CN111940455A - A kind of waste plastic film pyrolysis equipment - Google Patents
A kind of waste plastic film pyrolysis equipment Download PDFInfo
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- CN111940455A CN111940455A CN202010666769.2A CN202010666769A CN111940455A CN 111940455 A CN111940455 A CN 111940455A CN 202010666769 A CN202010666769 A CN 202010666769A CN 111940455 A CN111940455 A CN 111940455A
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- 239000002699 waste material Substances 0.000 title claims abstract description 25
- 239000002985 plastic film Substances 0.000 title claims abstract description 19
- 229920006255 plastic film Polymers 0.000 title claims abstract description 19
- 238000000197 pyrolysis Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000001125 extrusion Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 230000008859 change Effects 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 2
- 230000005389 magnetism Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 239000004033 plastic Substances 0.000 abstract description 9
- 229920003023 plastic Polymers 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 description 9
- 238000005336 cracking Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
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- Thermal Sciences (AREA)
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- Environmental & Geological Engineering (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
本发明公开了一种废旧塑料膜料热解设备,包括进料斗、输料筒、罩壳和挤压螺杆,进料斗下方设置有连接斗,并通过连接斗连通进料斗和输料筒,罩壳呈腔体状包裹在输料筒外部,输料筒外壁上缠绕有若干组磁导线圈,通过调频电机带动挤压螺杆转动,进行物料输送,并通过磁导线圈通交流电后使输料筒内部产生磁热反应,完成对物料的快速加热。本发明的有益效果是:本装置通过螺杆螺带的间距和直径大小的变化提高膜料的进料量,在高速进料的同时防止物料飞溅;通过电磁热效应,利用电磁加热的方式,增加热效率,通过不同圈数的磁导线圈使单根输料管内能够根据温度改变进行不同的塑料处理过程,使物料快速热解和分解,提高生产产量同时节能生产。
The invention discloses a waste plastic film material pyrolysis equipment, which comprises a feeding hopper, a feeding cylinder, a cover and an extrusion screw. A connecting hopper is arranged below the feeding hopper, and the feeding hopper and the feeding material are connected through the connecting hopper. The casing is wrapped around the outside of the feeding cylinder in the shape of a cavity, and several groups of magnetic conductivity coils are wound on the outer wall of the feeding barrel. A magnetocaloric reaction is generated inside the feeding cylinder to complete the rapid heating of the material. The beneficial effects of the invention are as follows: the device increases the feeding amount of the film material through the change of the spacing and diameter of the screw helical belt, and prevents the material from splashing while feeding the material at a high speed; through the electromagnetic heating effect, the electromagnetic heating method is used to increase the thermal efficiency. , Through the magnetic coils of different turns, different plastic processing processes can be carried out in a single feeding tube according to the temperature change, so that the materials can be pyrolyzed and decomposed quickly, and the production output can be increased while saving energy.
Description
技术领域technical field
本发明涉及一种废旧塑料膜料热解设备,属于环保设备技术领域。The invention relates to a pyrolysis equipment for waste plastic film material, which belongs to the technical field of environmental protection equipment.
背景技术Background technique
随着社会和经济的不断发展,各种塑料制品日益广泛地应用于工业、农业、国防、医疗卫生等各个领域和人们的日常生活中。然而,随之而来也产生了大量的废旧塑料,造成环境的严重污染。因此,如何处理和利用废旧塑料,已成为人们十分关注的问题处理废旧塑料的方法中,有以获得热能为主要目的的燃烧法,通过将塑料粉碎成较薄的膜料进行加热裂解。此法处理过程很简单,但是,释放出飘浮在空气中的颗粒和其他有害物质而造成对环境的二次污染。而采用化学降解法,把废旧塑料膜片转化为化学品和油品回收,是一条变废为宝的有效途径。With the continuous development of society and economy, various plastic products are increasingly widely used in various fields such as industry, agriculture, national defense, medical and health, and people's daily life. However, a large amount of waste plastics is also produced, causing serious pollution to the environment. Therefore, how to deal with and use waste plastics has become a problem that people are very concerned about. Among the methods for dealing with waste plastics, there is a combustion method with the main purpose of obtaining heat energy, and the plastic is pulverized into thin films for thermal cracking. The treatment process of this method is very simple, but it releases particles and other harmful substances floating in the air and causes secondary pollution to the environment. Using chemical degradation method to convert waste plastic film into chemicals and oil recycling is an effective way to turn waste into treasure.
