CN111909521A - Magnetic polymer composite material with efficient photothermal effect and preparation method and application thereof - Google Patents
Magnetic polymer composite material with efficient photothermal effect and preparation method and application thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本申请属于高分子表面防冰技术领域,尤其涉及一种具高效光热效应磁性高分子复合材料及其制备方法和应用。The application belongs to the technical field of polymer surface anti-icing, and in particular relates to a magnetic polymer composite material with high efficiency photothermal effect and a preparation method and application thereof.
背景技术Background technique
在输电线路、复合绝缘子以及低温液体储运的覆冰对电力基础设施和运输系统造成高能耗或重大危害,引发严重的安全问题。除冰和防冰是用于改善覆冰状况的两种主要方法。目前除冰法主要包括机械除冰法、加热除冰法和化学除冰法,虽应用广泛,但耗费巨大,对环境污染严重,并且易损伤部件。防冰法包括涂层和几何拓扑结构等多尺度表面,成本低且环境友好。然而,涂层与基底的结合力较弱、表面易损坏、耐磨性差、抗污性能差、导致其使用寿命短。研究表明,除冰光照或电加热系统与防冰疏水涂层协同抗冰效果较好,且能减少能量损耗,其中光照产热对能量的利用率较高,但还是避免不了作为涂层寿命短的问题。Ice coating on transmission lines, composite insulators, and cryogenic liquid storage and transportation cause high energy consumption or major harm to power infrastructure and transportation systems, causing serious safety problems. De-icing and anti-icing are the two main methods used to improve icing conditions. At present, deicing methods mainly include mechanical deicing, heating deicing and chemical deicing. Although they are widely used, they are costly, cause serious environmental pollution, and easily damage components. Anti-icing methods include multi-scale surfaces such as coatings and geometric topologies, which are low-cost and environmentally friendly. However, the coating has weak adhesion to the substrate, the surface is easily damaged, the wear resistance is poor, and the anti-fouling performance is poor, resulting in a short service life. Studies have shown that the deicing light or electric heating system and the anti-icing hydrophobic coating have better anti-icing effect and can reduce energy loss. Among them, the utilization rate of energy by light and heat production is high, but it is unavoidable that the coating has a short life. The problem.
文献“Superhydrophobic SiC/CNTs Coatings with Photothermal DeicingandPassive Anti-Icing Properties”中提及的涂层方法,虽然解决了防冰除冰问题,但涂层与基底的结合力较弱、表面易损坏、耐磨性差、抗污性能差,导致其使用寿命短等问题仍未解决。The coating method mentioned in the document "Superhydrophobic SiC/CNTs Coatings with Photothermal Deicing and Passive Anti-Icing Properties" solves the problem of anti-icing and deicing, but the adhesion between the coating and the substrate is weak, the surface is easily damaged, and the wear resistance is poor , Poor anti-fouling performance, resulting in short service life and other problems have not been resolved.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本申请提供了一种具高效光热效应磁性高分子复合材料及其制备方法和应用,克服表面疏水防冰涂层易脱落易损坏、防污性差的缺点,具有较高耐磨性及使用寿命。In view of this, the present application provides a high-efficiency photothermal effect magnetic polymer composite material and a preparation method and application thereof, which overcome the shortcomings of the surface hydrophobic anti-icing coating, which is easy to fall off and is easily damaged, and has poor anti-fouling properties, and has high wear resistance. and service life.
本申请的具体技术方案如下:The specific technical solutions of this application are as follows:
本申请提供一种具高效光热效应磁性高分子复合材料,包括磁性纳米粒子、一维量子材料以及高分子材料;The present application provides a magnetic polymer composite material with efficient photothermal effect, including magnetic nanoparticles, one-dimensional quantum materials and polymer materials;
所述磁性纳米粒子被聚膦腈包覆;The magnetic nanoparticles are coated with polyphosphazene;
所述磁性纳米粒子负载所述一维量子材料,径向地靠近所述高分子材料的表层排列。The magnetic nanoparticles support the one-dimensional quantum material and are arranged radially close to the surface layer of the polymer material.
