CN111969548A - Cable joint protection component structure - Google Patents
Cable joint protection component structure Download PDFInfo
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- CN111969548A CN111969548A CN202010854372.6A CN202010854372A CN111969548A CN 111969548 A CN111969548 A CN 111969548A CN 202010854372 A CN202010854372 A CN 202010854372A CN 111969548 A CN111969548 A CN 111969548A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/08—Cable junctions
- H02G15/18—Cable junctions protected by sleeves, e.g. for communication cable
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0437—Channels
- H02G3/045—Channels provided with perforations or slots permitting introduction or exit of wires
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/06—Installations of electric cables or lines in or on the ground or water in underground tubes or conduits; Tubes or conduits therefor
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Abstract
本发明涉及电力工程技术领域,公开了一种电缆接头防护组件结构,包括连接套,连接套的中间设有夹持套,夹持套由绝缘弹性材料制成,夹持套的外侧中心设有定位凸环,连接套的中心设有与定位凸环配合的环形定位槽;夹持套的内孔两端对称设有密封锥面,密封锥面上设有环形密封槽,环形密封槽内设有双唇密封圈;连接套的两端均设有端盖,端端盖的内端面沿轴向延伸形成支撑套,支撑套的内端内壁设有支撑锥面,端盖的外端内壁处设有密封挡圈,密封挡圈的内壁设有端盖密封槽,端盖密封槽内设有端盖密封圈。本发明从外到内依次通过端盖密封圈、双唇密封圈、中心密封环三重密封,电缆接头处密封效果非常好。
The invention relates to the technical field of electric power engineering, and discloses a cable joint protection component structure, comprising a connection sleeve, a clamping sleeve is arranged in the middle of the connection sleeve, the clamping sleeve is made of insulating elastic material, and the outer center of the clamping sleeve is provided with a clamping sleeve. The positioning convex ring, the center of the connecting sleeve is provided with an annular positioning groove matched with the positioning convex ring; the two ends of the inner hole of the clamping sleeve are symmetrically provided with sealing cone surfaces, the sealing cone surface is provided with an annular sealing groove, and the annular sealing groove is provided with There are double-lip sealing rings; both ends of the connecting sleeve are provided with end caps, the inner end face of the end cap extends axially to form a support sleeve, the inner wall of the inner end of the support sleeve is provided with a supporting cone surface, and the inner wall of the outer end of the end cap is at the inner wall of the end cap. A sealing retaining ring is provided, the inner wall of the sealing retaining ring is provided with an end cap sealing groove, and an end cap sealing ring is arranged in the end cap sealing groove. The invention adopts the triple sealing of the end cover sealing ring, the double-lip sealing ring and the central sealing ring in sequence from the outside to the inside, and the sealing effect at the cable joint is very good.
Description
技术领域technical field
本发明涉及电力工程技术领域,尤其涉及一种电缆接头防护组件结构。The invention relates to the technical field of electric power engineering, in particular to a cable joint protection component structure.
背景技术Background technique
电缆防护套、电缆保护管通常是指为了防止电缆受到损伤、套设在电缆外侧且具有一定机械强度的保护管。在电气工程中,电缆铺设在沟道中,需要将电缆引至电线杆、配电设备时,需要对电缆进行对接,电缆一般包含线芯、外套管,电缆线芯对接后,目前通常都是直接在外侧套一个聚乙烯电缆护套,对搭接处进行防护。然而由于电缆接头处的外套管是断开的,因此该处密封性降低,电缆接头处抗弯曲、抗拉伸性能也显著降低,普通的聚乙烯电缆护套自身强度低,防护性能非常有限,无法确保电缆接头处抗拉伸、抗弯曲性能要求,而且无法适应外部恶劣环境,即使电缆铺设周围环境较良好的状态下,还必须在电缆外部设置额外的刚性保护管以实现电缆的良好防护。Cable protective sleeve and cable protective tube usually refer to a protective tube that is sleeved on the outside of the cable and has a certain mechanical strength in order to prevent the cable from being damaged. In electrical engineering, the cable is laid in the channel. When the cable needs to be led to the utility pole and power distribution equipment, the cable needs to be connected. The cable generally includes a wire core and an outer casing. After the cable core is connected, it is usually directly Put a polyethylene cable jacket on the outside to protect the overlap. However, since the outer sleeve at the cable joint is broken, the sealing performance is reduced, and the bending and tensile properties of the cable joint are also significantly reduced. The ordinary polyethylene cable sheath has low strength and very limited protection performance. It is impossible to ensure the tensile and bending resistance requirements of the cable joint, and it cannot adapt to the harsh external environment. Even if the surrounding environment of the cable is good, an additional rigid protection tube must be set outside the cable to achieve good protection of the cable.
