CN111952263A - A micron-scale single crystal copper interconnect structure and preparation method thereof - Google Patents
A micron-scale single crystal copper interconnect structure and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种微米级单晶铜互连结构及其制备方法,属于电子封装领域。所述结构主要包括基底、阻挡层、含磷铜种子层、铜针;所述基底为具有通孔和沟槽的介质层、具有盲孔的硅晶圆、具有铜柱窗口的半导体衬底中的一种;所述阻挡层设置在介质层的通孔和沟槽的内侧壁和底部、硅晶圆的盲孔的内侧壁和底部、或半导体衬底上的铜柱窗口底部;所述含磷铜种子层设置在与基底平行的阻挡层上方;所述铜针在含磷铜种子层上沉积得到。该结构在铜种子层中掺入磷元素,进行电镀时不需要添加剂的协助即可形成微米级单晶铜针,作为铜互连结构。本发明得到的铜互连结构,是完整的单晶结构,没有横向晶界的存在使得铜互连的传输性能显著提高。
The invention discloses a micron-level single crystal copper interconnection structure and a preparation method thereof, belonging to the field of electronic packaging. The structure mainly includes a base, a barrier layer, a phosphorous-containing copper seed layer, and a copper needle; the base is a dielectric layer with through holes and grooves, a silicon wafer with blind holes, and a semiconductor substrate with copper pillar windows. A kind of; the barrier layer is arranged on the inner sidewall and bottom of the through hole and the trench of the dielectric layer, the inner sidewall and bottom of the blind hole of the silicon wafer, or the bottom of the copper column window on the semiconductor substrate; A phosphorous copper seed layer is disposed over the barrier layer parallel to the substrate; the copper needles are deposited on the phosphorous copper seed layer. In the structure, phosphorus element is doped into the copper seed layer, and the micron-scale single crystal copper needle can be formed as a copper interconnection structure without the assistance of additives during electroplating. The copper interconnection structure obtained by the invention is a complete single crystal structure, and there is no lateral grain boundary, so that the transmission performance of the copper interconnection is significantly improved.
Description
技术领域technical field
本发明涉及电子封装中的铜互连技术领域,尤其涉及一种微米级单晶铜互连结构及其制备方法,其基于电镀方法,采用无添加剂的简单酸性硫酸铜镀液,在含磷铜种子层上制备微米级单晶铜互连结构。该方法可适用于三维系统级封装中的大马士革技术、TSV(硅通孔)技术、铜柱凸点技术等。The invention relates to the technical field of copper interconnection in electronic packaging, in particular to a micron-scale single crystal copper interconnection structure and a preparation method thereof. A micron-scale single crystal copper interconnect structure is prepared on the seed layer. The method can be applied to Damascus technology, TSV (through silicon via) technology, copper pillar bump technology, etc. in three-dimensional system-in-package.
背景技术Background technique
在深亚微米集成电路中,三维系统级封装可有效利用立体空间,提高封装密度,缩小封装体积,缩短引线长度,提高传输速度。其中用于芯片间互连的大马士革技术、用于硅片间互连的TSV技术、用于芯片与基板间互连的铜柱凸点技术等,已成为高密度封装结构的研究热点。这三种技术所适用的尺寸有所差异,但都是在微米级别,一般宽度都是1~100um,深度为10~300um。In deep submicron integrated circuits, three-dimensional system-in-package can effectively utilize the three-dimensional space, improve the packaging density, reduce the package volume, shorten the lead length, and improve the transmission speed. Among them, Damascus technology for interconnection between chips, TSV technology for interconnection between silicon wafers, copper pillar bump technology for interconnection between chips and substrates, etc., have become research hotspots of high-density packaging structures. The dimensions applicable to these three technologies are different, but they are all at the micron level. Generally, the width is 1-100um and the depth is 10-300um.
大马士革技术大致可概括为:沉积介质层→光刻刻蚀形成通孔和沟槽→在通孔和沟槽中依次沉积钽阻挡层和铜种子层→电镀铜以填充通孔和沟槽→化学机械抛光磨去多余的金属→键合。TSV技术大致可概括为:刻蚀硅孔→在硅孔中依次沉积绝缘层、阻挡层、铜种子层→电镀铜以填充硅孔→晶圆减薄→键合。铜柱凸点技术大致可概括为:刻蚀半导体衬底上的绝缘层暴露金属焊盘→依次沉积粘附层、阻挡层、铜种子层→利用光刻胶光刻出铜柱窗口→电镀铜柱→在铜柱上形成焊料凸点→去除铜柱两侧光刻胶→键合→底部填充。可以发现这三种应用广泛的铜互连技术,基本上都存在“成孔”,随后再在孔中沉积铜种子层,最后“电镀铜以填充孔”的相似步骤,本发明主要将这些相似步骤进行优化。常规的“电镀铜以填充孔”往往需要在多种添加剂的作用下,才能实现自下而上的无孔隙填充,而添加剂行为复杂,剂量难以控制。The Damascus technology can be roughly summarized as: deposition of dielectric layer → photolithography and etching to form vias and trenches → successive deposition of tantalum barrier layers and copper seed layers in vias and trenches → electroplating of copper to fill vias and trenches → chemical Mechanical polishing removes excess metal → bonding. The TSV technology can be roughly summarized as follows: etching silicon vias → sequentially depositing insulating layers, barrier layers, and copper seed layers in silicon vias → electroplating copper to fill silicon vias → wafer thinning → bonding. The copper pillar bump technology can be roughly summarized as follows: etching the insulating layer on the semiconductor substrate to expose the metal pad → depositing the adhesion layer, barrier layer and copper seed layer in sequence → using photoresist to lithography the copper pillar window → electroplating copper Pillar → form solder bump on copper pillar → remove photoresist on both sides of copper pillar → bond → underfill. It can be found that these three widely used copper interconnect technologies basically have the similar steps of "hole formation", then depositing a copper seed layer in the hole, and finally "electroplating copper to fill the hole". The present invention mainly combines these similar steps. steps to optimize. Conventional "electroplating copper to fill holes" often requires the action of multiple additives to achieve bottom-up void-free filling, and the additive behavior is complex and the dosage is difficult to control.