废旧塑料的催化裂解需要准用的设备进行,现有的废旧塑料膜料热解设备多为大型裂解罐,通过外部加热的方式对物料进行分解,其加热效率较低,且热损耗较高,能源浪费角度,其次,现有的废旧塑料膜料热解设备在物料填充前,均需要对物料进行打碎处理,质量较轻的塑料膜片很容易在进料过程中造成飞溅,使得机器周围布满满塑料碎片,影响工作环境,且对机器的运行也带来了一些潜在威胁。Catalytic cracking of waste plastics requires approved equipment. Most of the existing pyrolysis equipment for waste plastic film materials are large cracking tanks. The materials are decomposed by external heating, which has low heating efficiency and high heat loss. From the perspective of energy waste, secondly, the existing waste plastic film material pyrolysis equipment needs to smash the material before filling the material. The cloth is full of plastic debris, which affects the working environment and brings some potential threats to the operation of the machine.
发明内容SUMMARY OF THE INVENTION
本发明的目的就在于为了解决上述问题而提供废旧塑料膜料热解设备。The purpose of the present invention is to provide pyrolysis equipment for waste plastic film material in order to solve the above problems.
本发明通过以下技术方案来实现上述目的,一种废旧塑料膜料热解设备,包括纵向设置的进料斗、横向设置的输料筒、罩壳和安装在输料筒内的挤压螺杆,其特征在于:所述进料斗下方设置有连接斗,并通过连接斗连通进料斗和输料筒,所述罩壳呈包框状包裹在所述输料筒外部,罩壳固定安装在作为平面支撑的支撑座上,输料筒外壁上缠绕有若干组磁导线圈,通过调频电机带动挤压螺杆转动,进行物料输送,并通过磁导线圈通交流电后使输料筒内部产生磁热,完成对物料的快速加热。The present invention achieves the above object through the following technical solutions. A waste plastic film material pyrolysis device includes a longitudinally arranged feeding hopper, a transversely arranged feeding cylinder, a casing and an extrusion screw installed in the feeding cylinder, It is characterized in that: a connecting hopper is arranged below the feeding hopper, and the feeding hopper and the feeding cylinder are connected through the connecting hopper, and the cover is wrapped in a frame shape outside the feeding cylinder, and the casing is fixedly installed on the outside of the feeding cylinder. On the support base as a plane support, several groups of magnetic coils are wound on the outer wall of the feeding cylinder, and the extruding screw is driven to rotate by a frequency-modulating motor to carry out material transportation, and the magnetic heat is generated inside the feeding cylinder after the magnetic conductive coil is connected to alternating current. , complete the rapid heating of the material.
作为本发明的一种技术优化方案,所述连接斗一侧设置有调频电机,所述挤压螺杆一端延伸至连接斗内,并与调频电机的传动结构连接。As a technical optimization scheme of the present invention, a frequency modulation motor is arranged on one side of the connecting bucket, and one end of the extrusion screw extends into the connecting bucket and is connected with the transmission structure of the frequency modulation motor.
作为本发明的一种技术优化方案,所述进料斗从上到小的内径尺寸逐渐减小,且进料斗内部设置有纵向送料器,纵向送料器为螺杆结构,且螺杆的外径与进料斗底部开口的内径匹配,通过螺杆结构进行稳定进料,且通过不断减小的进料口与螺杆结构贴合,使进料过程中不会出现物料上弹和阻塞现象。As a technical optimization scheme of the present invention, the inner diameter of the feeding hopper is gradually reduced from top to small, and a longitudinal feeder is arranged inside the feeding hopper. The longitudinal feeder is a screw structure, and the outer diameter of the screw is the same as The inner diameter of the bottom opening of the feeding hopper is matched, and the screw structure is used for stable feeding, and the continuously decreasing feeding port is fitted with the screw structure, so that the material will not bounce and block during the feeding process.
