CN111975390A - Processing production line and processing method of convection tube - Google Patents
Processing production line and processing method of convection tube Download PDFInfo
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- CN111975390A CN111975390A CN202010902719.XA CN202010902719A CN111975390A CN 111975390 A CN111975390 A CN 111975390A CN 202010902719 A CN202010902719 A CN 202010902719A CN 111975390 A CN111975390 A CN 111975390A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000003672 processing method Methods 0.000 title claims description 6
- 238000005452 bending Methods 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000005498 polishing Methods 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 230000032258 transport Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
本发明涉及一种对流管的加工生产线,包括坯料架、上料装置、打磨装置、输送线和弯管机,所述坯料架和上料装置之间设有料槽,所述输送线的入口设置在上料装置和打磨装置之间,所述坯料架用于存放坯管,所述上料装置将坯管输送至打磨装置,所述打磨装置包括打磨组件和支撑顶料组件,所述支撑顶料组件将打磨后的坯管推至输送线的入口,输送线将坯管输送至弯管机的机头,所述输送线上设有第一定位装置,所述弯管机上设有第二定位装置。本发明对流管加工自动化程度大大提高,减少了坯管在加工过程中的搬运次数,弯管定位采用机械定位取代手工划线定位,生产效率高,人工成本降低,适用对流管的工业化生产。
The invention relates to a processing production line for a convection tube, comprising a blank rack, a feeding device, a grinding device, a conveying line and a pipe bending machine. Between the loading device and the grinding device, the blank rack is used to store the blank tube, the loading device transports the blank tube to the grinding device, and the grinding device includes a grinding assembly and a supporting top material assembly, the supporting top The material assembly pushes the polished blank tube to the entrance of the conveying line, and the conveying line conveys the blank tube to the head of the pipe bender. The conveying line is provided with a first positioning device, and the pipe bender is provided with a second Positioning means. The invention greatly improves the processing automation of the convection tube, reduces the handling times of the blank tube in the process of processing, adopts mechanical positioning instead of manual scribing positioning, has high production efficiency, and reduces labor costs, and is suitable for industrialized production of convection tubes.
Description
技术领域technical field
本发明涉及对流管制作技术领域,具体涉及一种对流管的加工生产线及加工方法。The invention relates to the technical field of convection tube fabrication, in particular to a processing production line and a processing method of a convection tube.
背景技术Background technique
对流管是水管锅炉的对流受热面。它的作用是吸收高温烟气的热量,增加锅炉受热面。成型的对流管中间为直段,两端为弯曲段。现有技术中对流管由直的坯管先在打磨机进行两头打磨,使两头打磨光滑,然后搬运至划线区对坯管前后需要弯管的部位进行划线,最后将坯管搬运至弯管机对划线的部位两头弯管,对流管加工自动化程度低,坯管在加工过程中需要多次搬运,弯管定位靠手工划线,生产效率低,人工成本较高,劳动强度大。The convection tube is the convection heating surface of the water tube boiler. Its function is to absorb the heat of the high temperature flue gas and increase the heating surface of the boiler. The formed convection tube has a straight section in the middle and a curved section at both ends. In the prior art, the straight billet tube is first ground on both ends of the grinding machine to make the two ends smooth, and then transported to the scribing area to scribe the parts that need to be bent before and after the billet tube, and finally the billet tube is transported to the bend. The pipe machine bends the pipe at both ends of the scribed part, and the processing of the convection pipe has a low degree of automation. The blank pipe needs to be transported many times during the processing process. The positioning of the bend pipe is manually scribed, which has low production efficiency, high labor cost and high labor intensity.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述不足,提供了一种对流管的加工生产线及加工方法,对流管加工自动化程度大大提高,减少了坯管在加工过程中的搬运次数,弯管定位采用机械定位取代手工划线定位,生产效率高,人工成本降低,适用对流管的工业化生产。The purpose of the present invention is to overcome the above-mentioned deficiencies, and to provide a processing production line and a processing method for a convection tube, the degree of automation of the processing of the convection tube is greatly improved, the number of handling times of the blank tube in the processing process is reduced, and the bending tube positioning adopts mechanical positioning instead of manual positioning. Lined positioning, high production efficiency, low labor cost, suitable for industrial production of convection tubes.