本申请中,针对除冰和防冰遇到的问题,在固体表面设计微纳结构以减少水滴与表面的有效接触面积,降低水滴在表面的附着,从而使水滴不易积累甚至在结冰前滚落表面以提高成核能垒并延缓结冰。本申请采用负载的形式将带有羟基的微米级包覆磁性纳米粒子与一维量子材料进行改性,再分散于高分子材料中,形成了一种具有神经网络结构的磁性高分子复合材料,提高了复合材料内部至表面的导热能力,进而提高了除冰效率。同时,包覆磁性纳米粒子以及一维量子材料都是光生热材料,相辅相成,相互连通。包覆磁性纳米粒子不仅可以生热还可以带动一维量子材料取向,而一维量子材料也可以生热并且能导热,在单点红外光照射下整体都会发热,即使表层破坏也不会直接导致导热性能消失,使得本申请的复合材料使用寿命长。In this application, in view of the problems encountered in deicing and anti-icing, a micro-nano structure is designed on the solid surface to reduce the effective contact area between water droplets and the surface, and reduce the adhesion of water droplets to the surface, so that the water droplets are not easy to accumulate and even roll before freezing. surface to raise the nucleation energy barrier and delay icing. In the present application, micron-scale coated magnetic nanoparticles with hydroxyl groups and one-dimensional quantum materials are modified in the form of loading, and then dispersed in the polymer material to form a magnetic polymer composite material with a neural network structure. The thermal conductivity from the interior to the surface of the composite is improved, which in turn improves the deicing efficiency. At the same time, the coated magnetic nanoparticles and the one-dimensional quantum materials are both photothermal materials, which complement each other and are interconnected. Coated magnetic nanoparticles can not only generate heat, but also drive the orientation of one-dimensional quantum materials, and one-dimensional quantum materials can also generate heat and conduct heat. Under the irradiation of a single point of infrared light, the whole will heat up, and even if the surface is damaged, it will not directly lead to The thermal conductivity disappears, so that the composite material of the present application has a long service life.
优选的,所述磁性纳米粒子选自Fe3O4、NiFe2O4和CoFe2O4中的一种;Preferably, the magnetic nanoparticles are selected from one of Fe 3 O 4 , NiFe 2 O 4 and CoFe 2 O 4 ;
所述一维量子材料选自碳纳米管、石墨烯、碳纤维和纳米银线中的一种。The one-dimensional quantum material is selected from one of carbon nanotubes, graphene, carbon fibers and nanosilver wires.
优选的,所述磁性纳米粒子的直径为10-50nm,更优选为10~20nm。Preferably, the diameter of the magnetic nanoparticles is 10-50 nm, more preferably 10-20 nm.
本申请中,采用聚膦腈包裹磁性纳米粒子,能够有效解决复合材料内部的填料水溶性差,分布不均匀,颗粒过小,在磁场中无法带动材料载体移动,导致测试结果偏差过大的技术问题。本申请也可以采用油酸包裹的改性方式。采用包覆共混的方法得到的复合材料分布均匀,并且表面会带有羟基为下一步良好负载打下基础。In this application, the use of polyphosphazene to wrap magnetic nanoparticles can effectively solve the technical problems of poor water solubility, uneven distribution, and too small particles in the composite material, which cannot drive the material carrier to move in the magnetic field, resulting in excessive deviation of test results. . The present application can also adopt the modification method of oleic acid coating. The composite material obtained by the coating blending method is evenly distributed, and the surface will have hydroxyl groups to lay the foundation for good loading in the next step.
优选的,所述高分子材料选自聚二甲基硅氧烷(PDMS)、聚丙烯(PP)、聚乙烯(PE)、聚碳酸酯(PC)以及聚苯乙烯(PS)中的一种。Preferably, the polymer material is selected from one of polydimethylsiloxane (PDMS), polypropylene (PP), polyethylene (PE), polycarbonate (PC) and polystyrene (PS) .
本申请还提供一种具高效光热效应磁性高分子复合材料的制备方法,包括如下步骤:The present application also provides a method for preparing a magnetic polymer composite material with high-efficiency photothermal effect, comprising the following steps:
S1:磁性纳米粒子与聚膦腈经过化学交联反应制备得到聚膦腈包裹的磁性纳米粒子;S1: Magnetic nanoparticles and polyphosphazene are prepared by chemical cross-linking reaction to obtain magnetic nanoparticles wrapped by polyphosphazene;
S2:所述一维量子材料分散于溶剂中,加入所述聚膦腈包裹的磁性纳米粒子,超声负载,制得材料载体;S2: The one-dimensional quantum material is dispersed in a solvent, the magnetic nanoparticles wrapped by the polyphosphazene are added, and ultrasonically loaded to obtain a material carrier;
S3:所述材料载体超声分散到所述高分子材料中,在磁场作用下成型、脱模,制得所述具高效光热效应磁性高分子复合材料。S3: The material carrier is ultrasonically dispersed into the polymer material, and molded and demolded under the action of a magnetic field to obtain the magnetic polymer composite material with high-efficiency photothermal effect.
