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CN111946726A - Universal joint wire flexible shaft linking wheel drive generator - Google Patents

Universal joint wire flexible shaft linking wheel drive generator Download PDF

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Publication number
CN111946726A
CN111946726A CN202010853279.3A CN202010853279A CN111946726A CN 111946726 A CN111946726 A CN 111946726A CN 202010853279 A CN202010853279 A CN 202010853279A CN 111946726 A CN111946726 A CN 111946726A
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Prior art keywords
universal joint
flexible shaft
wire flexible
steel wire
wheel
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CN202010853279.3A
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张涛
张芯源
刘国涛
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Shanghai Jingpu Technology Co ltd
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Shanghai Jingpu Technology Co ltd
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Priority to CN202010853279.3A priority Critical patent/CN111946726A/en
Publication of CN111946726A publication Critical patent/CN111946726A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C1/00Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing
    • F16C1/02Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing for conveying rotary movements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C1/00Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing
    • F16C1/02Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing for conveying rotary movements
    • F16C1/06Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing for conveying rotary movements with guiding sheathing, tube or box
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C1/00Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing
    • F16C1/02Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing for conveying rotary movements
    • F16C1/08End connections

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

本申请涉及新能源纯电动车领域,更具体的说,它涉及一种专用于给新能源纯电动车续航的链接车轮驱动发电机的万向节钢丝软轴,包括车轮轴、法兰盘两个、万向节两个、钢丝软轴一根、飞轮、发电机转子,其中所述钢丝软轴包括钢丝绳、轴承、橡胶软管、弹簧,所述钢丝软轴两端的钢丝绳与万向节连接,所述万向节钢丝软轴两端与法兰盘连接后,一端与车轮上的车轮轴连接,另一端与飞轮连接,所述飞轮与发电机转子连接,所述万向节钢丝软轴有变向性和弯曲性,在车轮转动时,通过万向节钢丝软轴链接不同一轴线和不在同一方向或有相对运动的两轴以传递旋转运动和扭矩,且能把旋转运动和转矩灵活地传到任何位置,由此驱动发电机发电,为电动车续航行驶不断提供电能,有效的解决了电动车受充电桩和蓄电池储量限制,行驶距离有限的缺点。

Figure 202010853279

The present application relates to the field of new energy pure electric vehicles, more specifically, it relates to a universal joint steel wire flexible shaft specially used for linking wheel drive generators for the battery life of new energy pure electric vehicles, including a wheel shaft and a flange plate. One, two universal joints, one wire flexible shaft, flywheel, generator rotor, wherein the wire flexible shaft includes steel wire ropes, bearings, rubber hoses, and springs, and the wire ropes at both ends of the steel wire flexible shaft are connected to the universal joint. , after the two ends of the universal joint wire flexible shaft are connected with the flange, one end is connected with the wheel axle on the wheel, the other end is connected with the flywheel, the flywheel is connected with the generator rotor, and the universal joint steel wire flexible shaft is connected It has change of direction and bendability. When the wheel rotates, the flexible shaft of the universal joint wire is used to link different axes and two axes that are not in the same direction or have relative motion to transmit rotational motion and torque, and can transfer the rotational motion and torque. It can be flexibly transmitted to any location, thereby driving the generator to generate electricity, continuously providing electric energy for the continuous driving of electric vehicles, effectively solving the shortcomings of electric vehicles that are limited by the storage of charging piles and batteries, and the driving distance is limited.

Figure 202010853279

Description

链接车轮驱动发电机的万向节钢丝软轴Universal joint wire flexible shaft linking wheel drive generator

技术领域technical field

一种涉及新能源纯电动车的链接车轮驱动发电机的万向节钢丝软轴。The utility model relates to a universal joint steel wire flexible shaft for linking a wheel-driven generator of a new energy pure electric vehicle.

背景技术Background technique

新能源纯电动车技术先进,特别是纯电动车,加速线性,思思顺滑,是传统汽车无法比拟的。New energy pure electric vehicles have advanced technology, especially pure electric vehicles, with linear acceleration and smooth thinking, which are unmatched by traditional vehicles.

新能源汽车的优点一:环保Advantage 1 of new energy vehicles: environmental protection

新能源汽车的优点二:省钱The second advantage of new energy vehicles: saving money

新能源汽车的优点三:噪音小Advantage 3 of new energy vehicles: low noise

新能源汽车的优点四:节能Advantage 4 of new energy vehicles: energy saving

但是新能源车也存在很多问题,首先是技术不成熟,特别是纯电动的续航依然无法满足特定使用需求。However, there are also many problems with new energy vehicles. First, the technology is immature, especially the battery life of pure electric vehicles still cannot meet the specific needs of use.