本发明的目的是这样实现的:The object of the present invention is achieved in this way:
一种对流管的加工生产线,包括坯料架、上料装置、打磨装置、输送线和弯管机,所述坯料架和上料装置之间设有料槽,所述输送线的入口设置在上料装置和打磨装置之间,所述坯料架用于存放坯管,所述上料装置将坯管输送至打磨装置,所述打磨装置包括打磨组件和支撑顶料组件,所述支撑顶料组件将打磨后的坯管推至输送线的入口,输送线将坯管输送至弯管机的机头,所述输送线上设有第一定位装置,所述弯管机上设有第二定位装置,所述第一定位装置对坯管进行前端弯管定位,第二定位装置对坯管进行后端弯管定位。A production line for processing convection tubes, comprising a blank rack, a feeding device, a grinding device, a conveying line and a pipe bender, a material trough is arranged between the blank rack and the feeding device, and the inlet of the conveying line is arranged at the feeding device. Between the device and the grinding device, the blank rack is used to store the blank tube, the feeding device transports the blank tube to the grinding device, and the grinding device includes a grinding assembly and a supporting top material assembly, and the supporting top material assembly will The polished blank tube is pushed to the entrance of the conveying line, and the conveying line conveys the blank tube to the head of the pipe bender. The conveying line is provided with a first positioning device, and the pipe bender is provided with a second positioning device. The first positioning device performs front-end bending positioning on the blank tube, and the second positioning device performs rear-end bending positioning on the blank tube.
所述上料装置包括上料架、上料组件、推送组件和顶送料组件;The feeding device includes a feeding rack, a feeding assembly, a pushing assembly and a top feeding assembly;
所述上料架的上料端高于坯料架的出料端,所述上料架的上端面朝打磨装置方向向下倾斜,且上料架的出料端设有挡料块;The feeding end of the feeding frame is higher than the discharging end of the blank frame, the upper end of the feeding frame is inclined downward toward the direction of the grinding device, and the discharging end of the feeding frame is provided with a blocking block;
所述上料组件包括上料杆和两个丝杠电机;The feeding assembly includes a feeding rod and two lead screw motors;
所述推送组件包括推送气缸、推送杆和推送板;The push assembly includes a push cylinder, a push rod and a push plate;
所述顶送料组件包括顶送料气缸、顶料杆和顶料板。The top feeding assembly includes a top feeding cylinder, a top feeding rod and a top feeding plate.
所述打磨装置包括滑轨,所述滑轨上对称设有打磨组件,两个打磨组件之间设有至少两个支撑顶料组件,所述打磨组件和支撑顶料组件均可在滑轨上前后移动。The grinding device includes a slide rail, on which a grinding component is symmetrically arranged, and at least two supporting top material components are arranged between the two grinding components, and both the grinding component and the supporting top material component can be on the slide rail. Move back and forth.
所述打磨组件包括底座,所述底座上设有支撑组件、夹持组件和打磨调节组件;The grinding assembly includes a base, and the base is provided with a support assembly, a clamping assembly and a grinding adjustment assembly;
所述支撑组件包括两个可转动的支撑导向轮,坯管同时与两个支撑导向轮接触;The support assembly includes two rotatable support guide wheels, and the blank tube is in contact with the two support guide wheels at the same time;
所述夹持组件包括安装板、夹持气缸、夹持座和夹持头,所述安装板固定在底座上,所述夹持头可转动的设置在夹持座内,所述夹持座与夹持气缸的活塞杆连接;The clamping assembly includes a mounting plate, a clamping cylinder, a clamping seat and a clamping head, the mounting plate is fixed on the base, the clamping head is rotatably arranged in the clamping seat, and the clamping seat is Connect with the piston rod of the clamping cylinder;
所述打磨调节组件包括安装架、打磨砂带、驱动轮、第一从动轮和第二从动轮,所述打磨砂带套设在驱动轮和两个从动轮上。The grinding adjustment assembly includes a mounting frame, a grinding belt, a driving wheel, a first driven wheel and a second driven wheel, and the grinding belt is sleeved on the driving wheel and the two driven wheels.
所述支撑顶料组件包括支撑架,所述支撑架上设有支撑组件和顶料组件,所述顶料组件包括顶料气缸和顶料块,所述顶料块朝向输送线的入口方向向下倾斜。The supporting and ejecting material assembly includes a supporting frame, and the supporting frame is provided with a supporting assembly and an ejecting material assembly. The ejecting material assembly includes an ejecting material cylinder and an ejecting material block, and the ejecting material block is directed toward the inlet of the conveying line. Slope down.
