CN111966191B - Liquid-cooled radiator, novel server radiating system and regulation and control method - Google Patents
Liquid-cooled radiator, novel server radiating system and regulation and control method Download PDFInfo
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- CN111966191B CN111966191B CN202010725619.4A CN202010725619A CN111966191B CN 111966191 B CN111966191 B CN 111966191B CN 202010725619 A CN202010725619 A CN 202010725619A CN 111966191 B CN111966191 B CN 111966191B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
Description
技术领域technical field
本发明涉及服务器散热系统设计技术领域,具体涉及一种液冷式散热器、新型服务器散热系统及调控方法。The invention relates to the technical field of server cooling system design, in particular to a liquid-cooled radiator, a novel server cooling system and a control method.
背景技术Background technique
风冷散热和液冷散热是当前服务器最常使用的两种散热方式。风冷散热是通过风扇带动空气流动,将产热元件产生的热量带出服务器内部,实现系统的散热。风扇在工作时,转速越快,带动的空气流速越高,散热能力越强。液冷散热则是在服务器中的产热元件上放置充满冷却液的散热器,然后通过冷却液的流动将热量带出服务器,实现散热功能。冷却液流速越快,单位时间内带走的热量越多,散热能力越强。Air cooling and liquid cooling are the two most commonly used cooling methods for current servers. Air-cooled heat dissipation is to drive the air flow through the fan, and take the heat generated by the heat-generating components out of the server to realize the heat dissipation of the system. When the fan is working, the faster the speed, the higher the air flow rate and the stronger the heat dissipation capacity. Liquid cooling is to place a radiator filled with coolant on the heat-generating components in the server, and then take the heat out of the server through the flow of the coolant to achieve heat dissipation. The faster the coolant flow rate, the more heat it takes away per unit time, and the stronger the heat dissipation capacity.
当前的服务器风冷散热的调控方法,是根据服务器系统内部温度监控模块反馈的温度值,由BMC对服务器中的多组风扇的转速进行控制,温度值越高,风扇转速越快。但是温度值反馈方式存在一定的滞后性。例如,在某种业务场景下,服务器的CPU的功耗急剧升高,在短时间内就会产生积累大量热量,而这种功耗变化反映在温度变化上再经过温度监控模块传输到BMC是需要一定时间的。在这段时间内,风扇仍以较低的转速运行,就无法将热量快速地带到机箱外部。其结果是,当BMC开始根据温度值调控风扇转速时,温度值已经处于很高的水平,那么风扇也必须以很高的转速运行,这样就导致了风扇转速和服务器温度的剧烈波动,不利于服务器系统的稳定,也会增加风扇老化失效的风险。更严重的情况是,如果在反馈滞后的这段时间内,CPU的温度超过了其可承受的最高值,就会造成宕机,给用户带来严重损失。The current control method of server air cooling and heat dissipation is based on the temperature value fed back by the internal temperature monitoring module of the server system, and the BMC controls the speed of multiple sets of fans in the server. The higher the temperature value, the faster the fan speed. However, there is a certain hysteresis in the temperature value feedback method. For example, in a certain business scenario, the power consumption of the CPU of the server increases sharply, and a large amount of heat is accumulated in a short period of time, and this power consumption change is reflected in the temperature change and then transmitted to the BMC through the temperature monitoring module. It takes some time. During this time, the fans are still running at a lower RPM and cannot bring heat to the outside of the case as quickly. As a result, when the BMC starts to adjust the fan speed according to the temperature value, the temperature value is already at a high level, so the fan must also run at a high speed, which leads to the violent fluctuation of the fan speed and the server temperature, which is not conducive to The stability of the server system will also increase the risk of fan aging and failure. In a more serious situation, if the temperature of the CPU exceeds the maximum value it can withstand during the period of feedback lag, it will cause downtime and cause serious losses to users.
当前的液冷散热系统通常与风冷散热系统搭配使用,在高功耗的器件上放置液冷散热器进行散热,其他功耗较低器件产生的热量则通过风冷进行散热。当前的液冷散热器多为扁平结构,贴附在高功耗器件上方,几乎不具备向空气中散发热量的作用。然而,液冷散热器也是在风冷散热系统的作用范围之内的,如果不能向空气中散发热量,无形之中就造成了风冷系统散热能力的浪费。The current liquid cooling system is usually used in conjunction with an air cooling system. A liquid cooling radiator is placed on a device with high power consumption to dissipate heat, and the heat generated by other devices with lower power consumption is dissipated by air cooling. The current liquid cooling radiators are mostly flat structures, attached to the high power consumption devices, and hardly have the effect of dissipating heat into the air. However, the liquid-cooled radiator is also within the scope of the air-cooled heat dissipation system. If the heat cannot be dissipated into the air, the heat dissipation capacity of the air-cooled system will be wasted invisibly.
现有的风冷散热系统调控方法是BMC根据服务器系统内部温度监控模块反馈的温度值对风扇转速进行调整,而由于温度反馈的滞后性,容易导致风扇转速和服务器温度出现剧烈波动,会影响服务器内部各元件的使用寿命,进而影响系统稳定性。更严重地,温度反馈方式的滞后性甚至可能导致服务器内元件温度超过其可承受的范围,进而引起系统故障,造成严重损失。现有的液冷散热器为扁平状结构,不具备向空气中散发热量的作用,在与风冷系统搭配使用时无法充分利用风扇的散热能力,会造成能源浪费。The existing air-cooled cooling system regulation method is that the BMC adjusts the fan speed according to the temperature value fed back by the internal temperature monitoring module of the server system. However, due to the hysteresis of temperature feedback, it is easy to cause violent fluctuations in the fan speed and server temperature, which will affect the server. The service life of each internal component will affect the system stability. More seriously, the hysteresis of the temperature feedback method may even cause the temperature of the components in the server to exceed the acceptable range, thereby causing system failure and causing serious losses. The existing liquid cooling radiator has a flat structure and does not have the function of dissipating heat into the air. When used in conjunction with an air cooling system, the cooling capacity of the fan cannot be fully utilized, resulting in wasted energy.