发明内容SUMMARY OF THE INVENTION
本发明为了解决现有技术中的电缆接头处的电缆护套存在上述问题,提供了一种密封性能好、性能稳定、增加电缆接头处稳定性的电缆接头防护组件结构。In order to solve the above problems of the cable sheath at the cable joint in the prior art, the present invention provides a cable joint protection assembly structure with good sealing performance, stable performance and increased stability at the cable joint.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种电缆接头防护组件结构,包括连接套,所述连接套的中间设有夹持套,所述夹持套由绝缘弹性材料制成,所述夹持套的外侧中心设有定位凸环,所述连接套的中心设有与定位凸环配合的环形定位槽;所述夹持套的内孔两端对称设有外大内小的密封锥面,所述密封锥面上设有环形密封槽,所述环形密封槽内设有双唇密封圈,夹持套的两端外壁与连接套的内壁之间形成环形间隙;所述连接套的两端均设有端盖,所述端盖与连接套螺纹连接,所述端盖的内端面沿轴向延伸形成支撑套,所述支撑套的内端内壁设有支撑锥面,所述端盖的外端内壁处设有密封挡圈,所述密封挡圈的内壁设有端盖密封槽,所述端盖密封槽内设有端盖密封圈;当端盖与连接套螺纹连接时,所述的支撑锥面与夹持套的外侧端部抵接。A cable joint protection assembly structure includes a connection sleeve, a clamping sleeve is arranged in the middle of the connection sleeve, the clamping sleeve is made of insulating elastic material, and a positioning convex ring is arranged in the center of the outer side of the clamping sleeve, The center of the connecting sleeve is provided with an annular positioning groove which is matched with the positioning convex ring; the two ends of the inner hole of the clamping sleeve are symmetrically provided with a sealing cone surface with an outer large and an inner small, and an annular sealing surface is provided on the sealing cone surface The annular sealing groove is provided with a double-lip sealing ring, and an annular gap is formed between the outer walls of the two ends of the clamping sleeve and the inner wall of the connecting sleeve; both ends of the connecting sleeve are provided with end caps, and the end caps It is threadedly connected with the connecting sleeve, the inner end face of the end cover extends along the axial direction to form a support sleeve, the inner wall of the inner end of the support sleeve is provided with a support cone surface, and the inner wall of the outer end of the end cover is provided with a sealing ring, The inner wall of the sealing ring is provided with an end cover sealing groove, and the end cover sealing groove is provided with an end cover sealing ring; when the end cover and the connecting sleeve are threadedly connected, the supporting cone surface is connected to the outer side of the clamping sleeve. End abuts.
两根电缆需要对接连接之前,先将夹持套与连接套装配在一起,再让其中一根电缆依次穿过端盖、连接套、端盖,然后将两根电缆对接连接,移动连接套使得连接套的中间位置正好处于两根电缆的接头处,此时电缆接头处位于两个双唇密封圈之间的位置,最后将端盖与连接套拧紧,端盖拧紧过程中,端盖上的支撑套的支撑锥面抵紧夹持套的两端,由于夹持套具有弹性,因此夹持套的两端外侧收缩而抱紧电缆,密封锥面上的双唇密封圈将电缆接头处隔离密封,端盖内的端盖密封圈也起到密封作用,防止外部水分、泥沙等进入连接套内;夹持套在受压收缩的时候对支撑套存在一个弹性反作用力,该弹性反作用力使得端盖存在一个预紧力,从而能够防止端盖松动;电缆接头处通过该种防护组件连接、密封,即使电缆接头处发生弯折也不会导致断开,性能非常稳定。Before the two cables need to be butt-connected, first assemble the clamping sleeve and the connecting sleeve, and then let one of the cables pass through the end cap, the connecting sleeve and the The middle position of the connection sleeve is just at the joint of the two cables. At this time, the cable joint is located between the two double-lip sealing rings. Finally, the end cover and the connection sleeve are tightened. The support cone of the support sleeve is pressed against both ends of the clamping sleeve. Due to the elasticity of the clamping sleeve, the outer sides of the two ends of the clamping sleeve shrink to hold the cable tightly. The double-lip sealing ring on the sealing cone isolates the cable joint. Sealing, the end cover sealing ring in the end cover also plays a sealing role to prevent external moisture, sediment, etc. from entering the connecting sleeve; the clamping sleeve has an elastic reaction force on the support sleeve when it is compressed and contracted, and the elastic reaction force The end cover has a pre-tightening force, which can prevent the end cover from loosening; the cable joint is connected and sealed by this kind of protection component, even if the cable joint is bent, it will not cause disconnection, and the performance is very stable.
