CN111957716B - A kind of non-burning brick slag building device system - Google Patents
A kind of non-burning brick slag building device system Download PDFInfo
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- CN111957716B CN111957716B CN202010734946.6A CN202010734946A CN111957716B CN 111957716 B CN111957716 B CN 111957716B CN 202010734946 A CN202010734946 A CN 202010734946A CN 111957716 B CN111957716 B CN 111957716B
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Abstract
Description
技术领域technical field
本发明属于制砖工艺技术领域,特别涉及一种免烧砖建渣装置系统。The invention belongs to the technical field of brick making technology, and particularly relates to a slag building device system for non-burning bricks.
背景技术Background technique
免烧砖一般情况下是利用粉煤灰、煤渣、煤矸石、尾矿渣、化工渣或者天然砂、海涂泥中的任意一种或多种作为主要原料,不经高温煅烧而制造的一种新型墙体材料,已被广泛应用于建筑行业中。Non-burning bricks are generally made of fly ash, coal slag, coal gangue, tailings slag, chemical slag, natural sand, and sea mud mud as the main raw material, without high temperature calcination. Wall materials have been widely used in the construction industry.
现有建渣工艺无法处理大粒径的材料,建渣含有大粒径的渣料,设备对于处理大粒径建渣较为不便,建渣中含有的钢筋等废弃物需要进行处理,现有的工艺无法实现。The existing slag building process cannot handle materials with large particle sizes, and the building slag contains large particle size slag materials. The equipment is relatively inconvenient for processing large particle size slag, and the wastes such as steel bars contained in the building slag need to be treated. Process cannot be achieved.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决上述问题,提供一种免烧砖建渣装置系统,其对渣料中的各组分能够充分分离。是一种既能分离免烧砖建渣装置系统,又能分离免烧砖炉渣装置系统的The purpose of the present invention is to solve the above problems, and to provide a slag-building device system for non-burning bricks, which can fully separate the components in the slag. It is a kind of device that can not only separate the non-burning brick slag building device system, but also separate the non-burning brick slag device system.
复合双用系统。Composite dual-purpose system.
为了解决上述问题,本发明采用的技术方案如下:In order to solve the above problems, the technical scheme adopted in the present invention is as follows:
一种免烧砖建渣装置系统,其特征在于,料斗下方设有鄂式破碎,鄂式破碎下方设有1#输送带,1#输送带连接1#滚筛,1#滚筛下方设有2#输送带,1#滚筛上筛面向侧部倾斜,1#滚筛侧部设有3#输送带,2#输送带、3#输送带下方设有4#输送带,4#输送带后面设有1#悬磁铁机,4#输送带连接5#输送带,5#输送带后面设有2#悬磁铁机,1#悬磁铁机、2#悬磁铁机侧部设有6#输送带,6#输送带连接打铁机;5#输送带连接1#磁滚筒,1#磁滚筒连接1#打砂机、2#打砂机,1#打砂机、2#打砂机中注水,1#磁滚筒排铁通道连接打铁机;A non-burning brick slag building device system is characterized in that a jaw crusher is arranged below the hopper, a 1# conveyor belt is arranged below the jaw crusher, the 1# conveyor belt is connected to a 1# rolling screen, and a 1# rolling screen is provided below the 2# conveyor belt, the upper screen of 1# roller screen is inclined to the side, the side of 1# roller screen is provided with 3# conveyor belt, the 2# conveyor belt and the bottom of 3# conveyor belt are provided with 4# conveyor belt, 4# conveyor belt There is a 1# suspension magnet machine at the back, the 4# conveyor belt is connected to the 5# conveyor belt, the 5# conveyor belt is equipped with a 2# suspension magnet machine, and the side of the 1# suspension magnet machine and 2# suspension magnet machine is equipped with a 6# conveyor Belt, 6# conveyor belt is connected with iron hammer; 5# conveyor belt is connected with 1# magnetic drum, 1# magnetic drum is connected with 1# sand machine, 2# sand machine, 1# sand machine and 2# sand machine are filled with water , 1# magnetic drum iron discharge channel is connected to the iron hammer;
