 7-6 comprises a first hydraulic motor, a first slewing bearing, The support seat and the transmission shaft, first slewing bearing is in through support seat fixed mounting on the lifter plate 7-5, the transmission shaft sets up in the support seat, the upper end of transmission shaft with the inner circle of first slewing bearing meshes mutually, the lower extreme of transmission shaft is equipped with the gear, the gear with the smooth tooth of spout meshes mutually, first hydraulic motor with the outer lane of first slewing bearing meshes mutually, first hydraulic motor with control system links to each other, controls first hydraulic motor action through control system, first hydraulic motor is used for driving first slewing bearing drives lifter plate 7-5 reciprocates along first folding arm 7-3. The fixed end of the second hydraulic cylinder 7-2 is hinged on the lifting plate 7-5 through a cross connection seat, and a piston rod of the second hydraulic cylinder 7-2 is fixedly connected with a connecting lug of the second folding arm 7-4. The first hydraulic cylinder 7-1 and the second hydraulic cylinder 7-2 are respectively connected with the hydraulic system 3, and the control system 4 controls the first hydraulic cylinder 7-1 and the second hydraulic cylinder 7-2 to act through the hydraulic system 3, so that the first folding arm 7-3 and the second folding arm 7-4 are folded or unfolded. The folding lifting mechanism 7 is simple in structure, two folding arms are folded through the two hydraulic cylinders, the second hydraulic cylinder 7-2 is arranged on the lifting plate 7-5, the height of the second folding arm 7-4 can be adjusted by adjusting the position of the lifting plate, and the height adjustable range of the drilling mechanism 2 is enlarged. the first folding arm 7-3 is in an inclined state after being folded, the upper end surface of the supporting table 8 is an inclined surface and is used for supporting the folding lifting mechanism 7 during folding, and the supporting table 8 prevents the folding lifting mechanism 7 from shaking in the running process.
The free end of folding elevating system 7 is equipped with two at least pivots 9 that are used for adjusting drilling position, in this embodiment, folding elevating system 7's free end is equipped with two pivots 9 that are used for adjusting drilling position, and folding elevating system 7's free end is located second folding arm 7-4, and this second folding arm 7-4 transversely sets up, the both sides of second folding arm 7-4 link to each other with two pivots 9 respectively through first sliding sleeve, and two pivots 9 are perpendicular with second folding arm 7-4 respectively, form H type structure. Each rotating shaft 9 is provided with a rotary driving mechanism 10 for driving the rotating shafts to rotate, each rotary driving mechanism 10 comprises a second slewing bearing 10-1 and a second hydraulic motor 10-2, the second slewing bearings 10-1 are sleeved at the end parts of the rotating shafts 9, the rotating shafts 9 are provided with rotating teeth meshed with inner gear rings of the second slewing bearings 10-1, the second hydraulic motors 10-2 are meshed with outer gear rings of the second slewing bearings 10-1, the second hydraulic motors 10-2 are connected with the hydraulic system 3, and the second hydraulic motors 10-2 are used for driving the second slewing bearings 10-1 and the rotating shafts 9 to rotate.
The two rotating shafts 9 are provided with linear feeding devices 11, each linear feeding device 11 comprises a bracket 11-4, a screw rod 11-1, a screw rod nut 11-2, a guide rail 11-3 and a screw rod driving mechanism, each screw rod 11-1 is a ball screw rod, each screw rod 11-1 and each guide rail 11-3 are arranged on each bracket 11-4 in parallel, each linear feeding device 11 is provided with an automatic propelling mechanism 12, each automatic propelling mechanism 12 comprises an installation seat 12-4, a power spring 12-3 and an induction device, and each installation seat 12-4 is at least provided with a front baffle and a rear baffle. The installation seat 12-4 and the power spring 12-3 are both sleeved on the screw rod 11-1, the screw rod nut 11-2 and the power spring 12-3 are arranged in the installation seat 12-4, the power spring 12-3 is positioned between the screw rod nut 11-2 and the installation seat 12-4, a guide block which is in sliding fit with the guide rail 11-3 is arranged on one side of the installation seat 12-4, a screw rod driving mechanism is connected with one end of the screw rod 11-1 and is connected with the control system 4, and the screw rod driving mechanism is used for driving the screw rod nut 11-2 to extrude the power spring 12-3 and drive the installation seat 12-4 to move forwards and backwards through the power spring 12-3. In this embodiment, the screw driving mechanism adopts a third hydraulic motor, the third hydraulic motor is connected with the hydraulic system, and the control system 4 controls the third hydraulic motor to act through the hydraulic system 3. The automatic propelling mechanism 12 is used for detecting the compression amount of the power spring 12-3 through the sensing device, sending a signal to the control system 4 when the compression amount of the power spring reaches a preset stop position, controlling the screw rod driving mechanism to stop acting through the control system 4, driving the drilling mechanism to move forwards through the elasticity of the power spring 12-3, sending a signal to the control system when the power spring 12-3 rebounds to a preset starting position, and controlling the screw rod driving mechanism to start acting through the control system.
