CN111975853A - A kind of functional kelp food processing and preparation technology and its processing and preparation device - Google Patents
A kind of functional kelp food processing and preparation technology and its processing and preparation device Download PDFInfo
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Abstract
本发明提供了一种海带食品加工制备工艺,其步骤为;将功能性泡发海带分切步骤、清洗步骤和甩干步骤,通过将清洗完成后的能性食品碎块倒入进行离心机中进行甩干,在甩干的同时对能性食品碎块在内部进行一定限定让其能性食品碎块之间不会轻易的发生碰撞破碎,该种海带食品加工制备工艺及其加工制备装置设置有限定环,通过限定环能够在功能性泡发海带因为离心力而甩动到内壁表面的时候因为离心力的施力而向周围扩展从而带动收束环收束,通过限定环的扩展和收束环会形成一个凹槽来对功能性泡发海带进行一定位置限定,防止其功能性泡发海带在因为离心力甩动的时候四处移动碰撞纠缠一起发生破碎断裂。
The invention provides a kelp food processing and preparation technology. The steps are as follows: the functional foamed kelp is divided into a cutting step, a cleaning step and a drying step, and the functional food pieces after the cleaning are poured into a centrifuge. Drying is carried out, and the functional food fragments are internally limited to a certain extent while the functional food fragments are not easily collided and broken. This kind of kelp food processing and preparation technology and processing and preparation device settings There is a limiting ring, through which the constricting ring can be expanded to the surrounding when the functional foamed kelp is thrown to the inner wall surface due to centrifugal force, thereby driving the constricting ring to constrict, through the expansion of the confining ring and the constricting ring A groove will be formed to limit the position of the functional foamed kelp to prevent the functional foamed kelp from moving around, colliding and entanglement when it is shaken by centrifugal force and breaking and breaking.
Description
技术领域technical field
本发明涉及海带食品加工技术领域,更具体的说,涉及一种功能性海带食品加工制备工艺及其加工制备装置。The invention relates to the technical field of kelp food processing, and more particularly, to a processing and preparation technology of functional kelp food and a processing and preparation device thereof.
背景技术Background technique
功能性食品是指具有特定营养保健功能的食品,即适宜于特定人群食用,具有调节肌体功能,不以治疗为目的的食品。功能性食品有时也称为保健品食品。在学术与科研上,叫“功能性食品”更科学些。它的范围包括:增强人体体质的食品;防止疾病的食品;恢复健康的食品;调节身体节律的食品和延缓衰老的食品,而其中一些泡发型的海带需要在加工的时候对其进行分切成长段状然后清洗后通过离心机来对功能性泡发海带中带有的水份分离出便于进行保存,但现有的离心机在甩动泡发型的海带的时候会因为旋转导致其内部的泡发型的海带会四处移动相互的碰撞纠缠一起然后其发生破碎断裂,导致其分切完成后的泡发型的海带不能够保持其本身的长度和面积。Functional food refers to food with specific nutritional and health care functions, that is, food suitable for specific groups of people, with the function of regulating the body, and not for the purpose of treatment. Functional foods are also sometimes referred to as nutraceutical foods. In academic and scientific research, it is more scientific to call "functional food". Its scope includes: foods that enhance human physique; foods that prevent diseases; foods that restore health; foods that regulate body rhythms and foods that delay aging, and some of these foamy kelp need to be cut and grown during processing. After cleaning, the water contained in the functional foamed kelp is separated by a centrifuge, which is convenient for storage, but the existing centrifuge will cause bubbles inside the foamed kelp due to rotation when shaking the foamed kelp. The kelp with the hairstyle will move around, collide with each other and entangle with each other, and then it will break and break, so that the kelp with the bubble hairstyle cannot maintain its own length and area after it is cut.
发明内容SUMMARY OF THE INVENTION
本发明旨在于解决功能性食品在进行加工通过离心机分离水份的时候因为旋转会让功能性泡发海带相互碰撞一起导致其发生破碎无法保持其本身的体积的技术问题。The present invention aims to solve the technical problem that when the functional food is processed and separated from water by a centrifuge, the functional foamed kelp will collide with each other due to rotation, which will cause it to break and cannot maintain its own volume.