打铁机的铁粉通道连接7#输送带,7#输送带连接8#输送带,8#输送带前端设有2#磁滚筒,2#磁滚筒的排铁通道连接8#输送带,8#输送带连接2#滚筛,2#滚筛注水冲洗,2#滚筛的排铁通道连接9#输送带,9#输送带连接粗铁堆;The iron powder channel of the iron hammer is connected to the 7# conveyor belt, the 7# conveyor belt is connected to the 8# conveyor belt, and the front end of the 8# conveyor belt is provided with a 2# magnetic drum, and the iron discharge channel of the 2# magnetic drum is connected to the 8# conveyor belt, 8# The conveyor belt is connected to the 2# roller screen, the 2# roller screen is flushed with water, the iron discharge channel of the 2# roller screen is connected to the 9# conveyor belt, and the 9# conveyor belt is connected to the thick iron pile;
7#输送带的排砂通道连接3#磁滚筒,3#磁滚筒连接3#跳钛机,3#跳钛机连接4#磁滚筒,4#磁滚筒连接第一脱水筛,第一脱水筛连接10#输送带,10#输送带连接淘砂堆;The sand discharge channel of the 7# conveyor belt is connected to the 3# magnetic drum, the 3# magnetic drum is connected to the 3# titanium jumping machine, the 3# titanium jumping machine is connected to the 4# magnetic drum, and the 4# magnetic drum is connected to the first dewatering screen and the first dewatering screen. Connect the 10# conveyor belt, and the 10# conveyor belt is connected to the sand pile;
3#跳钛机连接第二摇床,第二摇床连接沉淀池,沉淀池通过水泵连接第二脱水筛,第二脱水筛连接10#输送带,10#输送带连接淘砂堆放区;The 3# titanium jumping machine is connected to the second shaker, the second shaker is connected to the sedimentation tank, the sedimentation tank is connected to the second dewatering screen through the water pump, the second dewatering screen is connected to the 10# conveyor belt, and the 10# conveyor belt is connected to the sand panning stacking area;
1#打砂机、2#打砂机连接5#磁滚筒、6#磁滚筒,5#磁滚筒、6#磁滚筒连接1#跳钛机、2#跳钛机,5#磁滚筒、6#磁滚筒的排铁通道连接2#滚筛;1# sanding machine, 2# sanding machine are connected to 5# magnetic drum, 6# magnetic drum, 5# magnetic drum, 6# magnetic drum are connected to 1# titanium jumping machine, 2# titanium jumping machine, 5# magnetic drum, 6 #The iron discharge channel of the magnetic drum is connected to the 2# roller screen;
1#跳钛机、2#跳钛机连接3#滚筛,3#滚筛连接第三脱水筛,第三脱水筛连接11#输送带,11#输送带连接1#分选机,1#分选机连接2#分选机,2#分选机连接12#输送带,12#输送带连接4#滚筛,4#滚筛连接生产线。1# titanium jumping machine, 2# titanium jumping machine is connected with 3# rolling screen, 3# rolling screen is connected with the third dewatering screen, the third dewatering screen is connected with 11# conveyor belt, 11# conveyor belt is connected with 1# sorting machine, 1# The sorting machine is connected to the 2# sorting machine, the 2# sorting machine is connected to the 12# conveyor belt, the 12# conveyor belt is connected to the 4# roller screen, and the 4# roller screen is connected to the production line.
本发明的有益效果:Beneficial effects of the present invention:
(1)对建渣能进行充分破碎,但又不破坏垃圾生料的大小。(1) The building slag can be fully crushed without destroying the size of the raw garbage.
(2)通过多次分级,可以最大量的减少建渣量,同时减少了生产用水量,更易控制水,避免生产现场湿、乱、脏;减少建渣的重复破碎,降低了粉尘的产生,也利于节能环保;得到的建渣含水率低,含生料少,建渣更有利于综合利用。(2) Through multiple classifications, the amount of slag formation can be reduced to the greatest extent, and the production water consumption can be reduced at the same time, making it easier to control water, avoiding wet, chaotic and dirty production sites; reducing the repeated crushing of slag formation and reducing the generation of dust, It is also conducive to energy saving and environmental protection; the obtained building slag has low moisture content and less raw meal, and the building slag is more conducive to comprehensive utilization.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明所述一种免烧砖建渣装置系统的工艺流程图;Fig. 1 is the process flow diagram of a kind of non-burning brick slag building device system according to the present invention;
