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CN111974332A - Reaction kettle with detachable temperature controller - Google Patents

Reaction kettle with detachable temperature controller Download PDF

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Publication number
CN111974332A
CN111974332A CN202010832519.1A CN202010832519A CN111974332A CN 111974332 A CN111974332 A CN 111974332A CN 202010832519 A CN202010832519 A CN 202010832519A CN 111974332 A CN111974332 A CN 111974332A
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tank body
top side
tank
bottom end
flange
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Chinese (zh)
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张涛
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Zibo Vocational Institute
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Zibo Vocational Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Measuring Temperature Or Quantity Of Heat (AREA)
  • Accessories For Mixers (AREA)

Abstract

本申请公开了一种具有可拆卸温度控制器的反应釜,所述具有可拆卸温度控制器的反应釜包括:罐盖、罐体、双头螺柱、密封圈、罐底法兰、出料锥管、超短型球阀、温度表、信号接收器、电机座、减速机、电动机、内六角螺柱头螺钉、搅拌轴、轴套、深沟球轴承、压力表接头、压力表、静环压板、凸缘法兰、搅拌叶、螺纹套筒、折叶浆、检测组件、加料口、加热口、连接管和支座;所述检测组件包括密封塞、连接柱、温度探头、控制器、无线发射器、微型电池和无线充电线圈。本申请的有益之处在于提供一种便于在连接柱中安装不同的测温探头且具有可拆卸温度控制器的反应釜。

Figure 202010832519

The application discloses a reaction kettle with a detachable temperature controller. The reaction kettle with a detachable temperature controller includes: a tank cover, a tank body, a double-ended stud, a sealing ring, a tank bottom flange, a discharge Cone tube, ultra-short ball valve, temperature gauge, signal receiver, motor seat, reducer, motor, hexagon socket head stud head screw, stirring shaft, shaft sleeve, deep groove ball bearing, pressure gauge joint, pressure gauge, static ring pressure plate , flange flange, stirring blade, threaded sleeve, hinged blade, detection component, feeding port, heating port, connecting pipe and support; the detection component includes sealing plug, connecting column, temperature probe, controller, wireless Transmitter, tiny battery and wireless charging coil. The benefit of the present application is to provide a reaction kettle which is convenient to install different temperature measuring probes in the connecting column and has a detachable temperature controller.

Figure 202010832519

Description

具有可拆卸温度控制器的反应釜Reactor with removable temperature controller

技术领域technical field

本发明涉及一种反应釜,具体涉及一种具有可拆卸温度控制器的反应釜,属于反应釜技术领域。The invention relates to a reaction kettle, in particular to a reaction kettle with a detachable temperature controller, belonging to the technical field of reaction kettles.

背景技术Background technique

反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能;反应釜广泛应用于石油、化工、橡胶、农药、染料、医药、食品,用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅、聚合釜等;材质一般有碳锰钢、不锈钢、锆、镍基(哈氏、蒙乃尔、因康镍)合金及其它复合材料。The broad understanding of the reactor is a container with physical or chemical reaction. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized; the reactor is widely used in petroleum, chemical, Rubber, pesticides, dyes, medicine, food, pressure vessels used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes, such as reactors, reaction pots, decomposition pots, polymerization pots, etc.; materials are generally carbon Manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.

目前反应釜的使用中,反应釜的温度控制器安装后不便于工作者进行拆卸,同时温度控制器不便于对反应釜中部温度进行检测,不能满足工作者的操作需求,影响使用。In the current use of the reaction kettle, the temperature controller of the reaction kettle is inconvenient for workers to disassemble after being installed, and the temperature controller is inconvenient to detect the temperature in the middle of the reaction kettle, which cannot meet the operation requirements of the workers and affects the use.