The sensing device comprises an on-off switch 12-1 and a linkage rod 12-2, one end of the linkage rod 12-2 is fixedly connected with the screw nut 11-2, the other end of the linkage rod 12-2 extends out of the mounting seat 12-4, and the on-off switch 12-1 is arranged on an outer side wall of the mounting seat 12-4. The on-off switch 12-1 is a normally open and normally closed switch, a contactor is arranged on the normally open and normally closed switch, the contactor is composed of two mutually perpendicular contacts, the linkage rod 12-2 is in contact with any contact of the contactor, and the normally open and normally closed switch is started or closed. When the drilling mechanism encounters resistance, the screw nut compresses the power spring 12-3, and the linkage rod moves along with the screw nut. The linkage rod 12-2 is used for enabling the on-off switch to be started when the compression amount of the power spring 12-3 reaches a preset stop position, the linkage rod 12-2 is in contact with one contact of the on-off switch 12-1, enabling the on-off switch to be turned off when the power spring 12-3 rebounds to a preset starting position, and enabling the linkage rod 12-2 to be in contact with the other contact of the on-off switch 12-1, wherein the on-off switch 12-1 is connected with the control system 4, and the on-off switch 12-1 is used for sending signals to the control system 4. The control system 4 is used for receiving the signal of the on-off switch 12-1 and controlling the screw rod driving mechanism to start or stop according to the signal. The sensing device can be replaced by two sensors, the two sensors are respectively connected with the control system, and the two sensors are used for detecting that when the expansion and contraction amount of the power spring reaches a preset starting and stopping position, the screw rod driving mechanism is started or stopped through the control system.
The mounting seat 12-4 is provided with at least one drilling mechanism 2, the drilling mechanism 2 adopts a water mill drilling mechanism, the water mill drilling mechanism comprises a drill bit driving motor 2-1, a speed reducer 2-2 and a drill bit 2-3, the drill bit 2-3 adopts a drill cylinder, and the drill bit driving motor 2-1 is connected with the control system 4. In the embodiment, two drilling mechanisms 2 are arranged on the mounting seat 12-4, and the two drilling mechanisms 2 are respectively positioned on the upper side and the lower side of the mounting seat 12-4. The two drilling mechanisms 2 are arranged on the linear feeding device 11 through the mounting seats 12-4, and one linear feeding device 11 drives the two drilling mechanisms to act simultaneously, so that the drilling efficiency is improved.
At least two radius driving mechanisms 18 are arranged between the rotating shaft 9 and the linear feeding device 11, the radius driving mechanisms are respectively positioned at the front end and the rear end of the rotating shaft, one end of each radius driving mechanism 18 is fixedly arranged on the rotating shaft 9, the other end of each radius driving mechanism 18 is fixedly arranged on the bracket 11-4 of the linear feeding device 11, each radius driving mechanism 18 can adopt an air cylinder and a hydraulic cylinder, each radius driving mechanism is respectively connected with the control system, the control system is used for controlling each radius driving mechanism to act, and the at least two radius driving mechanisms are used for adjusting the distance and the included angle between the linear feeding device 11 and the rotating shaft. In this embodiment, two radius driving mechanisms 18 are disposed between the rotating shaft 9 and the linear feeding device 11, and the two radius driving mechanisms are respectively located at the front end and the rear end of the rotating shaft, and the radius driving mechanisms 18 are sixth hydraulic cylinders, and the sixth hydraulic cylinders are connected with the hydraulic system. The distance between the linear feeding device 11 and the rotating shaft is used for adjusting the radius range of the drilling mechanism, so that the drilling tunnels with different diameters are met. The included angle is formed by adjusting different driving forces of radius driving mechanisms at the front end and the rear end of the rotating shaft to enable the linear feeding device 11 to be obliquely arranged, so that the axis of the drill bit of the drilling mechanism 2 and the central line of the rotating shaft 9 intersect to form the included angle. The included angle enables the drill bit to be obliquely arranged, and the drill bit can process drill holes with an oblique angle under the driving of the linear feeding device 11, so that the drilling mechanism can continuously drill forwards and deeply.