所述输送线的上方一侧设有定位滑轨,第一定位装置可移动的设置在定位滑轨上,所述第一定位装置包括固定块和转动定位块,所述固定块顶部设有第一限位凸起,所述转动定位块与固定块可转动连接,所述转动定位块设有第二限位凸起,所述第一限位凸起和第二限位凸起相对应,所述转动定位块底部设有挡板。The upper side of the conveying line is provided with a positioning slide rail, and the first positioning device is movably arranged on the positioning slide rail. The first positioning device includes a fixed block and a rotating positioning block. A limit protrusion, the rotation positioning block is rotatably connected with the fixed block, the rotation positioning block is provided with a second limit protrusion, and the first limit protrusion corresponds to the second limit protrusion, The bottom of the rotating positioning block is provided with a baffle plate.
所述弯管机上设有第二定位机构,所述第二定位机构设置在第一定位机构的前面,所述第二定位装置包括定位气缸,所述定位气缸固定在弯管机上,所述定位气缸的活塞杆连接定位挡块,定位气缸带动定位挡块上升。The pipe bending machine is provided with a second positioning mechanism, the second positioning mechanism is arranged in front of the first positioning mechanism, the second positioning device includes a positioning cylinder, the positioning cylinder is fixed on the pipe bending machine, and the positioning The piston rod of the cylinder is connected to the positioning block, and the positioning cylinder drives the positioning block to rise.
一种对流管的加工生产线的加工方法,采用上述加工生产线,包括以下步骤:A processing method for a processing production line of a convection tube, using the above-mentioned processing production line, comprises the following steps:
步骤一、坯管上料;Step 1, billet tube feeding;
步骤二、推送板推送;
步骤三、坯管顶出至打磨工位;Step 3. The blank tube is ejected to the grinding station;
步骤四、打磨工位的夹持组件对坯管夹持;Step 4. The clamping component of the grinding station clamps the blank tube;
步骤五、坯管两端打磨;
步骤六、打磨后的坯管离开打磨工位进入输送线;Step 6. The polished blank tube leaves the grinding station and enters the conveying line;
步骤七、第一定位装置对坯管位于前端的弯管处进行定位,定位后的坯管进行前端弯管;
步骤八、第二定位装置对坯管位于后端的弯管处进行定位,定位后的坯管进行后端弯管,完成对流管的两端弯管。Step 8: The second positioning device positions the blank tube at the bend at the rear end, and the positioned blank tube is bent at the rear end to complete the bend at both ends of the convection tube.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明对流管加工自动化程度大大提高,减少了坯管在加工过程中的搬运次数,弯管定位采用机械定位取代手工划线定位,生产效率高,人工成本降低,适用对流管的工业化生产。The invention greatly improves the automation degree of the convection tube processing, reduces the handling times of the blank tube in the process of processing, adopts mechanical positioning instead of manual scribing positioning, high production efficiency, low labor cost, and is suitable for the industrialized production of convection tubes.
附图说明Description of drawings
图1为本发明的主视图。FIG. 1 is a front view of the present invention.
图2为本发明的俯视图。Figure 2 is a top view of the present invention.
图3为图2的局部放大图。FIG. 3 is a partial enlarged view of FIG. 2 .
图4为图2的A-A剖视图。FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2 .
图5为图4中推送料气缸伸出状态示意图。FIG. 5 is a schematic diagram of the extended state of the pushing material cylinder in FIG. 4 .
图6为图2的B-B剖视图。FIG. 6 is a sectional view taken along line B-B of FIG. 2 .
图7为图2的C-C剖视图。FIG. 7 is a C-C cross-sectional view of FIG. 2 .
图8为位于滑轨前端的夹持组件左视图。Figure 8 is a left side view of the clamping assembly at the front end of the slide rail.
图9为第一定位装置的俯视图。FIG. 9 is a top view of the first positioning device.
图10为弯管机机头的左视图。Figure 10 is a left side view of the head of the pipe bender.