发明内容SUMMARY OF THE INVENTION
解决目前服务器基于温度值反馈的散热存在滞后性问题,以及目前风冷、液冷搭配的散热方式中存在的能源浪费问题,本发明提供一种液冷式散热器、新型服务器散热系统及调控方法。To solve the problem of hysteresis in the heat dissipation of the current server based on temperature value feedback, and the problem of energy waste in the current heat dissipation mode of air cooling and liquid cooling, the present invention provides a liquid-cooled radiator, a novel server heat dissipation system and a control method. .
本发明的技术方案是:The technical scheme of the present invention is:
第一方面,本发明技术方案提供一种液冷式散热器,用于逸散一产热元件运作时所产生的热能,包括散热基座和设置在散热基座上的若干散热鳍片组;In the first aspect, the technical solution of the present invention provides a liquid-cooled radiator for dissipating heat energy generated by a heat-generating element during operation, including a heat-dissipating base and a plurality of heat-dissipating fin groups disposed on the heat-dissipating base;
每个散热鳍片组包括中空管和两个散热鳍片,散热鳍片为中空结构,散热鳍片上下两端均设置有开口;两个散热鳍片分别为第一散热鳍片和第二散热鳍片;第一散热鳍片和第二散热鳍片分别与散热基座固定连接;第一散热鳍片和第二散热鳍片远离散热基座的端通过中空管连接;第一散热鳍片、第二散热鳍片和中空管形成连通的腔体;Each heat dissipation fin group includes a hollow tube and two heat dissipation fins, the heat dissipation fins are hollow structures, and the upper and lower ends of the heat dissipation fins are provided with openings; the two heat dissipation fins are the first heat dissipation fin and the second heat dissipation fin respectively. heat dissipation fins; the first heat dissipation fin and the second heat dissipation fin are respectively fixedly connected with the heat dissipation base; the ends of the first heat dissipation fin and the second heat dissipation fin away from the heat dissipation base are connected through a hollow tube; the first heat dissipation fin The fin, the second heat dissipation fin and the hollow tube form a communicating cavity;
散热基座上设置有入水口、出水口和固定孔;The cooling base is provided with a water inlet, a water outlet and a fixing hole;
若干散热鳍片组通过串联或并联或串并联组合的方式连通后两端分别连通到入水口和出水口;Several heat dissipation fin groups are connected in series or in parallel or in a combination of series and parallel, and the two ends are respectively connected to the water inlet and the water outlet;
散热基座通过固定孔固定在产热元件上;液冷式散热器工作时,第一散热鳍片、第二散热鳍片和中空管形成连通的腔体内充满冷却液。The heat dissipation base is fixed on the heat generating element through the fixing hole; when the liquid-cooled radiator works, the cavity formed by the first heat dissipation fin, the second heat dissipation fin and the hollow tube is filled with cooling liquid.
本发明技术方案作为优选地,若干散热鳍片组串联连通或并联连通或串联连通成若干排后每排再并联连通在散热基座的入水口和出水口。The technical solution of the present invention is preferably, several fin groups are connected in series or in parallel or connected in series into several rows, and then each row is connected in parallel to the water inlet and outlet of the cooling base.
本发明技术方案作为优选地,散热鳍片组在散热基座上分布不均匀,散热基座的中心位置散热鳍片组分布密度大。为了提高散热效果。The technical solution of the present invention is preferably that the heat dissipation fin groups are unevenly distributed on the heat dissipation base, and the distribution density of the heat dissipation fin groups at the center of the heat dissipation base is high. In order to improve the cooling effect.
本发明技术方案作为优选地,散热基座的入水口和出水口处均设置有用于防止冷却液倒流的止逆阀。As a technical solution of the present invention, preferably, the water inlet and the water outlet of the heat dissipation base are provided with check valves for preventing backflow of the cooling liquid.
本发明技术方案作为优选地,散热基座上设置有若干排散热鳍片组;每排的散热鳍片组串联联通,若干排散热鳍片组并联在散热基座的入水口和出水口;The technical solution of the present invention is preferably that several rows of radiating fin groups are arranged on the heat dissipation base; the heat dissipation fin groups of each row are connected in series, and the several rows of heat dissipation fin groups are connected in parallel to the water inlet and the water outlet of the heat dissipation base;
其中,每排散热鳍片组的第一个散热鳍片组的第一散热鳍片与散热基座的入水口连通,第一个散热鳍片组的第二散热鳍片与下一个散热鳍片组的第一散热鳍片连通,依次串联联通,最后一个散热鳍片组的第一散热鳍片与前一个散热鳍片组的第二散热鳍片连通,最后一个散热鳍片组的第二散热鳍片与散热基座的出水口连通。设置散热鳍片的排布以及连通方式提高散热效率。Wherein, the first heat dissipation fin of the first heat dissipation fin group of each row of heat dissipation fin groups is connected with the water inlet of the heat dissipation base, and the second heat dissipation fin of the first heat dissipation fin group is connected to the next heat dissipation fin The first heat dissipation fins of the group are connected in series, and the first heat dissipation fin of the last heat dissipation fin group is connected with the second heat dissipation fin of the previous heat dissipation fin group, and the second heat dissipation fin of the last heat dissipation fin group is connected. The fins are communicated with the water outlet of the heat dissipation base. The arrangement and connection mode of the heat dissipation fins are arranged to improve the heat dissipation efficiency.