对于新能源纯电动车,我们可以将其分成簧下质量和簧上质量两个部分。如果给簧下质量下个定义,它是指不由悬挂系统中的弹性元件所支撑的质量,一般包括有车轮、弹簧、减震器以及其它相关部件等,而簧上质量自然就是车辆剩余部分的质量,一般包括车架、动力系统、动力蓄电池、传动装置、乘员等,增加簧下质量,对于舒适性和操控性都是极为不利的。For new energy pure electric vehicles, we can divide it into two parts: unsprung mass and sprung mass. If the unsprung mass is defined, it refers to the mass that is not supported by the elastic elements in the suspension system, generally including wheels, springs, shock absorbers and other related components, and the sprung mass is naturally the rest of the vehicle. Mass, generally including frame, power system, power battery, transmission, occupants, etc., increasing the unsprung mass is extremely detrimental to comfort and handling.

对于普通民用车辆来说,常常用一些相对轻质的材料比如铝合金来制作悬挂的部件,以减轻簧下质量,提升悬挂的响应速度,可是轮毂发电机恰好较大幅度地增大了簧下质量,同时也增加了轮毂的转动惯量,这对于车辆的操控性能是不利的,此外,轮毂发电机工作的环境恶劣,面临水、灰尘、泥泞等多方面影响。For ordinary civilian vehicles, some relatively light materials such as aluminum alloys are often used to make suspension components to reduce the unsprung mass and improve the response speed of the suspension. However, the hub generator just increases the unsprung mass. At the same time, it also increases the moment of inertia of the wheel hub, which is detrimental to the handling performance of the vehicle. In addition, the hub generator works in a harsh environment and faces many influences such as water, dust, and mud.

申请内容Application content

针对上述现有技术的不足,本申请的目的是提供一种专用于给新能源纯电动车续航的链接车轮驱动发电机的万向节钢丝软轴。In view of the above-mentioned deficiencies of the prior art, the purpose of the present application is to provide a universal joint wire flexible shaft specially used for linking wheel-driven generators for battery life of new energy pure electric vehicles.

本申请的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present application is achieved through the following technical solutions:

链接车轮驱动发电机的万向节钢丝软轴,包括车轮轴、法兰盘两个、万向节两个、钢丝软轴一根、飞轮、发电机转子,其中所述钢丝软轴包括钢丝绳、轴承、橡胶软管、弹簧,所述钢丝软轴两端的钢丝绳与万向节连接,所述万向节钢丝软轴两端与法兰盘连接后,一端与车轮上的车轮轴连接,另一端与飞轮连接,所述飞轮与发电机转子连接,所述万向节钢丝软轴有变向性和弯曲性,在车轮转动时,通过万向节钢丝软轴链接不同一轴线和不在同一方向或有相对运动的两轴以传递旋转运动和扭矩,且能把旋转运动和转矩灵活地传到任何位置,由此驱动发电机发电。The universal joint wire flexible shaft for linking the wheel drive generator includes a wheel shaft, two flanges, two universal joints, one wire flexible shaft, a flywheel, and a generator rotor, wherein the steel wire flexible shaft includes a wire rope, Bearings, rubber hoses, springs, the wire ropes at both ends of the wire flexible shaft are connected to the universal joint, after the two ends of the universal joint wire flexible shaft are connected to the flange, one end is connected to the wheel shaft on the wheel, and the other end is connected to the wheel shaft. It is connected with the flywheel, the flywheel is connected with the generator rotor, and the universal joint wire flexible shaft has direction change and bendability. There are two shafts with relative motion to transmit rotational motion and torque, and can flexibly transmit rotational motion and torque to any position, thereby driving the generator to generate electricity.

优选的,所述万向节钢丝软轴,由万向节两个、钢丝软轴一根组成,两端分别与法兰盘连接后,一端与车轮轴链接,另一端与飞轮链接。Preferably, the universal joint wire flexible shaft is composed of two universal joints and one steel wire flexible shaft. After the two ends are respectively connected with the flange, one end is linked with the wheel axle, and the other end is linked with the flywheel.

优选的,所述车轮轴与法兰盘连接后,链接万向节钢丝软轴的一端。Preferably, after the wheel axle is connected with the flange, one end of the universal joint wire flexible shaft is connected.

优选的,所述飞轮和发电机转子与法兰盘连接后,链接万向节钢丝软轴的另一端。Preferably, after the flywheel and generator rotor are connected with the flange, the other end of the universal joint wire flexible shaft is connected.

