CN111979875A - Multi-shaft type positive and negative switching directional vibration wheel - Google Patents
Multi-shaft type positive and negative switching directional vibration wheel Download PDFInfo
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- CN111979875A CN111979875A CN202011012744.7A CN202011012744A CN111979875A CN 111979875 A CN111979875 A CN 111979875A CN 202011012744 A CN202011012744 A CN 202011012744A CN 111979875 A CN111979875 A CN 111979875A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
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Abstract
本发明公开了一种多轴式正反切换定向振动轮,包括振动滚筒和设置在振动滚筒内的激振筒,所述激振筒与振动滚筒同轴设置;位于激振筒内设置有主偏心轴,所述主偏心轴与激振筒同轴设置,所述激振筒内环绕主偏心轴的轴线均匀布设有不少于三根从动偏心轴,各所述从动偏心轴均平行主偏心轴设置;所述主偏心轴通过振动马达驱动其转动,所述主偏心轴转动时通过传动机构驱动各所述从动偏心轴做同步反向转动;所述主偏心轴转动时产生的离心力等于各所述从动偏心轴转动时产生的离心力之和。本发明通过调整偏心轴的初始位置和振动马达的正反转切换,可以在结构较为简单的基础上实现两种不同方向上的定向振动。
The invention discloses a multi-axis forward-reverse switching directional vibration wheel, comprising a vibration drum and a vibration excitation cylinder arranged in the vibration drum, the vibration excitation cylinder and the vibration drum are coaxially arranged; Eccentric shaft, the main eccentric shaft and the excitation cylinder are coaxially arranged, and there are no less than three driven eccentric shafts evenly distributed around the axis of the main eccentric shaft in the excitation cylinder, and each of the driven eccentric shafts is parallel to the main eccentric shaft. The eccentric shaft is arranged; the main eccentric shaft is driven to rotate by a vibration motor, and the driven eccentric shaft is driven to rotate in a synchronous and reverse direction by the transmission mechanism when the main eccentric shaft rotates; the centrifugal force generated when the main eccentric shaft rotates It is equal to the sum of the centrifugal forces generated when the driven eccentric shafts rotate. The invention can realize directional vibration in two different directions on the basis of relatively simple structure by adjusting the initial position of the eccentric shaft and the forward and reverse switching of the vibration motor.
Description
技术领域technical field
本发明涉及振动压路机技术领域,具体是一种多轴式正反切换定向振动轮。The invention relates to the technical field of vibratory road rollers, in particular to a multi-axis forward-reverse switching directional vibration wheel.
背景技术Background technique
压路机是以增加工作介质(土石填方及路面铺层混合物料)的密实度为主要用途的施工机械。最早的压路机是使用静作用力压实的,即利用压路机的自身重量产生的静压力迫使工作介质密实,随着技术的发展,人们发现振动载荷能使工作介质处于高频振动状态,使工作介质颗粒之间的内摩擦力丧失,从而获得更高压实效率和更好压实效果。因此,振动压路机逐渐成为主流。The road roller is a construction machine whose main purpose is to increase the compactness of the working medium (soil filling and road pavement mixture). The earliest road rollers were compacted by static force, that is, the static pressure generated by the roller's own weight was used to force the working medium to be compacted. Internal friction between particles is lost, resulting in higher compaction efficiency and better compaction. Therefore, vibratory rollers have gradually become the mainstream.
振动轮是振动压路机的关键部件之一,它既是振动压路机的工作装置,也是振动压路机的行走装置。The vibrating wheel is one of the key components of the vibratory roller. It is not only the working device of the vibratory roller, but also the traveling device of the vibratory roller.
典型的垂直振动压路机振动轮由振动滚轮、激振筒以及设置在激振筒中的振动机构等其他辅助部件组成。但是现有的振动机构结构较为复杂,而且振动功能较为单一,往往只能实现垂直振动,因此急需改进。A typical vertical vibratory roller vibrating wheel consists of a vibrating roller, an exciter drum, and other auxiliary components such as a vibrating mechanism arranged in the exciter drum. However, the structure of the existing vibration mechanism is relatively complex, and the vibration function is relatively simple, and often can only realize vertical vibration, so it is in urgent need of improvement.
发明内容SUMMARY OF THE INVENTION
为了避免和克服现有技术中存在的技术问题,本发明提供了一种多轴式正反切换定向振动轮。本发明的激振筒中设有沿激振筒筒轴方向布设有一根主动偏心轴和不少于三根从动偏心轴,通过调整偏心轴的初始位置和振动马达的正反转切换,可以在结构较为简单的基础上实现两种不同方向上的定向振动。In order to avoid and overcome the technical problems existing in the prior art, the present invention provides a multi-axis forward-reverse switching directional vibration wheel. The excitation cylinder of the present invention is provided with an active eccentric shaft and no less than three driven eccentric shafts along the direction of the cylinder axis of the excitation cylinder. On a relatively simple basis, directional vibrations in two different directions are realized.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种多轴式正反切换定向振动轮,包括振动滚筒和设置在振动滚筒内的激振筒,所述激振筒与振动滚筒同轴设置;激振筒内设置有主偏心轴,所述主偏心轴与激振筒同轴设置,所述激振筒内环绕主偏心轴的轴线均匀布设有不少于三根从动偏心轴,各所述从动偏心轴均平行主偏心轴设置;A multi-axis forward-reverse switching directional vibration wheel comprises a vibration drum and a vibration excitation cylinder arranged in the vibration drum, the vibration excitation cylinder and the vibration drum are coaxially arranged; a main eccentric shaft is arranged in the vibration excitation cylinder, and the vibration excitation cylinder is The main eccentric shaft and the excitation cylinder are coaxially arranged, and no less than three driven eccentric shafts are evenly distributed in the excitation cylinder around the axis of the main eccentric shaft, and each of the driven eccentric shafts is arranged parallel to the main eccentric shaft;
所述主偏心轴通过振动马达驱动其转动,所述主偏心轴转动时通过传动机构驱动各所述从动偏心轴做同步反向转动;所述主偏心轴转动时产生的离心力等于各所述从动偏心轴转动时产生的离心力之和。The main eccentric shaft is driven to rotate by a vibration motor. When the main eccentric shaft rotates, each driven eccentric shaft is driven to rotate in a synchronous and reverse direction through a transmission mechanism; the centrifugal force generated when the main eccentric shaft rotates is equal to the The sum of the centrifugal forces generated when the driven eccentric shaft rotates.