第二方面,本发明技术方案还一种新型服务器散热系统,包括BMC、风冷系统和液冷系统,风冷系统和液冷系统分别与BMC连接;In the second aspect, the technical solution of the present invention also provides a new type of server cooling system, which includes a BMC, an air cooling system and a liquid cooling system, and the air cooling system and the liquid cooling system are respectively connected to the BMC;
液冷系统包括产热元件供电单元、功率监控芯片和设置在每个产热元件上的液冷单元;The liquid cooling system includes a heat generating element power supply unit, a power monitoring chip and a liquid cooling unit arranged on each heat generating element;
每个液冷单元包括流速控制器和设置在产热元件上的液冷式散热器;流速控制器与BMC通信连接;液冷式散热器为第一方面所述的液冷式散热器;在液冷系统工作时,中空管以及散热鳍片的中空部分充满冷却液;Each liquid-cooling unit includes a flow rate controller and a liquid-cooled radiator disposed on the heat-generating element; the flow-rate controller is connected in communication with the BMC; the liquid-cooled radiator is the liquid-cooled radiator described in the first aspect; When the liquid cooling system is working, the hollow tubes and the hollow parts of the cooling fins are filled with coolant;
产热元件供电单元分别通过功率监控芯片与BMC连接;用于通过功率监控芯片实时采集产热元件供电单元的输出功率并反馈给BMC,BMC根据读取到的功耗值输出控制信号到对应的流速控制器来控制冷却液的流速;冷却液中的热量通过散热鳍片散发到空气中,再通过风冷系统排到服务器外。The heat generating element power supply unit is connected to the BMC through the power monitoring chip respectively; it is used to collect the output power of the heat generating element power supply unit in real time through the power monitoring chip and feed it back to the BMC, and the BMC outputs the control signal to the corresponding power consumption value according to the read power consumption value. The flow rate controller is used to control the flow rate of the cooling liquid; the heat in the cooling liquid is dissipated into the air through the cooling fins, and then discharged to the outside of the server through the air cooling system.
本发明技术方案作为优选地,风冷系统包括风扇和温度传感器;温度传感器和风扇分别与BMC连接,用于将温度传感器监测的温度传输到BMC,BMC根据预设的温度阈值输出控制信号调整风扇的转速。通过带动空气流动将热量带到服务器之外。The technical solution of the present invention is preferably, the air cooling system includes a fan and a temperature sensor; the temperature sensor and the fan are respectively connected to the BMC for transmitting the temperature monitored by the temperature sensor to the BMC, and the BMC outputs a control signal according to a preset temperature threshold to adjust the fan speed. Heat is carried out of the server by moving the air.
本发明技术方案作为优选地,风扇风吹向液冷系统时,入风口的位置散热鳍片组的分布密度和出风口的位置散热鳍片组的分布密度均小于散热基座的中心位置散热鳍片组分布密度;入风口的位置散热鳍片组的设置与入风方向成设定角度,出风口的位置散热鳍片组的设置与入风方向成设定角度。这种设置方式可以有效的降低风阻。The technical solution of the present invention is preferably, when the fan blows to the liquid cooling system, the distribution density of the heat dissipation fin group at the position of the air inlet and the distribution density of the heat dissipation fin group at the position of the air outlet are both smaller than the heat dissipation fins at the center of the heat dissipation base. The distribution density of the fin group; the setting of the heat dissipation fin group at the position of the air inlet is at a set angle with the wind inlet direction, and the setting of the heat dissipation fin group at the position of the air outlet is at a set angle with the wind inlet direction. This setting method can effectively reduce the wind resistance.
第三方面,本发明技术方案还提供一种新型服务器散热调控方法,应用于第二方面所述的新型服务器散热系统,该方法包括如下步骤:In a third aspect, the technical solution of the present invention further provides a novel server cooling control method, which is applied to the novel server cooling system described in the second aspect, and the method includes the following steps:
BMC获取温度传感器输出的温度值并根据获取的温度值与预设的温度阈值进行比较输出PWM信号控制风扇转速;The BMC obtains the temperature value output by the temperature sensor and compares the obtained temperature value with the preset temperature threshold to output a PWM signal to control the fan speed;
BMC获取功率监控芯片输出的每个产热元件的功率值并根据预设的功率值与冷却液流速的对应关系来调控冷却液流速;The BMC obtains the power value of each heat-generating element output by the power monitoring chip and adjusts the cooling liquid flow rate according to the corresponding relationship between the preset power value and the cooling liquid flow rate;
当BMC检测到风扇出现故障时,根据故障风扇的个数,调大液冷系统的冷却液流速,同时发出告警信息,通知用户更换故障风扇;当BMC监测到液冷系统故障发生,输出停止的工作的控制信号液冷系统,并输出控制信号到风冷系统调高风扇的转速,同时发出告警信息,通知用户维护液冷系统。When the BMC detects that the fan is faulty, it will increase the coolant flow rate of the liquid cooling system according to the number of faulty fans, and at the same time send out an alarm message to notify the user to replace the faulty fan; when the BMC detects that the liquid cooling system fails, the output stops. Working control signal liquid cooling system, and output control signal to the air cooling system to increase the fan speed, and at the same time send out alarm information to notify the user to maintain the liquid cooling system.