本申请中,由于包覆聚膦腈的磁性纳米粒子带有活性基团与带有羧基的一维量子材料之间存在氢键,在溶剂中即可发生负载,无需对纳米粒子进行限制,也简化制备工艺。In this application, since there is a hydrogen bond between the magnetic nanoparticles coated with polyphosphazene with active groups and the one-dimensional quantum material with carboxyl groups, the loading can occur in the solvent, and there is no need to limit the nanoparticles. Simplify the preparation process.
优选的,S1中所述化学交联反应具体为:Preferably, the chemical cross-linking reaction described in S1 is specifically:
所述磁性纳米粒子和三乙胺分散于溶剂中,缓慢加入聚膦腈和二羟基二苯砜,超声包覆。The magnetic nanoparticles and triethylamine are dispersed in a solvent, polyphosphazene and dihydroxydiphenyl sulfone are slowly added, and ultrasonic coating is performed.
优选的,所述溶剂为四氢呋喃和无水乙醇的混合溶液;Preferably, the solvent is a mixed solution of tetrahydrofuran and absolute ethanol;
所述聚膦腈与所述二羟基二苯砜的摩尔质量比为1:3,所述三乙胺与所述溶剂的体积比为1:25,所述磁性纳米粒子与所述聚膦腈以及所述二羟基二苯砜总用量的质量比为1:(40~100),更优选为1:50;The molar mass ratio of the polyphosphazene to the dihydroxydiphenyl sulfone is 1:3, the volume ratio of the triethylamine to the solvent is 1:25, the magnetic nanoparticles and the polyphosphazene are And the mass ratio of the total amount of dihydroxydiphenyl sulfone is 1:(40~100), more preferably 1:50;
所述超声包覆的功率为80~90kHz,温度为25~35℃,时间为5~7h,更优选功率为80kHz,温度为25℃,时间为6h;The power of the ultrasonic coating is 80-90 kHz, the temperature is 25-35 °C, and the time is 5-7 h, more preferably, the power is 80 kHz, the temperature is 25 °C, and the time is 6 h;
四氢呋喃THF和无水乙醇的体积比为9:1。The volume ratio of tetrahydrofuran THF and absolute ethanol was 9:1.
优选的,S2中所述溶剂为氯仿或甲苯,更优选为氯仿,所述一维量子材料与所述磁性纳米粒子的质量比为(2~5):1,更优选为5:1;Preferably, the solvent in S2 is chloroform or toluene, more preferably chloroform, and the mass ratio of the one-dimensional quantum material to the magnetic nanoparticles is (2-5):1, more preferably 5:1;
所述超声负载的功率为40~80kHz,温度为25~35℃,时间为20~60min,更优选超声负载的功率为60kHz,温度为25℃,时间为60min;The power of the ultrasonic load is 40-80kHz, the temperature is 25-35°C, and the time is 20-60min, more preferably the power of the ultrasonic load is 60kHz, the temperature is 25°C, and the time is 60min;
优选的,所述一维量子材料具体为碳纳米管,所述碳纳米管的直径为3nm~10nm,长度小于30μm。Preferably, the one-dimensional quantum material is specifically a carbon nanotube, and the carbon nanotube has a diameter of 3 nm to 10 nm and a length of less than 30 μm.
优选的,S3中所述材料载体超声分散到所述高分子材料中具体为:Preferably, the ultrasonic dispersion of the material carrier into the polymer material in S3 is specifically:
将所述材料载体超声分散于高分子材料溶液中,挥发溶剂,加入固化剂固化;ultrasonically dispersing the material carrier in the polymer material solution, volatilizing the solvent, adding a curing agent to solidify;
所述高分子材料溶液的溶剂为氯仿;The solvent of the polymer material solution is chloroform;
所述挥发的温度为90℃,挥发的时间为8~12h;The volatilization temperature is 90°C, and the volatilization time is 8-12h;
所述固化剂为AB胶,加入量为10wt%。The curing agent is AB glue, and the added amount is 10wt%.