具体实施方式Detailed ways
下面对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
一种免烧砖建渣装置系统,料斗下方安装鄂式破碎机,鄂式破碎机下方设有1#输送带1,1#输送带1连接1#滚筛2,1#滚筛2下方设有2#输送带3,1#滚筛2上筛面向侧部倾斜,1#滚筛2侧部设有3#输送带4,2#输送带3、3#输送带4下方设有4#输送带5,4#输送带5后面设有1#悬磁铁机6,4#输送带5连接5#输送带7,5#输送带7后面设有2#悬磁铁机8,1#悬磁铁机6、2#悬磁铁机8侧部设有6#输送带9,6#输送带9连接打铁机10;5#输送带7连接1#磁滚筒11,1#磁滚筒11连接1#打砂机12、2#打砂机13,1#打砂机12、2#打砂机13中注水,1#磁滚筒11排铁通道连接打铁机10。A non-burning brick slag building device system, a jaw crusher is installed below the hopper, a 1
打铁机10的铁粉通道连接7#输送带13,7#输送带13连接8#输送带14,8#输送带14前端设有2#磁滚筒15,2#磁滚筒15的排铁通道连接8#输送带14,8#输送带14连接2#滚筛16,2#滚筛16注水冲洗,2#滚筛16的排铁通道连接9#输送带17,9#输送带17连接粗铁堆18。The iron powder channel of the
7#输送带13的排砂通道连接3#磁滚筒19,3#磁滚筒19连接3#跳钛机20,3#跳钛机20连接4#磁滚筒21,4#磁滚筒21连接第一脱水筛22,第一脱水筛22连接10#输送带23,10#输送带23连接淘砂堆24。The sand discharge channel of 7
3#跳钛机20连接第二摇床25,第二摇床25连接沉淀池26,沉淀池26通过水泵连接第二脱水筛27,第二脱水筛27连接10#输送带23,10#输送带23连接淘砂堆放区24。The 3#
1#打砂机12、2#打砂机13连接5#磁滚筒31、6#磁滚筒32,5#磁滚筒31、6#磁滚筒32连接1#跳钛机33、2#跳钛机34,5#磁滚筒31、6#磁滚筒32的排铁通道连接2#滚筛16。1#
1#跳钛机33、2#跳钛机34连接3#滚筛37,3#滚筛37连接第三脱水筛38,第三脱水筛38连接11#输送带39,11#输送带39连接1#分选机40,1#分选机40连接2#分选机41,2#分选机41连接12#输送带42,12#输送带42连接4#滚筛43,4#滚筛43连接生产线。1#
对于本具体实施例的具体工艺流程如下描述:The specific technological process for this specific embodiment is described as follows:
原料由装载机送入料斗,经料斗滑槽滑入鄂式破碎机初破,鄂式破碎机初破后由下方输送带传到1#输送带,再送入1#滚筛。小颗粒料从1#筛孔落到1#滚筛下面的2#输送带上。1#滚筛的上筛面向侧部倾斜,大颗粒料由1#滚筛的上筛面滑入到1#滚筛侧部的3#输送带上。2#输送带的传输速度大于3#输送带,由于2#输送带上的小颗粒料先于3#输送带上的大颗粒料传到4#输送带上,因此在4#输送带上以此实现大颗粒料在小颗粒料上面利于后面1#悬磁铁机的吸铁。4#输送带将料送达5#输送带的同时实现物料翻转,利于2#悬磁铁机再次吸铁。4#输送带上设有1#悬磁铁机,5#输送带上设有2#悬磁铁机,1#悬磁铁机和2#悬磁铁机吸铁料同入与5#输送带平行架设的6#输送带上。铁料由6#输送带送入打铁机。1#悬磁铁机、2#悬磁铁机吸铁后留下的砂料由5#输送带继续上送,砂料被位于5#输送带末端的1#磁滚筒再次吸铁后,经分流装置分流进入1#打砂机、2#打砂机,并注水。1#磁滚筒所吸铁料经滑道与6#输送带铁料同入打铁机。The raw materials are fed into the hopper by the loader, and then slide into the jaw crusher through the hopper chute for initial crushing. The small particles fall from the 1# sieve hole to the 2# conveyor belt under the 1# rolling sieve. The upper screen surface of the 1# roller screen is inclined to the side, and the large particles slide from the upper screen surface of the 1# roller screen to the 3# conveyor belt on the side of the 1# roller screen. The transmission speed of the 2# conveyor belt is greater than that of the 3# conveyor belt. Since the small particles on the 2# conveyor belt are transferred to the 4# conveyor belt before the large particles on the 3# conveyor belt, the 4# conveyor belt is This realizes that the large particles are on the small particles, which is beneficial to the iron absorption of the 1# suspended magnet machine behind. The 4# conveyor belt conveys the material to the 5# conveyor belt and realizes the material turnover at the same time, which is beneficial to the 2# suspension magnet machine to absorb iron again. 4# conveyor belt is equipped with 1# suspension magnet machine, 5# conveyor belt is equipped with 2# suspension magnet machine, 1# suspension magnet machine and 2# suspension magnet machine attract iron material into the same machine and erected parallel to 5#
打铁机破碎的铁料由7#输送带输出,经过7#输送带上部架设的8#输送带。由位于8#输送带前端的2#磁滚筒吸铁,吸的铁由8#输送带送入2#滚筛注水冲洗。再由9#输送带送到粗铁堆放区。The iron material crushed by the iron hammer is output by the 7# conveyor belt, and passes through the 8# conveyor belt erected on the upper part of the 7# conveyor belt. The iron is sucked by the 2# magnetic drum located at the front end of the 8# conveyor belt, and the sucked iron is sent to the 2# roller screen by the 8# conveyor belt for flushing. It is then sent to the thick iron stacking area by the 9# conveyor belt.