本申请具有的有益效果:把发电机安装在底盘车架上用万向节钢丝软轴链接车轮轴,车辆行驶中车轮的转动通过万向节钢丝软轴驱动发电机发电,万向节钢丝软轴有变向性和弯曲性,车辆行驶在颠簸路面时对发电机、乘车人和货物均没有任何影响,而且发电机安装在底盘车架上有防水、防震、防尘的好处,链接车轮驱动发电机的万向节钢丝软轴主要解决了电动车续航行驶短的问题,还可实现多种复杂的驱动方式,并且由于车轮驱动发电机具备单个车轮独立驱动的特性,因此无论是前驱、后驱,它都可以比较轻松地实现用车轮驱动发电机驱动,而实现这种功能的就是链接车轮和发电机的万向节钢丝软轴。The beneficial effects of the present application: the generator is installed on the chassis frame, and the wheel shaft is connected with the universal joint wire flexible shaft, the rotation of the wheel during the running of the vehicle drives the generator to generate electricity through the universal joint wire flexible shaft, and the universal joint wire is soft The shaft has direction change and bending, and when the vehicle is running on a bumpy road, it has no effect on the generator, passengers and goods, and the generator is installed on the chassis frame, which has the advantages of waterproof, shockproof and dustproof, and links the wheels. The universal joint wire flexible shaft that drives the generator mainly solves the problem of short battery life of electric vehicles, and can also realize a variety of complex driving methods. Rear drive, it can be easily driven by the wheel drive generator, and the realization of this function is the universal joint wire flexible shaft linking the wheels and the generator.

具体优点如下:The specific advantages are as follows:

1.传动结构简单1. Simple transmission structure

采用车轮驱动发电机的万向节钢丝软轴后,可以省部分蓄电池宜减轻车身重量,车辆结构简单。After using the universal joint wire flexible shaft of the wheel-driven generator, part of the battery can be saved, the weight of the vehicle body can be reduced, and the vehicle structure is simple.

2.灵活的驱动方式2. Flexible driving method

由于单个车轮均具备独立驱动的特性,因此,用万向节钢丝软轴链接车轮驱动发电机无论是前驱、后驱都可以实现。Since each wheel has the characteristics of independent driving, it is possible to use the universal joint wire flexible shaft to link the wheel to drive the generator, whether it is front-wheel drive or rear-wheel drive.

3.多种车型动能匹配3. Kinetic energy matching of various models

新能源车型不少都采用电驱动,因此车轮驱动发电机驱动也就派上了大用场,无论是纯电动四轮车或者纯电动两轮车。Many new energy vehicles use electric drive, so the wheel drive generator drive also comes in handy, whether it is a pure electric four-wheeled vehicle or a pure electric two-wheeled vehicle.

4.能量消耗低4. Low energy consumption

采用车轮驱动发电机的万向节钢丝软轴后,可大幅度降低动力传输过程中的能量损失。After the universal joint wire flexible shaft of the wheel-driven generator is adopted, the energy loss during the power transmission process can be greatly reduced.

5.节约材料5. Save materials

由于省略了传动系统,就节省了大量的资源,尤其一些贵重金属。Since the transmission system is omitted, a lot of resources are saved, especially some precious metals.

附图说明Description of drawings

图1是本申请实施例侧面布置示意图;1 is a schematic diagram of the side layout of the embodiment of the present application;

图2是本申请实施例结构剖面示意图;2 is a schematic cross-sectional view of the structure of the embodiment of the present application;

图3是本申请实施例连接示意图。FIG. 3 is a schematic diagram of connection according to an embodiment of the present application.

附图标记说明Description of reference numerals

1、车轮;2、车轮轴;3、法兰盘;4、万向节钢丝软轴;5、飞轮;6、发电机转子;7、发电机;8、车架;9、万向节;10、橡胶软管;11、轴承;12、弹簧;13、钢丝绳。1. Wheel; 2. Wheel axle; 3. Flange; 4. Universal joint wire shaft; 5. Flywheel; 6. Generator rotor; 7. Generator; 8. Frame; 9. Universal joint; 10. Rubber hose; 11. Bearing; 12. Spring; 13. Steel wire rope.

具体实施方式Detailed ways

链接车轮驱动发电机的万向节钢丝软轴,参见图1至图3,包括车轮轴、法兰盘两个、万向节两个、钢丝软轴一根、飞轮、发电机转子,其中所述钢丝软轴包括钢丝绳、轴承、橡胶软管、弹簧,所述钢丝软轴两端的钢丝绳与万向节连接,所述万向节钢丝软轴两端与法兰盘连接后,一端与车轮上的车轮轴连接,另一端与飞轮连接,所述飞轮与发电机转子连接,所述万向节钢丝软轴有变向性和弯曲性,在车轮转动时,通过万向节钢丝软轴链接不同一轴线和不在同一方向或有相对运动的两轴以传递旋转运动和扭矩,且能把旋转运动和转矩灵活地传到任何位置,由此驱动发电机发电。The universal joint wire flexible shaft connecting the wheel drive generator, see Figure 1 to Figure 3, including the wheel shaft, two flanges, two universal joints, one wire flexible shaft, flywheel, and generator rotor. The wire flexible shaft includes a wire rope, a bearing, a rubber hose, and a spring. The wire ropes at both ends of the wire flexible shaft are connected to the universal joint. After the two ends of the universal joint wire flexible shaft are connected to the flange, one end is connected to the wheel. The other end is connected with the flywheel, and the flywheel is connected with the generator rotor. The universal joint wire flexible shaft has direction change and bending. When the wheel rotates, the universal joint wire flexible shaft is connected differently. An axis and two axes that are not in the same direction or have relative motion are used to transmit rotational motion and torque, and can flexibly transmit rotational motion and torque to any position, thereby driving the generator to generate electricity.

