CN111963655A - Special perforation formula speed reducer of straight thread rolling machine - Google Patents
Special perforation formula speed reducer of straight thread rolling machine Download PDFInfo
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- CN111963655A CN111963655A CN202011028383.5A CN202011028383A CN111963655A CN 111963655 A CN111963655 A CN 111963655A CN 202011028383 A CN202011028383 A CN 202011028383A CN 111963655 A CN111963655 A CN 111963655A
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 35
- 238000005096 rolling process Methods 0.000 title claims abstract description 18
- 230000006872 improvement Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/025—Support of gearboxes, e.g. torque arms, or attachment to other devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
- F16H2057/02069—Gearboxes for particular applications for industrial applications
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- Mechanical Engineering (AREA)
- Retarders (AREA)
- Rolling Contact Bearings (AREA)
Abstract
本发明公开了一种直螺纹滚丝机专用穿孔式减速机,结构包括从左至右依次安装的电机接盘、针齿壳、针销及针销套、摆片、输入轴、输入轴轴承、偏心轴承、输出轴、机座轴承一、机座轴承二、减速机机座和机座端盖,电机接盘和针齿壳设计为一体式,摆片安装设置在针销和针销套内与针齿壳内凹槽匹配连接,输入轴一端与输入轴轴承连接,另一端安装在针齿壳的摆片内部,输入轴轴承与偏心轴承连接,偏心轴承另一端与输出轴承连接,输出轴承与输出轴、机座轴承一和机座轴承二依次连接,机座轴承二另一端与减速机机座和机座端盖连接;本发明能够有效解决现有技术存在的问题,是对现有技术一次扩展性的技术创新,因此具有很好的推广和使用价值。
The invention discloses a special perforated reducer for a straight thread rolling machine. The structure includes a motor connecting plate, a pin gear housing, a pin and pin sleeve, an oscillating piece, an input shaft, an input shaft bearing, which are sequentially installed from left to right. Eccentric bearing, output shaft, base bearing 1, base bearing 2, reducer base and base end cover, motor connecting plate and pin gear housing are designed as one piece, and the pendulum is installed in the pin and pin sleeve. The grooves in the pin gear housing are matched and connected, one end of the input shaft is connected with the input shaft bearing, the other end is installed inside the pendulum plate of the pin gear housing, the input shaft bearing is connected with the eccentric bearing, the other end of the eccentric bearing is connected with the output bearing, and the output bearing is connected with the The output shaft, the first bearing of the base and the second bearing of the base are connected in sequence, and the other end of the second bearing of the base is connected with the frame of the reducer and the end cover of the base; the present invention can effectively solve the problems existing in the prior art, and is an improvement on the prior art. A scalable technological innovation, so it has good promotion and use value.
Description
技术领域technical field
本发明涉及机械技术领域,具体为一种直螺纹滚丝机专用穿孔式减速机。The invention relates to the technical field of machinery, in particular to a special perforated reducer for a straight thread rolling machine.
背景技术Background technique
钢筋直螺纹滚丝机是近年来广泛用于建筑行业的一种钢筋加工机械。它就把钢筋端头部位一次快速直接滚制使纹丝机头部位产生冷性硬化,从而强度得到提高,使钢筋丝头达到与母材相同。由机架、夹紧机构、进给拖板、减速机及滚丝头、冷却系统、电器系统组成。Steel bar straight thread rolling machine is a steel bar processing machine widely used in the construction industry in recent years. It quickly and directly rolls the end of the steel bar to produce cold hardening at the head of the threading machine, thereby improving the strength and making the steel wire end the same as the base material. It consists of frame, clamping mechanism, feeding carriage, reducer and thread rolling head, cooling system and electrical system.
由于减速机是安装固定在支撑总成上,从市场上购买来的普通减速机产品,目前市面上的减速机由于底座设计与之不配套导致稳定性能差,专利CN206702140U对减速机底座的设计从一定程度上进行了改进升级,其改进后的优势还是很大的,随着技术要求的提高,对正常运转时移动的精度也有要求,扭矩力和刚性都有一定的要求。Since the reducer is installed and fixed on the support assembly, it is a common reducer product purchased from the market. At present, the reducer on the market has poor stability due to the incompatibility of the base design with it. It has been improved and upgraded to a certain extent, and its advantages after improvement are still great. With the improvement of technical requirements, there are also requirements for the accuracy of movement during normal operation, and certain requirements for torque force and rigidity.
因此为了满足市场需求,还需要对现有技术进一步改进。Therefore, in order to meet the market demand, it is necessary to further improve the existing technology.