此外,随着电子产品的集成度越来越高,窄节距细宽度的互连结构,其传输可靠性也受到挑战,而作为电子产品,导电能力又是极其重要的。有研究表明,随着互连线尺寸的变小,晶界导致的电阻率在材料的体电阻率中的占比越来越大,将成为最大的贡献因素。如何在保证传输性能的同时,继续减小芯片尺寸,成为当今电子行业的一大难题。In addition, with the increasing integration of electronic products, the transmission reliability of narrow-pitch and fine-width interconnect structures is also challenged, and as electronic products, electrical conductivity is extremely important. Some studies have shown that as the size of the interconnect becomes smaller, the resistivity caused by the grain boundary accounts for an increasing proportion of the bulk resistivity of the material, and will become the largest contributing factor. How to continue to reduce the chip size while ensuring the transmission performance has become a major problem in today's electronics industry.
现有研究中,有试图增大晶粒尺寸,从而降低晶界数量来提高导电性的,基本都是采用的电镀后热退火的方法,可以将电阻率降低了大约8%,但这些研究并不能完全消除晶界对导电性能的影响,也并未改善电镀工艺,依然需要添加剂的帮助,反而增加了电镀后热退火的步骤。亦有研究利用化学镀或电镀的方法直接得到了纳米单晶铜锥,但化学镀的方法重复性低,不与铜互连结构制备工艺兼容,而采用电镀方法得到单晶铜锥的关键是添加剂,此外纳米尺寸也并不适用于铜互连结构。但可以看到,由于消除了作为电阻产生源和信号衰减源的横向晶界,单晶铜势必是未来铜互连结构的一个发展方向。In the existing studies, there are attempts to increase the grain size, thereby reducing the number of grain boundaries to improve the electrical conductivity. Basically, the method of thermal annealing after electroplating is used, which can reduce the resistivity by about 8%, but these studies do not The influence of grain boundaries on electrical conductivity cannot be completely eliminated, and the electroplating process is not improved, and the help of additives is still needed, but the steps of thermal annealing after electroplating are increased. There are also studies on the use of electroless plating or electroplating to directly obtain nano-single crystal copper cones, but the method of electroless plating has low repeatability and is not compatible with the preparation process of copper interconnect structures. The key to obtaining single crystal copper cones by electroplating is Additives, and nanometer size is also not suitable for copper interconnect structures. However, it can be seen that single crystal copper is bound to be a development direction of the copper interconnect structure in the future due to the elimination of the lateral grain boundaries as the source of resistance generation and signal attenuation.
结合以上提到的现有铜互连技术的缺点和单晶铜的优点,采用稳定性、重复性、可控性好的电镀方法,在不借助添加剂的情况下,制备尺寸匹配的微米级单晶铜针来实现互连具有显著应用价值。Combining the shortcomings of the existing copper interconnect technology and the advantages of single crystal copper mentioned above, the electroplating method with good stability, repeatability and controllability is used to prepare micron-sized single crystals with matching dimensions without the aid of additives. Crystal copper needles to achieve interconnection have significant application value.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明提供了一种微米级单晶铜互连结构,并用电镀手段,配合无添加剂的简单镀液,在含磷种子层上得到微米级的单晶铜互连结构。本方法优化了现有技术,步骤简单,成本低,得到的单晶铜没有横向晶界而具有突出的导电性。Aiming at the deficiencies of the prior art, the present invention provides a micron-level single crystal copper interconnection structure, and by using electroplating means and a simple plating solution without additives, a micron-level single crystal copper interconnection can be obtained on the phosphorus-containing seed layer structure. The method optimizes the prior art, has simple steps and low cost, and the obtained single crystal copper has no lateral grain boundaries and has outstanding electrical conductivity.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
本发明提供了一种微米级单晶铜互连结构,主要包括基底、阻挡层、含磷铜种子层、铜针;所述基底为具有通孔和沟槽的介质层、具有盲孔的硅晶圆、具有铜柱窗口的半导体衬底中的一种;The invention provides a micron-scale single crystal copper interconnection structure, which mainly includes a substrate, a barrier layer, a phosphorous-containing copper seed layer, and a copper needle; the substrate is a dielectric layer with through holes and trenches, and silicon with blind holes. One of a wafer and a semiconductor substrate with a copper pillar window;
所述阻挡层设置在介质层的通孔和沟槽的内侧壁和底部、硅晶圆的盲孔的内侧壁和底部、或半导体衬底上的铜柱窗口底部;所述含磷铜种子层设置在与基底平行的阻挡层上方;所述铜针在含磷铜种子层上沉积得到。The barrier layer is arranged on the inner sidewall and bottom of the through hole and trench of the dielectric layer, the inner sidewall and bottom of the blind hole of the silicon wafer, or the bottom of the copper pillar window on the semiconductor substrate; the phosphorus-containing copper seed layer Disposed over the barrier layer parallel to the substrate; the copper pins are deposited on the phosphorous containing copper seed layer.