本发明功能性海带食品加工制备工艺及其加工制备装置的目的与功效,由以下具体技术手段所达成:The purpose and effect of the functional kelp food processing and preparation technology of the present invention and its processing and preparation device are achieved by the following specific technical means:
1.一种功能性海带食品加工制备工艺,其步骤为;1. a functional kelp food processing and preparation technology, the steps of which are;
第一步,将需要进行加工处理的海带食品放置在分切机的输送带上,通过输送带将海带食品输送到分切机刀刃出对海带食品进行分切,让其海带食品碎片化;The first step is to place the kelp food that needs to be processed on the conveyor belt of the slitting machine, and transport the kelp food to the slitting machine through the conveyor belt to cut the kelp food, so that the kelp food is fragmented;
第二步,经分切机分切碎片化的海带食品从滚筒式清洗机的顶端开口处倒入,经过滚筒式清洗机内部滚筒的旋转来充分的对分切后的海带食品进行清理;In the second step, the kelp food that is cut and fragmented by the slitter is poured from the top opening of the drum cleaning machine, and the kelp food after being cut is fully cleaned by the rotation of the inner drum of the drum cleaning machine;
第三步,将清洗完成后的海带食品从离心机主体的顶端倒入进内部的旋转桶中,通过旋转桶高速旋转产生的离心力将碎片化的海带食品甩动到旋转桶的内壁表面,然后通过不断的旋转离心力的挤压来将海带食品中带有的水份分离出去从旋转桶内壁的滤网筛分出去然后排出,使得海带食品在充分将水份排出后更加容易进行长期保存;In the third step, the cleaned kelp food is poured from the top of the centrifuge body into the inner rotating bucket, and the fragmented kelp food is thrown to the inner wall surface of the rotating bucket by the centrifugal force generated by the high-speed rotation of the rotating bucket, and then The water contained in the kelp food is separated from the kelp food through the continuous extrusion of rotating centrifugal force, sieved out from the filter screen on the inner wall of the rotating barrel, and then discharged, so that the kelp food can be more easily stored for a long time after the water is fully discharged;
第三步中的离心机分离水份步骤中,通过旋转桶周围收束环和限定环的收缩和扩展来对甩动到内壁上的海带食品进行限定,减少海带食品在离心水份分离时之间的碰撞。In the water separation step of the centrifuge in the third step, the kelp food thrown on the inner wall is limited by the shrinkage and expansion of the constricting ring and the limiting ring around the rotating bucket, so as to reduce the kelp food during centrifugal water separation. collision between.
进一步的优选方案:所述旋转桶包括有;Further preferred solution: the rotating barrel includes;
收束环,所述收束环为旋转桶中部两侧嵌合连接半圆弧状弯曲设置的长方形状方块;A banding ring, the banding ring is a rectangular block that is fitted and connected to a semi-circular arc-shaped curved arrangement on both sides of the middle part of the rotating barrel;
限定环,所述限定环为旋转桶中部两侧嵌合连接于在每个收束环之间的半圆弧状弯曲的长方形状方块,且限定环的中部为呈带有若干孔洞的滤网状设置;Limiting ring, the limiting ring is a semi-circular arc-shaped curved rectangular block that is fitted on both sides of the middle part of the rotating barrel, and the middle part of the limiting ring is arranged in the shape of a filter mesh with several holes. ;
连接块,所述连接块为旋转桶两侧收束环和限定环之间与旋转桶一体连接的部分。The connecting block is the part that is integrally connected with the rotating bucket between the constricting rings and the limiting rings on both sides of the rotating bucket.
进一步的优选方案:所述收束环包括有;A further preferred solution: the converging ring includes;
位移轴,所述位移轴为收束环上下两侧交错排列嵌合设置的圆轴,且位移轴圆轴表面固定连接有螺纹状槽痕;a displacement axis, the displacement axis is a circular axis arranged in a staggered arrangement on the upper and lower sides of the restraining ring, and the surface of the circular axis of the displacement axis is fixedly connected with thread-shaped groove marks;
偏移槽,所述偏移槽为位移轴嵌合在收束环内部一端呈半圆圆在盘状的开槽,且偏移槽半圆圆盘状的开槽只位于位移轴一端的一侧设置有长方形状开槽;Offset slot, the offset slot is a semi-circular disc-shaped slot in which the displacement shaft is fitted inside the constricting ring at one end, and the semi-circular disc-shaped slot of the offset slot is only located on one side of one end of the displacement shaft. There is a rectangular shape slot;
偏移环,所述偏移环为嵌合设置于在位移轴一端直径更大的圆环,且偏移环嵌合在偏移槽内部开槽中,同时偏移环的半径比偏移槽半圆盘开槽直径要小;Offset ring, the offset ring is fitted to a ring with a larger diameter at one end of the displacement shaft, and the offset ring is fitted into the internal slot of the offset groove, and the radius of the offset ring is larger than that of the offset groove The groove diameter of the semi-disc should be smaller;
偏移盘,所述偏移盘为偏移盘为嵌合在位移轴一端与偏移环之间空隙处的圆盘;an offset disk, wherein the offset disk is a disk fitted in the gap between one end of the displacement shaft and the offset ring;
嵌合齿痕,所述嵌合齿痕为位移轴嵌合在偏移环中部部分周围表面与偏移环内壁和偏移盘周围表面相互嵌合的齿痕。The fitting tooth marks are tooth marks in which the displacement shaft is fitted on the peripheral surface of the middle part of the deflection ring, the inner wall of the deflection ring and the peripheral surface of the deflection disc.