发明内容SUMMARY OF THE INVENTION

一种具有可拆卸温度控制器的反应釜,包括:罐盖、罐体、双头螺柱、密封圈、罐底法兰、出料锥管、超短型球阀、温度表、信号接收器、电机座、减速机、电动机、内六角螺柱头螺钉、搅拌轴、轴套、深沟球轴承、压力表接头、压力表、静环压板、凸缘法兰、搅拌叶、螺纹套筒、折叶浆、检测组件、加料口、加热口、连接管和支座;其中所述罐盖底端底侧表面与所述罐体顶端顶侧表面贴合,所述罐盖与罐体连接处螺纹连接有双头螺柱,所述罐盖底侧表面与所述罐体顶侧表面之间贴合有密封圈,所述罐体底端表面固定安装有罐底法兰,所述罐底法兰底端与所述出料锥管顶端连接,所述出料锥管侧表面安装有超短型球阀,所述罐体底端侧表面与所述温度表的一端螺纹连接,所述温度表与罐体连接处的一端固定连接有所述无线接收器;所述温度表的一侧设有固定连通在罐体一侧的所述加热口,所述罐体顶端侧表面与所述支座一侧表面固定连接,所述罐体侧表面固定连通有两个所述加料管,两个所述加料管之间对称分布,所述罐盖顶侧与所述压力表接头底端固定连通,所述压力表接头顶端与所述压力表底端固定连通,所述罐体顶侧表面固定连通有四个所述连接管,四个所述连接管在罐体顶侧表面呈方形分布,所述罐体顶端固定连接有所述电机座,所述电机座顶侧与所述减速机底侧表面固定连接,所述减速机与顶侧所述电动机输出端连接,所述减速机输出端连接有搅拌轴,所述搅拌轴贯穿电机座内腔,所述搅拌轴顶端表面与所述轴套内腔贴合,所述轴套侧表面与所述深沟球轴承内腔紧密贴合,所述深沟球轴承外侧表面与所述电机座内腔壁固定连接,所述搅拌轴底端贯穿固定在所述罐体顶侧连接的所述凸缘法兰,所述凸缘法兰顶侧贴合有静环压板,所述静环压板通过锁紧螺栓与凸缘法兰连接,所述搅拌轴底端开设有空腔,所述空腔顶侧设有固定连接在所述搅拌轴表面的所述搅拌叶,所述空腔中设有所述检测组件,所述检测组件与无线接收器电性连接,所述搅拌轴底端与所述螺纹套筒顶端内腔螺纹连接,所述螺纹套筒底端固定连接有所述折叶浆。A reaction kettle with a detachable temperature controller, comprising: a tank cover, a tank body, a double-ended stud, a sealing ring, a tank bottom flange, a discharge cone, an ultra-short ball valve, a temperature gauge, a signal receiver, Motor base, reducer, motor, hexagon socket head stud head screw, stirring shaft, shaft sleeve, deep groove ball bearing, pressure gauge joint, pressure gauge, static ring pressure plate, flange flange, stirring blade, threaded sleeve, hinged blade Slurry, detection component, feeding port, heating port, connecting pipe and support; wherein the bottom surface of the bottom end of the tank cover is in contact with the top side surface of the top end of the tank body, and the tank cover and the tank body are screwed at the joint There are double-ended studs, a sealing ring is attached between the bottom side surface of the tank cover and the top side surface of the tank body, and a tank bottom flange is fixedly installed on the bottom end surface of the tank body. The bottom end is connected with the top end of the discharge cone pipe, the side surface of the discharge cone pipe is installed with an ultra-short ball valve, the side surface of the bottom end of the tank body is threadedly connected with one end of the temperature gauge, and the temperature gauge is connected with the thermometer. One end of the tank body connection is fixedly connected with the wireless receiver; one side of the thermometer is provided with the heating port that is fixedly connected to one side of the tank body, and the top side surface of the tank body is connected to the support. The side surfaces are fixedly connected, the side surface of the tank body is fixedly connected with two of the feeding pipes, the two feeding pipes are symmetrically distributed, the top side of the tank cover is fixedly connected with the bottom end of the pressure gauge joint, so The top end of the pressure gauge joint is in fixed communication with the bottom end of the pressure gauge, the top side surface of the tank body is fixedly connected with four of the connecting pipes, and the four connecting pipes are distributed in a square shape on the top side surface of the tank body. The top of the tank body is fixedly connected with the motor seat, the top side of the motor seat is fixedly connected with the bottom side surface of the reducer, the reducer is connected with the motor output end on the top side, and the output end of the reducer is connected with a The stirring shaft runs through the inner cavity of the motor base, the top surface of the stirring shaft is in contact with the inner cavity of the shaft sleeve, the side surface of the shaft sleeve is closely attached to the inner cavity of the deep groove ball bearing, and the The outer surface of the deep groove ball bearing is fixedly connected with the inner cavity wall of the motor seat, the bottom end of the stirring shaft penetrates the flange flange fixed on the top side of the tank body, and the top side of the flange flange is attached There is a static ring pressure plate, the static ring pressure plate is connected with the flange flange through locking bolts, the bottom end of the stirring shaft is provided with a cavity, and the top side of the cavity is provided with a fixed connection on the surface of the stirring shaft. For the stirring blade, the detection component is arranged in the cavity, the detection component is electrically connected with the wireless receiver, the bottom end of the stirring shaft is threadedly connected with the inner cavity of the top end of the threaded sleeve, and the thread The bottom end of the sleeve is fixedly connected with the hinged blade.

进一步地,所述双头螺柱相对的两端均螺纹连接有六角螺母,一个所述六角螺母底侧表面通过平垫圈与罐盖底端边缘顶侧贴合,另一个所述六角螺母顶侧表面通过平垫圈与罐体顶端边缘底侧表面贴合。Further, the opposite ends of the studs are threadedly connected with hexagonal nuts, the bottom surface of one hexagonal nut is fitted with the top side of the bottom edge of the tank cover through a flat washer, and the top side of the other hexagonal nut. The surface is in contact with the bottom side surface of the top edge of the tank body through a flat washer.

进一步地,所述平垫圈数目与六角螺母数目相等,所述平垫圈滑动套接在双头螺柱,所述双头螺柱数目为若干个,若干个所述双头螺柱在罐体顶端表面环形分布。Further, the number of the flat washers is equal to the number of the hexagonal nuts, the flat washers are slidably sleeved on the studs, the number of the studs is several, and a number of the studs are at the top of the tank. Circular distribution on the surface.