优选地,所述铜针的宽度范围为2~70μm,长度范围为5~700μm。Preferably, the copper needles have a width ranging from 2 to 70 μm and a length ranging from 5 to 700 μm.
优选地,所述磷铜种子层中,磷含量为0.02~0.075wt%。若磷含量过高,在后面的活化过程中容易在表面形成不均匀黑色磷膜,不利于铜针的产生。Preferably, in the phosphor copper seed layer, the phosphorus content is 0.02-0.075 wt %. If the phosphorus content is too high, it is easy to form an uneven black phosphorus film on the surface in the subsequent activation process, which is not conducive to the production of copper needles.
优选地,所述阻挡层采用化学气相沉积法沉积得到;所述含磷铜种子层采用真空蒸镀法沉积得到;所述铜针采用电镀法沉积得到。Preferably, the barrier layer is deposited by chemical vapor deposition; the phosphorus-containing copper seed layer is deposited by vacuum evaporation; and the copper needles are deposited by electroplating.
优选地,所述在含磷铜种子层上沉积得到铜针前,需对含磷铜种子层进行酸洗、活化的步骤。Preferably, before the copper needles are deposited on the phosphorous-containing copper seed layer, the phosphorous-containing copper seed layer needs to be pickled and activated.
优选地,所述酸洗采用体积分数15~30%的稀硫酸,持续5~15s;所述活化的步骤具体为:根据所沉积的含磷铜种子层厚度,施加小于0.08A的电流持续100~3000s,使得种子层表面稍微溶解,但需要避免在表面产生明显的黑色磷膜,进而达到活化的目的。若产生了黑色磷膜可以用纯水冲洗掉以后再继续进行电镀。Preferably, the pickling adopts dilute sulfuric acid with a volume fraction of 15-30% for 5-15 s; the activation step is specifically: according to the thickness of the deposited phosphorous-containing copper seed layer, applying a current of less than 0.08 A for 100 s ~3000s, the surface of the seed layer is slightly dissolved, but it is necessary to avoid the obvious black phosphorus film on the surface, so as to achieve the purpose of activation. If a black phosphorous film is produced, it can be washed with pure water before continuing to electroplating.
优选地,所述电镀法沉积得到铜针的步骤具体包括:以含磷铜种子层为阴极、铂电极或铜磷板为阳极进行电镀,采用的电镀液是最包括以下浓度的各组分:硫酸铜0.5~1.5mol/L、硫酸0.1~1mol/L、氯化钾0.0005~0.008mol/L。本发明的电镀液中不需要加入添加剂(如电镀填孔常用的加速剂、抑制剂、整平剂等),其中硫酸铜是提供铜离子的主盐,硫酸主要用于提高镀液电导率和分散能力,氯化钾对铜针的出现也十分重要,如果不加入或浓度过低,会没有铜针出现,如果浓度过高,铜针也会逐渐消失,严重时镀层粗糙并烧焦。Preferably, the step of depositing the copper needles by the electroplating method specifically includes: electroplating with the phosphorous-containing copper seed layer as the cathode, the platinum electrode or the copper-phosphorus plate as the anode, and the electroplating solution adopted is the most each component including the following concentrations: Copper sulfate 0.5~1.5mol/L, sulfuric acid 0.1~1mol/L, potassium chloride 0.0005~0.008mol/L. The electroplating solution of the present invention does not need to add additives (such as accelerators, inhibitors, levelers, etc. commonly used in electroplating and filling holes), wherein copper sulfate is the main salt that provides copper ions, and sulfuric acid is mainly used to improve the conductivity of the electroplating solution and Dispersing ability, potassium chloride is also very important for the appearance of copper needles. If it is not added or the concentration is too low, no copper needles will appear. If the concentration is too high, the copper needles will gradually disappear. In severe cases, the coating is rough and burnt.