把发电机7安装在底盘车架8上,用万向节钢丝软轴4链接车轮轴2和飞轮5,车辆行驶中车轮1的转动通过万向节钢丝软轴4驱动发电机7发电。The generator 7 is installed on the chassis frame 8, and the wheel shaft 2 and the flywheel 5 are connected by the universal joint wire flexible shaft 4. The rotation of the wheel 1 drives the generator 7 to generate electricity through the universal joint wire flexible shaft 4 when the vehicle is running.

有益效果beneficial effect

目前,新能源纯电动车受充电桩和蓄电池储量限制,行驶距离有限,通过万向节钢丝软轴链接车轮和发电机,并驱动发电机,可不断产生电能,为行驶的新能源纯电动车不断的提供动力。At present, the new energy pure electric vehicle is limited by the storage of charging piles and batteries, and the driving distance is limited. The wheel and the generator are connected through the universal joint steel wire flexible shaft, and the generator is driven, which can continuously generate electric energy, which is a good source for the driving new energy pure electric vehicle. Provide continuous power.

Claims (4)

1. Link the universal joint steel wire flexible axle of wheel drive generator, characterized by: the universal joint steel wire flexible shaft is connected with two different axes and two shafts which are not in the same direction or have relative motion through the universal joint steel wire flexible shaft to transmit rotary motion and torque when the wheel rotates, and the rotary motion and the torque can be flexibly transmitted to any position, so that the generator is driven to generate electricity.
2. The universal joint bowden cable of claim 1 linking a wheel drive generator, wherein: the universal joint steel wire flexible shaft is composed of two universal joints and one steel wire flexible shaft, two ends of the universal joint steel wire flexible shaft are respectively connected with the flange plate, one end of the universal joint steel wire flexible shaft is connected with the wheel axle, and the other end of the universal joint steel wire flexible shaft is connected with the flywheel.
3. The universal joint bowden cable of claim 1 linking a wheel drive generator, wherein: and the wheel shaft is connected with the flange plate and then is connected with one end of the universal joint steel wire flexible shaft.
4. The universal joint bowden cable of claim 1 linking a wheel drive generator, wherein: and the flywheel and the generator rotor are connected with the flange plate and then are connected with the other end of the universal joint steel wire flexible shaft.
CN202010853279.3A 2020-08-23 2020-08-23 Universal joint wire flexible shaft linking wheel drive generator Pending CN111946726A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115009759A (en) * 2021-03-05 2022-09-06 显示器生产服务株式会社 Substrate conveying device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2206860Y (en) * 1995-01-14 1995-09-06 刘立新 Flexible shaft for transmitting rotating speed
JPH09280244A (en) * 1996-04-15 1997-10-28 Matsui Warutaashiyaido Kk Drive shaft
KR101088504B1 (en) * 2011-07-25 2011-12-01 김영규 Low speed power train
US20140179447A1 (en) * 2014-01-22 2014-06-26 Kuo Her Industrial Co, Ltd Rotating torque transmission buffered shaft
CN212672209U (en) * 2020-08-23 2021-03-09 上海晶浦科技有限公司 Universal joint steel wire flexible shaft for connecting wheel driving generator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2206860Y (en) * 1995-01-14 1995-09-06 刘立新 Flexible shaft for transmitting rotating speed
JPH09280244A (en) * 1996-04-15 1997-10-28 Matsui Warutaashiyaido Kk Drive shaft
KR101088504B1 (en) * 2011-07-25 2011-12-01 김영규 Low speed power train
US20140179447A1 (en) * 2014-01-22 2014-06-26 Kuo Her Industrial Co, Ltd Rotating torque transmission buffered shaft
CN212672209U (en) * 2020-08-23 2021-03-09 上海晶浦科技有限公司 Universal joint steel wire flexible shaft for connecting wheel driving generator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115009759A (en) * 2021-03-05 2022-09-06 显示器生产服务株式会社 Substrate conveying device
CN115009759B (en) * 2021-03-05 2023-12-01 显示器生产服务株式会社 Substrate transfer apparatus

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