作为本发明进一步的方案:所述振动滚筒内部两侧设置有用于支撑激振筒的支撑板,所述激振筒通过设置在筒体轴向两端外侧的支撑轴承可转动的安装在所述支撑板上;所述激振筒筒体由左轴承座和右轴承座拼接而成,所述左轴承座和右轴承座上设置有用于支撑主偏心轴和从动偏心轴的振动轴承,所述振动轴承与主偏心轴和从动偏心轴位置相适配。As a further solution of the present invention: the inner two sides of the vibrating drum are provided with support plates for supporting the excitation cylinder, and the excitation cylinder is rotatably installed on the the support plate; the exciter cylinder body is formed by splicing the left bearing seat and the right bearing seat, and the left bearing seat and the right bearing seat are provided with vibration bearings for supporting the main eccentric shaft and the driven eccentric shaft, so The vibrating bearing is adapted to the position of the main eccentric shaft and the driven eccentric shaft.
作为本发明再进一步的方案:所述左轴承座和/或右轴承座通过减震系统与机架固定连接。As a further solution of the present invention: the left bearing seat and/or the right bearing seat are fixedly connected to the frame through a shock absorption system.
作为本发明再进一步的方案:位于所述振动马达所在侧的支撑板上开设有便于检修、更换、调节激振筒各零部件的安装孔,所述安装孔的孔壁上安装有密封轴承座,位于振动马达所在侧的支撑轴承安装在密封轴承座的轴承腔中。As a further solution of the present invention: the support plate on the side where the vibration motor is located is provided with mounting holes for easy maintenance, replacement and adjustment of the various components of the exciter cylinder, and a sealed bearing seat is installed on the hole wall of the mounting hole , the support bearing on the side of the vibration motor is installed in the bearing cavity of the sealed bearing housing.
作为本发明再进一步的方案:各所述从动偏心轴尺寸、材质均相同。As a further solution of the present invention: the size and material of each of the driven eccentric shafts are the same.
作为本发明再进一步的方案:所述主偏心轴包括转动轴以及可转动的套设在转动轴上的活动偏心块。As a further solution of the present invention: the main eccentric shaft includes a rotating shaft and a rotatable movable eccentric block sleeved on the rotating shaft.
作为本发明再进一步的方案:通过调节所述活动偏心块在转动轴上的转动角度,由振动马达驱动主偏心轴正反转即可实现振动轮的垂直振动和水平振动相切换、水平振动和任一角度斜向振动相切换、垂直振动和任一角度斜向振动相切换、两种不同角度的斜向振动相切换中的任意一种振动切换。As a further solution of the present invention: by adjusting the rotation angle of the movable eccentric block on the rotating shaft, the positive and negative rotation of the main eccentric shaft is driven by the vibration motor to realize the switching between the vertical vibration and the horizontal vibration of the vibration wheel, the horizontal vibration and the Any angle of oblique vibration phase switching, vertical vibration and any angle oblique vibration phase switching, two different angles of oblique vibration phase switching of any vibration switching.
作为本发明再进一步的方案:所述主偏心轴和各所述从动偏心轴均包括转动轴以及可转动的套设在转动轴上的活动偏心块。As a further solution of the present invention, the main eccentric shaft and each of the driven eccentric shafts include a rotating shaft and a rotatable movable eccentric block sleeved on the rotating shaft.
作为本发明再进一步的方案:所述转动轴的轴身上设置有固定偏心块,在转动轴转动过程中,所述固定偏心块和所述活动偏心块重合或错开时产生的离心力大小不相等。As a further solution of the present invention, the shaft body of the rotating shaft is provided with a fixed eccentric block, and the centrifugal force generated when the fixed eccentric block and the movable eccentric block overlap or stagger during the rotation of the rotating shaft are not equal in magnitude.
作为本发明再进一步的方案:所述活动偏心块与转动轴之间设有限制活动偏心块转动角度的限位滑套,所述活动偏心块与所述限位滑套相贴合的面上设有角度限位槽,所述限位滑套的套身凸设有与所述角度限位槽相配合的凸起部。As a further solution of the present invention: a limit sliding sleeve for limiting the rotation angle of the movable eccentric block is arranged between the movable eccentric block and the rotating shaft, and the surface of the movable eccentric block and the limit sliding sleeve abutting An angle limiting groove is provided, and the sleeve body of the limiting sliding sleeve is protrudingly provided with a convex portion matched with the angle limiting groove.