更优选地,所述电镀法采用线性伏安扫描法、恒电流、恒电位均可,但从效果方面更优选线性伏安扫描法,电镀参数取值会影响所得铜针的尺寸,具体参数范围为:More preferably, the electroplating method adopts linear voltammetry scanning method, constant current, and constant potential, but from the aspect of effect, linear voltammetry scanning method is more preferable, and the value of electroplating parameters will affect the size of the obtained copper needle, and the specific parameter range. for:
线性伏安扫描法扫速为0.05mV/s~1.5mV/s,扫描区间为0.1~-0.5V(vs.SCE),一般扫速越慢、扫描区间越大,铜针尺寸越大。The scanning speed of linear voltammetry scanning method is 0.05mV/s~1.5mV/s, and the scanning range is 0.1~-0.5V (vs.SCE). Generally, the slower the scanning speed and the larger the scanning range, the larger the size of the copper needle.
恒电流法的电流取值为0.01~0.1A,一般电流越大,铜针尺寸越大。The current value of the constant current method is 0.01~0.1A. Generally, the larger the current, the larger the size of the copper needle.
恒电位法的电压取值为0.03~-0.15V(vs.SCE),一般电位越大,铜针尺寸越大。The voltage of the potentiostatic method is 0.03~-0.15V (vs.SCE). Generally, the larger the potential, the larger the size of the copper needle.
优选地,所述介质层为氮化硅-氧化硅-氮化硅-氧化硅的四层结构,所述介质层位于下部铜层上,在两层铜金属布线之间起绝缘作用。Preferably, the dielectric layer is a four-layer structure of silicon nitride-silicon oxide-silicon nitride-silicon oxide, the dielectric layer is located on the lower copper layer, and acts as an insulation between the two layers of copper metal wiring.
所述硅晶圆的盲孔侧壁和底部与阻挡层之间还设置有绝缘层;所述绝缘层材料选自硅氧化物、硅氮化物、聚合物;An insulating layer is also provided between the sidewall and bottom of the blind hole of the silicon wafer and the blocking layer; the insulating layer material is selected from silicon oxide, silicon nitride, and polymer;
所述半导体衬底为硅衬底、绝缘体上硅、硅锗化合物中的一种,所述半导体衬底上有一层绝缘层,所述绝缘层上设置有金属焊盘,所述半导体衬底所具有的铜柱窗口是由光刻胶通过光刻,在金属焊盘位置处形成的通孔。The semiconductor substrate is one of a silicon substrate, a silicon-on-insulator, and a silicon-germanium compound. The semiconductor substrate is provided with an insulating layer, and a metal pad is arranged on the insulating layer. The copper pillar window is a through hole formed at the position of the metal pad by photoresist through photolithography.
优选地,所述阻挡层的材料选自钛、钽或其氮化物,主要是防止铜的扩散,并提高磷铜种子层的粘附强度;所述含磷铜种子层主要是为了促进电镀铜针过程的成核和长大;所述铜针为微米级针状单晶铜。Preferably, the material of the barrier layer is selected from titanium, tantalum or its nitride, mainly to prevent the diffusion of copper and to improve the adhesion strength of the phosphorous copper seed layer; the phosphorous copper seed layer is mainly to promote copper electroplating Nucleation and growth of needles; the copper needles are micron-sized needle-like single crystal copper.
本发明还提供了一种微米级单晶铜互连结构的制备方法,包括以下步骤:The invention also provides a preparation method of a micron-level single crystal copper interconnect structure, comprising the following steps:
A、在介质层的通孔和沟槽的内侧壁和底部、硅晶圆的盲孔的内侧壁和底部、或半导体衬底上的铜柱窗口底部采用台阶覆盖性好的化学气相沉积法沉积阻挡层;A. Use chemical vapor deposition with good step coverage on the inner sidewalls and bottoms of through holes and trenches in the dielectric layer, the inner sidewalls and bottoms of blind holes in silicon wafers, or the bottom of copper pillar windows on semiconductor substrates barrier layer;
B、在与基底平行的阻挡层上方采用真空蒸镀法沉积含磷铜种子层;B. The phosphorus-containing copper seed layer is deposited by vacuum evaporation on the barrier layer parallel to the substrate;
C、在含磷铜种子层上采用电镀法沉积铜针。C. The copper needles are deposited by electroplating on the phosphorous-containing copper seed layer.
优选地,所述方法还包括采用化学机械抛光的方法对铜针进行磨短的步骤。Preferably, the method further includes the step of shortening the copper needle by chemical mechanical polishing.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明主要对大马士革工艺、TSV工艺、铜柱凸点工艺中,在成孔后,具有的相似的“电镀铜以填充孔”步骤进行优化。本发明不需要在孔两壁沉积种子层,仅在孔底部沉积种子层,利用在种子层中引入的磷,以及成分简单没有添加剂的酸性硫酸铜镀液,即可在种子层上生长出铜针,从而完成自下而上的无孔隙铜填充。1. The present invention mainly optimizes the similar steps of "electroplating copper to fill holes" in the Damascus process, the TSV process, and the copper pillar bump process after hole formation. The invention does not need to deposit the seed layer on both walls of the hole, but only deposits the seed layer at the bottom of the hole, and can grow copper on the seed layer by using phosphorus introduced into the seed layer and an acidic copper sulfate plating solution with simple composition and no additives. needle to complete bottom-up void-free copper filling.