其中:in:
坯料架1;上端面1.1;Blank frame 1; upper end face 1.1;
上料装置2;
上料架2.1;所述上料架2.1;挡料块2.1.1;The feeding rack 2.1; the feeding rack 2.1; the blocking block 2.1.1;
上料组件2.2;上料杆2.2.1;丝杠电机2.2.2;升降滑台2.2.3;Feeding assembly 2.2; Feeding rod 2.2.1; Screw motor 2.2.2; Lifting slide 2.2.3;
推送组件2.3;推送气缸2.3.1;推送杆2.3.2;推送板2.3.3;Pushing assembly 2.3; Pushing cylinder 2.3.1; Pushing rod 2.3.2; Pushing plate 2.3.3;
顶送料组件2.4,顶送料气缸2.4.1;顶料杆2.4.2;顶料板2.4.3;Top feeding assembly 2.4, top feeding cylinder 2.4.1; top feeding rod 2.4.2; top feeding plate 2.4.3;
料槽3;trough 3;
输送线4;第一定位机构4.1;固定块4.1.1;第一限位凸起4.1.1.1;转动定位块4.1.2;第二限位凸起4.1.2.1;挡板4.1.2.2;定位滑轨4.2;Conveying line 4; first positioning mechanism 4.1; fixing block 4.1.1; first limiting protrusion 4.1.1.1; rotating positioning block 4.1.2; second limiting protrusion 4.1.2.1; baffle 4.1.2.2; positioning Slide rail 4.2;
弯管机5;绕弯模具5.1;曲模5.1.1;压模5.1.2;夹模5.1.3;固定模块5.1.4;旋转外臂5.1.5;第二定位机构5.2;定位气缸5.2.1;定位挡块5.2.2;
坯管6;滑轨7;Blank tube 6; slide
打磨组件8;
底座8.1;base 8.1;
支撑组件8.2;支撑导向轮8.2.1;Support assembly 8.2; Support guide wheel 8.2.1;
夹持组件8.3;安装板8.3.1;夹持气缸8.3.2;夹持座8.3.3;夹持头8.3.4;移动滑轨8.3.5;Clamping assembly 8.3; Mounting plate 8.3.1; Clamping cylinder 8.3.2; Clamping seat 8.3.3; Clamping head 8.3.4; Moving slide rail 8.3.5;
打磨调节组件8.4;安装架8.4.1;打磨砂带8.4.2;驱动轮8.4.3;第一从动轮8.4.4;第二从动轮8.4.5;调节块8.4.6;第一从动轮安装座8.4.7;调节气缸8.4.8;调节杆8.4.9;Grinding Adjustment Assembly 8.4; Mounting Frame 8.4.1; Grinding Belt 8.4.2; Drive Wheel 8.4.3; First Driven Wheel 8.4.4; Second Driven Wheel 8.4.5; Adjustment Block 8.4.6; First Driven Wheel Mounting seat 8.4.7; Adjusting cylinder 8.4.8; Adjusting rod 8.4.9;
支撑顶料组件9;支撑架9.1;顶料组件9.2;顶料气缸9.2.1;顶料块9.2.2。Support ejector assembly 9; support frame 9.1; ejector assembly 9.2; ejector cylinder 9.2.1; ejector block 9.2.2.
具体实施方式Detailed ways
参见图1-10,本发明涉及一种对流管的加工生产线,包括坯料架1、上料装置2、打磨装置、输送线4和弯管机5,所述坯料架1和上料装置2之间设有料槽3,所述输送线4的入口设置在上料装置2和打磨装置之间,所述坯料架1用于存放坯管6,所述上料装置2将坯管输送至打磨装置,所述打磨装置包括打磨组件8和支撑顶料组件9,所述支撑顶料组件9将打磨后的坯管推至输送线4的入口,输送线4将坯管输送至弯管机5的机头。1-10, the present invention relates to a processing production line for convection tubes, including a blank rack 1, a
所述坯料架1的上端面为斜面,所述上端面1.1朝上料装置2方向向下倾斜,上端面1.1的斜面结构有助于坯管更好地滚动至料槽3。The upper end surface of the blank frame 1 is an inclined surface, the upper end surface 1.1 is inclined downward toward the
所述上料装置2包括上料架2.1、上料组件2.2、推送组件2.3和顶送料组件2.4,所述上料架2.1的上料端高于坯料架1的出料端,所述上料架1的上端面朝打磨装置方向向下倾斜,且上料架1的出料端设有挡料块2.1.1。The
所述上料组件2.2包括上料杆2.2.1和两个丝杠电机2.2.2,所述上料杆2.2.1设置在料槽3内,所述上料杆2.2.1与坯管6的轴线平行,所述上料杆2.2.1顶部沿上料方向向下倾斜,所述丝杠电机2.2.2前后固定在上料架2.1上,所述丝杠电机2.2.2的丝杠上设有升降滑台2.2.3,所述上料杆2.2.1的两端对应与升降滑台2.2.3连接。The feeding assembly 2.2 includes a feeding rod 2.2.1 and two lead screw motors 2.2.2, the feeding rod 2.2.1 is arranged in the feeding trough 3, and the feeding rod 2.2.1 is connected to the blank tube 6 The axes of the feeding rod 2.2.1 are parallel, the top of the feeding rod 2.2.1 is inclined downward along the feeding direction, the lead screw motor 2.2.2 is fixed on the feeding frame 2.1 front and rear, and the lead screw of the lead screw motor 2.2.2 is There is a lift slide table 2.2.3, and the two ends of the feeding rod 2.2.1 are correspondingly connected with the lift slide table 2.2.3.