进一步的优选方案:所述限定环包括有;Further preferred version: the limiting ring includes;
位移槽,所述位移槽为限定环上下两侧交错排列设置的半圆轴状设置的凹槽,且位移槽的半圆轴凹槽与位移轴半径相嵌合;Displacement grooves, the displacement grooves are semi-circular shaft-shaped grooves arranged alternately on the upper and lower sides of the limiting ring, and the semi-circular shaft grooves of the displacement grooves are fitted with the radius of the displacement shaft;
旋转槽痕,所述旋转槽痕为位移槽中部内壁表面与位移轴周围表面槽痕相嵌合的螺纹状槽痕;Rotating groove marks, the rotating groove marks are thread-like groove marks in which the inner wall surface of the middle part of the displacement groove is fitted with the groove marks on the surrounding surface of the displacement shaft;
抵槽,所述抵槽为位移槽凹槽一端直径更大的半圆轴状凹槽。The abutment groove is a semi-circular shaft-shaped groove with a larger diameter at one end of the displacement groove groove.
进一步的优选方案:所述连接块包括有;Further preferred version: the connecting block includes;
固定环,所述固定环为连接块向两侧进行延伸与收束环相同排列位置的圆环,且固定环圆环的一侧通过弹簧与收束环的一侧进行弹性连接。The fixing ring is a circular ring extending from the connecting block to both sides in the same arrangement position as the constraining ring, and one side of the circular ring of the fixing ring is elastically connected to one side of the constraining ring through a spring.
有益效果:Beneficial effects:
(1)该种功能性海带食品加工制备工艺及其加工制备装置设置有限定环,通过限定环能够在功能性泡发海带因为离心力而甩动到内壁表面的时候因为离心力的施力而向周围扩展从而带动收束环收束,通过限定环的扩展和收束环会形成一个凹槽来对功能性泡发海带进行一定位置限定,防止其功能性泡发海带在因为离心力甩动的时候四处移动碰撞纠缠一起发生破碎断裂。(1) The functional kelp food processing and preparation process and its processing and preparation device are provided with a limiting ring, through which the functional foamed kelp can be thrown to the inner wall surface due to centrifugal force due to centrifugal force. The expansion will drive the constricting ring to constrict. The expansion of the limiting ring and the constricting ring will form a groove to limit the position of the functional foamed kelp to prevent the functional foamed kelp from moving around due to centrifugal force. Fragmentation and fracture occur together with mobile collision and entanglement.
(2)该装置设置有偏移环,通过偏移环能够在收束环通过位移轴旋转而收束的时候向一侧被带动进行偏移使得部分半径会凸出到位移轴的一端周围表面,嵌合进抵槽中来进行相抵使得其限定环无法继续扩展从而让收束环也无法继续收束使得其限定环不会分离出旋转桶中部周围。(2) The device is provided with an offset ring, through which the offset ring can be driven to one side for offset when the beam-receiving ring rotates through the displacement axis and is converged, so that part of the radius will protrude to the surrounding surface of one end of the displacement axis , fitting into the abutting groove for offset, so that the limiting ring cannot continue to expand, so that the constricting ring can not continue to constrict, so that the confining ring cannot be separated from the middle of the rotating barrel.
附图说明Description of drawings
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明主体的局部整体剖面结构示意图。FIG. 2 is a schematic diagram of a partial overall cross-sectional structure of the main body of the present invention.
图3为本发明图2中A处的放大结构示意图。FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 of the present invention.
图4为本发明收束环和限定环的局部整体结构示意图。FIG. 4 is a schematic diagram of the partial overall structure of the converging ring and the limiting ring of the present invention.
图5为本发明位移轴的整体结构示意图。FIG. 5 is a schematic diagram of the overall structure of the displacement shaft of the present invention.
图6为本发明位移槽的局部整体剖面结构示意图。6 is a schematic diagram of a partial overall cross-sectional structure of the displacement groove of the present invention.