2.本发明得到的铜针是微米级单晶结构。尺寸与铜互连结构匹配,可以通过改变电镀参数改变尺寸大小。单晶结构没有横向晶界,消除了晶界对电阻率的贡献,导电性能更为优异,在越来越微小化的互连结构中,传输性能更能够得到保障。2. The copper needle obtained by the present invention has a micron-level single crystal structure. The size is matched to the copper interconnect structure, and the size can be changed by changing the plating parameters. The single crystal structure has no lateral grain boundaries, which eliminates the contribution of grain boundaries to the resistivity, and has better electrical conductivity. In the increasingly miniaturized interconnect structure, the transmission performance can be better guaranteed.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为实施例1所得铜针的SEM图,在离子束下从斜上方成像;Fig. 1 is the SEM image of the copper needle obtained in Example 1, imaged from obliquely above under the ion beam;
图2为实施例1所得铜针的SEM图,在背散射电子下从正上方成像;Fig. 2 is the SEM image of the copper needle obtained in Example 1, imaged from right above under backscattered electrons;
图3为实施例1所得铜针的电子选区衍射斑点图;Fig. 3 is the electron selective area diffraction speckle diagram of the copper needle gained in Example 1;
图4为实施例2所得铜针用FIB纵向剖开后的形貌图;Fig. 4 is the topography of the copper needle obtained in Example 2 after longitudinal sectioning with FIB;
图5为改进的大马士革工艺得到的铜互连结构示意图;5 is a schematic diagram of a copper interconnect structure obtained by an improved Damascus process;
图6为改进的TSV工艺得到的铜互连结构示意图;6 is a schematic diagram of a copper interconnect structure obtained by an improved TSV process;
图7为改进的铜柱凸点工艺得到的铜互连结构示意图;7 is a schematic diagram of a copper interconnect structure obtained by an improved copper pillar bump process;
图8为对比例1制得的铜镀层的SEM图,在背散射电子下从正上方成像,成像条件与图2相同。FIG. 8 is an SEM image of the copper coating prepared in Comparative Example 1, which is imaged from right above under backscattered electrons, and the imaging conditions are the same as those of FIG. 2 .
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.
实施例1Example 1
对所述铜互连结构制备进行简化,其中最关键的技术在于从含磷铜种子层上长出微米级单晶铜针,其他技术均为大马士革工艺、TSV工艺、铜柱凸点工艺中的常规操作。故具体制备操作如下:To simplify the preparation of the copper interconnect structure, the most critical technology is to grow micron-scale single crystal copper needles from the phosphorous-containing copper seed layer, and other technologies are Damascus process, TSV process, copper pillar bump process. normal operation. Therefore, the specific preparation operations are as follows:
(1)使用含磷铜片代替含磷铜种子层,作为电镀基底。所用含磷铜片为日本Kobelco公司生产的商用铜片,含磷0.03wt%。(1) Use phosphorus-containing copper sheet instead of phosphorus-containing copper seed layer as the electroplating base. The phosphorous-containing copper sheet used is a commercial copper sheet produced by Kobelco Corporation of Japan, and contains 0.03 wt % of phosphorous.
(2)在除油液中,将含磷铜片以3ASD的电流密度阴极除油20秒,用去离子水冲洗干净。除油液配方为40g/L氢氧化钠,20g/L碳酸钠,1g/L十二烷基硫酸钠。(2) In the degreasing solution, the phosphorous copper sheet was cathode degreasing at a current density of 3ASD for 20 seconds, and rinsed with deionized water. The formula of degreasing liquid is 40g/L sodium hydroxide, 20g/L sodium carbonate, 1g/L sodium lauryl sulfate.
(3)再用体积分数为20%的硫酸对含磷铜片进行酸洗5秒,用去离子水冲洗并吹干。(3) The phosphor-containing copper sheet is acid-washed for 5 seconds with sulfuric acid with a volume fraction of 20%, rinsed with deionized water, and dried.
(4)电镀所用装置为华辰CHI660D电化学工作站,是一种三电极两回路系统的装置,其中工作电极(即电镀阴极)为环氧树脂密封的含磷铜片,有效电镀面积约为1.3cm2,辅助电极(即电镀阳极)为铂电极,参比电极为CHI150饱和甘汞电极(SCE),参比电极和工作电极直接通过鲁金毛细吸管导通。(4) The device used for electroplating is Huachen CHI660D electrochemical workstation, which is a three-electrode two-circuit system device, in which the working electrode (ie the electroplating cathode) is a phosphorus-containing copper sheet sealed by epoxy resin, and the effective electroplating area is about 1.3 cm 2 , the auxiliary electrode (ie, the electroplating anode) is a platinum electrode, the reference electrode is a CHI150 saturated calomel electrode (SCE), and the reference electrode and the working electrode are directly connected through a Lukin capillary.