作为本发明再进一步的方案:通过调节所述活动偏心块在转动轴上的转动角度,由振动马达驱动主偏心轴正反转即可实现振动轮的垂直振动和水平振动相切换、垂直振动和任一角度斜向振动相切换、水平振动和任一角度斜向振动相切换、两种不同角度的斜向振动相切换、相同角度的大小振动相切换中的任意一种振动切换。As a further scheme of the present invention: by adjusting the rotation angle of the movable eccentric block on the rotating shaft, the positive and negative rotation of the main eccentric shaft is driven by the vibration motor to realize the switching between the vertical vibration and the horizontal vibration of the vibration wheel, vertical vibration and Any angle of oblique vibration phase switching, horizontal vibration and any angle oblique vibration phase switching, two different angle oblique vibration phase switching, the same angle large and small vibration phase switching any vibration switching.
作为本发明再进一步的方案:所述传动结构为同步反向传动机构,所述传动机构包括套设在与主偏心轴同轴的圆柱段轴身上的主齿轮和套设在与从动偏心轴同轴的圆柱段轴身上的副齿轮,所述副齿轮与主齿轮相啮合。As a further solution of the present invention: the transmission structure is a synchronous reverse transmission mechanism, and the transmission mechanism includes a main gear sleeved on the cylindrical section shaft coaxial with the main eccentric shaft, and a main gear sleeved on the driven eccentric shaft. The auxiliary gear on the shaft body of the coaxial cylindrical segment meshes with the main gear.
作为本发明再进一步的方案:每一个主齿轮所对应啮合的副齿轮数量不多于两个。As a further solution of the present invention, the number of auxiliary gears corresponding to each main gear is not more than two.
作为本发明再进一步的方案:所述激振筒的外侧设有油筒,密封轴承座(14)、油筒(10)以及两侧的支撑板共同围成封闭的润滑油腔,所述油筒的筒内壁上沿激振筒轴向方向上的两端分别设置有左倒油盒和右倒油盒;所述左倒油盒和右倒油盒的位置对应轴承座中的振动轴承、主齿轮和副齿轮。As a further solution of the present invention: an oil cylinder is provided on the outer side of the excitation cylinder, and the sealed bearing seat (14), the oil cylinder (10) and the support plates on both sides together form a closed lubricating oil cavity, and the oil The two ends of the inner wall of the cylinder along the axial direction of the excitation cylinder are respectively provided with a left oil pouring box and a right oil pouring box; the positions of the left oil pouring box and the right oil pouring box correspond to the vibration bearings in the bearing seat, Main and secondary gears.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明在激振筒内设置主偏心轴,且主偏心轴位于激振筒的轴线上,环绕主偏心轴均匀设置不少于三根从动偏心轴,且三根从动偏心轴平行主偏心轴设置,通过振动马达驱动主偏心轴转动,主偏心轴转动时通过传动机构带动从动偏心轴反向旋转,且主偏心轴转动时产生的离心力等于各从动偏心轴转动时产生的离心力之和;本发明结构简单,通过调整偏心轴的起始位置,由振动马达带动主偏心轴正反转即可实现两种不同方向上的定向振动。1. In the present invention, a main eccentric shaft is arranged in the excitation cylinder, and the main eccentric shaft is located on the axis of the excitation cylinder, and no less than three driven eccentric shafts are evenly arranged around the main eccentric shaft, and the three driven eccentric shafts are parallel to the main eccentric shaft. Shaft setting, the main eccentric shaft is driven to rotate by the vibration motor, when the main eccentric shaft rotates, the driven eccentric shaft is driven to rotate in the opposite direction through the transmission mechanism, and the centrifugal force generated when the main eccentric shaft rotates is equal to the centrifugal force generated when each driven eccentric shaft rotates. And; the present invention has a simple structure, and can realize directional vibration in two different directions by adjusting the starting position of the eccentric shaft and driving the main eccentric shaft forward and reverse by the vibration motor.
2、本发明的副偏心轴的尺寸、材质完全相同,便于更换制造,在振动过程中互相呼应,可靠性更高。2. The size and material of the auxiliary eccentric shaft of the present invention are exactly the same, which is convenient for replacement and manufacture, and echoes each other during the vibration process, and has higher reliability.
3、本发明在支撑板上开设有与激振筒直径相适配的安装孔,并在孔内安装密封轴承座,并将支撑轴承安装在密封轴承座的轴承腔中,由于密封轴承座可拆卸,方便后续通过安装孔对激振筒内各部件进行检修更换工作。3. The present invention is provided with an installation hole matching the diameter of the excitation cylinder on the support plate, and the sealing bearing seat is installed in the hole, and the supporting bearing is installed in the bearing cavity of the sealing bearing seat. It is disassembled to facilitate the subsequent maintenance and replacement of various components in the exciter cylinder through the installation holes.