Further, a first limiting device 13 for controlling the drilling depth is further arranged on the linear feeding device 11, the first limiting device 13 is arranged on the mounting seat 12-4, the first limiting device 13 comprises a first limiting switch 13-1 and a first limiting rod 13-2, the first limiting rod 13-2 is slidably mounted on the mounting seat 12-4 through a second sliding sleeve, the first limiting rod 13-2 is arranged along the length direction of the screw rod 11-1, the first limiting switch 13-1 is connected with the control system 4, and the control system is used for controlling the screw rod driving mechanism to start or stop according to the received signal of the first limiting switch. When the first limit switch 13-1 and the first limit rod 13-2 are in contact to start the first limit device 13, the first limit switch 13-1 sends out a signal, and in the embodiment, the first limit switch 13-1 is a travel switch, so that the same depth of each drilling hole can be ensured through the first limit device, and the flatness of the whole drilling section is ensured.
Further, the front and rear ends of the linear feeding device 11 are respectively provided with a second limiting device 14 and a third limiting device 15 for limiting the drilling mechanism 2. The second limiting device 14 includes a stop block 14-1, a limiting block 14-2, and a second limiting switch, in this embodiment, the stop block 14-1 is disposed at the front end of the bracket 11-4 of the linear feeding device 11, and the limiting block 14-2 is fixedly disposed on the first limiting rod 13-2 of the first limiting device 13. The first limit switch 13-1 of the first limit device can be utilized because the limit block 14-2 is fixedly arranged on the first limit rod 13-2, so the second limit switch is omitted here. When the limiting block 14-2 contacts the stop block 14-1, the limiting block 14-2 and the first limiting rod 13-2 stop moving, the first limiting switch 13-1 continues to move forward along with the mounting seat 12-4, the first limiting rod 13-2 contacts the first limiting switch 13-1 to start the second limiting device, the control system 4 controls the screw rod driving mechanism to stop moving, the drilling mechanism is prevented from moving forward, the drilling mechanism is protected, the first limiting device and the second limiting device realize limiting control by using one limiting switch, the setting of the limiting switch is reduced, and the cost is reduced.
The third limiting device 15 comprises a third limiting switch, the third limiting switch is arranged at the rear end of the support 11-4 of the linear feeding device 11, the third limiting switch is connected with the control system, the third limiting device 15 is used for being in contact with the mounting seat 12-4 through the third limiting switch to start the third limiting device, and the control system is used for controlling the screw rod driving mechanism to start or stop according to the received signal of the third limiting switch. The drilling mechanism on the mounting seat is prevented from continuously retreating, and the drilling mechanism is protected. In addition, the structure utilizes the mounting seat 12-4 to be in contact with the third limit switch, so that the setting of a limiting block is omitted, the structure is simplified, and the cost is reduced.