进一步地,所述检测组件包括密封塞、连接柱、温度探头、控制器、无线发射器、微型电池和无线充电线圈,所述密封塞顶端表面固定连接在所述连接柱底端表面,所述连接柱底端内卡合连接有温度探头,所述温度探头与顶侧卡合在连接柱内的控制器电性连接,所述控制器与顶侧卡合连接在连接柱内的无线发射器电性连接,所述无线发射器与顶侧卡合连接在连接柱内的微型电池电性连接,所述微型电池与顶侧卡合连接在连接柱顶端内的无线充电线圈电性连接,所述无线发射器与无线接收器无线连接。Further, the detection assembly includes a sealing plug, a connecting column, a temperature probe, a controller, a wireless transmitter, a miniature battery and a wireless charging coil, the top surface of the sealing plug is fixedly connected to the bottom surface of the connecting column, and the A temperature probe is snap-connected in the bottom end of the connecting column, and the temperature probe is electrically connected with the controller on the top side that is snap-fitted in the connecting column, and the controller is snap-connected with the wireless transmitter on the top side in the connecting column. Electrically connected, the wireless transmitter is electrically connected with the miniature battery that is snap-connected on the top side in the connection post, and the miniature battery is electrically connected with the wireless charging coil that is snap-connected on the top side in the top of the connection post, so The wireless transmitter is wirelessly connected with the wireless receiver.

进一步地,所述密封塞为柱状结构,所述密封塞卡合在搅拌轴底端空腔的底端。Further, the sealing plug is a columnar structure, and the sealing plug is engaged with the bottom end of the cavity at the bottom end of the stirring shaft.

进一步地,所述密封塞与连接柱同轴设置,所述连接柱滑动连接在搅拌轴空腔中。Further, the sealing plug is arranged coaxially with the connecting column, and the connecting column is slidably connected in the cavity of the stirring shaft.

进一步地,所述减速电机顶侧通过内六角螺柱头螺钉与电机底端固定连接,所述减速电机底侧通过内六角螺柱头螺钉与电机座顶侧表面固定连接。Further, the top side of the deceleration motor is fixedly connected to the bottom end of the motor through hexagon socket head stud head screws, and the bottom side of the deceleration motor is fixedly connected to the top side surface of the motor base through socket head stud head screws.

进一步地,所述罐体侧臂以及所述罐盖内壁均设有保温材料填充腔。Further, both the side arm of the tank body and the inner wall of the tank cover are provided with an insulating material filling cavity.

进一步地,所述温度表一端固定连接有螺纹柱,所述螺纹柱末端固定连接有无线接收器,所述螺纹柱与所述罐体侧表面螺纹连接。Further, one end of the thermometer is fixedly connected with a threaded post, the end of the threaded post is fixedly connected with a wireless receiver, and the threaded post is threadedly connected to the side surface of the tank body.

进一步地,所述支座数目为三个,三个所述支座在罐体顶端侧表面呈品字型分布,所述支座底侧表面开设有安装孔。Further, the number of the supports is three, and the three supports are distributed in a zigzag shape on the side surface of the top end of the tank body, and the bottom side surface of the supports is provided with mounting holes.

本申请的有益之处在于:提供一种便于在连接柱中安装不同的测温探头且具有可拆卸温度控制器的反应釜。The benefits of the present application are: to provide a reaction kettle which is convenient to install different temperature measuring probes in the connecting column and has a detachable temperature controller.

附图说明Description of drawings

构成本申请的一部分的附图用来提供对本申请的进一步理解,使得本申请的其它特征、目的和优点变得更明显。本申请的示意性实施例附图及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The accompanying drawings, which constitute a part of this application, are used to provide a further understanding of the application and make other features, objects and advantages of the application more apparent. The accompanying drawings and descriptions of the exemplary embodiments of the present application are used to explain the present application, and do not constitute an improper limitation of the present application. In the attached image:

图1是根据本申请一种实施例的具有可拆卸温度控制器的反应釜的立体结构示意图;1 is a schematic three-dimensional structure diagram of a reactor with a detachable temperature controller according to an embodiment of the present application;

图2是根据本申请一种实施例的具有可拆卸温度控制器的反应釜的整体剖视结构示意图;Fig. 2 is the overall cross-sectional structural schematic diagram of the reaction kettle with the detachable temperature controller according to an embodiment of the present application;

图3是根据本申请一种实施例中的具有可拆卸温度控制器的图2中A处局部放大中结构示意图;Fig. 3 is a partial enlarged structural schematic diagram of part A in Fig. 2 with a detachable temperature controller according to an embodiment of the present application;

图4是根据本申请一种实施例中的具有可拆卸温度控制器的反应釜的整体表面结构示意图;4 is a schematic diagram of the overall surface structure of a reaction kettle with a detachable temperature controller according to an embodiment of the present application;

图5是根据本申请一种实施例中的具有可拆卸温度控制器的搅拌轴表面结构示意图;5 is a schematic view of the surface structure of a stirring shaft with a detachable temperature controller according to an embodiment of the present application;

图6是根据本申请一种实施例中的具有可拆卸温度控制器的反应釜的检测组件结构示意图;6 is a schematic structural diagram of a detection assembly of a reaction kettle with a detachable temperature controller according to an embodiment of the present application;

图7是根据本申请一种实施例中的具有可拆卸温度控制器的反应釜的整体俯视连接结构示意图;Fig. 7 is the overall top view connection structure schematic diagram of the reaction kettle with detachable temperature controller according to an embodiment of the present application;

图8是根据本申请一种实施例中的控制示意图。FIG. 8 is a schematic diagram of control according to an embodiment of the present application.