本发明技术方案作为优选地,该方法还包括:The technical solution of the present invention is preferably, the method also includes:
当BMC对冷却液流速进行控制时,冷却液流速与基础流速的差值和功率变化值成正比:V-V0=β(P-P0),其中V为某一时刻冷却液的流速值,V0为冷却液的基础流速值,P为该时刻某产热元件的功率值,P0为该产热元件峰值功耗的设定第一百分比阈值,β为设定的固定值系数;When the BMC controls the coolant flow rate, the difference between the coolant flow rate and the base flow rate is proportional to the power change value: VV 0 =β(PP 0 ), where V is the coolant flow rate at a certain moment, and V 0 is The basic flow rate value of the cooling liquid, P is the power value of a heat-generating element at this moment, P 0 is the set first percentage threshold of the peak power consumption of the heat-generating element, and β is the set fixed value coefficient;
通过将各产热元件的功耗设定为其峰值的设定第一百分比阈值,将风冷系统的风扇的转速设定为第二百分比阈值,计算得到能维持服务器系统正常散热要求的冷却液流速值,即为冷却液的基础流速值V0。By setting the power consumption of each heat-generating element to the set first percentage threshold of its peak value, and setting the rotational speed of the fan of the air-cooling system to the second percentage threshold, it is calculated that the normal heat dissipation of the server system can be maintained. The required cooling liquid flow rate value is the basic flow rate value V0 of the cooling liquid.
基于产热元件功率调控冷却液流速,解决了传统的基于温度值调控方法的滞后性问题,可以避免服务器整机温度出现较大波动,提高系统稳定性;通过在液冷系统中加入鳍片式散热器,使冷却液中的热量不仅可以通过液体流动经由出液口离开服务器系统,而且可以经由散热鳍片散发到空气中,并由风扇吹风带出服务器,可以更加充分地利用风冷系统的散热能力,同时提高了液冷系统的散热效率,进而提高了整个系统的散热效率;同时,通过对散热鳍片的合理排布,可以在保证散热能力的前提下,有效减小风阻,提高了风冷系统的散热效率,可以起到节约能源的效果;再者,风冷系统和液冷系统互为补充,当其中一个出现故障时,另外一个可以增强散热能力来维持服务器的正常散热,大大降低了服务器因散热问题导致宕机的风险,提高了系统的可靠性。Controlling the cooling liquid flow rate based on the power of the heat-generating element solves the hysteresis problem of the traditional temperature-based control method, which can avoid large fluctuations in the temperature of the entire server and improve the system stability; by adding fins to the liquid cooling system The radiator, so that the heat in the cooling liquid can not only leave the server system through the liquid flow through the liquid outlet, but also can be dissipated into the air through the cooling fins, and be taken out of the server by the fan, which can make more full use of the air cooling system. At the same time, through the reasonable arrangement of the heat dissipation fins, the wind resistance can be effectively reduced on the premise of ensuring the heat dissipation capacity, which improves the heat dissipation efficiency of the whole system. The heat dissipation efficiency of the air-cooled system can save energy; in addition, the air-cooled system and the liquid-cooled system complement each other. When one of them fails, the other can enhance the heat dissipation capacity to maintain the normal heat dissipation of the server. It reduces the risk of server downtime due to cooling problems and improves system reliability.
从以上技术方案可以看出,本发明具有以下优点:使用基于功率的散热调控方法调控液冷系统,克服了传统散热调控方法的滞后性问题,避免了服务器温度会出现剧烈波动,提高了系统稳定性。并在冷却单元中创新性地引入鳍片散热器,使风冷系统能够作用于液冷系统的热量,避免了能源浪费。同时,通过对散热鳍片的合理布局,可以在保证散热能力的前提下,有效减小风阻,提高了散热效率。It can be seen from the above technical solutions that the present invention has the following advantages: using the power-based heat dissipation control method to control the liquid cooling system, overcomes the hysteresis problem of the traditional heat dissipation control method, avoids the violent fluctuation of the server temperature, and improves the system stability sex. And innovatively introduce a fin radiator into the cooling unit, so that the air cooling system can act on the heat of the liquid cooling system and avoid energy waste. At the same time, through the reasonable layout of the heat dissipation fins, the wind resistance can be effectively reduced and the heat dissipation efficiency can be improved on the premise of ensuring the heat dissipation capacity.
此外,本发明设计原理可靠,结构简单,具有非常广泛的应用前景。In addition, the present invention has reliable design principle and simple structure, and has a very wide application prospect.
由此可见,本发明与现有技术相比,具有突出的实质性特点和显著地进步,其实施的有益效果也是显而易见的。It can be seen that, compared with the prior art, the present invention has outstanding substantive features and significant progress, and the beneficial effects of its implementation are also obvious.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, other drawings can also be obtained based on these drawings without creative labor.
图1是本发明一个实施例的系统的示意性框图。FIG. 1 is a schematic block diagram of a system according to an embodiment of the present invention.
图2是本发明一个实施例的液冷式散热器结构示意图。FIG. 2 is a schematic structural diagram of a liquid-cooled radiator according to an embodiment of the present invention.