优选的,所述一维量子材料的分散浓度小于5mg/mL,所述磁性纳米粒子的分散浓度小于5mg/mL,所述高分子材料的分散浓度小于0.4g/mL。更优选的,所述一维量子材料的分散浓度为4mg/mL,所述磁性纳米粒子的分散浓度为4mg/mL,所述高分子材料的分散浓度为0.2g/mL。Preferably, the dispersion concentration of the one-dimensional quantum material is less than 5 mg/mL, the dispersion concentration of the magnetic nanoparticles is less than 5 mg/mL, and the dispersion concentration of the polymer material is less than 0.4 g/mL. More preferably, the dispersion concentration of the one-dimensional quantum material is 4 mg/mL, the dispersion concentration of the magnetic nanoparticles is 4 mg/mL, and the dispersion concentration of the polymer material is 0.2 g/mL.
优选的,S3中所述在磁场作用下成型具体为:Preferably, the molding described in S3 under the action of a magnetic field is specifically:
在装有磁力装置的模压装置中进行成型,所述模压装置设置有多孔板,所述多孔板上固定有微纳模板;The molding is carried out in a molding device equipped with a magnetic device, the molding device is provided with a porous plate, and a micro-nano template is fixed on the porous plate;
所述微纳模板为500~3000目的金属筛网模板、微米级激光加工的孔阵列或阳极氧化铝微纳米孔板,更优选为3000目的金属筛网模板;The micro-nano template is a 500-3000 mesh metal mesh template, a micron-scale laser-processed hole array or an anodized aluminum micro-nano orifice plate, more preferably a 3000 mesh metal mesh template;
所述多孔板设有直径为15mm~30mm通孔阵列,更优选为30mm,所述通孔的厚度为1mm~2mm,更优选为2mm。The perforated plate is provided with an array of through holes with a diameter of 15 mm to 30 mm, more preferably 30 mm, and the thickness of the through holes is 1 mm to 2 mm, more preferably 2 mm.
本申请中,将多孔板固定到微纳模板的下平板上,由于高分子复合材料与多孔板的型腔中的有效接触面积远大于与微纳模板中微型腔的有效接触面积,因此,开模时固定于微纳模板下平板表面的多孔板中的型腔与聚合物复合材料之间的摩擦力大于固定于上平板表面的微纳模板中的微纳型腔与聚合物复合材料之间的摩擦力,能够实现微纳结构的顺利脱模。In this application, the porous plate is fixed on the lower plate of the micro-nano template. Since the effective contact area between the polymer composite material and the cavity of the porous plate is much larger than the effective contact area with the micro-cavity in the micro-nano template, the open The friction force between the cavity in the porous plate fixed on the surface of the lower plate of the micro-nano template and the polymer composite material is greater than that between the micro-nano cavity in the micro-nano template fixed on the surface of the upper plate and the polymer composite material. The friction force can realize the smooth demoulding of the micro-nano structure.
优选的,S3中所述磁场作用的强度大小为0.1T~10T,作用时间为10~30min,更优选磁场强度大小为1T,时间为20min;Preferably, the intensity of the magnetic field action in S3 is 0.1T to 10T, and the action time is 10 to 30min, more preferably, the intensity of the magnetic field is 1T, and the time is 20min;
所述成型的温度为150℃~180℃,更优选为160℃,时间为10min~20min,更优选为15min。The molding temperature is 150°C to 180°C, more preferably 160°C, and the time is 10min to 20min, more preferably 15min.
本申请中,施加磁力应在合模后以及未加热前,这样可以保证复合材料的磁性粒子有一定的流动性,从而实现定向排列并靠近表层。In this application, the magnetic force should be applied after the mold is closed and before heating, so as to ensure that the magnetic particles of the composite material have a certain fluidity, so as to achieve directional arrangement and close to the surface layer.
优选的,S3中所述脱模的过程具体为:Preferably, the process of demoulding described in S3 is specifically:
成型后的高分子复合材料冷却后,先与所述微纳模板分离,再通过脱模板与所述多孔板分离,得到所述具高效光热效应的磁性高分子复合材料;After the formed polymer composite material is cooled, it is first separated from the micro-nano template, and then separated from the porous plate by stripping the template to obtain the magnetic polymer composite material with high-efficiency photothermal effect;
所述冷却的温度为20℃~30℃,更优选为25℃。The cooling temperature is 20°C to 30°C, more preferably 25°C.