作为优选,所述夹持套的两端外侧延伸形成支撑凸环,所述支撑凸环的横截面呈圆形,所述支撑凸环与夹持套为一体式结构。支撑凸环一方面增加夹持套的稳定性,另一方面支撑锥面与支撑凸环抵接时,夹持套两端受力更加稳定。Preferably, the outer sides of the two ends of the clamping sleeve extend to form supporting convex rings, the cross section of the supporting convex ring is circular, and the supporting convex ring and the clamping sleeve are integral structures. On the one hand, the supporting convex ring increases the stability of the clamping sleeve, and on the other hand, when the supporting cone surface is in contact with the supporting convex ring, the force on both ends of the clamping sleeve is more stable.
作为优选,每个密封锥面上位于环形密封槽外侧的部位均设有两道环形凸齿。当夹持套两端受力收缩时,环形凸齿与电缆的外皮咬合,一方面起到增强密封的作用,另一方面还能增强电缆接头处的抗拉性能。Preferably, each sealing cone surface is provided with two annular protruding teeth at the position outside the annular sealing groove. When both ends of the clamping sleeve are contracted by force, the annular protruding teeth are engaged with the outer skin of the cable, which on the one hand enhances the sealing effect, and on the other hand enhances the tensile performance of the cable joint.
作为优选,所述密封锥面与轴向的夹角为5°-10°,同一个密封锥面上的两道环形凸齿中,外侧的环形凸齿的齿高与内侧的环形凸齿的齿高之比为1.1-1.3。Preferably, the included angle between the sealing conical surface and the axial direction is 5°-10°. Among the two annular convex teeth on the same sealing conical surface, the tooth height of the outer annular convex tooth is the same as the inner annular convex tooth. The ratio of tooth height is 1.1-1.3.
作为优选,所述夹持套的内孔中心设有中心密封槽,所述中心密封槽内设有中心密封环。中心密封槽内的中心密封圈对电缆接头(接缝)处直接抱紧、密封。Preferably, a central sealing groove is provided in the center of the inner hole of the clamping sleeve, and a central sealing ring is provided in the central sealing groove. The central sealing ring in the central sealing groove directly holds and seals the cable joint (joint).
作为优选,所述的夹持套由尼龙材料制成,所述的连接套、端盖由铝合金、不锈钢、铁合金等金属材料制成。尼龙材料具有较大的自身强度和弹性,而且绝缘性能好;连接套采用刚性金属材料制成,具有良好的抗弯折、抗压性能,从而对电缆接头处起到良好的保护。Preferably, the clamping sleeve is made of nylon material, and the connecting sleeve and the end cover are made of aluminum alloy, stainless steel, iron alloy and other metal materials. Nylon material has greater strength and elasticity, and has good insulation performance; the connection sleeve is made of rigid metal material, which has good bending and compression resistance, so as to protect the cable joint well.
作为优选,所述连接套的外侧设有保护套,所述保护套与连接套间隙配合,所述保护套、连接套的端面间隙处设有环形卡槽,所述环形卡槽的横截面呈梯形;所述端盖的外端侧面设有法兰,法兰的内侧面设有与环形卡槽配合的密封凸环,所述密封凸环的横截面呈梯形,所述环形卡槽的底部设有横截面呈梯形的端部密封环;所述的保护套由复合塑料制成。保护套对连接套起到保护作用,防止连接套生锈、腐蚀等。Preferably, a protective sleeve is provided on the outer side of the connecting sleeve, the protective sleeve and the connecting sleeve are gap-fitted, and an annular clamping groove is provided at the end face gap between the protective sleeve and the connecting sleeve, and the cross-section of the annular clamping groove is a Trapezoidal; the outer end side of the end cover is provided with a flange, the inner side of the flange is provided with a sealing convex ring matched with the annular clamping groove, the cross section of the sealing convex ring is trapezoidal, and the bottom of the annular clamping groove is in the shape of a trapezoid. An end sealing ring with a trapezoidal cross-section is provided; the protective sleeve is made of composite plastics. The protective sleeve protects the connecting sleeve and prevents the connecting sleeve from rusting and corroding.