作为本发明的一种技术优化方案,所述连接斗朝向输料筒的内径逐渐减小,且所述挤压螺杆的螺带间距和直径随着连接斗内径大小发生变化并始终配合连接斗的内径,通过挤压螺杆与连接斗的配合,使装置在能够利用连接斗较粗端大量进料的同时,保证物料在进料过程中颗粒不会因螺杆转动带来的风力飞出。As a technical optimization scheme of the present invention, the inner diameter of the connecting hopper toward the feeding cylinder gradually decreases, and the helical spacing and diameter of the extrusion screw change with the inner diameter of the connecting hopper and always match the inner diameter of the connecting hopper. The inner diameter, through the cooperation of the extrusion screw and the connecting bucket, enables the device to use the thicker end of the connecting bucket to feed a large amount of material, while ensuring that the particles will not fly out due to the wind force caused by the rotation of the screw during the feeding process.
作为本发明的一种技术优化方案,所述罩壳为可拆分结构的组合板体,且罩壳各个板体上设置有活动扣件,使罩壳方便安装和拆除。As a technical optimization scheme of the present invention, the casing is a composite plate body with a detachable structure, and each plate body of the casing is provided with movable fasteners to facilitate the installation and removal of the casing.
作为本发明的一种技术优化方案,所述调频电机上设置有配合挤压螺杆的传动轴,并通过传动轴向挤压螺杆的轴杆传递调频电机的动力。As a technical optimization scheme of the present invention, the frequency modulation motor is provided with a transmission shaft matched with the extrusion screw, and the power of the frequency modulation motor is transmitted through the shaft rod of the transmission axial extrusion screw.
作为本发明的一种技术优化方案,所述罩壳内部设置有阻磁板,且顺着挤压螺杆的运输方式向以阻磁板为中心,阻磁板左右两侧的磁导线圈圈数不一。As a technical optimization scheme of the present invention, a magnetic resistance plate is arranged inside the casing, and the magnetic resistance plate is the center along the transportation mode of the extrusion screw, and the number of turns of the magnetic coils on the left and right sides of the magnetic resistance plate different.
作为本发明的一种技术优化方案,所述磁导线圈靠近连接斗处的缠绕数量为N圈(N为非零整数),阻磁板另一侧的磁导线圈缠绕圈数为2-4N圈,通过不同圈数的磁导线圈使输料筒内的加热过程分段进行,增加裂解效率。As a technical optimization scheme of the present invention, the number of windings of the magnetic permeability coil near the connecting bucket is N (N is a non-zero integer), and the number of windings of the magnetic permeability coil on the other side of the magnetic resistance plate is 2-4N The heating process in the feeding cylinder is carried out in stages through the magnetic coils of different turns to increase the cracking efficiency.
作为本发明的一种技术优化方案,所述输料筒顶部与罩壳壳体上配合设置有若干个出气孔,罩壳外部设置有喷淋塔连接器,喷淋塔连接器内伸出若干个排气管,且排气管通过出气孔连通输料筒和喷淋塔连接器。As a technical optimization scheme of the present invention, the top of the feeding cylinder and the casing shell are provided with a number of air outlet holes, a spray tower connector is arranged outside the casing, and the spray tower connector protrudes several There are two exhaust pipes, and the exhaust pipes are connected with the feeding cylinder and the connector of the spray tower through the air outlet.
作为本发明的一种技术优化方案,所述输料筒上的出气孔内设置有滤网,防止物料通过出气孔进入排气管内造成阻塞。As a technical optimization scheme of the present invention, the air outlet on the feeding cylinder is provided with a filter screen to prevent the material from entering the exhaust pipe through the air outlet and causing blockage.
本发明的有益效果是:本装置通过螺杆螺带的间距和直径大小的变化提高膜料的进料量,在高速进料的同时防止物料飞溅;通过电磁热效应,利用电磁加热的方式,增加热效率,且降低了热能损耗,通过不同圈数的磁导线圈使单根输料管内能够根据温度改变进行不同的塑料处理过程,使物料快速热解和分解,不仅提高生产产量同时节能生产,从而进一步提高生产效率。The beneficial effects of the invention are as follows: the device increases the feeding amount of the film material through the change of the spacing and diameter of the screw helical belt, and prevents the material from splashing while feeding the material at a high speed; through the electromagnetic heating effect, the electromagnetic heating method is used to increase the thermal efficiency. , and reduce the thermal energy loss, through the magnetic conductivity coils of different turns, different plastic processing processes can be carried out in a single feeding tube according to the temperature change, so that the materials can be rapidly pyrolyzed and decomposed, which not only increases the production output but also saves energy in production, thereby further Increase productivity.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明罩壳内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the housing of the present invention;
图3为本发明输料筒内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the feeding barrel of the present invention;
图4为本发明阻磁板安装示意图。FIG. 4 is a schematic diagram of the installation of the magnetic resistance plate of the present invention.