本申请第三方面提供所述具高效光热效应磁性高分子复合材料在防冰除冰材料中的应用。A third aspect of the present application provides the application of the magnetic polymer composite material with high photothermal effect in anti-icing and deicing materials.
综上所述,本申请提供了一种具高效光热效应磁性高分子复合材料及其制备方法和应用,通过将磁性纳米粒子负载一维量子材料,径向地靠近所述高分子材料的表层排列,形成高光热转换效率功能表面,实现了表面被动防冰和主动光热除冰的双重功能,提高除冰效率。本申请的高分子复合材料是一种具有微纳结构的三维复合材料,几何尺寸稳定性高,超疏水效果显著,克服了表面疏水防冰涂层易脱落易损坏、防污性差的缺点,具有较高耐磨性及使用寿命。To sum up, the present application provides a magnetic polymer composite material with high efficiency photothermal effect and its preparation method and application. By loading magnetic nanoparticles with a one-dimensional quantum material, they are arranged radially close to the surface layer of the polymer material. , forming a functional surface with high photothermal conversion efficiency, realizing the dual functions of surface passive anti-icing and active photothermal deicing, and improving deicing efficiency. The polymer composite material of the present application is a three-dimensional composite material with a micro-nano structure, which has high geometric dimensional stability and a remarkable super-hydrophobic effect. Higher wear resistance and service life.
在磁场作用成型的过程中,受磁驱动力作用的粒子产生迁移并带动熔体填充微纳型腔,利于本申请复合材料微纳结构的成型,而传统聚合物材料在添加了粒子后会变得更加粘稠,导致难以形成微纳结构。同时,磁性纳米粒子会带动一维量子材料一起运动,沿磁感应线进行迁移,由于磁性粒子受磁场驱动力具有取向性,更有利于提高导热效率。通过调节外磁场强度大小和方向,实现了材料载体取向并向表层径向迁移,提高导热性能、缩短传热路径,从而提高光热转换效率。During the molding process under the action of the magnetic field, the particles affected by the magnetic driving force migrate and drive the melt to fill the micro-nano cavity, which is beneficial to the molding of the micro-nano structure of the composite material of the present application, while the traditional polymer material will change after adding particles. becomes more viscous, making it difficult to form micro-nano structures. At the same time, the magnetic nanoparticles will drive the one-dimensional quantum materials to move together and migrate along the magnetic induction line. Since the magnetic particles are oriented by the driving force of the magnetic field, it is more conducive to improve the thermal conductivity. By adjusting the strength and direction of the external magnetic field, the orientation of the material carrier and the radial migration of the surface layer are realized, the thermal conductivity is improved, the heat transfer path is shortened, and the light-to-heat conversion efficiency is improved.
本申请提供的制备方法操作简单、成本低,制备得到的具高效光热效应磁性高分子复合材料在防冰、除冰、自清洁材料等领域有广阔的应用前景。The preparation method provided by the present application is simple in operation and low in cost, and the prepared magnetic polymer composite material with high efficiency photothermal effect has broad application prospects in the fields of anti-icing, deicing, self-cleaning materials and the like.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本申请实施例1中成型和脱模过程示意图;1 is a schematic diagram of the molding and demolding process in Example 1 of the application;
图2为本申请实施例1提供的具高效光热效应磁性高分子复合材料的粒子分布示意图;2 is a schematic diagram of the particle distribution of the magnetic polymer composite material with high efficiency photothermal effect provided in Example 1 of the present application;
图3为本申请实施例1中所用的3000目微纳模板的扫描电子显微镜图;Fig. 3 is the scanning electron microscope picture of the 3000 mesh micro-nano template used in Example 1 of the application;
图4为本申请实施例1中所用的多孔板的俯视图;4 is a top view of the porous plate used in Example 1 of the application;
图5为本申请实施例1提供的具高效光热效应磁性高分子复合材料的表面扫描电子显微镜图;5 is a scanning electron microscope image of the surface of the magnetic polymer composite material with high-efficiency photothermal effect provided in Example 1 of the present application;
图6为本申请实施例1中材料载体的扫描电子显微镜图;6 is a scanning electron microscope image of the material carrier in Example 1 of the application;
图7为本申请实施例1中材料载体被磁铁吸附图;Fig. 7 is the drawing that the material carrier is adsorbed by the magnet in Example 1 of the application;
图8为本申请实施例1提供的具高效光热效应磁性高分子复合材料的表面润湿状态图;8 is a diagram of the surface wetting state of the magnetic polymer composite material with high efficiency photothermal effect provided in Example 1 of the present application;
图9为本申请实施例1提供的具高效光热效应磁性高分子复合材料的冰粘附强度测试示意图;9 is a schematic diagram of the ice adhesion strength test of the magnetic polymer composite material with high efficiency photothermal effect provided in Example 1 of the present application;
图示说明:1、模压装置上平板;2、多孔板;3、微纳模板;4、磁性高分子复合材料;5、模压装置下平板;6、磁力装置;7、冰柱;8、复合材料基体。Illustration description: 1. Upper plate of molding device; 2. Porous plate; 3. Micro-nano template; 4. Magnetic polymer composite material; 5. Lower plate of molding device; 6. Magnetic device; 7. Icicle; 8. Composite material base.