图中附图标记的含义:The meaning of the reference numbers in the figure:

具有可拆卸温度控制器的反应釜100,罐盖101,罐体102,保温填充腔103,双头螺柱104,六角螺母105,平垫圈106,密封圈107,罐底法兰108,出料锥管109,超短型球阀110,温度表111,无线接收器112,电机座113,减速机114,电动机115,内六角螺柱头螺钉116,搅拌轴117,轴套118,深沟球轴承119,压力表接头120,压力表121,静环压板122,凸缘法兰123,搅拌叶124,螺纹套筒125,折叶浆126,检测组件127,密封塞1271,温度探头1272,控制器1273,无线发射器1274,微型电池1275,无线充电线圈1276,连接柱1277,加料口128,加热口129,连接管130,支座131。Reactor 100 with detachable temperature controller, tank cover 101, tank body 102, insulation filling cavity 103, stud 104, hexagon nut 105, flat washer 106, sealing ring 107, tank bottom flange 108, discharge Taper tube 109, ultra-short ball valve 110, temperature gauge 111, wireless receiver 112, motor base 113, reducer 114, electric motor 115, hexagon socket head screw 116, stirring shaft 117, shaft sleeve 118, deep groove ball bearing 119 , pressure gauge joint 120, pressure gauge 121, static ring pressure plate 122, flange flange 123, stirring blade 124, threaded sleeve 125, hinged blade 126, detection assembly 127, sealing plug 1271, temperature probe 1272, controller 1273 , wireless transmitter 1274, micro battery 1275, wireless charging coil 1276, connecting column 1277, feeding port 128, heating port 129, connecting pipe 130, support 131.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only The embodiments are part of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the scope of protection of the present application.

需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second" and the like in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.

在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", The orientation or positional relationship indicated by "vertical", "horizontal", "horizontal", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are primarily used to better describe the present application and its embodiments, and are not intended to limit the fact that the indicated device, element, or component must have a particular orientation, or be constructed and operated in a particular orientation.

并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。In addition, some of the above-mentioned terms may be used to express other meanings besides orientation or positional relationship. For example, the term "on" may also be used to express a certain attachment or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific situations.

此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Furthermore, the terms "installed", "set up", "provided with", "connected", "connected", "socketed" should be construed broadly. For example, it may be a fixed connection, a detachable connection, or a unitary structure; it may be a mechanical connection, or an electrical connection; it may be directly connected, or indirectly connected through an intermediary, or between two devices, elements, or components. internal communication. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

参考图1至图8,一种具有可拆卸温度控制器的反应釜100,包括:罐盖101、罐体102、双头螺柱104、密封圈107、罐底法兰108、出料锥管109、超短型球阀110、温度表111、信号接收器、电机座113、减速机114、电动机115、内六角螺柱头螺钉116、搅拌轴117、轴套118、深沟球轴承119、压力表接头120、压力表121、静环压板122、凸缘法兰123、搅拌叶124、螺纹套筒125、折叶浆126、检测组件127、加料口128、加热口129、连接管130和支座131。1 to 8, a reaction kettle 100 with a detachable temperature controller includes: a tank cover 101, a tank body 102, a double-ended stud 104, a sealing ring 107, a tank bottom flange 108, and a discharge cone pipe 109, ultra-short ball valve 110, temperature gauge 111, signal receiver, motor seat 113, reducer 114, motor 115, hexagon socket head screw 116, stirring shaft 117, shaft sleeve 118, deep groove ball bearing 119, pressure gauge Joint 120, pressure gauge 121, static ring pressure plate 122, flange flange 123, stirring blade 124, threaded sleeve 125, hinged blade 126, detection component 127, feeding port 128, heating port 129, connecting pipe 130 and support 131.

其中,支座131为反应釜的安装组件部分,支座131数目为三个,便于将反应釜整体稳定安装。Among them, the support 131 is an installation component part of the reactor, and the number of the supports 131 is three, which is convenient for the stable installation of the reactor as a whole.

罐盖101底端底侧表面与罐体102顶端顶侧表面贴合,罐盖101与罐体102连接处螺纹连接有双头螺柱104,罐盖101底侧表面与罐体102顶侧表面之间贴合有密封圈107。The bottom side surface of the bottom end of the tank cover 101 is in contact with the top side surface of the top end of the tank body 102 , the connection between the tank cover 101 and the tank body 102 is threadedly connected with a stud 104 , and the bottom side surface of the tank cover 101 is connected to the top side surface of the tank body 102 A sealing ring 107 is attached therebetween.