所述推送组件2.3包括推送气缸2.3.1、推送杆2.3.2和推送板2.3.3,所述推料气缸2.3.1设有两个,所述推料气缸2.3.1横向设置,两个推料气缸2.3.1的活塞杆共同连接推送杆2.3.2,所述推送杆2.3.2沿长度方向设有多个推送板2.3.3,推料气缸2.3.1推动活塞杆,活塞杆带动推送杆2.3.2、推送板2.3.3向打磨装置移动,推送板2.3.3将上料架2.1的出料端向打磨装置延伸。The push assembly 2.3 includes a push cylinder 2.3.1, a push rod 2.3.2 and a push plate 2.3.3. There are two push cylinders 2.3.1, and two push cylinders 2.3.1 are arranged laterally. The piston rod of the pushing cylinder 2.3.1 is jointly connected to the pushing rod 2.3.2. The pushing rod 2.3.2 is provided with a plurality of pushing plates 2.3.3 along the length direction. The pushing cylinder 2.3.1 pushes the piston rod, and the piston rod drives the The push rod 2.3.2 and the push plate 2.3.3 move toward the grinding device, and the push plate 2.3.3 extends the discharge end of the feeding rack 2.1 to the grinding device.
所述顶送料组件2.4包括顶送料气缸2.4.1、顶料杆2.4.2和顶料板2.4.3,两个顶送料气缸2.4.1前后固定在上料架2.1的出料端侧面,两个顶送料气缸2.4.1的活塞杆共同连接顶料杆2.4.2,多个顶料板2.4.3设置在顶料杆2.4.2的长度方向,顶送料气缸2.4.1的活塞杆伸出,顶料杆2.4.2带动其上的顶料板2.4.3将挡料块2.1.1内侧的坯管顶出,顶料板2.4.3朝打磨装置方向向下倾斜,坯管6顶出后沿推送板2.3.3滚落至打磨装置。The top feeding component 2.4 includes a top feeding cylinder 2.4.1, a top feeding rod 2.4.2 and a top feeding plate 2.4.3. The two top feeding cylinders 2.4.1 are fixed on the side of the discharge end of the feeding rack 2.1, and the two The piston rods of the top feeding cylinders 2.4.1 are jointly connected to the top feeding rod 2.4.2, a plurality of top feeding plates 2.4.3 are arranged in the length direction of the top feeding rod 2.4.2, and the piston rods of the top feeding cylinder 2.4.1 extend out , the ejector rod 2.4.2 drives the ejector plate 2.4.3 on it to push out the blank tube inside the stopper block 2.1.1, the ejector plate 2.4.3 is inclined downward toward the grinding device, and the blank tube 6 is ejected out The trailing edge push plate 2.3.3 rolls down to the grinding device.