(5)电镀所用镀液为酸性硫酸盐镀液,配方为1mol/L硫酸铜,0.5mol/L硫酸,0.001mol/L氯化钾。(5) The plating solution used for electroplating is an acid sulfate plating solution, and the formula is 1 mol/L copper sulfate, 0.5 mol/L sulfuric acid, and 0.001 mol/L potassium chloride.
(6)采用线性伏安扫描法,扫速为0.1mV/s,扫描区间为0.2~-0.2V。在该负向扫描区间下,电镀过程实际上被分为两部分。首先是0.2V~0.06V的含磷铜片溶解过程,即完成了类似种子层的活化工作。溶解过程的溶解电流始终低于0.07A,随着电位变化而变化,溶解时间为1400s,活化完成的铜片上看不到明显的黑色磷膜。接着是0.06V~-0.2V的电沉积过程,铜针在活化的铜片上成核长大。(6) The linear voltammetry scanning method is adopted, the scanning speed is 0.1mV/s, and the scanning range is 0.2~-0.2V. In this negative scanning interval, the electroplating process is actually divided into two parts. The first is the dissolution process of the phosphorous copper sheet at 0.2V to 0.06V, which completes the activation work similar to the seed layer. The dissolution current of the dissolution process is always lower than 0.07A, and it varies with the change of the potential. The dissolution time is 1400s, and no obvious black phosphorous film can be seen on the activated copper sheet. Next is the electrodeposition process of 0.06V~-0.2V, and the copper needles nucleate and grow on the activated copper sheet.
(7)电镀结束后,取出含磷铜片,用去离子水和无水乙醇冲洗。吹干后在GAIA3离子束下成像,从斜上方拍摄得到SEM形貌如图1所示,图中出现的铜针宽度为12~32μm,长度为50~130μm。在TM3000背散射电子下成像,从正上方拍摄到的SEM形貌如图2所示。对铜针进行电子选区衍射所得到的斑点如图3所示,是明显的单晶衍射斑点。(7) After electroplating, take out the phosphorous copper sheet and rinse with deionized water and absolute ethanol. After drying, it was imaged under the GAIA3 ion beam, and the SEM morphology was photographed from the oblique top, as shown in Figure 1. The copper needles appeared in the figure were 12-32 μm in width and 50-130 μm in length. Imaged under TM3000 backscattered electrons, the SEM morphology taken from directly above is shown in Figure 2. The spots obtained by electron selective area diffraction on the copper needle are shown in Fig. 3, which are obvious single crystal diffraction spots.
实施例2Example 2
本实施例与实施例1不同之处在于扫速和区间不同,其他均一致。The difference between this embodiment and
具体不同之处为:本实施例采用的扫速为1mV/s,扫描区间为0.2~-0.4V。The specific differences are as follows: the scanning speed used in this embodiment is 1mV/s, and the scanning interval is 0.2-0.4V.
所得铜针用FIB纵向剖开,在FIB下成像,如图4所示。可以看到铜针宽度2~6μm,长度5~25μm,单根铜针剖面颜色均一一致,而不像底部铜层那样杂乱,也能够说明铜针是一个完整的单晶结构。The obtained copper needle was longitudinally sectioned with FIB and imaged under FIB, as shown in Fig. 4 . It can be seen that the width of the copper needle is 2-6 μm and the length is 5-25 μm. The color of the cross-section of a single copper needle is uniform and consistent, not as messy as the copper layer at the bottom, which can also indicate that the copper needle is a complete single crystal structure.
实施例3Example 3
本实施例提供了一种采用大马士革技术制备微米级单晶铜互连结构的方法,包括以下步骤:The present embodiment provides a method for preparing a micron-scale single crystal copper interconnect structure using Damascus technology, including the following steps:
(1)沉积介质层,所述介质层为氮化硅-氧化硅-氮化硅-氧化硅的四层结构,位于下部铜层上;然后光刻刻蚀形成通孔和沟槽,在介质层的通孔和沟槽的内侧壁和底部采用化学气相沉积法沉积阻挡层;(1) Depositing a dielectric layer, the dielectric layer is a four-layer structure of silicon nitride-silicon oxide-silicon nitride-silicon oxide, located on the lower copper layer; A barrier layer is deposited by chemical vapor deposition on the inner sidewalls and bottoms of the through holes and trenches of the layer;
(2)在与介质层平行的阻挡层上方采用沉积方向性好的真空蒸镀法沉积含磷铜种子层;磷含量为0.03wt%左右;(2) The phosphorus-containing copper seed layer is deposited by the vacuum evaporation method with good deposition direction above the barrier layer parallel to the dielectric layer; the phosphorus content is about 0.03wt%;
(3)将含磷铜种子层用体积分数20%的稀硫酸进行酸洗10s,再施加0.05A的反向电流2000s稍微溶解种子层表面,以保证种子层中的磷暴露出来,检查表面没有明显黑色磷膜,完成种子层的活化。(3) Pickling the phosphorous copper seed layer with dilute sulfuric acid with a volume fraction of 20% for 10s, and then applying a reverse current of 0.05A for 2000s to slightly dissolve the surface of the seed layer to ensure that the phosphorus in the seed layer is exposed. A clear black phosphorous film completes the activation of the seed layer.