4、本发明将主偏心轴设置成组合式结构,通过调节活动偏心块在转动轴上的转动角度,由振动马达驱动主偏心轴正反转即可实现振动轮的垂直振动和水平振动相切换、水平振动和任一角度斜向振动相切换、垂直振动和任一角度斜向振动相切换、两种不同角度的斜向振动相切换中的任意一种振动切换;由于活动偏心块可任意调整其旋转角度,使得激振筒可以进行任意方向的振动模式。4. In the present invention, the main eccentric shaft is set into a combined structure. By adjusting the rotation angle of the movable eccentric block on the rotating shaft, the vibration motor drives the main eccentric shaft forward and reverse to realize the switching between the vertical vibration and the horizontal vibration of the vibration wheel. , switching between horizontal vibration and oblique vibration at any angle, switching between vertical vibration and oblique vibration at any angle, and switching between two different angles of oblique vibration; due to the movable eccentric block can be adjusted arbitrarily Its rotation angle enables the exciter cylinder to vibrate in any direction.
5、本发明设置多个主齿轮,使每个齿轮所对应的副齿轮数量不多于两个,减小了主齿轮的啮合面,提高其使用寿命,提高了其可靠性,避免经常更换。5. The present invention is provided with a plurality of main gears, so that the number of auxiliary gears corresponding to each gear is not more than two, which reduces the meshing surface of the main gear, increases its service life, improves its reliability, and avoids frequent replacement.
6、本发明将激振筒通过减震系统与机架固定连接,减小了二者间轴向上的振动,提高了工作过程中的稳定和可靠性。6. In the present invention, the vibration excitation cylinder is fixedly connected with the frame through the shock absorption system, which reduces the axial vibration between the two and improves the stability and reliability during the working process.
7、本发明将主偏心轴和活动偏心轴都设计成组合式结构,角度限位槽的设置,驱动设备正反转时,通过惯性带动活动偏心块与固定偏心块沿偏心轴轴向上的投影重合或分离,从而实现相同角度下的大小振动切换;7. In the present invention, both the main eccentric shaft and the movable eccentric shaft are designed into a combined structure. The setting of the angle limit groove, when the driving equipment is forward and reversed, drives the movable eccentric block and the fixed eccentric block to move upward along the eccentric shaft axis through inertia. Projection coincides or separates, so as to realize the switching of large and small vibrations at the same angle;
通过调节所述活动偏心块在转动轴上的转动角度,由振动马达驱动主偏心轴正反转即可实现振动轮的垂直振动和水平振动相切换、垂直振动和任一角度斜向振动相切换、水平振动和任一角度斜向振动相切换、两种不同角度的斜向振动相切换、相同角度的大小振动相切换中的任意一种振动切换;具体为垂直大振动和水平大振动相切换、垂直大振动和水平小振动相切换、垂直小振动和水平大振动相切换、垂直小振动和水平小振动相切换、水平大振动和任一角度斜向大振动相切换、水平大振动和任一角度斜向小振动相切换、水平小振动和任一角度斜向大振动相切换、水平小振动和任一角度斜向小振动相切换、垂直大振动和任一角度斜向大振动相切换、垂直大振动和任一角度斜向小振动相切换、垂直小振动和任一角度斜向大振动相切换、垂直小振动和任一角度斜向小振动相切换、任一角度斜向大振动和另一角度斜向大振动相切换、任一角度斜向大振动和另一角度斜向小振动相切换、任一角度斜向小振动和另一角度斜向大振动相切换、任一角度斜向小振动和另一角度斜向小振动相切换。By adjusting the rotation angle of the movable eccentric block on the rotating shaft, the vibration motor can drive the main eccentric shaft forward and reverse to realize the switching between the vertical vibration and the horizontal vibration of the vibration wheel, and the switching between the vertical vibration and the oblique vibration at any angle. , switching between horizontal vibration and oblique vibration at any angle, switching between two different angles of oblique vibration, and switching between large and small vibrations at the same angle; specifically, switching between vertical large vibration and horizontal large vibration , switch between large vertical vibration and small horizontal vibration, switch between small vertical vibration and large horizontal vibration, switch between small vertical vibration and small horizontal vibration, switch between large horizontal vibration and large oblique vibration at any angle, and switch between large horizontal vibration and any One-angle oblique small vibration phase switching, horizontal small vibration and any angle oblique large vibration phase switching, horizontal small vibration and any angle oblique small vibration phase switching, vertical large vibration and any angle oblique large vibration phase switching , Switch between large vertical vibration and small oblique vibration at any angle, switch between small vertical vibration and large oblique vibration at any angle, switch between small vertical vibration and small oblique vibration at any angle, and switch between large oblique vibration at any angle Switch between large oblique vibrations at another angle, switch between large oblique vibrations at any angle and small oblique vibrations at another angle, switch between small oblique vibrations at any angle and large oblique vibrations at another angle, and switch between oblique vibrations at any angle The oblique small vibration is switched with the oblique small vibration of another angle.
8、本发明在振动滚轮的内部设置有润滑油腔,所述润滑油腔为由密封轴承座、油筒以及两侧的支撑板共同围成的封闭区域。为便于向润滑油腔注油,可以在密封轴承座上设置注油口,注油口在注入润滑油液后封闭,以防油液漏出。本发明在所述油筒的筒内壁上沿激振筒轴向方向上的两端分别设置有左倒油盒和右倒油盒;由于倒油盒对应轴承和传动机构设置,使得激振筒的振动过程可持续得到润滑,使工作过程更加稳定。8. In the present invention, a lubricating oil cavity is arranged inside the vibrating roller, and the lubricating oil cavity is a closed area enclosed by the sealed bearing seat, the oil cylinder and the support plates on both sides. In order to facilitate oil filling into the lubricating oil cavity, an oil filling port can be set on the sealed bearing seat, and the oil filling port is closed after the lubricating oil is injected to prevent the oil from leaking. According to the present invention, the inner wall of the oil cylinder is provided with a left oil pouring box and a right oil pouring box at both ends along the axial direction of the vibration excitation tube. Since the oil pouring box is arranged corresponding to the bearing and the transmission mechanism, the vibration excitation tube is provided. The vibration process of the machine can be continuously lubricated, making the working process more stable.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2A为图1中激振筒内部设置三根从动偏心轴时的侧视结构示意图。FIG. 2A is a schematic side view of the structure when three driven eccentric shafts are arranged inside the exciter cylinder in FIG. 1 .