图1-6中:主体1、底座101、旋转桶2、收束环201、位移轴2011、偏移槽2012、偏移环2013、偏移盘2014、嵌合齿痕2015、限定环202、位移槽2021、旋转槽痕2022、抵槽2023、连接块203、固定环2031。In Figures 1-6:
具体实施方式Detailed ways
如附图1至附图6所示:As shown in accompanying
本发明提供一种功能性海带食品加工制备工艺,其步骤为;The invention provides a processing and preparation technology of functional kelp food, the steps of which are:
第一步,将需要进行加工处理的海带食品放置在分切机的输送带上,通过输送带将海带食品输送到分切机刀刃出对海带食品进行分切,让其海带食品碎片化;The first step is to place the kelp food that needs to be processed on the conveyor belt of the slitting machine, and transport the kelp food to the slitting machine through the conveyor belt to cut the kelp food, so that the kelp food is fragmented;
第二步,经分切机分切碎片化的海带食品从滚筒式清洗机的顶端开口处倒入,经过滚筒式清洗机内部滚筒的旋转来充分的对分切后的海带食品进行清理;In the second step, the kelp food that is cut and fragmented by the slitter is poured from the top opening of the drum cleaning machine, and the kelp food after being cut is fully cleaned by the rotation of the inner drum of the drum cleaning machine;
第三步,将清洗完成后的海带食品从离心机主体1的顶端倒入进内部的旋转桶2中,通过旋转桶2高速旋转产生的离心力将碎片化的海带食品甩动到旋转桶2的内壁表面,然后通过不断的旋转离心力的挤压来将海带食品中带有的水份分离出去从旋转桶2内壁的滤网筛分出去然后排出,使得海带食品在充分将水份排出后更加容易进行长期保存;In the third step, the cleaned kelp food is poured from the top of the centrifuge
第三步中的离心机分离水份步骤中,通过旋转桶2周围收束环2和限定环202的收缩和扩展来对甩动到内壁上的海带食品进行限定,减少海带食品在离心水份分离时之间的碰撞。In the centrifuge water separation step in the third step, the kelp food thrown on the inner wall is limited by the shrinkage and expansion of the constricting
其中,旋转桶2包括有;Wherein, the rotating
收束环201,收束环201为旋转桶2中部两侧嵌合连接半圆弧状弯曲设置的长方形状方块;The constricting
限定环202,限定环202为旋转桶2中部两侧嵌合连接于在每个收束环201之间的半圆弧状弯曲的长方形状方块,且限定环202的中部为呈带有若干孔洞的滤网状设置;通过限定环202扩展和收束环201收束产生的凹槽来对功能性泡发海带的位置进行一定的限定使得其不会在旋转桶2的内壁四处的移动碰撞导致其本身发生破碎。Limiting
连接块203,连接块203为旋转桶2两侧收束环和限定环202之间与旋转桶2一体连接的部分。The connecting
其中,收束环201包括有;Wherein, the constricting
位移轴2011,位移轴2011为收束环201上下两侧交错排列嵌合设置的圆轴,且位移轴2011圆轴表面固定连接有螺纹状槽痕;当限定环202向周围扩展的时候其上下两侧表面通过位移槽2021与收束环201上下两侧位移轴2011的凸出部分相嵌合使得位移槽2021内壁表面会贴合到位移轴2011表面进行摩擦。
偏移槽2012,偏移槽2012为位移轴2011嵌合在收束环201内部一端呈半圆圆在盘状的开槽,且偏移槽2012半圆圆盘状的开槽只位于位移轴2011一端的一侧设置有长方形状开槽;而当偏移盘2014环绕移动的时候会带动偏移环2013发生偏移,而偏移环2013的偏移转动是在偏移槽2012中进行转动的,当偏移一定角度后会从偏移槽2012一侧的开槽处与移盘2014旋转凸出部分。Offset
偏移环2013,偏移环2013为嵌合设置于在位移轴2011一端直径更大的圆环,且偏移环2013嵌合在偏移槽2012内部开槽中,同时偏移环2013的半径比偏移槽2012半圆盘开槽直径要小;偏移环2013的偏移凸出使得在位移槽2021的抵槽2023中进行偏移的,通过其收束环201和限定环202相互移动使得其偏移出偏移槽2012的部分偏移环2013会最后移动抵住到抵槽2023的一侧使得其限定环202无法继续进行移动防止其限定环202分离出旋转桶2中部周围。Offset