(4)以含磷铜种子层为阴极,采用电镀法在种子层上沉积铜,得到微米级单晶铜针;得到的铜针侧壁与通孔和沟槽的孔壁直接接触。电镀所使用的镀液为:硫酸铜0.5mol/L、硫酸0.1mol/L、氯化钾0.008mol/L。电镀所使用阳极为不溶阳极铂电极或铜磷板。采用恒电流电镀,恒定电流取0.035A,电镀2600s。(4) Using the phosphorus-containing copper seed layer as the cathode, depositing copper on the seed layer by electroplating to obtain micron-scale single crystal copper needles; The plating solution used for electroplating is: copper sulfate 0.5 mol/L, sulfuric acid 0.1 mol/L, and potassium chloride 0.008 mol/L. The anode used for electroplating is an insoluble anode platinum electrode or a copper phosphor plate. Using constant current electroplating, the constant current is 0.035A, and the electroplating is 2600s.
(5)采用化学机械抛光的方式,按照所需铜针的长度,对所得铜针进行适当的磨短。至此得到的大马士革互连结构示意图如图5。(5) The obtained copper needles are appropriately shortened according to the required length of the copper needles by means of chemical mechanical polishing. The schematic diagram of the Damascus interconnection structure obtained so far is shown in FIG. 5 .
实施例4Example 4
本实施例提供了一种采用TSV技术制备微米级单晶铜互连结构的方法,包括以下步骤:The present embodiment provides a method for preparing a micron-scale single crystal copper interconnect structure using TSV technology, including the following steps:
(1)在硅晶圆基底上刻蚀盲孔,在盲孔的内侧壁和底部依次沉积绝缘层、阻挡层;(1) etching blind holes on the silicon wafer substrate, depositing insulating layers and barrier layers on the inner sidewall and bottom of the blind holes in turn;
(2)在与盲孔底部的阻挡层上方采用沉积方向性好的真空蒸镀法沉积含磷铜种子层;磷含量为0.07wt%左右;(2) The phosphorus-containing copper seed layer is deposited by a vacuum evaporation method with good deposition direction above the barrier layer at the bottom of the blind hole; the phosphorus content is about 0.07wt%;
(3)将含磷铜种子层用体积分数15%的稀硫酸进行酸洗30s,再施加0.03A的反向电流3000s稍微溶解种子层表面,以保证种子层中的磷暴露出来,检查表面没有明显黑色磷膜,完成种子层的活化。(3) Pickling the phosphorous copper seed layer with dilute sulfuric acid with a volume fraction of 15% for 30s, and then applying a reverse current of 0.03A for 3000s to slightly dissolve the surface of the seed layer to ensure that the phosphorus in the seed layer is exposed. A clear black phosphorous film completes the activation of the seed layer.
(4)以含磷铜种子层为阴极,采用电镀法在种子层上沉积铜,得到微米级单晶铜针;得到的铜针侧壁与盲孔孔壁直接接触。电镀所使用的镀液为:硫酸铜1.5mol/L、硫酸1mol/L、氯化钾0.0005mol/L。电镀所使用阳极为不溶阳极铂电极或铜磷板。采用恒电位电镀,恒定电位取-0.04V,电镀2600s。(4) Using the phosphorus-containing copper seed layer as the cathode, depositing copper on the seed layer by electroplating to obtain micron-scale single crystal copper needles; the side walls of the obtained copper needles are in direct contact with the walls of the blind holes. The plating solution used in electroplating is: copper sulfate 1.5mol/L, sulfuric acid 1mol/L, potassium chloride 0.0005mol/L. The anode used for electroplating is an insoluble anode platinum electrode or a copper phosphor plate. Using constant potential electroplating, the constant potential is -0.04V, and the electroplating is 2600s.
(5)采用化学机械抛光的方式,按照所需铜针的长度,对所得铜针进行适当的磨短。至此得到的TSV互连结构如图6所示。(5) The obtained copper needles are appropriately shortened according to the required length of the copper needles by means of chemical mechanical polishing. The TSV interconnection structure obtained so far is shown in FIG. 6 .
实施例5Example 5
本实施例提供了一种采用铜柱凸点技术制备微米级单晶铜互连结构的方法,包括以下步骤:The present embodiment provides a method for preparing a micron-scale single crystal copper interconnect structure using a copper pillar bump technology, including the following steps:
(1)在半导体衬底上的绝缘层上设置金属焊盘,涂覆光刻胶于半导体衬底上,并对所述光刻胶图形化,以暴露出金属焊盘,形成铜柱窗口。(1) Disposing metal pads on the insulating layer on the semiconductor substrate, coating photoresist on the semiconductor substrate, and patterning the photoresist to expose the metal pads and form copper pillar windows.