图2B为图1中激振筒内部设置四根从动偏心轴时的侧视结构示意图。FIG. 2B is a schematic side view of the structure when four driven eccentric shafts are arranged inside the exciter cylinder in FIG. 1 .
图2C为本发明中图2A和图2B中的主偏心轴的局部放大图。FIG. 2C is a partial enlarged view of the main eccentric shaft in FIGS. 2A and 2B in the present invention.
图2D为本发明中固定偏心块与活动偏心块处于转动轴同侧并重合时的转动状态示意图。FIG. 2D is a schematic diagram of the rotation state when the fixed eccentric block and the movable eccentric block are on the same side of the rotation axis and coincide with each other in the present invention.
图2E为固定偏心块与活动偏心块处于转动轴两侧时的转动状态示意图。FIG. 2E is a schematic diagram of a rotating state when the fixed eccentric block and the movable eccentric block are on both sides of the rotating shaft.
图3A、3B为设置三根从动偏心轴时,各偏心轴分别处于正转大振动和反转小振动时的转动状态示意图;图3C、3D为设置四根从动偏心轴时,各偏心轴分别处于正转大振动和反转小振动时的转动状态示意图;正转大振动包括垂直方向正转大振动、斜向正转大振动和水平方向正转大振动,而反转小振动则包括垂直方向反转小振动、斜向反转小振动和水平方向反转小振动。Figures 3A and 3B are schematic diagrams of the rotation states of the eccentric shafts when three driven eccentric shafts are set, respectively, when the eccentric shafts are in positive rotation with large vibration and reverse rotation with small vibration; Figures 3C and 3D are when four driven eccentric shafts are set. Schematic diagrams of the rotation states when the forward rotation is large and the reverse vibration is small; the positive rotation large vibration includes the vertical positive rotation large vibration, the oblique positive rotation large vibration and the horizontal positive rotation large vibration, while the reverse rotation small vibration includes Vertical reversal small vibration, oblique reversal small vibration and horizontal reversal small vibration.
图4A为设置三根从动偏心轴时,主偏心轴正转,各从动偏心轴同步反转,实现垂直振动的过程中各偏心轴的转动角度示意图。4A is a schematic diagram of the rotation angle of each eccentric shaft in the process of realizing vertical vibration when three driven eccentric shafts are provided, the main eccentric shaft rotates forward, and each driven eccentric shaft reverses synchronously.
图4B为设置三根从动偏心轴时,主偏心轴反转,各从动偏心轴同步正转,实现水平振动的过程中各偏心轴的转动角度示意图。4B is a schematic diagram of the rotation angle of each eccentric shaft in the process of realizing horizontal vibration when three driven eccentric shafts are provided, the main eccentric shaft is reversed, and each driven eccentric shaft is rotated forward synchronously.
图4C为设置四根从动偏心轴时,主偏心轴正转,各从动偏心轴同步反转,实现垂直振动的过程中各偏心轴的转动角度示意图。4C is a schematic diagram of the rotation angle of each eccentric shaft in the process of realizing vertical vibration when four driven eccentric shafts are provided, the main eccentric shaft rotates forward, and each driven eccentric shaft reverses synchronously.
图4D为设置四根从动偏心轴时,主偏心轴反转,各从动偏心轴同步正转,实现水平振动的过程中各偏心轴的转动角度示意图。4D is a schematic diagram of the rotation angle of each eccentric shaft in the process of realizing horizontal vibration when four driven eccentric shafts are provided, the main eccentric shaft is reversed, and each driven eccentric shaft is rotated forward synchronously.
图5A为设置三根偏心轴时,任意两种定向振动状态切换的结构示意图。FIG. 5A is a schematic structural diagram of switching between any two directional vibration states when three eccentric shafts are provided.
图5B为设置四根偏心轴时,任意两种定向振动状态切换的结构示意图。FIG. 5B is a schematic structural diagram of switching between any two directional vibration states when four eccentric shafts are provided.