Further, the free end of the folding lifting mechanism 7 is further provided with a telescopic supporting frame 16 for propping against the working surface, the telescopic supporting frame 16 comprises a bracket driving mechanism 16-1, two supporting rods 16-2 and a cross beam 16-3 for connecting the two supporting rods, the two supporting rods 16-2 are respectively provided with a first strip-shaped adjusting hole, two sides of the cross beam 16-3 are respectively provided with a second strip-shaped adjusting hole, and the two supporting rods 16-2 are respectively hinged to two ends of the cross beam 16-3 in a matched mode through bolts 16-4 and the first strip-shaped adjusting holes and the second strip-shaped adjusting holes. The fixed end of the bracket driving mechanism 16-1 is mounted on the second folding arm 7-4 of the folding lifting mechanism 7, the working end of the bracket driving mechanism 16-1 is fixedly connected with the cross beam 16-3, the bracket driving mechanism 16-1 is connected with the control system 4, and the bracket driving mechanism 16-1 is driven to act through the control system 4. The rack driving mechanism 16-1 may be an air cylinder or a hydraulic cylinder, and in this embodiment, the rack driving mechanism 16-1 adopts a fourth hydraulic cylinder, the fourth hydraulic cylinder is connected with a hydraulic system, and the control system controls the fourth hydraulic cylinder to act through the hydraulic system. The telescopic support frame 16 abuts against the working surface, so that the whole drilling machine is prevented from shaking when the drilling mechanism punches, the whole drilling machine is enabled to be more fixed, meanwhile, the set position of the drill bit of the drilling mechanism is avoided, and the drilling precision is improved. The two support rods 16-2 are hinged to the cross beam 16-3 through the first strip-shaped adjusting holes and the second strip-shaped adjusting holes, when an uneven working surface is encountered, the length of the two support rods 16-2 can be adjusted, and the two support rods 16-2 can be guaranteed to be both propped against the uneven working surface. The two support rods 16-2 are sleeved with anti-skid rubber heads, and the anti-skid rubber heads can prevent the support rods 16-2 from skidding when contacting with the working surface. Further, the rotating shaft 9 is of a hollow structure, and the two support rods 16-2 of the telescopic support frame 16 are arranged in the hollow structure of the rotating shaft 9, so that the occupied space of the whole drilling machine is reduced, and the transportation is convenient.
Further, the telescopic stabilizing device 17 is used for propping against the top of the drill hole, the telescopic stabilizing device 17 comprises a top disc and a top disc driving mechanism, the top disc is installed on the top disc driving mechanism, the top disc driving mechanism is arranged on the folding lifting mechanism, the top disc driving mechanism is connected with the control system, and the action of the top disc driving mechanism is controlled through the control system. In the specific embodiment, the top disc driving mechanism adopts a fifth hydraulic cylinder, a first folding arm of the folding lifting mechanism is of a hollow structure, and the fifth hydraulic cylinder is fixedly arranged in the first folding arm of the folding lifting mechanism, so that the volume of the drilling machine is reduced, and the arrangement is reasonable. By means of the telescopic stabilizing device 17, the shaking of the whole drilling machine caused by the operation of the drilling mechanism is reduced, and therefore the whole drilling machine is stabilized. The friction teeth are arranged on the top disc, and the friction force between the friction teeth and the top of the tunnel is increased, so that the telescopic stabilizing device can be in better contact with the top surface of the tunnel, and the whole drilling machine is stabilized.
The liquid system 3 comprises an oil tank, a hydraulic pump, a plurality of electromagnetic valves and a cooler, wherein the cooler is used for cooling hydraulic oil, and the hydraulic oil in the hydraulic system is subjected to heat dissipation through the cooler before flowing back to the oil return tank, so that the system paralysis caused by the overhigh oil temperature of the hydraulic oil is prevented, and the normal working operation of the drilling machine is ensured. The plurality of electromagnetic valves of the hydraulic system 3 are respectively connected with the control system 4, and the control system 4 controls the hydraulic system through the electromagnetic valves. The rotary driving mechanism, the lifting driving mechanism and the screw rod driving mechanism all adopt hydraulic motors, so that the whole drilling machine is hydraulically controlled, the setting of an electric control device is reduced, a control system is simpler, and the cost is reduced.
The working principle of the invention is as follows:
Firstly, the heights of the two drilling mechanisms 2 are unfolded and adjusted through the folding lifting mechanism 7, the drilling mechanisms 2 are driven by the rotating shafts 9 to rotate so as to adjust the drilling positions of the drilling mechanisms 2, then the drilling mechanisms 2 are driven by the screw rod driving mechanism of the linear feeding device 11 to advance so as to send a drill bit to a working position, and finally, the drill bit is driven to work by starting the drill bit driving motor of the drilling mechanisms 2. When the automatic drilling machine works, the automatic propulsion mechanism is utilized, the drilling mechanism 2 is propped against a working surface, the drilling mechanism 2 and the mounting seat 12-4 stop moving, the screw nut 11-2 extrudes the power spring 12-3, when the screw nut 11-2 drives the linkage rod 12-2 to move to a preset stop position, the linkage rod 12-2 is in contact with the on-off switch 12-1, the on-off switch 12-1 is started, signals are transmitted to the control system 4, and the control system 4 controls the screw driving mechanism to stop moving through the hydraulic system 3. The elastic force of the power spring 12-3 is used for driving the drilling mechanism to move forwards. When the power spring 12-3 rebounds to drive the screw nut 11-2 and the linkage rod 12-2 to move back to the preset starting position, the on-off switch 12-1 is closed, a signal is sent to the control system, and the control system 4 starts the screw driving mechanism through the hydraulic system 3, so that the drilling mechanism is driven to move forward continuously. In the working process of the drilling mechanism, the stretching amount of the power spring is continuously detected through the sensing device, so that the screw rod driving mechanism is controlled to start or stop, the automatic propulsion of the drilling mechanism 2 is realized by utilizing the elasticity of the power spring, the drill bit of the drilling mechanism 2 is protected, and the service life of the drill bit is prolonged.