作为优选,所述连接套的外侧面上设有若干沿周向分布且与轴线平行的限位凹槽,所述保护套的内壁设有与限位凹槽一一对应的限位凸条。限位凹槽、限位凸条配合定位,防止保护套与连接套之间相对转动,同时限位凸台也能增保护套自身的强度。Preferably, the outer surface of the connecting sleeve is provided with a plurality of limiting grooves distributed along the circumferential direction and parallel to the axis, and the inner wall of the protective sleeve is provided with limiting protruding strips corresponding to the limiting grooves one-to-one. The limit grooves and the limit protruding strips are matched for positioning to prevent the relative rotation between the protective sleeve and the connecting sleeve, and at the same time, the limit protrusions can also increase the strength of the protective sleeve itself.
作为优选,所述连接套的外侧中间部位设有环形槽,所述环形槽内填充有隔热填料。环形槽能减少连接套的用料,同时环形槽内的隔热填料起到隔热作用,减缓外界热量传递给电缆。Preferably, an annular groove is provided at the outer middle portion of the connecting sleeve, and the annular groove is filled with heat insulating fillers. The annular groove can reduce the material used for the connection sleeve, and at the same time, the heat insulating filler in the annular groove plays a role of heat insulation and slows down the transfer of external heat to the cable.
作为优选,所述端盖的外端面向外延伸形成凸环,所述凸环的外侧面设有滚花;所述凸环的外端面延伸形成辅助接头,所述辅助接头的外侧面设有螺纹,所述凸环的外侧面上位于辅助接头的外侧底部设有端面密封槽。凸环便于手部握持转动,从而使得端盖与连接套之间螺纹拧紧;有些电缆需要全部进行防护,可以直接将其他电缆防护管的端部与辅助接头螺纹对接,并在端面密封槽内设置对应的密封垫圈密封。Preferably, the outer end surface of the end cap extends outward to form a convex ring, and the outer surface of the convex ring is provided with knurling; the outer end surface of the convex ring extends to form an auxiliary joint, and the outer surface of the auxiliary joint is provided with The outer surface of the convex ring is provided with an end surface sealing groove at the outer bottom of the auxiliary joint. The convex ring is easy to hold and rotate by hand, so that the thread between the end cover and the connection sleeve is tightened; some cables need to be fully protected, and the end of the other cable protection tube can be directly connected to the auxiliary connector thread, and in the end face sealing groove Set the corresponding sealing gasket to seal.
因此,本发明具有如下有益效果:(1)从外到内依次通过端盖密封圈、双唇密封圈、中心密封环三重密封,电缆接头处密封效果非常好;(2)电缆接头处抗压、抗压性能显著提高,电缆接头处连接稳定性、可靠性得到很大的提高。Therefore, the present invention has the following beneficial effects: (1) the end cover sealing ring, the double-lip sealing ring and the central sealing ring are triple-sealed in sequence from the outside to the inside, and the sealing effect at the cable joint is very good; (2) the cable joint is resistant to compression , The compressive performance is significantly improved, and the connection stability and reliability of the cable joint are greatly improved.
附图说明Description of drawings
图1为本发明的一种结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为图1的正视图。FIG. 2 is a front view of FIG. 1 .
图3 为图2的左视图。FIG. 3 is a left side view of FIG. 2 .
图4为图3中A-A处剖视图。FIG. 4 is a cross-sectional view at A-A in FIG. 3 .
图5为图2中去掉保护套的状态示意图。FIG. 5 is a schematic diagram of the state in which the protective cover is removed in FIG. 2 .
图6为端盖、连接套、夹持套的连接示意图。FIG. 6 is a schematic diagram of the connection of the end cover, the connecting sleeve and the clamping sleeve.
图7为连接套、夹持套的连接示意图。FIG. 7 is a schematic diagram of the connection of the connecting sleeve and the clamping sleeve.
图8为端盖的剖视图。Figure 8 is a cross-sectional view of the end cap.
图9为图4中B处局部放大示意图。FIG. 9 is a partial enlarged schematic diagram of part B in FIG. 4 .
图10为图4中C处局部放大示意图。FIG. 10 is a partial enlarged schematic diagram of C in FIG. 4 .
图11为端盖与电缆防护管的连接示意图。Figure 11 is a schematic diagram of the connection between the end cap and the cable protection tube.