图3是本发明一个实施例中CPU上的液冷散热器的散热鳍片的排布示意图。FIG. 3 is a schematic diagram of the arrangement of heat dissipation fins of a liquid cooling radiator on a CPU according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图2所示,本发明实施例提供一种液冷式散热器,用于逸散一产热元件运作时所产生的热能,包括散热基座1和设置在散热基座1上的若干散热鳍片组2;As shown in FIG. 2 , an embodiment of the present invention provides a liquid-cooled radiator for dissipating heat energy generated by a heat-generating element during operation, including a heat-dissipating
每个散热鳍片组2包括中空管201和两个散热鳍片,散热鳍片为中空结构,散热鳍片上下两端均设置有开口202;两个散热鳍片分别为第一散热鳍片和第二散热鳍片;第一散热鳍片和第二散热鳍片分别与散热基座1固定连接;第一散热鳍片和第二散热鳍片远离散热基座的端通过中空管201连接;第一散热鳍片、第二散热鳍片和中空管201形成连通的腔体;Each heat
散热基座1上设置有入水口4、出水口5和固定孔3;The
若干散热鳍片组2通过串联或并联或串并联组合的方式连通后两端分别连通到入水口4和出水口5;The plurality of heat
散热基座1通过固定孔3固定在产热元件上;液冷式散热器工作时,第一散热鳍片、第二散热鳍片和中空管形成连通的腔体内充满冷却液。The
需要说明的是,为了使水流通畅,第一散热鳍片和第二散热鳍片分别垂直设置在散热基座上,散热鳍片组2为门框形状,散热鳍片为橄榄型形状。It should be noted that, in order to make the water flow smoothly, the first heat dissipation fin and the second heat dissipation fin are respectively vertically arranged on the heat dissipation base, the heat
在有些实施例中,若干散热鳍片组2串联连通或并联连通或串联连通成若干排后每排再并联连通在散热基座的入水口4和出水口5。In some embodiments, several sets of radiating
在有些实施例中,散热鳍片组2在散热基座1上分布不均匀,散热基座1的中心位置散热鳍片组2分布密度大。为了提高散热效果。In some embodiments, the heat
在有些实施例中,散热基座1的入水口4和出水口5处均设置有用于防止冷却液倒流的止逆阀。In some embodiments, both the
在有些实施例中,散热基座1上设置有若干排散热鳍片组2;每排的散热鳍片组串联联通,若干排散热鳍片组并联在散热基座的入水口和出水口;In some embodiments, the
其中,每排散热鳍片组的第一个散热鳍片组的第一散热鳍片与散热基座的入水口连通,第一个散热鳍片组的第二散热鳍片与下一个散热鳍片组的第一散热鳍片连通,依次串联联通,最后一个散热鳍片组的第一散热鳍片与前一个散热鳍片组的第二散热鳍片连通,最后一个散热鳍片组的第二散热鳍片与散热基座的出水口连通。设置散热鳍片的排布以及连通方式提高散热效率。Wherein, the first heat dissipation fin of the first heat dissipation fin group of each row of heat dissipation fin groups is connected with the water inlet of the heat dissipation base, and the second heat dissipation fin of the first heat dissipation fin group is connected to the next heat dissipation fin The first heat dissipation fins of the group are connected in series, and the first heat dissipation fin of the last heat dissipation fin group is connected with the second heat dissipation fin of the previous heat dissipation fin group, and the second heat dissipation fin of the last heat dissipation fin group is connected. The fins are communicated with the water outlet of the heat dissipation base. The arrangement and connection mode of the heat dissipation fins are arranged to improve the heat dissipation efficiency.
其中,固定孔3可以安装螺丝,将液冷式散热器固定在产热器件上方;止逆阀设置在入水口4和出水口5附近,可以防止冷却液倒流。散热鳍片为中空结构。在液冷系统工作时,散热鳍片的中空部分会充满冷却液,冷却液中的热量可以通过散热鳍片散发到空气中,再通过风冷系统排到服务器外。The fixing
如图1所示,本发明实施例还一种新型服务器散热系统,包括BMC、风冷系统和液冷系统,风冷系统和液冷系统分别与BMC连接;As shown in FIG. 1 , an embodiment of the present invention also provides a novel server cooling system, including a BMC, an air cooling system, and a liquid cooling system, and the air cooling system and the liquid cooling system are respectively connected to the BMC;
液冷系统包括产热元件供电单元、功率监控芯片和设置在每个产热元件上的液冷单元;The liquid cooling system includes a heat generating element power supply unit, a power monitoring chip and a liquid cooling unit arranged on each heat generating element;
每个液冷单元包括流速控制器和设置在产热元件上的液冷式散热器;流速控制器与BMC通信连接;液冷式散热器为上述实施例所述的液冷式散热器;在液冷系统工作时,中空管以及散热鳍片的中空部分充满冷却液;Each liquid-cooling unit includes a flow rate controller and a liquid-cooled radiator disposed on the heat-generating element; the flow-rate controller is connected in communication with the BMC; the liquid-cooled radiator is the liquid-cooled radiator described in the above embodiment; When the liquid cooling system is working, the hollow tubes and the hollow parts of the cooling fins are filled with coolant;
产热元件供电单元分别通过功率监控芯片与BMC连接;用于通过功率监控芯片实时采集产热元件供电单元的输出功率并反馈给BMC,BMC根据读取到的功耗值输出控制信号到对应的流速控制器来控制冷却液的流速;冷却液中的热量通过散热鳍片散发到空气中,再通过风冷系统排到服务器外。The heat generating element power supply unit is connected to the BMC through the power monitoring chip respectively; it is used to collect the output power of the heat generating element power supply unit in real time through the power monitoring chip and feed it back to the BMC, and the BMC outputs the control signal to the corresponding power consumption value according to the read power consumption value. The flow rate controller is used to control the flow rate of the cooling liquid; the heat in the cooling liquid is dissipated into the air through the cooling fins, and then discharged to the outside of the server through the air cooling system.