图中:1、振动滚筒;2、支撑轴承;3、左倒油盒;4、左轴承座;5、副齿轮;6、主齿轮;7、从动偏心轴;8、主偏心轴;9、右轴承座;10、油筒;11、振动轴承;12、右倒油盒;13、振动马达;14、密封轴承座;15、固定偏心块;16、转动轴;17、限位滑套;18、平键;19、角度限位槽;20、活动偏心块。In the figure: 1. Vibration drum; 2. Support bearing; 3. Left oil tank; 4. Left bearing seat; 5. Secondary gear; 6. Main gear; 7. Driven eccentric shaft; 8. Main eccentric shaft; 9 , right bearing seat; 10, oil cylinder; 11, vibration bearing; 12, right oil tank; 13, vibration motor; 14, sealed bearing seat; 15, fixed eccentric block; 16, rotating shaft; 17, limit sliding sleeve ; 18, flat key; 19, angle limit groove; 20, movable eccentric block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1,一种多轴式正反切换定向振动轮,包括振动滚筒1和设置在振动滚筒1内的激振筒,激振筒与振动滚筒1同轴设置;在激振筒内设置有一根主偏心轴8和不少于三根从动偏心轴7,各从动偏心轴7环绕主偏心轴8的轴线均匀布置,且从动偏心轴7均平行主偏心轴8布置,以下给出具体的实施例:Please refer to FIG. 1, a multi-axis forward-reverse switching directional vibration wheel includes a
1.如图2A,从动偏心轴7共有三根,从截面来看各从动偏心轴7的轴心连线呈等边三角形,主偏心轴8的轴心位于等边三角形的内心上。1. As shown in Fig. 2A, there are three driven
2.如图2B,从动偏心轴共有四根,从截面来看相邻的从动偏心轴的轴心连线呈正方形,主偏心轴8的轴线位于正方形的中心位置。2. As shown in Figure 2B, there are four driven eccentric shafts in total, and the axis connecting the adjacent driven eccentric shafts is a square in cross-section, and the axis of the main eccentric shaft 8 is located at the center of the square.
主偏心轴8通过振动马达13驱动其转动,这里的振动马达13仅为较优的选择,改用其他驱动源驱动主偏心轴8转动亦可;主偏心轴8转动时通过传动机构驱动各所述从动偏心轴7做同步反向转动;主偏心轴8转动时产生的离心力等于各从动偏心轴7转动时产生的离心力之和。The main eccentric shaft 8 is driven to rotate by the
本发明中仅给出从动偏心轴7数量为3或4时的较优的具体实施例,实际生产过程中,从动偏心轴7的数量并无具体限制,五根六根等均可,仅需满足以下条件即可:从动偏心轴7环绕主偏心轴8的轴线均匀布置,且从动偏心轴7均平行主偏心轴8布置,从动偏心轴7和主偏心轴8同步反向转动时主偏心轴8转动时产生的离心力等于各从动偏心轴7转动时产生的离心力之和。In the present invention, only the preferred specific embodiment is given when the number of driven
为方便生产制造,从动偏心轴的尺寸和材质通常相同,这样有利于提高振动过程的稳定和可靠性。In order to facilitate production and manufacture, the size and material of the driven eccentric shaft are usually the same, which is beneficial to improve the stability and reliability of the vibration process.
如图1,振动滚筒1内部两侧设置有用于支撑激振筒的支撑板,激振筒通过设置在筒体轴向两端外侧的支撑轴承2可转动的安装在所述支撑板上;所述激振筒筒体由左轴承座4和右轴承座9拼接而成,所述左轴承座4和右轴承座9上设置有用于支撑主偏心轴8和从动偏心轴7的振动轴承11,所述振动轴承11与主偏心轴8和从动偏心轴7位置相适配。As shown in Figure 1, the inner two sides of the
激振筒整体优选为分体式的筒状结构,具体是由左轴承座4和右轴承座9拼接形成筒状,左轴承座4和右轴承座9的拼接点不限;左轴承座4和右轴承座9沿筒体轴向的两端设置有悬伸出的筒状安置端,激振筒通过其两端的安置端对应的可转动地安装于两侧的支撑轴承2上,振动马达13设置于其中一个安置端处。激振筒的内部为筒状空腔,筒状空腔的两端部用于安装振动轴承。The vibration excitation cylinder as a whole is preferably a split cylindrical structure, specifically, a cylindrical shape is formed by splicing the left bearing seat 4 and the
左轴承座4和/或右轴承座9通过减震系统与机架固定连接,这里通常采用橡胶减震。The left bearing seat 4 and/or the
为方便对激振筒内部各部件的检修、更换和调试,优选在位于振动马达13所在侧的支撑板上开设有便于检修、更换、调节激振筒各零部件的安装孔,通常安装孔直径与激振筒直径相吻合,安装孔的孔壁上安装有密封轴承座14,位于振动马达13所在侧的支撑轴承2安装在密封轴承座14的轴承腔中。In order to facilitate the maintenance, replacement and debugging of the internal components of the exciter cylinder, it is preferable to open a mounting hole on the support plate on the side where the