When the drilling mechanism 2 is driven to a set depth, the first limiting rod 13-2 is contacted with the working surface to stop moving, the lead screw driving mechanism still drives the mounting seat and the first limiting switch 13-1 to move forward, when the first limiting rod 13-2 is contacted with the first limiting switch 13-1, the first limiting device is started, the control system controls the lead screw driving mechanism to stop moving forward according to the received first limiting switch signal, and adjusts the lead screw driving mechanism to drive the drilling mechanism to retract to a certain position to stop moving until the rotating shaft 9 rotates to adjust the next position of the drilling mechanism, and then the control system 4 restarts the lead screw driving mechanism and the drilling mechanism 2.
Specific example 2:
Referring to fig. 9, the first folding arm 7-3 is composed of a first telescopic cylinder 7-3-1 and a second telescopic cylinder 7-3-2, the first telescopic cylinder 7-3-1 and the second telescopic cylinder 7-3-2 are square cylinders, the first telescopic cylinder 7-3-1 is in sliding fit with the second telescopic cylinder 7-3-2, a piston rod of the first hydraulic cylinder 7-1 is connected with the first telescopic cylinder, a third hydraulic cylinder is arranged on the first telescopic cylinder 7-3-1, a piston rod of the third hydraulic cylinder is connected with the second telescopic cylinder 7-3-2, the third hydraulic cylinder is connected with a hydraulic system, the control system 4 controls the third hydraulic cylinder to act through the hydraulic system, the third hydraulic cylinder is used for driving the second telescopic cylinder 7-3-2 to move up and down along the first telescopic cylinder 7-3-1, a sliding groove is arranged on the second telescopic cylinder 7-3-2, and the second telescopic cylinder 7-3-2 is in sliding fit with the lifting plate 7-5. The first folding arm 7-3 adopts the first telescopic cylinder 7-3-1 and the second telescopic cylinder 7-3-2 which are in sliding fit, so that the length of the first folding arm 7-3 is prolonged, the height of the drilling mechanism 2 can be further adjusted by the folding lifting mechanism 7, and the application range of the drilling machine is enlarged. Other structures are the same as those of embodiment 1, so this embodiment is omitted here.
Specific example 3:
Referring to fig. 10, the embodiment is characterized in that a synchronous telescopic rod 19 is further arranged between the rotating shaft 7 and the linear feeding device 11, the synchronous telescopic rod 19 comprises a sleeve and an inner screw, the sleeve is rectangular, the sleeve is fixedly installed on the rotating shaft, one end of the inner screw is arranged in the sleeve, the other end of the inner screw is connected with a bracket of the linear feeding device 11, a mounting hole is formed in the sleeve, and a nut is fixed on the outer welding machine of the mounting hole. The synchronous telescopic rod 19 is provided with a locking screw rod used for locking the inner screw rod of the synchronous telescopic rod 19, the locking screw rod is provided with a handle 19-1, the locking screw rod is matched with the nut, and the locking screw rod is inserted into the sleeve through the nut to tightly prop against the inner screw rod. The number of the synchronous telescopic rods corresponds to the number of the radius driving mechanisms, the synchronous telescopic rods are arranged below the radius driving mechanisms, the synchronous telescopic rods and the radius driving mechanisms synchronously stretch, and the stability of the rotating shaft and the linear feeding device 11 is enhanced through the synchronous telescopic rods. Other structures are the same as those of embodiment 1 or embodiment 2, so this embodiment is omitted here.
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