所述打磨装置包括滑轨7,所述滑轨7上对称设有打磨组件8,两个打磨组件8之间设有至少两个支撑顶料组件9,所述打磨组件8和支撑顶料组件9均可在滑轨7上前后移动,所述打磨组件8包括底座8.1,所述底座8.1上设有支撑组件8.2、夹持组件8.3和打磨调节组件8.4,所述支撑组件8.2包括两个可转动的支撑导向轮8.2.1,坯管6同时与两个支撑导向轮8.2.1接触。The grinding device includes a sliding
所述夹持组件8.3包括安装板8.3.1、夹持气缸8.3.2、夹持座8.3.3和夹持头8.3.4,所述安装板8.3.1固定在底座8.1上,所述夹持头8.3.4可转动的设置在夹持座8.3.3内,所述夹持座8.3.3与夹持气缸8.3.2的活塞杆连接,所述安装板8.3.1上设有移动滑轨8.3.5,所述夹持座8.3.3底部对应移动滑轨8.3.5设有滑槽,夹持气缸8.3.2推动夹持座8.3.3靠近待夹持的坯管,夹持座8.3.3在移动滑轨上平稳移动,夹持头8.3.4塞入待夹持的坯管的内孔,两个夹持头8.3.4同时夹持坯管的两端。The clamping assembly 8.3 includes a mounting plate 8.3.1, a clamping cylinder 8.3.2, a clamping seat 8.3.3 and a clamping head 8.3.4, the mounting plate 8.3.1 is fixed on the base 8.1, and the clamping The holding head 8.3.4 is rotatably arranged in the clamping seat 8.3.3, the clamping seat 8.3.3 is connected with the piston rod of the clamping cylinder 8.3.2, and the mounting plate 8.3.1 is provided with a moving slide Rail 8.3.5, the bottom of the clamping seat 8.3.3 is provided with a chute corresponding to the moving slide rail 8.3.5, the clamping cylinder 8.3.2 pushes the clamping seat 8.3.3 close to the blank tube to be clamped, the clamping seat 8.3.3 Move smoothly on the moving slide rail, the clamping head 8.3.4 is inserted into the inner hole of the blank tube to be clamped, and the two clamping heads 8.3.4 simultaneously clamp both ends of the blank tube.
所述打磨调节组件8.4包括安装架8.4.1、打磨砂带8.4.2、驱动轮8.4.3、第一从动轮8.4.4和第二从动轮8.4.5,所述打磨砂带8.4.2套设在驱动轮8.4.3和两个从动轮上,第一从动轮8.4.4和第二从动轮8.4.5均为可调结构,所述驱动轮8.4.3设置在底部,所述安装架8.4.1上设有调节块8.4.6,所述第一从动轮8.4.4连接第一从动轮安装座8.4.7,所述第一从动轮安装座8.4.7通过调节气缸8.4.8连接调节块8.4.6,所述第一从动轮8.4.4连接调节杆8.4.9,所述调节块8.4.6对应调节杆8.4.9设有调节滑槽,所述调节杆8.4.9与调节滑槽通过螺栓拧紧,通过调节第一从动轮8.4.4和第二从动轮8.4.5使打磨砂带8.4.2与待磨坯管的端部接触。The grinding adjustment assembly 8.4 includes a mounting frame 8.4.1, a grinding belt 8.4.2, a driving wheel 8.4.3, a first driven wheel 8.4.4 and a second driven wheel 8.4.5, and the grinding belt 8.4.2 It is sleeved on the driving wheel 8.4.3 and the two driven wheels. The first driven wheel 8.4.4 and the second driven wheel 8.4.5 are both adjustable structures. The driving wheel 8.4.3 is arranged at the bottom. The frame 8.4.1 is provided with an adjustment block 8.4.6, the first driven wheel 8.4.4 is connected to the first driven wheel mounting seat 8.4.7, and the first driven wheel mounting seat 8.4.7 is adjusted by the cylinder 8.4.8 Connect the adjusting block 8.4.6, the first driven wheel 8.4.4 is connected with the adjusting rod 8.4.9, the adjusting block 8.4.6 is provided with an adjusting chute corresponding to the adjusting rod 8.4.9, and the adjusting rod 8.4.9 is connected with the adjusting rod 8.4.9. The adjusting chute is tightened by bolts, and the grinding belt 8.4.2 is brought into contact with the end of the tube to be ground by adjusting the first driven wheel 8.4.4 and the second driven wheel 8.4.5.
所述支撑顶料组件9包括支撑架9.1,所述支撑架9.1上设有支撑组件8.2和顶料组件9.2,所述顶料组件9.2包括顶料气缸9.2.1和顶料块9.2.2,所述顶料块9.2.2朝向输送线4的入口方向向下倾斜。The support and ejector assembly 9 includes a support frame 9.1, and a support assembly 8.2 and an ejector assembly 9.2 are arranged on the support frame 9.1. The ejector assembly 9.2 includes an ejector cylinder 9.2.1 and an ejector block 9.2.2, The top material block 9.2.2 is inclined downward towards the inlet of the conveyor line 4 .