采用这样的方案,在罐盖101放置在罐体102对齐时,将密封圈107放置在罐盖101与罐体102顶侧,可以通过密封圈107提高罐体102与罐盖101连接的密封性。With such a solution, when the tank cover 101 is placed on the tank body 102 to be aligned, the sealing ring 107 is placed on the top side of the tank cover 101 and the tank body 102, and the sealing ring 107 can improve the tightness of the connection between the tank body 102 and the tank cover 101. .

罐体102底端表面固定安装有罐底法兰108,罐底法兰108底端与出料锥管109顶端连接,出料锥管109侧表面安装有超短型球阀110。A tank bottom flange 108 is fixedly installed on the bottom surface of the tank body 102 , the bottom end of the tank bottom flange 108 is connected with the top end of the discharge cone 109 , and an ultra-short ball valve 110 is installed on the side surface of the discharge cone 109 .

作为扩展方案,工作者可以通过操作超短型球阀110控制出料锥管109开合,便于物料排出。As an extension, the worker can control the opening and closing of the discharge cone 109 by operating the ultra-short ball valve 110 to facilitate material discharge.

罐体102底端侧表面与温度表111的一端螺纹连接,温度表111与罐体102连接处的一端固定连接有无线接收器112;温度表111的一侧设有固定连通在罐体102一侧的加热口129,罐体102顶端侧表面与支座131一侧表面固定连接,罐体102侧表面固定连通有两个加料口128,两个加料口128之间对称分布。The bottom side surface of the tank body 102 is connected with one end of the thermometer 111 in a threaded connection, and one end where the thermometer 111 is connected with the tank body 102 is fixedly connected with a wireless receiver 112; The heating port 129 on the side, the top side surface of the tank body 102 is fixedly connected with the side surface of the support 131, and the side surface of the tank body 102 is fixedly connected with two feeding ports 128, and the two feeding ports 128 are symmetrically distributed.

具体而言,温度表111可以通过无线接收器112对温度情况进行接收展示。通过加热口129可以控制罐体102内的加热情况。通过加料口128对反应釜中进行加料,方便工作者进行操作。Specifically, the temperature meter 111 can receive and display the temperature through the wireless receiver 112 . The heating inside the tank 102 can be controlled through the heating port 129 . The reaction kettle is charged through the feeding port 128, which is convenient for workers to operate.

罐盖101顶侧与压力表接头120底端固定连通,压力表接头120顶端与压力表121底端固定连通。The top side of the tank cover 101 is in fixed communication with the bottom end of the pressure gauge joint 120 , and the top end of the pressure gauge joint 120 is in fixed communication with the bottom end of the pressure gauge 121 .

作为扩展方案,压力表121有效时刻反应反应釜中的气压情况。As an extension, the pressure gauge 121 can react to the air pressure in the reaction kettle when it is valid.

罐体102顶侧表面固定连通有四个连接管130,四个连接管130在罐体102顶侧表面呈方形分布。The top side surface of the tank body 102 is fixedly connected with four connecting pipes 130 , and the four connecting pipes 130 are distributed in a square shape on the top side surface of the tank body 102 .

罐体102顶端固定连接有电机座113,电机座113顶侧与减速机114底侧表面固定连接,减速机114与顶侧电动机115输出端连接,减速机114输出端连接有搅拌轴117,搅拌轴117贯穿电机座113内腔,搅拌轴117顶端表面与轴套118内腔贴合,轴套118侧表面与深沟球轴承119内腔紧密贴合,深沟球轴承119外侧表面与电机座113内腔壁固定连接,搅拌轴117底端贯穿固定在罐体102顶侧连接的凸缘法兰123,凸缘法兰123顶侧贴合有静环压板122,静环压板122通过锁紧螺栓与凸缘法兰123连接,搅拌轴117底端开设有空腔,空腔顶侧设有固定连接在搅拌轴117表面的搅拌叶124,空腔中设有检测组件127,检测组件127与无线接收器112电性连接,搅拌轴117底端与螺纹套筒125顶端内腔螺纹连接,螺纹套筒125底端固定连接有折叶浆126。The top of the tank body 102 is fixedly connected with a motor base 113, the top side of the motor base 113 is fixedly connected with the bottom side surface of the reducer 114, the reducer 114 is connected with the output end of the top side motor 115, and the output end of the reducer 114 is connected with a stirring shaft 117, stirring The shaft 117 runs through the inner cavity of the motor base 113, the top surface of the stirring shaft 117 is in contact with the inner cavity of the shaft sleeve 118, the side surface of the shaft sleeve 118 is in close contact with the inner cavity of the deep groove ball bearing 119, and the outer surface of the deep groove ball bearing 119 is in contact with the motor base. The inner cavity wall of 113 is fixedly connected, and the bottom end of the stirring shaft 117 penetrates through the flange flange 123 fixed on the top side of the tank body 102. The top side of the flange flange 123 is fitted with a static ring pressure plate 122, and the static ring pressure plate 122 is locked by locking The bolt is connected with the flange flange 123, the bottom end of the stirring shaft 117 is provided with a cavity, the top side of the cavity is provided with a stirring blade 124 fixedly connected to the surface of the stirring shaft 117, and a detection component 127 is arranged in the cavity, and the detection component 127 is connected with the The wireless receiver 112 is electrically connected, the bottom end of the stirring shaft 117 is threadedly connected with the inner cavity of the top end of the threaded sleeve 125 , and the bottom end of the threaded sleeve 125 is fixedly connected with a hinged blade 126 .