在有些实施例中,风冷系统包括风扇和温度传感器;温度传感器和风扇分别与BMC连接,用于将温度传感器监测的温度传输到BMC,BMC根据预设的温度阈值输出控制信号调整风扇的转速。通过带动空气流动将热量带到服务器之外。风冷散热系统包括温度传感器(Sensor 0-M)和风扇。分布在服务器内部各个位置的温度传感器,将其采集到的温度值(T1-TM)传输至BMC;BMC根据事先设定好的温度值与风扇转速关系,发出PWM信号;风扇接收PWM信号,以与PWM信号相对应得转速运行,通过带动空气流动将热量带到服务器之外。产热元件包括CPU、内存、硬盘和PCIe设备;液冷系统包括CPU供电单元、内存供电单元、硬盘供电单元、PCIe设备供电单元、功率监控芯片、CPU液冷单元、内存液冷单元、硬盘液冷单元、PCIe设备液冷单元。功率监控芯片可以实时采集CPU供电单元、内存供电单元、硬盘供电单元和PCIe设备供电单元的输出功率(P1-P4),并通过I2C总线反馈给BMC;BMC通过I2C总线实时读取各供电单元的功耗值,并根据事先设定的规则,分别向CPU液冷单元、内存液冷单元、硬盘液冷单元、PCIe设备液冷单元发出流速控制信号(CTL1-4);各液冷单元中包括流速控制器,可以根据BMC发送的CTL信号合理控制冷却液流速,通过冷却液的流动带走热量。需要说明的是,液冷系统还包括常规的其他设置,例如冷却液存储装置和冷却液循环驱动装置,在这里不多赘述。In some embodiments, the air-cooling system includes a fan and a temperature sensor; the temperature sensor and the fan are respectively connected to the BMC for transmitting the temperature monitored by the temperature sensor to the BMC, and the BMC outputs a control signal to adjust the rotational speed of the fan according to a preset temperature threshold . Heat is carried out of the server by moving the air. The air-cooled cooling system includes a temperature sensor (Sensor 0-M) and a fan. The temperature sensors distributed in various positions inside the server transmit the collected temperature values (T 1 -T M ) to the BMC; the BMC sends a PWM signal according to the pre-set relationship between the temperature value and the fan speed; the fan receives the PWM signal , run at the speed corresponding to the PWM signal, and take the heat out of the server by driving the air flow. Heat-generating components include CPU, memory, hard disk, and PCIe devices; liquid cooling system includes CPU power supply unit, memory power supply unit, hard disk power supply unit, PCIe device power supply unit, power monitoring chip, CPU liquid cooling unit, memory liquid cooling unit, and hard disk liquid cooling unit. Cooling unit, PCIe device liquid cooling unit. The power monitoring chip can collect the output power (P1-P4) of the CPU power supply unit, the memory power supply unit, the hard disk power supply unit and the PCIe device power supply unit in real time, and feed it back to the BMC through the I2C bus; the BMC reads the power supply unit in real time through the I2C bus. power consumption value, and according to the pre-set rules, send flow control signals (CTL1-4) to the CPU liquid cooling unit, memory liquid cooling unit, hard disk liquid cooling unit, and PCIe device liquid cooling unit respectively; each liquid cooling unit includes The flow rate controller can reasonably control the flow rate of the coolant according to the CTL signal sent by the BMC, and take away the heat through the flow of the coolant. It should be noted that the liquid cooling system also includes other conventional settings, such as a cooling liquid storage device and a cooling liquid circulation driving device, which will not be repeated here.
在有些实施例中,风扇风吹向液冷系统时,入风口的位置散热鳍片组的分布密度和出风口的位置散热鳍片组的分布密度均小于散热基座的中心位置散热鳍片组分布密度;入风口的位置散热鳍片组的设置与入风方向成设定角度,出风口的位置散热鳍片组的设置与入风方向成设定角度。这种设置方式可以有效的降低风阻。以设置在CPU上的液冷式散热器为例进行说明,CPU液冷散热器的散热鳍片采用如图3所示的排布方式。散热基座上设置有若干排散热鳍片组;每排的散热鳍片组串联联通,若干排散热鳍片组并联在散热基座的入水口和出水口;每排散热鳍片组的第一个散热鳍片组的第一散热鳍片与散热基座的入水口连通,第一个散热鳍片组的第二散热鳍片与下一个散热鳍片组的第一散热鳍片连通,依次串联联通,最后一个散热鳍片组的第一散热鳍片与前一个散热鳍片组的第二散热鳍片连通,最后一个散热鳍片组的第二散热鳍片与散热基座的出水口连通。在靠近入风口的位置,散热鳍片的密度相对较低,并与入风方向成一定角度,这样可以降低风阻;在热密度较高的散热基座中心位置,散热鳍片的密度也越高,这样可以提高冷却液向空气中散发热量的能力;在靠近出风口的位置,散热鳍片的密度也相对较低,并与入风方向成一定角度,可以有效降低风阻。In some embodiments, when the fan blows to the liquid cooling system, the distribution density of the heat dissipation fin group at the position of the air inlet and the distribution density of the heat dissipation fin group at the position of the air outlet are both smaller than the distribution density of the heat dissipation fin group at the center position of the heat dissipation base Distribution density; the setting of the heat dissipation fin group at the position of the air inlet is at a set angle with the wind inlet direction, and the setting of the heat dissipation fin group at the position of the air outlet is at a set angle with the wind inlet direction. This setting method can effectively reduce the wind resistance. Taking a liquid-cooled radiator disposed on the CPU as an example for illustration, the cooling fins of the CPU liquid-cooled radiator are arranged in the manner shown in FIG. 3 . Several rows of heat dissipation fin groups are arranged on the heat dissipation base; the heat dissipation fin groups of each row are connected in series, and several rows of heat dissipation fin groups are connected in parallel to the water inlet and the water outlet of the heat dissipation base; The first heat dissipation fins of each heat dissipation fin group are connected with the water inlet of the heat dissipation base, and the second heat dissipation fins of the first heat dissipation fin group are connected with the first heat dissipation fins of the next heat dissipation fin group, which are connected in series in sequence. The first heat dissipation fin of the last heat dissipation fin group is communicated with the second heat dissipation fin of the previous heat dissipation fin group, and the second heat dissipation fin of the last heat dissipation fin group is communicated with the water outlet of the heat dissipation base. At the position close to the air inlet, the density of the heat dissipation fins is relatively low, and it forms a certain angle with the direction of the air intake, which can reduce the wind resistance; at the center of the heat dissipation base with high heat density, the density of the heat dissipation fins is also higher. , which can improve the ability of the coolant to dissipate heat into the air; in the position close to the air outlet, the density of the heat dissipation fins is also relatively low, and it forms a certain angle with the direction of the incoming wind, which can effectively reduce the wind resistance.