所述弯管机5的机头设有绕弯模具5.1,所述绕弯模具5.1包括曲模5.1.1、压模5.1.2、夹模5.1.3,所述曲模5.1.1镶嵌有固定模块5.1.4,通过电机可以带动曲模5.1.1和固定模块5.1.4进行旋转,夹模5.1.3设置在旋转外臂5.1.5上,所述旋转外臂5.1.5与曲模5.1.1同轴旋转,所述夹模5.1.3与固定模块5.1.4相对,压模5.1.2和夹模5.1.2可向固定模块5.1.4内壁平移。The head of the
所述输送线4设有第一定位机构4.1,所述输送线4的上方一侧设有定位滑轨4.2,根据对流管的长度规格不同,可以调节第一定位机构4.1在输送线4上的位置,所述第一定位装置4.1包括固定块4.1.1和转动定位块4.1.2,固定块4.1.1可移动的设置在定位滑轨4.2上,根据对流管的长度规格不同,可以调节固定块4.1.1在输送线4上的位置,调节好后的固定块4.1.1通过螺栓与定位滑轨4.2固定,所述固定块4.1.1顶部设有第一限位凸起4.1.1.1,所述转动定位块4.1.2与固定块4.1.1可转动连接,所述转动定位块4.1.2设有第二限位凸起4.1.2.1,所述第一限位凸起4.1.1.1和第二限位凸起4.1.2.1相对应,所述转动定位块4.1.2底部设有挡板4.1.2.2,坯管6经过第一定位装置4.1,挡板4.1.2.2被坯管6推动向前,挡板4.1.2.2随转动定位块4.1.2逆时针转动,第二限位凸起4.1.2.1远离第一限位凸起4.1.1.1,坯管6到达弯管机机头后,坯管尾部向后顶住挡板4.1.2.2,挡板4.1.2.2随转动定位块4.1.2顺时针转动,第二限位凸起4.1.2.1与第一限位凸起4.1.1.1定位卡死,实现坯管的前弯管处的定位。The conveying line 4 is provided with a first positioning mechanism 4.1, and the upper side of the conveying line 4 is provided with a positioning slide rail 4.2. According to the different length specifications of the convection pipe, the position of the first positioning mechanism 4.1 on the conveying line 4 can be adjusted. The first positioning device 4.1 includes a fixed block 4.1.1 and a rotating positioning block 4.1.2. The fixed block 4.1.1 is movably arranged on the positioning slide rail 4.2. According to the length specifications of the convection pipe, it can be adjusted and fixed. The position of the block 4.1.1 on the conveyor line 4, the adjusted fixed block 4.1.1 is fixed with the positioning slide rail 4.2 by bolts, and the top of the fixed block 4.1.1 is provided with a first limit protrusion 4.1.1.1, The rotating positioning block 4.1.2 is rotatably connected with the fixing block 4.1.1, the rotating positioning block 4.1.2 is provided with a second limiting protrusion 4.1.2.1, the first limiting protrusion 4.1.1.1 and Corresponding to the second limiting protrusion 4.1.2.1, the bottom of the rotating positioning block 4.1.2 is provided with a baffle 4.1.2.2, the blank tube 6 passes through the first positioning device 4.1, and the baffle 4.1.2.2 is pushed by the blank tube 6 toward Before, the baffle 4.1.2.2 rotates counterclockwise with the rotating positioning block 4.1.2, the second limit protrusion 4.1.2.1 is far away from the first limit protrusion 4.1.1.1, after the blank tube 6 reaches the head of the bending machine, the blank The tail of the pipe is against the baffle 4.1.2.2, the baffle 4.1.2.2 rotates clockwise with the rotation of the positioning block 4.1.2, and the second limit protrusion 4.1.2.1 is locked with the first limit protrusion 4.1.1.1. , to realize the positioning at the front bend of the blank tube.