作为具体方案,电机驱动减速机114工作,减速机114带动搅拌轴117进行旋转,搅拌轴117会带动表面的搅拌叶124以及折叶浆126进行旋转,便于反应釜中物料的搅拌。搅拌轴117的底端设有空腔,便于将连接柱1277卡合放置在空前中,同时连接柱1277底端的密封塞1271将空腔底端进行密封,保障连接柱1277中卡合连接的电器元件稳定使用,进而便于空腔中的检测组件127进行拆装,方便使用。As a specific solution, the motor drives the reducer 114 to work, the reducer 114 drives the stirring shaft 117 to rotate, and the stirring shaft 117 drives the stirring blades 124 and the flaps 126 on the surface to rotate, which facilitates the stirring of materials in the reaction kettle. The bottom end of the stirring shaft 117 is provided with a cavity, which is convenient for the connection post 1277 to be snapped and placed in an unprecedented position. At the same time, the sealing plug 1271 at the bottom end of the connection post 1277 seals the bottom end of the cavity to ensure that the electrical appliances in the connection post 1277 are snapped and connected. The components are used stably, which facilitates the disassembly and assembly of the detection assembly 127 in the cavity, and is convenient for use.

作为扩展方案,双头螺柱104相对的两端均螺纹连接有六角螺母105,一个六角螺母105底侧表面通过平垫圈106与罐盖101底端边缘顶侧贴合,另一个六角螺母105顶侧表面通过平垫圈106与罐体102顶端边缘底侧表面贴合,这样便于将罐体102与罐盖101进行稳定固定,同时便于通过平垫圈106来保护被连接件的表面不受六角螺母105擦伤,分散六角螺母105对被连接件的压力。As an extension, the opposite ends of the double-ended stud 104 are screwed with hexagonal nuts 105, the bottom surface of one hexagonal nut 105 is fitted with the top side of the bottom edge of the tank cover 101 through the flat washer 106, and the other hexagonal nut 105 is on the top side. The side surface is attached to the bottom side surface of the top edge of the tank body 102 through the flat washer 106, which facilitates the stable fixing of the tank body 102 and the tank cover 101, and at the same time facilitates the use of the flat washer 106 to protect the surface of the connected piece from the hexagonal nut 105. Scratch and disperse the pressure of the hexagonal nut 105 on the connected parts.

具体而言,平垫圈106数目与六角螺母105数目相等,平垫圈106滑动套接在双头螺柱104,双头螺柱104数目为若干个,若干个双头螺柱104在罐体102顶端表面环形分布,保障双头螺栓放置紧凑,便于将罐体102与罐盖101的稳定连接。Specifically, the number of flat washers 106 is equal to the number of hexagonal nuts 105 , the flat washers 106 are slidably sleeved on the studs 104 , the number of studs 104 is several, and the plurality of studs 104 are at the top of the tank body 102 The annular distribution on the surface ensures that the stud bolts are placed compactly, which facilitates the stable connection of the tank body 102 and the tank cover 101 .

参考图6,检测组件127包括密封塞1271、连接柱1277、温度探头1272、控制器1273、无线发射器1274、微型电池1275和无线充电线圈1276,密封塞1271顶端表面固定连接在连接柱1277底端表面,连接柱1277底端内卡合连接有温度探头1272,温度探头1272与顶侧卡合在连接柱1277内的控制器1273电性连接,控制器1273与顶侧卡合连接在连接柱1277内的无线发射器1274电性连接,无线发射器1274与顶侧卡合连接在连接柱1277内的微型电池1275电性连接,微型电池1275与顶侧卡合连接在连接柱1277顶端内的无线充电线圈1276电性连接,无线发射器1274与无线接收器112无线连接。Referring to FIG. 6 , the detection assembly 127 includes a sealing plug 1271 , a connecting post 1277 , a temperature probe 1272 , a controller 1273 , a wireless transmitter 1274 , a miniature battery 1275 and a wireless charging coil 1276 , and the top surface of the sealing plug 1271 is fixedly connected to the bottom of the connecting post 1277 On the end surface, the bottom end of the connection post 1277 is connected with a temperature probe 1272, the temperature probe 1272 is electrically connected with the controller 1273 which is clamped in the connection post 1277 at the top side, and the controller 1273 is clamped and connected to the connection post at the top side. The wireless transmitter 1274 in the 1277 is electrically connected, and the wireless transmitter 1274 is electrically connected with the miniature battery 1275 in the top side of the connection post 1277. The wireless charging coil 1276 is electrically connected, and the wireless transmitter 1274 is wirelessly connected with the wireless receiver 112 .