具体实施方式Detailed ways
为使得本申请的目的、特征、优点能够更加的明显和易懂,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本申请一部分实施例,而非全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。In order to make the purpose, features and advantages of the present application more obvious and understandable, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the following descriptions The embodiments described above are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
本申请实施例所用的碳纳米管由先丰纳米技术股份有限公司提供,纯度为95%,长度为10-30μm,直径为20-30nm,羧基含量为1.23wt%;所用的纳米四氧化三铁粒子采用共沉淀法合成;所用的微纳模板为3000目不锈钢丝网,设有边长约为180μm、宽为18μm的长孔,孔间距约为50μm(如图3所示);所用的多孔板设有直径为20-25mm的通孔阵列,通孔的厚度为1-2mm(如图4所示)。The carbon nanotubes used in the examples of this application are provided by Xianfeng Nanotechnology Co., Ltd., with a purity of 95%, a length of 10-30 μm, a diameter of 20-30 nm, and a carboxyl group content of 1.23 wt%; the nano-iron tetroxide used The particles were synthesized by co-precipitation method; the micro-nano template used was a 3000-mesh stainless steel wire mesh, with long holes with a side length of about 180 μm and a width of 18 μm, and the hole spacing was about 50 μm (as shown in Figure 3); the porous The board is provided with an array of through-holes with a diameter of 20-25mm, and the thickness of the through-holes is 1-2mm (as shown in Figure 4).
实施例1Example 1
(1)将四氢呋喃和无水乙醇以体积比为9:1的用量配置50mL的溶剂,取出40mL放入Fe3O4和体积分数为4%的三乙胺,剩下的10mL加入摩尔质量比为1:3的聚膦腈和二羟基二苯砜,缓慢滴入含有Fe3O4溶液中,然后在超声频率为80kHz,超声温度为25℃,超声时间为6h中完成包裹,制得聚膦腈包裹的磁性纳米粒子;(1) configure 50 mL of solvent with tetrahydrofuran and absolute ethanol in a volume ratio of 9:1, take out 40 mL and put in Fe 3 O 4 and triethylamine with a volume fraction of 4%, and add the remaining 10 mL by molar mass ratio Polyphosphazene and dihydroxydiphenyl sulfone in a ratio of 1:3 were slowly dropped into the solution containing Fe 3 O 4 , and then wrapped in an ultrasonic frequency of 80 kHz, ultrasonic temperature of 25 °C, and ultrasonic time of 6 h to obtain a polymer. Magnetic nanoparticles coated with phosphazene;
(2)将步骤(1)得到包裹的磁性纳米粒子纯化2次后分散到氯仿中,分散浓度为4mg/mL,取质量比为1:5的碳纳米管分散到氯仿,分散浓度也为4mg/mL,在超声频率为60kHz,超声温度为25℃,超声时间为60min下,混合完成负载制得材料载体;(2) The magnetic nanoparticles obtained in step (1) were purified twice and dispersed in chloroform, the dispersion concentration was 4 mg/mL, and the carbon nanotubes with a mass ratio of 1:5 were dispersed in chloroform, and the dispersion concentration was also 4 mg /mL, under the ultrasonic frequency of 60 kHz, the ultrasonic temperature of 25 °C, and the ultrasonic time of 60 min, the material carrier was prepared by mixing and completing the load;
(3)将材料载体在稀释后的PDMS溶液中混合均匀分散,采用热板挥发溶剂氯仿,挥发温度为90℃,挥发时间为12h,制得导热填料。预热模压装置,加热上、下平板至40℃,在多孔板下表面固定微纳模板,将导热填料倾倒至多孔板中,再放入到模压机中进行合模,加压,施加磁力,使导热填料填充微纳模板中的微纳型腔,合模后逐步升温至150℃,然后保温20min完成固化。待冷却至室温后,进行开模,将固定于多孔板下表面的微纳模板与导热填料分离,实现微纳结构的脱模,再将粘附有导热填料的多孔板取出,即得到具高效光热效应磁性高分子复合材料。(3) Mix the material carrier in the diluted PDMS solution and disperse it uniformly, and use a hot plate to volatilize the solvent chloroform. Preheat the molding device, heat the upper and lower plates to 40°C, fix the micro-nano template on the lower surface of the perforated plate, pour the thermally conductive filler into the perforated plate, and then put it into the molding machine to close the mold, pressurize, apply magnetic force, The micro-nano cavity in the micro-nano template is filled with the thermally conductive filler, and the temperature is gradually raised to 150° C. after the mold is closed, and then the temperature is kept for 20 minutes to complete the curing. After cooling to room temperature, the mold is opened, and the micro-nano template fixed on the lower surface of the perforated plate is separated from the thermally conductive filler to realize the demoulding of the micro-nano structure, and then the perforated plate with the thermally conductive filler is taken out. Photothermal effect of magnetic polymer composites.