所述弯管机5上设有第二定位机构5.2,所述第二定位机构5.2设置在第一定位机构4.1的前面,所述第二定位装置5.2包括定位气缸5.2.1,所述定位气缸5.2.1固定在弯管机上,所述定位气缸5.2.1的活塞杆连接定位挡块5.2.2,定位气缸5.2.1带动定位挡块5.2.2上升,前弯管加工好后的坯管尾部向后抵住定位挡块5.2.2,实现坯管的后弯管处的定位。The
一种对流管的加工方法,包括以下步骤:A processing method of a convection tube, comprising the following steps:
步骤一、坯管上料;坯管存放在坯料架上,倾斜落入料槽,驱动丝杠电机,丝杠电机带动升降滑台及其上的上料杆向上,落入料槽的坯管被上料杆向上顶起,当倾斜的上料杆最低端超过上料架入口端时,上料杆上的坯管向上料架滚落,坯管滚落至上料架出料端被挡料块挡住;Step 1: Loading the blank tube; the blank tube is stored on the blank rack, falls into the trough obliquely, drives the lead screw motor, and the lead screw motor drives the lifting slide table and the feeding rod on it upward, and falls into the blank tube of the trough It is pushed up by the feeding rod. When the lowest end of the inclined feeding rod exceeds the inlet end of the feeding rack, the blank tube on the feeding rod rolls down to the feeding frame, and the blank tube rolls down to the discharge end of the feeding frame to be blocked by the material. block block
步骤二、推送板推送;推料气缸推动活塞杆,活塞杆带动推送杆、推送板向支撑组件移动,推送板将上料架的出料端向支撑组件方向延伸;
步骤三、坯管顶出至打磨工位;顶送料气缸的活塞杆伸出,顶料杆带动其上的顶料板将挡料块内侧的坯管顶出,顶料板朝打磨装置方向向下倾斜,坯管6顶出后沿推送板2.3.3滚落至支撑组件上;Step 3. The blank tube is ejected to the grinding station; the piston rod of the ejector feed cylinder is extended, and the ejector rod drives the ejector plate on it to eject the blank tube inside the stop block, and the ejector plate faces the grinding device. Inclined downward, the blank tube 6 rolls down to the support assembly along the push plate 2.3.3 after being pushed out;
步骤四、打磨工位的坯管夹持;夹持气缸推动夹持座靠近待夹持的坯管,夹持座在移动滑轨上平稳移动,夹持头塞入待夹持的坯管的内孔,两个夹持头同时夹持坯管的两端;Step 4: Clamping the blank tube at the grinding station; the clamping cylinder pushes the clamping seat to be close to the blank tube to be clamped, the clamping seat moves smoothly on the moving slide rail, and the clamping head is inserted into the blank tube to be clamped. Inner hole, two clamping heads clamp both ends of the blank tube at the same time;
步骤五、坯管两端打磨;通过调节第一从动轮和第二从动轮使打磨砂带与待磨坯管的端部接触,动力驱动驱动轮,打磨砂带对坯管端部进行打磨;
步骤六、打磨后的坯管离开打磨工位进入输送线;打磨后夹持气缸推动夹持座远离坯管,坯管仅架设在支撑组件上,通过顶料气缸推动顶料块,坯管被顶料块顶至输送线的入口,由输送线向前输送;Step 6. The polished blank tube leaves the grinding station and enters the conveying line; after grinding, the clamping cylinder pushes the clamping seat away from the blank tube. The top material block is topped to the entrance of the conveying line, and is conveyed forward by the conveying line;
步骤七、第一定位装置对坯管位于前端的弯管处进行定位,定位后的坯管进行前端弯管;坯管到达弯管机机头后,坯管尾部向后顶住挡板,挡板随转动定位块顺时针转动,第二限位凸起与第一限位凸起定位卡死,实现坯管的前弯管处的定位,定位后坯管进入绕弯模具进行坯管前端的弯管,坯管进入固定模块和压模之间,夹模和压模向固定模块平移,曲模带动旋转外臂上的夹模旋转,实现坯管前端的弯管;
步骤八、第二定位装置对坯管位于后端的弯管处进行定位,定位后的坯管进行后端弯管;定位气缸带动定位挡块上升,前弯管加工好后的坯管尾部向后抵住定位挡块,实现坯管的后弯管处的定位,定位后坯管进入绕弯模具进行坯管后端的弯管。
除上述实施例外,本发明还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本发明权利要求的保护范围之内。In addition to the above-mentioned embodiments, the present invention also includes other embodiments, and all technical solutions formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the present invention.
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CN118081546A (en) * | 2024-04-28 | 2024-05-28 | 江苏万恒铸业有限公司 | Mould polishing device and process thereof |
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