采用这样的方案,搅拌轴117带动内部的无线充电线圈1276旋转,充电的电量存在微型电池1275中,微型电池1275为其他电器元件电性连接,温度探头1272在反应釜内腔中进行检测,便于温度探头1272对反应釜中的温度检测,然后通过控制器1273控制无线发射器1274将检测的信号传递给无线接收器112中,然后通过温度表111进行展示,同时温度探头1272方便从连接柱1277中卡合取出,便于温度探头1272的使用更换,便于操作。In this solution, the stirring shaft 117 drives the internal wireless charging coil 1276 to rotate, the charged power is stored in the micro battery 1275, the micro battery 1275 is electrically connected to other electrical components, and the temperature probe 1272 is detected in the inner cavity of the reactor, which is convenient for The temperature probe 1272 detects the temperature in the reaction kettle, and then the controller 1273 controls the wireless transmitter 1274 to transmit the detected signal to the wireless receiver 112, and then displays it through the temperature meter 111. At the same time, the temperature probe 1272 is convenient for connecting the column 1277. It is easy to use and replace the temperature probe 1272 and easy to operate.

作为扩展方案,密封塞1271为柱状结构,密封塞1271卡合在搅拌轴117底端空腔的底端。密封塞1271与连接柱1277同轴设置,连接柱1277滑动连接在搅拌轴117空腔中,便于连接柱1277以及密封塞1271放置在搅拌轴117底端的空腔中。As an extension, the sealing plug 1271 is a columnar structure, and the sealing plug 1271 is engaged with the bottom end of the cavity at the bottom end of the stirring shaft 117 . The sealing plug 1271 is coaxially disposed with the connecting post 1277 , and the connecting post 1277 is slidably connected in the cavity of the stirring shaft 117 , so that the connecting post 1277 and the sealing plug 1271 can be placed in the cavity at the bottom end of the stirring shaft 117 .

减速电机顶侧通过内六角螺柱头螺钉116与电机底端固定连接,减速电机底侧通过内六角螺柱头螺钉116与电机座113顶侧表面固定连接。The top side of the deceleration motor is fixedly connected to the bottom end of the motor through the hexagon socket head stud head screws 116 , and the bottom side of the deceleration motor is fixedly connected to the top side surface of the motor base 113 through the socket head stud head screws 116 .

具体而言,罐体102侧臂以及罐盖101内壁均设有保温材料填充腔103,提高反应釜的保温效果。Specifically, the side arm of the tank body 102 and the inner wall of the tank cover 101 are provided with a thermal insulation material filling cavity 103 to improve the thermal insulation effect of the reaction kettle.

温度表111一端固定连接有螺纹柱,螺纹柱末端固定连接有无线接收器112,螺纹柱与罐体102侧表面螺纹连接。One end of the thermometer 111 is fixedly connected with a threaded post, the end of the threaded post is fixedly connected with a wireless receiver 112 , and the threaded post is threadedly connected to the side surface of the tank body 102 .

作为扩展方案,支座131数目为三个,三个支座131在罐体102顶端侧表面呈品字型分布,支座131底侧表面开设有安装孔,这样可以很好的将反应釜进行稳定夹持固定。As an extension, the number of the supports 131 is three, the three supports 131 are distributed in the shape of a letter on the top side surface of the tank body 102, and the bottom side surface of the supports 131 is provided with mounting holes, so that the reaction kettle can be well carried out. Stable clamping and fixing.

采用这样的方案,通过平垫圈106来保护被连接件的表面不受螺母擦伤,分散螺母对被连接件的压力。便于反应釜中物料的搅拌。搅拌轴117的底端设有空腔,便于将连接柱1277卡合放置在空前中,同时连接柱1277底端的密封塞1271将空腔底端进行密封,保障连接柱1277中卡合连接的电器元件稳定使用,进而便于空腔中的检测组件127进行拆装,方便使用。便于温度探头1272对反应釜中的温度检测,然后通过控制器1273控制无线发射器1274将检测的信号传递给无线接收器112中,然后通过温度表111进行展示,同时温度探头1272方便从连接柱1277中卡合取出,便于温度探头1272的使用更换。With this solution, the flat washer 106 protects the surface of the connected piece from being scratched by the nut, and disperses the pressure of the nut on the connected piece. It is convenient to stir the materials in the reaction kettle. The bottom end of the stirring shaft 117 is provided with a cavity, which is convenient for the connection post 1277 to be snapped and placed in an unprecedented position. At the same time, the sealing plug 1271 at the bottom end of the connection post 1277 seals the bottom end of the cavity to ensure that the electrical appliances in the connection post 1277 are snapped and connected. The components are used stably, which facilitates the disassembly and assembly of the detection assembly 127 in the cavity, and is convenient for use. It is convenient for the temperature probe 1272 to detect the temperature in the reactor, and then the controller 1273 controls the wireless transmitter 1274 to transmit the detected signal to the wireless receiver 112, and then displays it through the temperature meter 111. At the same time, the temperature probe 1272 is convenient for connecting the column. The 1277 is snapped and taken out, which is convenient for the use and replacement of the temperature probe 1272.

以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.