7#输送带传送的砂料进入滑道,经3#磁滚筒吸铁粉后,铁粉被水冲入专用滑道送到铁粉堆放区,砂料进入3#跳钛机。过3#跳钛机后由4#磁滚筒吸细铁粉,细铁粉被水冲入专用滑道进斗车转运,砂料再入小脱水筛下面通道进入大脱水筛,脱水出淘砂。由10#输送带送到淘砂堆放区。The sand conveyed by the 7# conveyor belt enters the slideway. After the iron powder is absorbed by the 3# magnetic drum, the iron powder is washed into the special slideway by water and sent to the iron powder stacking area, and the sand material enters the 3# titanium jumping machine. After passing through the 3# titanium jumping machine, the 4# magnetic drum sucks the fine iron powder. The fine iron powder is washed into the special slideway by water and transported into the bucket truck. The sand material enters the channel below the small dewatering screen and enters the large dewatering screen, and the sand is dewatered and washed out. . By 10# conveyor belt to elutriated sand stacking area.
由3#跳钛机下面两个出水口冲出的砂料,经通道上摇床。由摇床分选出细铁粉和铜砂,水带着泥沙进入沉淀池由水泵抽入大脱水筛。The sand punched out by the two water outlets below the 3# titanium jumping machine is placed on the shaker through the channel. The fine iron powder and copper sand are sorted out by the shaker, and the water enters the sedimentation tank with the sediment and is pumped into the large dewatering screen by the water pump.
5#输送带送入两台打砂机的砂料,破碎后由安装在打砂机出口的5#磁滚筒、6#磁滚筒吸铁后进入1#跳钛机、2#跳钛机。5#磁滚筒、6#磁滚筒吸的铁经滑道进入2#滚筛,与打铁机铁料一起由9#输送带送到粗铁堆放区。The 5# conveyor belt feeds the sand from the two sand machines, and after crushing, the 5# and 6# magnetic drums installed at the outlet of the sand machines absorb iron and then enter the 1# titanium jumping machine and the 2# titanium jumping machine. The iron sucked by the 5# magnetic drum and 6# magnetic drum enters the 2# roller screen through the slideway, and is sent to the coarse iron stacking area by the 9# conveyor belt together with the iron material of the iron hammer.
由1#跳钛机、2#跳钛机下面四个出水口冲出的砂料,经通道汇聚流入3#跳钛机。经过1#跳钛机2#跳钛机的砂料,跳钛后汇入专用通道进入3#滚筛。水带着淘砂经筛孔落入通往大脱水筛的通道。大颗粒物料由3#滚筛尾部滚出进入小脱水筛,脱水后由11#输送带送入1#分选机,再入2#分选机后,由12#输送带送入4#滚筛。淘粒由筛孔滚出。未破碎物料由4#滚筛出口滚出,物料与垃圾区分开后,物料再入生产线。The sand punched out by the four water outlets under the 1# titanium jumping machine and the 2# titanium jumping machine will flow into the 3# titanium jumping machine through the channel. After passing through the sand of 1#
1#分选机选出的铝落入接铝料桶,2#分选机选出的铝落入接铝斗车,转运至晒坝晾晒后二次选铝。The aluminum selected by the 1# sorting machine falls into the aluminum receiving barrel, and the aluminum selected by the 2# sorting machine falls into the aluminum receiving bucket truck, and is transported to the drying dam for secondary aluminum selection after drying.
所有用于生产的水,回收系统将回收到大脱水筛沉积池,由两台45kw抽水泵送入储水罐,再由四台55kw旋转泵送入四台压滤机完成泥浆压板。压板过滤后的清水经管道流入清水池,由两台加压水泵送至生产线各点循环使用。All the water used for production will be recycled into the large dewatering screen sedimentation tank by the recovery system, sent to the water storage tank by two 45kw suction pumps, and then sent to four filter presses by four 55kw rotary pumps to complete the mud pressing plate. The clean water filtered by the platen flows into the clean water pool through the pipeline, and is pumped by two pressurized water pumps to each point of the production line for recycling.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述仅为本发明的优选例,本发明并不受上述优选例的限制,在不脱离本发明精神和范围的前提下,本发明还可有各种变化和改进,这些变化和改进都落入本发明要求保护的范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification are only preferred examples of the present invention, and the present invention is not limited by the above-mentioned preferred examples, without departing from the present invention. Under the premise of the spirit and scope, the present invention can also have various changes and improvements, and these changes and improvements all fall within the scope of protection of the present invention.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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