发明内容SUMMARY OF THE INVENTION
本发明主要解决的技术问题是如何提供一种能够在正常运转时提高传动精度,且成本低,能够增加扭矩力和刚性的一种直螺纹滚丝机专用穿孔式减速机。The main technical problem solved by the present invention is how to provide a special perforated reducer for a straight thread rolling machine, which can improve the transmission accuracy during normal operation, has low cost, and can increase the torque force and rigidity.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种直螺纹滚丝机专用穿孔式减速机,其结构包括从左至右依次安装的电机接盘、针齿壳、针销及针销套、摆片、输入轴、输入轴轴承、偏心轴承、输出轴、机座轴承一、机座轴承二、减速机机座和机座端盖,其中电机接盘和针齿壳设计为一体式,摆片安装设置在针销和针销套内与针齿壳内凹槽匹配连接,输入轴一端与输入轴轴承连接,另一端安装在针齿壳的摆片内部,输入轴轴承与偏心轴承连接,偏心轴承另一端与输出轴承连接,输出轴承与输出轴、机座轴承一和机座轴承二依次连接,机座轴承二另一端与减速机机座和机座端盖连接。In order to solve the above-mentioned technical problems, a technical solution adopted by the present invention is to provide a special perforated reducer for a straight thread rolling machine, the structure of which includes a motor connecting plate, a pin gear housing, a pin pin and a pin which are installed in sequence from left to right. Pin sleeve, pendulum plate, input shaft, input shaft bearing, eccentric bearing, output shaft, base bearing 1, base bearing 2, reducer base and base end cover, of which the motor connection plate and pin gear housing are designed as one piece , the pendulum plate is installed in the needle pin and the needle pin sleeve and is matched with the groove in the pin gear housing. One end of the input shaft is connected with the input shaft bearing, and the other end is installed inside the pendulum plate of the pin gear housing. The input shaft bearing and the eccentric bearing The other end of the eccentric bearing is connected with the output bearing, the output bearing is connected with the output shaft, the first bearing of the base and the second bearing of the base, and the other end of the second bearing of the base is connected with the reducer frame and the end cover of the frame.
作为优选,输入轴长是147mm,粗30mm,增加刚性和扭矩力。As a preference, the input shaft is 147mm long and 30mm thick to increase rigidity and torque.
作为优选,所述减速机机座底部设置有滚丝机滑杠穿入的导向孔。Preferably, the bottom of the reducer base is provided with a guide hole into which the sliding rod of the thread rolling machine penetrates.
进一步所述导向孔设置有四个。Further, there are four guide holes.
作为优选,减速机导向孔下方设计有齿条定位槽,能够有助于齿轮带动齿条连动减速机运转时移动运转工作。Preferably, a rack positioning groove is designed under the guide hole of the reducer, which can help the gear to drive the rack-driven reducer to move and operate.
本发明能够有效解决现有技术存在的问题,主要针对输入轴的设计增加了刚性和扭矩力,通过偏心轴一体化连接使得工作时,提高了传动精度,且生产成本低,是对现有技术一次扩展性的技术创新,因此具有很好的推广和使用价值。The invention can effectively solve the problems existing in the prior art, mainly increases the rigidity and torque force for the design of the input shaft, and improves the transmission accuracy during operation through the integrated connection of the eccentric shaft, and the production cost is low, which is an improvement on the prior art. A scalable technological innovation, so it has good promotion and use value.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:
图1是本发明连接关系结构爆炸分解结构示意图;Fig. 1 is the connection relation structure exploded decomposition structure schematic diagram of the present invention;
图2是本发明左视结构示意图;Fig. 2 is the left side view structure schematic diagram of the present invention;
图3是本发明右视结构示意图;Fig. 3 is the right side view structure schematic diagram of the present invention;
图4是本发明图1仰视结构图;Fig. 4 is the bottom view structure diagram of Fig. 1 of the present invention;
图5是本发明偏心轴承主视图;Fig. 5 is the front view of the eccentric bearing of the present invention;
图6是本发明偏心轴承一侧面图;Figure 6 is a side view of the eccentric bearing of the present invention;
图7是本发明偏心轴承立体图;7 is a perspective view of the eccentric bearing of the present invention;
附图标记:Reference number:
1-电机接盘;2-针齿壳;3-针销及针销套;4-摆片;5-输入轴;6-输入轴轴承;7-偏心轴承;71-中间保持器;72-偏心套;73-滚珠;8-输出轴;81-输出轴承;9-机座轴承一;10-机座轴承二;11-减速机机座;111-导向孔;12-机座端盖;13-齿条定位槽。1- motor connection plate; 2- pin gear housing; 3- pin and pin sleeve; 4- pendulum plate; 5- input shaft; 6- input shaft bearing; 7- eccentric bearing; 71- intermediate retainer; 72- eccentric sleeve; 73-ball; 8-output shaft; 81-output bearing; 9-base bearing one; 10-base bearing two; 11-reducer base; 111-guide hole; 12-base end cover; 13 - Rack positioning slot.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4所示,在本发明的一个具体实施例中一种直螺纹滚丝机专用穿孔式减速机,其结构包括从左至右依次安装的电机接盘1、针齿壳2、针销及针销套3、摆片4、输入轴5、输入轴轴承6、偏心轴承7、输出轴8、机座轴承一9、机座轴承二10、减速机机座11和机座端盖12,其中电机接盘1和针齿壳2设计为一体式,摆片4安装设置在针销和针销套3内与针齿壳2内凹槽匹配连接,输入轴5一端与输入轴轴承6连接,另一端安装在针齿壳2的摆片4内部,输入轴轴承6与偏心轴承7连接,偏心轴承7另一端通过输出轴轴承81与输出轴8连接,输出轴承81与输出轴8、机座轴承一9和机座轴承二10依次连接,机座轴承二10另一端与减速机机座11和机座端盖12连接。Please refer to FIGS. 1-4. In a specific embodiment of the present invention, a special perforated reducer for a straight thread rolling machine has a structure including a motor connecting plate 1, a pin gear housing 2, Pin and pin sleeve 3, pendulum plate 4, input shaft 5, input shaft bearing 6,
具体实施过程中,输入轴长是147mm,粗30mm增加刚性和扭矩力。In the specific implementation process, the input shaft length is 147mm, and the thickness is 30mm to increase rigidity and torque.
具体实施过程中,所述减速机机座11底部设置有滚丝机滑杠穿入的导向孔111。In the specific implementation process, the bottom of the reducer base 11 is provided with a
具体实施过程中,导向孔111设置有四个。In the specific implementation process, four
具体实施过程中,减速机导向孔111下方设计有齿条定位槽13,能够有助于齿轮带动齿条连动减速机运转时移动运转工作。In the specific implementation process, a
具体实施过程中,摆片4设置有两个。In the specific implementation process, two pendulum pieces 4 are provided.
具体实施过程中,偏心轴承7是由中间保持器71,中间保持器71外壁套有偏心套72,偏心套72上设置有滚珠73组成。In the specific implementation process, the
本发明能够有效解决现有技术存在的问题,主要针对输入轴的设计增加了刚性和扭矩力,通过偏心轴一体化连接使得工作时,提高了传动精度,且成产成本低,是对现有技术一次扩展性的技术创新,因此具有很好的推广和使用价值。The invention can effectively solve the problems existing in the prior art, mainly increases the rigidity and torque force for the design of the input shaft, and improves the transmission accuracy during operation through the integrated connection of the eccentric shaft, and the production cost is low, which is an improvement on the existing Technology is a technical innovation of one-time expansion, so it has good promotion and use value.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description of the present invention, or directly or indirectly applied in other related technical fields, are all applicable. Similarly, it is included in the scope of patent protection of the present invention.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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CN203463564U (en) * | 2013-08-13 | 2014-03-05 | 飞龙传动有限公司 | Stepless planetary reducer |
CN205715470U (en) * | 2016-05-04 | 2016-11-23 | 天津联星传动有限公司 | A kind of New-type cycloidal reductor |
CN205780621U (en) * | 2016-05-23 | 2016-12-07 | 王文亮 | A kind of cycloidal planetary gear speed reducer |
CN206702140U (en) * | 2017-01-16 | 2017-12-05 | 刘延辉 | The improvement of Straight thread screw rolling machine planetary speed reducer specific |
CN208503370U (en) * | 2018-07-09 | 2019-02-15 | 苏州东本机电设备有限公司 | A kind of logistics delivery determines torque gerotor speed reducer |
CN209743502U (en) * | 2019-03-28 | 2019-12-06 | 绍兴杰成减速机械有限公司 | Compact cycloidal pin gear speed reducer |
CN209743538U (en) * | 2019-04-02 | 2019-12-06 | 绍兴杰成减速机械有限公司 | Connect stable horizontal cycloidal speed reducer |
CN110273918A (en) * | 2019-06-24 | 2019-09-24 | 浙江华丰电动工具有限公司 | A kind of capacity eccentric bearing with oriented structure |
CN212360719U (en) * | 2020-09-26 | 2021-01-15 | 德州延辉机械设备有限公司 | Special perforation formula speed reducer of straight thread rolling machine |
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