(2)在铜柱窗口底部依次沉积阻挡层、含磷0.06wt%的铜种子层。(2) A barrier layer and a copper seed layer containing 0.06 wt % of phosphorus are sequentially deposited on the bottom of the copper pillar window.
(3)将含磷铜种子层用体积分数30%的稀硫酸进行酸洗5s,再施加0.08A的反向电流100s稍微溶解种子层表面,以保证种子层中的磷暴露出来,检查表面没有明显黑色磷膜,完成种子层的活化。(3) The phosphorus-containing copper seed layer was acid washed with dilute sulfuric acid with a volume fraction of 30% for 5s, and then a reverse current of 0.08A was applied for 100s to slightly dissolve the surface of the seed layer to ensure that the phosphorus in the seed layer was exposed. A clear black phosphorous film completes the activation of the seed layer.
(4)以铜柱窗口处的含磷铜种子层为阴极,采用电镀法在种子层上沉积铜,得到能将铜柱窗口填满的微米级单晶铜针。电镀所使用的镀液为:硫酸铜1mol/L、硫酸1mol/L、氯化钾0.001mol/L。电镀所使用阳极为不溶阳极铂电极或铜磷板。电镀方法采用线性伏安扫描法,扫描速度为0.1mV/s,扫描区间为0.1~-0.3V(vs.SCE)。(4) Using the phosphorus-containing copper seed layer at the copper pillar window as the cathode, and depositing copper on the seed layer by electroplating, a micron-sized single crystal copper needle capable of filling the copper pillar window is obtained. The plating solution used in electroplating is:
(5)采用化学机械抛光的方式,按照所需铜针的长度,对所得铜针进行适当的磨短。(5) The obtained copper needles are appropriately shortened according to the required length of the copper needles by means of chemical mechanical polishing.
(6)在所述铜柱顶端电镀焊料;(6) electroplating solder on the top of the copper column;
(7)去除光刻胶;(7) remove the photoresist;
(8)对铜柱顶端的焊料进行回流形成焊料凸点。至此得到的铜柱凸点互连结构如图7所示,虽然光刻胶最后是被去除掉的,但为了表明制备过程中光刻胶的位置,依然画出了光刻胶。(8) Reflow the solder on the top of the copper pillar to form a solder bump. The copper pillar bump interconnection structure obtained so far is shown in Figure 7. Although the photoresist is finally removed, the photoresist is still drawn in order to indicate the position of the photoresist during the preparation process.
对比例1Comparative Example 1
本对比例与实施例1相比,不同之处仅在于:本对比例不进行活化的步骤。Compared with Example 1, the present comparative example differs only in that the step of activation is not performed in this comparative example.
所得铜镀层并未出现铜针,在TM3000背散射电子下成像,从正上方拍摄到的SEM形貌如图8所示。与实施例1得到的样品SEM(图2)相比较,可以看出活化的必要性。The obtained copper coating did not have copper needles, and was imaged under TM3000 backscattered electrons, and the SEM morphology photographed from right above is shown in Figure 8. Compared with the SEM of the sample obtained in Example 1 (FIG. 2), the necessity of activation can be seen.
综上所述,本发明提供了一种微米级单晶铜互连结构及其制备方式,适用于优化大马士革工艺、TSV工艺、铜柱凸点工艺流程,不需要添加剂,仅在铜种子层中引入磷,采用简单的镀液和电镀方法,得到微米尺寸的单晶铜针来实现互连,进而提高铜互连结构的导电性。In summary, the present invention provides a micron-scale single crystal copper interconnect structure and a preparation method thereof, which are suitable for optimizing Damascus process, TSV process, and copper pillar bump process flow without additives, only in the copper seed layer. Phosphorus is introduced, and a simple plating solution and electroplating method are used to obtain micron-sized single crystal copper needles to realize interconnection, thereby improving the conductivity of the copper interconnection structure.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be arbitrarily combined with each other without conflict.
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CN1233856A (en) * | 1998-04-27 | 1999-11-03 | 国际商业机器公司 | Copper interconnection structure incorporating metal seed layer |
US20020084192A1 (en) * | 2000-02-11 | 2002-07-04 | Applied Materials, Inc. | Phosphorus doped copper |
US20020182887A1 (en) * | 1999-09-27 | 2002-12-05 | Applied Materials, Inc. | Method and apparatus of forming a sputtered doped seed layer |
CN101030568A (en) * | 2002-07-08 | 2007-09-05 | 恩益禧电子股份有限公司 | Semiconductor device and metal interconnection |
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CN1233856A (en) * | 1998-04-27 | 1999-11-03 | 国际商业机器公司 | Copper interconnection structure incorporating metal seed layer |
US20020182887A1 (en) * | 1999-09-27 | 2002-12-05 | Applied Materials, Inc. | Method and apparatus of forming a sputtered doped seed layer |
US20020084192A1 (en) * | 2000-02-11 | 2002-07-04 | Applied Materials, Inc. | Phosphorus doped copper |
CN101030568A (en) * | 2002-07-08 | 2007-09-05 | 恩益禧电子股份有限公司 | Semiconductor device and metal interconnection |
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