本发明实施例还提供一种新型服务器散热调控方法,应用于上述实施例所述的新型服务器散热系统,该方法包括如下步骤:The embodiment of the present invention also provides a novel server cooling control method, which is applied to the novel server cooling system described in the above-mentioned embodiment, and the method includes the following steps:
S1:BMC获取温度传感器输出的温度值并根据获取的温度值与预设的温度阈值进行比较输出PWM信号控制风扇转速;S1: BMC obtains the temperature value output by the temperature sensor and compares the obtained temperature value with the preset temperature threshold and outputs a PWM signal to control the fan speed;
S2:BMC获取功率监控芯片输出的每个产热元件的功率值并根据预设的功率值与冷却液流速的对应关系来调控冷却液流速;S2: BMC obtains the power value of each heat-generating element output by the power monitoring chip, and regulates the cooling liquid flow rate according to the corresponding relationship between the preset power value and the cooling liquid flow rate;
S3:当BMC检测到风扇出现故障时,根据故障风扇的个数,调大液冷系统的冷却液流速,同时发出告警信息,通知用户更换故障风扇;当BMC监测到液冷系统故障发生,输出停止的工作的控制信号液冷系统,并输出控制信号到风冷系统调高风扇的转速,同时发出告警信息,通知用户维护液冷系统。S3: When the BMC detects that the fan is faulty, it increases the coolant flow rate of the liquid cooling system according to the number of faulty fans, and sends out an alarm message to notify the user to replace the faulty fan; when the BMC detects that the liquid cooling system fails, it outputs Stop the working control signal of the liquid cooling system, and output the control signal to the air cooling system to increase the speed of the fan, and at the same time issue an alarm message to notify the user to maintain the liquid cooling system.
步骤S2中,当BMC对冷却液流速进行控制时,冷却液流速与基础流速的差值和功率变化值成正比:V-V0=β(P-P0),其中V为某一时刻冷却液的流速值,V0为冷却液的基础流速值,P为该时刻某产热元件的功率值,P0为该产热元件峰值功耗的设定的第一百分比阈值,在这里为50%,β为设定的固定值系数;In step S2, when the BMC controls the cooling liquid flow rate, the difference between the cooling liquid flow rate and the basic flow rate and the power change value are proportional to: VV 0 =β(PP 0 ), where V is the flow rate value of the cooling liquid at a certain moment. , V 0 is the basic flow rate value of the cooling liquid, P is the power value of a heat-generating element at this moment, P 0 is the set first percentage threshold of the peak power consumption of the heat-generating element, here is 50%, β is the set fixed value coefficient;
通过将各产热元件的功耗设定为其峰值的50%,将风冷系统的风扇的转速设定为第二百分比阈值,在这里为30%,计算得到能维持服务器系统正常散热要求的冷却液流速值,即为冷却液的基础流速值V0。By setting the power consumption of each heat-generating element to 50% of its peak value, and setting the rotational speed of the fan of the air-cooling system to the second percentage threshold, which is 30% here, it is calculated that the server system can maintain normal heat dissipation. The required cooling liquid flow rate value is the basic flow rate value V 0 of the cooling liquid.
需要说明的是,每个液冷单元设有一个基础冷却液流速。在各产热元件的功耗不超过其峰值的50%的情况下,各液冷单元的冷却液以基础流速流动;在产热元件的功耗超过其峰值的50%的情况下,BMC启动流速动态调控机制,根据产热元件功耗的变化实时调控冷却液流速。It should be noted that each liquid cooling unit has a basic cooling liquid flow rate. When the power consumption of each heat-generating element does not exceed 50% of its peak value, the cooling liquid of each liquid cooling unit flows at the basic flow rate; when the power consumption of each heat-generating element exceeds 50% of its peak value, the BMC starts The flow rate dynamic control mechanism adjusts the cooling fluid flow rate in real time according to the change of the power consumption of the heat generating element.
其中,冷却液的基础流速通过以下步骤确定:设定产热元件的功耗均达到其峰值的50%,并设定风冷散热的全部风扇的转速为30%,在以上两个条件下,计算得到能满足服务器系统散热要求的冷却液流速值,即为基础流速值;每个液冷单元都有各自的基础流速值。Among them, the basic flow rate of the cooling liquid is determined by the following steps: setting the power consumption of the heat-generating elements to reach 50% of its peak value, and setting the rotational speed of all fans for air-cooled heat dissipation to 30%, under the above two conditions, The value of the cooling liquid flow rate that can meet the cooling requirements of the server system is calculated, which is the basic flow rate value; each liquid cooling unit has its own basic flow rate value.
风冷系统中有风扇故障检测单元,这是风冷系统的常规设置,属于公知。一旦检测到风扇出现故障,BMC即根据故障风扇的个数,适当调大液冷系统的冷却液流速,维持服务器系统正常散热功能,同时发出告警信息,通知用户更换故障风扇。There is a fan failure detection unit in the air-cooling system, which is a conventional setting of the air-cooling system and is well known. Once a fan failure is detected, the BMC will appropriately increase the coolant flow rate of the liquid cooling system according to the number of faulty fans, maintain the normal cooling function of the server system, and issue an alarm message to notify the user to replace the faulty fan.
液冷散热系统中有冷却液漏液检测单元,这也是液冷系统的常规设置,具体设计方式属于现有技术,一旦监测到漏液故障发生,即停止液冷系统的工作,BMC控制风冷系统的风扇以更高转速运行,维持服务器系统正常散热功能,同时发出告警信息,通知用户维护液冷系统。There is a cooling liquid leakage detection unit in the liquid cooling system, which is also the conventional setting of the liquid cooling system. The specific design method belongs to the existing technology. Once the liquid leakage fault is detected, the operation of the liquid cooling system will be stopped, and the BMC will control the air cooling. The fan of the system runs at a higher speed to maintain the normal cooling function of the server system, and an alarm message is issued to notify users to maintain the liquid cooling system.