Claims (10)

1. The utility model provides a reation kettle with can dismantle temperature controller which characterized in that:
the reaction kettle with the detachable temperature controller comprises: the device comprises a tank cover, a tank body, a stud, a sealing ring, a tank bottom flange, a discharge taper pipe, an ultra-short ball valve, a thermometer, a signal receiver, a motor base, a speed reducer, a motor, an inner hexagonal stud head screw, a stirring shaft, a shaft sleeve, a deep groove ball bearing, a pressure gauge joint, a pressure gauge, a static ring pressing plate, a flange, a stirring blade, a threaded sleeve, a hinge paddle, a detection assembly, a feeding port, a heating port, a connecting pipe and a support; the bottom surface of the bottom end of the tank cover is attached to the top surface of the top end of the tank body, a double-end stud is in threaded connection with the joint of the tank cover and the tank body, a sealing ring is attached between the bottom surface of the tank cover and the top surface of the tank body, a tank bottom flange is fixedly mounted on the surface of the bottom end of the tank body, the bottom end of the tank bottom flange is connected with the top end of the discharge conical pipe, an ultra-short ball valve is mounted on the side surface of the discharge conical pipe, the side surface of the bottom end of the tank body is in threaded connection with one end of the thermometer, and the wireless receiver; the heating port fixedly communicated with one side of the tank body is arranged on one side of the thermometer, the surface of the top end of the tank body is fixedly connected with the surface of one side of the support, the surface of the side of the tank body is fixedly communicated with two feeding pipes which are symmetrically distributed, the top side of the tank cover is fixedly communicated with the bottom end of the pressure gauge joint, the top end of the pressure gauge joint is fixedly communicated with the bottom end of the pressure gauge, the surface of the top side of the tank body is fixedly communicated with four connecting pipes which are distributed in a square shape on the surface of the top side of the tank body, the top end of the tank body is fixedly connected with the motor base, the top side of the motor base is fixedly connected with the surface of the bottom side of the speed reducer, the speed reducer is connected with the output end of the motor on the top side, the axle sleeve side surface with the inseparable laminating of deep groove ball bearing inner chamber, deep groove ball bearing outside surface with cavity wall fixed connection in the motor cabinet, the (mixing) shaft bottom is run through to be fixed jar body top side is connected the flange, the laminating of flange top side has quiet ring clamp plate, quiet ring clamp plate passes through locking bolt and flange joint, the cavity has been seted up to the (mixing) shaft bottom, the cavity top side is equipped with fixed connection and is in the (mixing) shaft surface the stirring leaf, be equipped with in the cavity detection subassembly, detection subassembly and wireless receiver electric connection, the (mixing) shaft bottom with threaded sleeve top inner chamber threaded connection, threaded sleeve bottom fixed connection has the leaf thick liquid of rolling over.
2. The reactor of claim 1, wherein:
and the two opposite ends of the double-ended stud are in threaded connection with hexagon nuts, the bottom side surface of one hexagon nut is attached to the top side of the edge at the bottom end of the tank cover through a flat washer, and the top side surface of the other hexagon nut is attached to the bottom side surface of the edge at the top end of the tank body through a flat washer.
3. The reactor of claim 2, wherein:
the flat washer figure is equal with hexagon nut figure, the flat washer slip cup joints at stud, stud figure is a plurality of, a plurality of stud is at jar body top surface annular distribution.
4. The reactor of claim 1, wherein:
the detection assembly comprises a sealing plug, a connecting column, a temperature probe, a controller, a wireless transmitter, a miniature battery and a wireless charging coil, wherein the surface of the top end of the sealing plug is fixedly connected to the surface of the bottom end of the connecting column, the temperature probe is connected to the surface of the bottom end of the connecting column in a clamping manner, the temperature probe is electrically connected with the controller of the top side block in the connecting column, the controller is electrically connected with the wireless transmitter of the top side block in the connecting column, the wireless transmitter is electrically connected with the miniature battery of the top side block in the connecting column, the miniature battery is electrically connected with the wireless charging coil of the top side block in the connecting column top, and the wireless transmitter is wirelessly connected with the.
5. The reactor of claim 4, wherein:
the sealing plug is of a columnar structure and is clamped at the bottom end of the cavity at the bottom end of the stirring shaft.
6. The reactor of claim 4, wherein:
the sealing plug and the connecting column are coaxially arranged, and the connecting column is connected in the cavity of the stirring shaft in a sliding manner.
7. The reactor of claim 1, wherein:
the top side of the speed reducing motor is fixedly connected with the bottom end of the motor through an inner hexagonal stud bolt, and the bottom side of the speed reducing motor is fixedly connected with the surface of the top side of the motor base through an inner hexagonal stud bolt.
8. The reactor of claim 1, wherein:
the side arm of the tank body and the inner wall of the tank cover are both provided with heat-insulating material filling cavities.
9. The reactor of claim 1, wherein:
thermometer one end fixedly connected with screw thread post, screw thread post end fixedly connected with wireless receiver, the screw thread post with jar side surface threaded connection.
10. The reactor of claim 1, wherein:
the support figure is three, three the support is the distribution of style of calligraphy of article at jar body top side surface, the mounting hole has been seted up to support bottom side surface.
CN202010832519.1A 2020-08-18 2020-08-18 Reaction kettle with detachable temperature controller Withdrawn CN111974332A (en)

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Application publication date: 20201124