图中:1、进料斗;2、连接斗;3、输料筒;4、罩壳;5、支撑座;6、调频电机;7、喷淋塔连接器;8、磁导线圈;9、挤压螺杆;10、阻磁板;301、出料管;401、出气孔;701、排气管。In the figure: 1. Feeding hopper; 2. Connecting hopper; 3. Feeding cylinder; 4. Cover; 5. Support seat; 6. Frequency modulation motor; 7. Sprinkler tower connector; 8. Magnetic coil; 9. , extrusion screw; 10, magnetic resistance plate; 301, discharge pipe; 401, air outlet; 701, exhaust pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-4所示,一种废旧塑料膜料热解设备,包括纵向设置的进料斗1、横向设置的输料筒3、罩壳4和安装在输料筒3内的挤压螺杆9,进料斗1下方设置有连接斗2,并通过连接斗2连通进料斗1和输料筒3,罩壳4呈腔体状包裹在输料筒3外部,罩壳4固定安装在作为平面支撑的支撑座5上,输料筒3外壁上缠绕有若干组磁导线圈8,连接斗2一侧设置有调频电机6,挤压螺杆9一端延伸至连接斗2内,并与调频电机6的传动结构连接,通过调频电机6带动挤压螺杆9转动,进行物料输送,并通过磁导线圈8通交流电后使输料筒3内部产生磁热反应,完成对物料的快速加热裂解;进料斗1从上到小的内径尺寸逐渐减小,且进料斗1内部设置有纵向送料器,纵向送料器为螺杆结构,且螺杆的外径与进料斗1底部开口的内径匹配;连接斗2朝向输料筒3的内径逐渐减小,且挤压螺杆9的外径始终配合进料斗1的内径,直至与输料筒3内径匹配;罩壳4为可拆分结构的组合板体,且罩壳4各个板体上设置有活动扣件;调频电机6上设置有配合挤压螺杆9的传动轴601,并通过传动轴601向挤压螺杆9传递调频电机6的动力;罩壳4内部设置有阻磁板10,且顺着挤压螺杆9的运输方式向以阻磁板10为中心,阻磁板10左右两侧的磁导线圈8圈数不一;磁导线圈8靠近连接斗2处的缠绕数量为N圈(N为非零整数),阻磁板10另一侧的磁导线圈8缠绕圈数为2-4N圈;输料筒3顶部与罩壳4壳体上配合设置有若干个出气孔401,罩壳4外部设置有喷淋塔连接器7,喷淋塔连接器7内伸出若干个排气管701,且排气管701通过出气孔401连通输料筒3和喷淋塔连接器7;输料筒3上的出气孔401内设置有滤网。Please refer to Figures 1-4, a waste plastic film pyrolysis equipment, including a longitudinally arranged feeding hopper 1, a transversely arranged
本发明在使用时,首先,通过外部电源给装置进行供电,通过外部控制器操控装置的运行,磁导线圈8通入220V交流电进行预热,通过进料斗1向装置内填充物料,通过纵向送料器将物料导入至连接斗2内,挤压螺杆9旋转,将物料送入输料筒3中,并继续送料过程(送料速率≥15kg/min),物料进入输料筒3时,磁导线圈8产生的磁场已经对金属输料筒3进行长时间包裹,通过金属切割磁感线原理(类似于电磁加热圈),使输料筒3表面产生感应涡流,涡流使输料筒3内的载流子高速无规则运动,载流子的碰撞、摩擦产生热能,从而能够高效、快速的加热,所产生的热量与磁场的强度成正比,通过热量使物料快速软化分解,并通过多段式加热使输料筒3内完成不同的分解过程,增加原料裂解效率,在工作过程中,会产生大量的废气,其中包含有氯气等有害物质,不能直接排放,因此,可通过排气管701将输料筒3内的气体引出,其中产生的水汽和废气通过喷淋塔连接器7进入喷淋清洗塔进行气体净化,达到排放标准,物料经过输料筒3底端的出料管301排出,进行下一处理工序。When the present invention is in use, firstly, supply power to the device through an external power supply, control the operation of the device through an external controller, conduct preheating by feeding the
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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