图中:连接套1、环形定位槽100、限位凹槽101、环形槽102、夹持套2、定位凸环200、密封锥面201、环形密封槽202、双唇密封圈203、环形间隙204、支撑凸环205、环形凸齿206、中心密封槽207、中心密封环208、端盖3、支撑套300、支撑锥面301、密封挡圈302、端盖密封槽303、端盖密封圈304、法兰305、密封凸环306、端部密封环307、凸环308、滚花309、辅助接头310、端面密封槽311、保护套4、环形卡槽400、限位凸条401、电缆5、电缆防护管6。In the figure: connecting
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步描述:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
如图1、图2、图3、图4和图7所示的一种电缆接头防护组件结构,包括连接套1,连接套1的中间设有夹持套2,夹持套由绝缘弹性材料制成;夹持套2的外侧中心设有定位凸环200,连接套1的中心设有与定位凸环配合的环形定位槽100;夹持套2的内孔两端对称设有外大内小的密封锥面201,密封锥面201上设有环形密封槽202,环形密封槽202内设有双唇密封圈203,夹持套2的两端外壁与连接套的内壁之间形成环形间隙204,夹持套2的两端外侧延伸形成支撑凸环205,支撑凸环205的横截面呈圆形,支撑凸环与夹持套为一体式结构;As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 7, a cable joint protection assembly structure includes a connecting
每个密封锥面201上位于环形密封槽外侧的部位均设有两道环形凸齿206,密封锥面201与轴向的夹角为5°-10°,同一个密封锥面201上的两道环形凸齿206中,外侧的环形凸齿的齿高与内侧的环形凸齿的齿高之比为1.1-1.3;夹持套2的内孔中心设有中心密封槽207,中心密封槽内设有中心密封环208。Each sealing
如图6和图8所示,连接套1的两端均设有端盖3,端盖与连接套螺纹连接,端盖3的内端面沿轴向延伸形成支撑套300,支撑套300的内端内壁设有支撑锥面301,如图10所示,端盖3的外端内壁处设有密封挡圈302,密封挡圈302的内壁设有端盖密封槽303,端盖密封槽内设有端盖密封圈304;当端盖与连接套螺纹连接时,支撑锥面与夹持套的外侧端部抵接;连接套、端盖由铝合金、不锈钢、铁合金等金属材料制成。本实施例中的夹持套2由尼龙材料制成,连接套、端盖均由铝合金制成。As shown in Figures 6 and 8, both ends of the connecting
如图4、图5、图9所示,连接套1的外侧设有保护套4,保护套由复合塑料制成,保护套4与连接套1间隙配合,保护套、连接套的端面间隙处设有环形卡槽400,环形卡槽400的横截面呈梯形;端盖3的外端侧面设有法兰305,法兰305的内侧面设有与环形卡槽配合的密封凸环306,密封凸环306的横截面呈梯形,环形卡槽的底部设有横截面呈梯形的端部密封环307;连接套1的外侧面上设有若干沿周向分布且与轴线平行的限位凹槽101,保护套4的内壁设有与限位凹槽一一对应的限位凸条401;连接套1的外侧中间部位设有环形槽102,环形槽内填充有隔热填料。As shown in Figure 4, Figure 5 and Figure 9, the outer side of the connecting
如图5、图8和图10所示,端盖3的外端面向外延伸形成凸环308,凸环的外侧面设有滚花309;凸环308的外端面延伸形成辅助接头310,辅助接头的外侧面设有螺纹,凸环的外侧面上位于辅助接头的外侧底部设有端面密封槽311。As shown in FIGS. 5 , 8 and 10 , the outer end surface of the
结合附图,本发明的原理如下:两根电缆5需要对接连接之前,先将夹持套与连接套装配在一起,再让其中一根电缆依次穿过端盖、连接套、端盖,然后将两根电缆对接连接,移动连接套使得连接套的中间位置正好处于两根电缆的接头处,此时电缆接头处位于两个双唇密封圈之间的位置,最后将端盖与连接套拧紧,端盖拧紧过程中,端盖上的支撑套的支撑锥面抵紧夹持套的两端,由于夹持套具有弹性,因此夹持套的两端外侧收缩而抱紧电缆,密封锥面上的双唇密封圈将电缆接头处隔离密封,端盖内的端盖密封圈也起到密封作用,防止外部水分、泥沙等进入连接套内;夹持套在受压收缩的时候对支撑套存在一个弹性反作用力,该弹性反作用力使得端盖存在一个预紧力,从而能够防止端盖松动;电缆接头处通过该种防护组件连接、密封,即使电缆接头处发生弯折也不会导致断开,性能非常稳定。如图10所示,电缆其他部位的电缆防护管6还能直接与辅助接头螺纹连接、密封,该种防护组件与电缆防护管组合构建电缆防护系统,对电缆起到良好的保护作用。With reference to the accompanying drawings, the principle of the present invention is as follows: before the two
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention in order to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.
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