偏移盘2014,偏移盘2014为偏移盘2014为嵌合在位移轴2011一端与偏移环2013之间空隙处的圆盘;The offset
嵌合齿痕2015,嵌合齿痕2015为位移轴2011嵌合在偏移环2013中部部分周围表面与偏移环2013内壁和偏移盘2014周围表面相互嵌合的齿痕,因为位移轴2011一端周围表面与偏移环2013和偏移盘2014周围表面嵌合齿痕2015的相互嵌合使得其在位移轴2011旋转时会带动偏移盘2014以位移轴2011为中心沿着偏移环2013的内壁进行环绕移动,而当偏移盘2014环绕移动的时候会带动偏移环2013发生偏移。Fitting tooth marks 2015, fitting tooth marks 2015 are tooth marks where the
其中,限定环202包括有;Wherein, the limiting
位移槽2021,位移槽2021为限定环202上下两侧交错排列设置的半圆轴状设置的凹槽,且位移槽2021的半圆轴凹槽与位移轴2011半径相嵌合;
旋转槽痕2022,旋转槽痕2022为位移槽2021中部内壁表面与位移轴2011周围表面槽痕相嵌合的螺纹状槽痕;The
抵槽2023,抵槽2023为位移槽2021凹槽一端直径更大的半圆轴状凹槽。The abutting
其中,连接块203包括有;Wherein, the
固定环2031,固定环2031为连接块203向两侧进行延伸与收束环201相同排列位置的圆环,且固定环2031圆环的一侧通过弹簧与收束环201的一侧进行弹性连接。Fixed
实施例1Example 1
经过其该发明中旋转桶2的旋转离心甩干后的海带食品原料块其90%本身体积和面积没有发生破碎变化,另外10%其面积的破碎面积为0.5MM-1.5MM,而现有普通离心机通过旋转桶2的旋转离心甩干后海带食品原料块其55%其面积没有发生破碎改变,而另外45%其破碎面积为1MM-3MM,使得其通过该发明中的离心机甩干对于功能性泡发海带的保持更加的有效。90% of the volume and area of the kelp food raw material block after the rotating centrifugal drying of the
工作原理:working principle:
本实施例的具体使用方式与作用,首先将需要进行加工甩干分离水份的功能性泡发海带倒入进主体1内部的旋转桶2中,通过旋转桶2高速旋转产生的离心力来将功能性泡发海带甩动到旋转桶2的内壁表面,然后通过旋转桶2持续的旋转离心力挤压来将功能性泡发海带中带有的水份分离甩出对其进行干燥处理,当旋转桶2高速旋转产生离心机将功能性泡发海带甩动到其内壁表面的时候会抵住到周围的限定环202表面,通过其离心力的挤压会推动其功能性泡发海带向限定环202进行施力迫使其限定环202会因为自身带有的一定弹性向周围进行扩展,而当限定环202向周围扩展的时候其上下两侧表面通过位移槽2021与收束环201上下两侧位移轴2011的凸出部分相嵌合使得位移槽2021内壁表面会贴合到位移轴2011表面进行摩擦,而因为位移槽2021内壁旋转槽痕2022与位移轴2011周围表面槽痕的相嵌合使得会迫使位移轴2011会旋转并且会沿着旋转槽痕2022向另一侧进行移动,从而带动收束环201向旋转桶2的中心处进行收束,迫使其收束环201的收束和限定环202的扩展让限定环202向周围扩展的时候其本身会通过上下两侧收束环201收束形成一个凹槽,通过限定环202扩展和收束环201收束产生的凹槽来对功能性泡发海带的位置进行一定的限定使得其不会在旋转桶2的内壁四处的移动碰撞导致其本身发生破碎,而当收束环201因为位移轴2011的旋转移动而进行收束的时候其位移轴2011一端旋转会贴合在周围的偏移环2013内壁一侧以及偏移盘2014进行旋转,而因为位移轴2011一端周围表面与偏移环2013和偏移盘2014周围表面嵌合齿痕2015的相互嵌合使得其在位移轴2011旋转时会带动偏移盘2014以位移轴2011为中心沿着偏移环2013的内壁进行环绕移动,而当偏移盘2014环绕移动的时候会带动偏移环2013发生偏移,而偏移环2013的偏移转动是在偏移槽2012中进行转动的,当偏移一定角度后会从偏移槽2012一侧的开槽处与移盘2014旋转凸出部分,而偏移环2013的偏移凸出使得在位移槽2021的抵槽2023中进行偏移的,通过其收束环201和限定环202相互移动使得其偏移出偏移槽2012的部分偏移环2013会最后移动抵住到抵槽2023的一侧使得其限定环202无法继续进行移动防止其限定环202分离出旋转桶2中部周围。The specific usage and function of this embodiment are as follows: first, pour the functional foamed kelp that needs to be processed and dried to separate water into the
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