请参阅图1和图2,图1为本申请实施例1中成型和脱模过程示意图。图2为在磁场作用下,本申请的高分子复合材料中粒子的分布示意图。由图1和图2可以看出,在磁场中,处于液态中的磁性粒子会逐渐移动至表层,带动碳纳米管取向排列迁移表层,以提高导热性能、缩短传热路径,从而提高光热转换效率,增强除冰能力。Please refer to FIG. 1 and FIG. 2. FIG. 1 is a schematic diagram of the molding and demolding process in Example 1 of the present application. FIG. 2 is a schematic diagram of the distribution of particles in the polymer composite material of the present application under the action of a magnetic field. It can be seen from Figure 1 and Figure 2 that in the magnetic field, the magnetic particles in the liquid state will gradually move to the surface layer, driving the carbon nanotubes to align and migrate to the surface layer, so as to improve the thermal conductivity and shorten the heat transfer path, thereby improving the light-to-heat conversion. Efficiency and enhanced de-icing capability.
本申请实施例1提供的具高效光热效应磁性高分子复合材料的表面扫描电子显微镜图如图5所示,本申请实施例1中材料载体的扫描电子显微镜图如图6所示,本申请实施例1中材料载体被磁铁吸附图如图7所示。由图5可以看出,本申请的高分子复合材料表面微纳结构与微纳模板的几何尺寸吻合度高,形成了具有神经网络结构的高光热转换效率功能表面,几何尺寸稳定性高,具有较高耐磨性及使用寿命。凹处脱模时虽有点破坏但暴露的粒子会提高光热效率。由图6和图7可以看出,聚膦腈包裹的四氧化三铁纳米粒子成功负载碳纳米管。The surface scanning electron microscope image of the magnetic polymer composite material with high photothermal effect provided in Example 1 of the application is shown in FIG. 5 , and the scanning electron microscope image of the material carrier in Example 1 of the application is shown in FIG. 6 . In Example 1, the material carrier is adsorbed by the magnet as shown in Figure 7. It can be seen from Figure 5 that the micro-nano structure on the surface of the polymer composite material of the present application has a high degree of conformity with the geometric size of the micro-nano template, forming a functional surface with a neural network structure with high photothermal conversion efficiency, and high geometric stability. Has high wear resistance and service life. The recesses are slightly damaged when demoulding, but the exposed particles will improve the photothermal efficiency. It can be seen from Figure 6 and Figure 7 that the polyphosphazene-wrapped ferric oxide nanoparticles successfully loaded carbon nanotubes.
借助接触角测量仪,采用座滴法测试实施例1制备得到的磁性高分子复合材料的表面静态接触角,测试液滴体积为4μL。测试结果参见图8,图8为本申请实施例1提供的具高效光热效应磁性高分子复合材料的表面润湿状态图。经检测,本申请的磁性高分子复合材料的表面静态接触角为153°,处于超疏水状态。由此可知,本申请的磁性高分子复合材料表面微纳结构的超疏水效果显著,抗冰能力强。With the help of a contact angle measuring instrument, the sessile drop method was used to test the surface static contact angle of the magnetic polymer composite material prepared in Example 1, and the test droplet volume was 4 μL. The test results are shown in FIG. 8 , which is a diagram of the surface wetting state of the magnetic polymer composite material with high photothermal effect provided in Example 1 of the application. After testing, the surface static contact angle of the magnetic polymer composite material of the present application is 153°, which is in a superhydrophobic state. It can be seen that the superhydrophobic effect of the micro-nano structure on the surface of the magnetic polymer composite material of the present application is remarkable, and the anti-icing ability is strong.