如图1所示,传动结构为同步反向传动机构,优选为齿轮传动;传动机构包括套设在与主偏心轴8同轴的圆柱段轴身上的主齿轮6和套设在与从动偏心轴7同轴的圆柱段轴身上的副齿轮5,通过副齿轮5与主齿轮6的啮合实现主齿轮6与副齿轮5的同步反转,通常主副齿轮尺寸相同;此外传动机构位置不限,沿偏心轴长度方向任意位置设置均可。As shown in Figure 1, the transmission structure is a synchronous reverse transmission mechanism, preferably gear transmission; the transmission mechanism includes a
常规设置中,为一主齿轮6带动三个或四个副齿轮5转动,为减小主齿轮的磨损度,每一个主齿轮6所对应啮合的副齿轮5数量不多于两个,以下给出传动机构优选的具体实施例:In the conventional setting, a
1:如图2A,副齿轮5数量为3时,主齿轮6设置两个,在主偏心轴8上的位置不限,其中一个主齿轮6与一个副齿轮5啮合,另一个主齿轮6与两个副齿轮5啮合。1: As shown in Figure 2A, when the number of
同理,从动偏心轴7数量为例如5、7、9等奇数根时,副齿轮5数量对应增加,保证每两个副齿轮5对应啮合一个主齿轮6,多出的一个副齿轮5单独与一个主齿轮6啮合,主齿轮6的位置不限,各自错开即可。Similarly, when the number of driven
2:如图2B,副齿轮数量为4时,主齿轮6设置两个,在主偏心轴8上的位置不限,每一个主齿轮6分别与两个副齿轮5啮合,每一个主齿轮6所啮合的副齿轮5可以是相邻的副齿轮5,也可以是关于主齿轮6对称设置的两个副齿轮。2: As shown in Figure 2B, when the number of auxiliary gears is 4, there are two
同理,从动偏心轴7数量为例如6、8、10等偶数根时,副齿轮5数量对应增加,保证每两个副齿轮5对应啮合一个主齿轮6,主齿轮6的位置不限,各自错开即可。In the same way, when the number of driven
为了方便润滑齿轮,主齿轮6的位置优选设置在主偏心轴8的左右两侧,与倒油盒位置相对应,实际工作过程中可自由调整。In order to facilitate the lubrication of the gears, the position of the
如图1所示,所述激振筒的外侧设有油筒10,密封轴承座14、油筒10以及两侧的支撑板共同围成封闭的润滑油腔,所述油筒10的筒内壁上沿激振筒轴向方向上的两端分别设置有左倒油盒3和右倒油盒12;所述左倒油盒3和右倒油盒12的位置对应主齿轮6、副齿轮5、轴承座中的振动轴承。As shown in FIG. 1 , an
以下对本发明的振动过程进行具体描述:(图中的箭头表示离心力方向)The vibration process of the present invention is specifically described below: (the arrow in the figure represents the direction of centrifugal force)
实施例1:主偏心轴8为组合式,包括转动轴16以及可转动的套设在转动轴16上的活动偏心块20,此时从动偏心轴7为一体式结构;Embodiment 1: the main eccentric shaft 8 is a combined type, including a
如图4A,描述了具有三根从动偏心轴7时,实现垂直振动过程中各偏心轴转动到不同角度时的状态示意图;首先各偏心轴均位于静止初始状态,不调整活动偏心块20,振动马达13带动主偏心轴8开始正转,转动角度为0°时,此时各偏心轴离心力方向均朝下,从而带动振动滚筒1向下压实路面;转动45°后,由于离心力倾斜于地面,沿铅垂方向的分力指向地面,但此时向下施压的力小于初始0°时,此时水平方向合力平衡后为0;转动到90°时,此时无竖直方向合力,水平方向上主偏心轴8和从动偏心轴7离心力方向相反,合力为0;转动到135°时,此时各偏心轴沿铅垂方向的分力向上,水平方向合力平衡后为0,离心力合力方向向上;转动到180°时,此时离心力方向均朝上,无水平方向的分力,此时离心力方向向上且合力达到最大;再由180°转动到360°时,离心力再从方向向上合力最大变为方向向下合力最大,从而实现一个完整的垂直振动周期;同理,振动马达13带动主偏心轴8反转同样能实现此过程。4A, when having three driven
如图4B,描述了具有三根偏心轴7时,实现水平振动过程中各偏心轴转动到不同角度时的状态示意图;首先各偏心轴均处于静止初始状态,调整活动偏心块20使其与静止初始状态相比转动180°,振动马达13带动主偏心轴8开始反转,转动角度为0°时,此时无水平方向合力,主偏心轴8和从动偏心轴7竖直方向的离心力方向相反,合力为0;转动角度为45°时,由于各偏心轴离心力倾斜于地面,竖直方向的合力平衡后为0,水平方向的合力平衡后指向右方,此时离心力合力向右;转动角度为90°时,无竖直方向的离心力,水平方向的合力方向向右且合力达到最大;转动角度为135°时,竖直方向的合力平衡后为0,水平方向的合力指向右方;转动角度为180°时,此时无水平方向合力,主偏心轴8和从动偏心轴7竖直方向的离心力方向相反,合力为0;再由180°转动到360°时,离心力合力方向由0变为方向向左且合力最大,最后再减小直至为0,从而实现一个完整的水平振动周期;同理,振动马达13带动主偏心轴8反转同样能实现此过程。Figure 4B depicts a schematic diagram of the state when each eccentric shaft rotates to different angles during the horizontal vibration process when there are three
如图4C、图4D,为具有四根从动偏心轴时,实现垂直和水平振动过程中各偏心轴转动到不同角度时的状态示意图,原理与上述图4A、图4B相同,以下不再赘述。As shown in Figure 4C and Figure 4D, it is a schematic diagram of the state when each eccentric shaft is rotated to different angles during the vertical and horizontal vibration process when there are four driven eccentric shafts. The principle is the same as the above-mentioned Figure 4A and Figure 4B. .