具体的说明如下:The specific instructions are as follows:
1)BMC通过管理总线获取分布在服务器内部各处的温度传感器所侦测到的温度值T1,T2...Tm;1) The BMC obtains the temperature values T 1 , T 2 . . . T m detected by temperature sensors distributed throughout the server through the management bus;
2)BMC通过I2C总线读取功率监控芯片,实时获取主要产热元件的实时功耗值;功率监控芯片为PAC1934;2) BMC reads the power monitoring chip through the I2C bus, and obtains the real-time power consumption value of the main heat-generating components in real time; the power monitoring chip is PAC1934;
3)通过将各产热元件的功耗设定为其峰值的50%,将风冷散热风扇的转速设定为30%,计算得到能维持服务器系统正常散热要求的冷却液流速值,即为冷却液基础流速值V0,并将V0输入BMC;3) By setting the power consumption of each heat-generating element to 50% of its peak value, and setting the rotational speed of the air-cooled cooling fan to 30%, the value of the coolant flow rate that can maintain the normal cooling requirements of the server system is calculated, which is Cooling fluid base flow rate V 0 , and input V 0 into BMC;
4)根据服务器系统的散热要求,制定温度值与风扇转速及功率值与冷却液流速的对应关系,并将其输入BMC。4) According to the cooling requirements of the server system, formulate the corresponding relationship between the temperature value and the fan speed and power value and the coolant flow rate, and input it into the BMC.
当BMC开始对冷却液流速进行控制时,冷却液流速与基础流速的差值和功率变化值成正比,用公式V-V0=β(P-P0),其中V为某一时刻冷却液的流速值,V0为冷却液的基础流速值,P为该时刻某产热元件功率,P0为该产热元件峰值功耗的50%,β为通过计算得到的固定值系数;When the BMC starts to control the coolant flow rate, the difference between the coolant flow rate and the base flow rate is proportional to the power change value, using the formula VV 0 =β(PP 0 ), where V is the coolant flow rate value at a certain moment, V 0 is the basic flow rate value of the cooling liquid, P is the power of a heat-generating element at this moment, P 0 is 50% of the peak power consumption of the heat-generating element, and β is a fixed value coefficient obtained by calculation;
5)BMC根据获取的温度值输出PWM信号控制风扇转速。BMC根据设定好的规则,按照获取的温度值T1,T2...Tm,输出相对应占空比的PWM信号,控制风扇以一定转速运行。风扇运行带动的空气流动可以将服务器内部的热量(包括冷却系统通过散热器鳍片散发到空气中的热量)带到服务器之外;5) The BMC outputs a PWM signal to control the fan speed according to the acquired temperature value. According to the set rules, the BMC outputs a PWM signal corresponding to the duty cycle according to the acquired temperature values T 1 , T 2 . . . T m , and controls the fan to run at a certain speed. The air flow caused by the operation of the fans can carry heat from the inside of the server (including the heat dissipated into the air by the cooling system through the radiator fins) to the outside of the server;
6)BMC根据主要产热元件的功率情况调控冷却液流速。对于任意一个产热元件,当其功率不超过其峰值的50%时,BMC控制其液冷单元的冷却液以基础流速V0流动。当产热元件功率超过其峰值的50%时,BMC根据步骤4)中设定好的规则,按照获取的功率值P1,P2,P3,P4的变化情况,输出相对应的CTL信号,控制冷却液流速。冷却液的流动,将产热元件传导至冷却单元中的热量带出服务器;6) The BMC regulates the coolant flow rate according to the power of the main heat-generating components. For any heat generating element, when its power does not exceed 50% of its peak value, BMC controls the cooling liquid of its liquid cooling unit to flow at the basic flow rate V 0 . When the power of the heat generating element exceeds 50% of its peak value, the BMC outputs the corresponding CTL signal according to the rules set in step 4) and according to the changes of the obtained power values P1, P2, P3 and P4 to control the cooling liquid flow rate. The flow of the cooling liquid transfers the heat from the heat-generating element to the cooling unit and takes it out of the server;
7)BMC分别监控风冷系统和液冷系统的健康状况。当BMC检测到风扇出现故障时,即根据故障风扇的个数,适当调大液冷系统的冷却液流速,维持服务器系统正常散热功能,同时发出告警信息,通知用户更换故障风扇。当BMC监测到漏液故障发生,即停止液冷系统的工作,并控制风冷系统的风扇以更高转速运行,维持服务器系统正常散热功能,同时发出告警信息,通知用户维护液冷系统。7) The BMC monitors the health of the air cooling system and the liquid cooling system respectively. When the BMC detects that a fan is faulty, it appropriately increases the coolant flow rate of the liquid cooling system according to the number of faulty fans, maintains the normal cooling function of the server system, and issues an alarm message to notify the user to replace the faulty fan. When the BMC detects a liquid leakage fault, it stops the operation of the liquid cooling system, and controls the fans of the air cooling system to run at a higher speed to maintain the normal cooling function of the server system.
尽管通过参考附图并结合优选实施例的方式对本发明进行了详细描述,但本发明并不限于此。在不脱离本发明的精神和实质的前提下,本领域普通技术人员可以对本发明的实施例进行各种等效的修改或替换,而这些修改或替换都应在本发明的涵盖范围内/任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。Although the present invention has been described in detail in conjunction with the preferred embodiments with reference to the accompanying drawings, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, those of ordinary skill in the art can make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions should all fall within the scope of the present invention/any Those skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should all be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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