同理,如图5A、图5B,在初始调整偏心块时,将其调整到倾斜角度,振动马达13带动主偏心轴8正反转即可使转动过程中离心力合力方向倾斜于地面,使其形成倾斜方向的来回往复振动。In the same way, as shown in Figure 5A and Figure 5B, when the eccentric block is initially adjusted, it is adjusted to the inclination angle, and the
综上,通过调节所述活动偏心块20在转动轴16上的转动角度,由振动马达13驱动主偏心轴8正反转即可实现如图5A、5B所示的振动轮的垂直振动和水平振动相切换、水平振动和任一角度斜向振动相切换,垂直振动和任一角度斜向振动相切换、两种不同角度的斜向振动相切换中的任意一种振动切换。To sum up, by adjusting the rotation angle of the movable
实施例2:为进一步优化实施例1,实现更多更好的振动状态,主偏心轴8和从动偏心轴均设为组合式,使得活动偏心块20可以转动设定的角度,固定偏心块15可以方便地拆换为不同尺寸的大小,组合下使得激振器的振动状态更加多样化和灵活化。Embodiment 2: In order to further optimize
具体的,主偏心轴8和各从动偏心轴7均包括转动轴16以及可转动的套设在转动轴16上的活动偏心块20,转动轴16的轴身上设置有固定偏心块15。活动偏心块20与转动轴16之间设有限制活动偏心块20转动角度的限位滑套17,活动偏心块20与所述限位滑套17相贴合的面上设有角度限位槽19,限位滑套17的套身凸设有与所述角度限位槽19相配合的凸起部。限位滑套17和转动轴16之间通过平键18连接。Specifically, the main eccentric shaft 8 and each driven
为实现不同振动状态,通常将活动偏心块20和固定偏心块15设置成不同大小,角度限位槽19形状可自由选择,本图中给出的是呈180°的弧形槽,并在正反转时实现如下状态:In order to achieve different vibration states, the movable
转动轴16正转时,活动偏心块20由于惯性和固定偏心块15块面重合,形成如图2D所示的半圆状,此时离心力最大。When the
转动轴16反转时,活动偏心块20由于惯性与固定偏心块15错开,在二者如图2E所示完全错开时,离心力最小。When the
在图3A、3C所示的垂直方向正转大振动中,三个或四个偏心轴的固定偏心块和活动偏心块均向下施振,实现最大的振动效果;在图3B、3D所示的垂直方向反转小振动中,三个或四个偏心轴的固定偏心块均向下施振,而活动偏心块均向上扬起,两者叠加,实现最小的振动效果。在图3A、3C所示的斜向正转大振动中,三个或四个偏心轴的固定偏心块和活动偏心块叠合在一起均向下施振,实现此斜向角度下的最大的振动效果;在图3B、3D所示的斜向反转小振动中,三个或四个偏心轴的固定偏心块和活动偏心块彼此均互相分离,实现此相同的斜向角度下的最小的振动效果。在图3A、3C所示的水平方向正转大振动中,三个或四个偏心轴的固定偏心块和活动偏心块均叠合在一起,实现水平方向最大的振动效果;在图3B、3D所示的水平方向反转小振动中,三个或四个偏心轴的固定偏心块均彼此分离,实现水平方向最小的振动效果。In the large positive vibration in the vertical direction shown in Figures 3A and 3C, the fixed eccentric blocks and the movable eccentric blocks of the three or four eccentric shafts are vibrated downward to achieve the maximum vibration effect; as shown in Figures 3B and 3D In the small vibration of vertical reversal, the fixed eccentric blocks of the three or four eccentric shafts are all vibrated downward, while the movable eccentric blocks are raised upward, and the two are superimposed to achieve the smallest vibration effect. In the large vibration of oblique positive rotation shown in Figures 3A and 3C, the fixed eccentric blocks and movable eccentric blocks of three or four eccentric shafts are superimposed and all vibrate downward, so as to achieve the maximum vibration at this oblique angle. Vibration effect; in the oblique reversal small vibration shown in Figures 3B and 3D, the fixed eccentric blocks and the movable eccentric blocks of the three or four eccentric shafts are separated from each other, so as to achieve the smallest minimum vibration at the same oblique angle. Vibration effect. In the large positive vibration in the horizontal direction shown in Figures 3A and 3C, the fixed eccentric blocks and the movable eccentric blocks of the three or four eccentric shafts are superimposed together to achieve the maximum vibration effect in the horizontal direction; in Figures 3B and 3D In the small horizontal reversal vibration shown, the fixed eccentric blocks of the three or four eccentric shafts are all separated from each other to achieve a minimal vibration effect in the horizontal direction.
综上,通过调节活动偏心块20在转动轴16上的转动角度,由振动马达13驱动主偏心轴8正反转即可实现振动轮的垂直振动和水平振动相切换、垂直振动和任一角度斜向振动相切换、水平振动和任一角度斜向振动相切换、两种不同角度的斜向振动相切换、相同角度的大小振动相切换中的任意一种振动切换,具体有如下切换方式:垂直大振动和水平大振动相切换、垂直大振动和水平小振动相切换、垂直小振动和水平大振动相切换、垂直小振动和水平小振动相切换、水平大振动和任一角度斜向大振动相切换、水平大振动和任一角度斜向小振动相切换、水平小振动和任一角度斜向大振动相切换、水平小振动和任一角度斜向小振动相切换、垂直大振动和任一角度斜向大振动相切换、垂直大振动和任一角度斜向小振动相切换、垂直小振动和任一角度斜向大振动相切换、垂直小振动和任一角度斜向小振动相切换、任一角度斜向大振动和另一角度斜向大振动相切换、任一角度斜向大振动和另一角度斜向小振动相切换、任一角度斜向小振动和另一角度斜向大振动相切换、任一角度斜向小振动和另一角度斜向小振动相切换。To sum up, by adjusting the rotation angle of the movable
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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