采用拉伸试验法测试实施例1制备得到的磁性高分子复合材料的表面冰粘附力,冰粘附强度测试示意图如图9所示。直接采用外力将复合材料的表面覆冰直接进行剥离脱落,并将该过程中的最大推拉力Fmax作为评价冰在复合材料表面的粘附力F。经检测,本发明实施例1提供的高分子复合材料的表面冰粘附力为9kPa,处于超低冰粘附力状态,有着优异的防冰能力。The surface ice adhesion force of the magnetic polymer composite material prepared in Example 1 was tested by the tensile test method, and the schematic diagram of the ice adhesion strength test is shown in FIG. 9 . The ice coating on the surface of the composite material is directly peeled off by external force, and the maximum push-pull force F max in the process is used to evaluate the adhesion force F of ice on the surface of the composite material. After testing, the surface ice adhesion force of the polymer composite material provided in Example 1 of the present invention is 9kPa, which is in a state of ultra-low ice adhesion force, and has excellent anti-icing ability.
对实施例1制备得到的磁性高分子复合材料进行光热反应测试,采用808nm近红外光照射复合材料的双表面,使用红外热成像仪监视复合材料表面的温度。经检测,本发明实施例1提供的高分子复合材料的上表面(粒子聚集面)在短短8s内温度上升到110℃,下表面8秒内也上升到60℃,并且表面经过砂纸摩擦,污染,微破坏都不会影响它优异的的光热性能。由此可知,本申请提供的高分子复合材料使用寿命长还有着很高的光热转化效率。The photothermal reaction test was carried out on the magnetic polymer composite material prepared in Example 1. The double surfaces of the composite material were irradiated with 808 nm near-infrared light, and the temperature of the composite material surface was monitored by an infrared thermal imager. After testing, the temperature of the upper surface (particle aggregation surface) of the polymer composite material provided in Example 1 of the present invention rose to 110°C in just 8 seconds, and the lower surface also rose to 60°C in 8 seconds, and the surface was rubbed with sandpaper. Pollution and micro-damage will not affect its excellent photothermal performance. It can be seen from this that the polymer composite material provided by the present application has a long service life and a high photothermal conversion efficiency.
对比例1Comparative Example 1
预热模压装置,加热上、下平板至40℃,在多孔板下表面固定微纳模板,直接将无添加任何填料的PDMS溶液倾倒入多孔板中,放入到模压机中进行合模,使液体填充微纳模板中的微纳型腔,合模后逐步升温150℃然后保温20min完成固化,冷却至室温后开模,将粘附有聚合物复合材料的多孔板取出,下压后实现脱模,即得到纯PDMS样品。Preheat the molding device, heat the upper and lower plates to 40°C, fix the micro-nano template on the lower surface of the perforated plate, pour the PDMS solution without any fillers directly into the perforated plate, and put it into the molding machine to close the mold, so that The micro-nano cavity in the micro-nano template is filled with liquid. After the mold is closed, the temperature is gradually increased to 150 ° C and then kept for 20 minutes to complete the curing. After cooling to room temperature, the mold is opened, and the porous plate with the polymer composite material is taken out. mode, that is, a pure PDMS sample is obtained.
经检测,纯PDMS样品的静态接触角为110°,冰粘附力16kPa,不具备优异的防冰性能。在光热测试中,无论照射多久,表面温度几乎无变化,不具备光热性能。After testing, the static contact angle of the pure PDMS sample is 110°, and the ice adhesion force is 16kPa, which does not have excellent anti-icing performance. In the photothermal test, no matter how long it is irradiated, the surface temperature hardly changes, and it does not have photothermal performance.
对比例2Comparative Example 2
将对比例1中的纯PDMS样品表面涂覆本申请实施例1步骤(2)中得到的碳纳米管负载聚膦腈包裹的四氧化三铁纳米粒子(材料载体)。经检测,涂覆过的纯PDMS样品的静态接触角为120°~150°,冰粘附力10kPa~20kPa,十分不稳定,说明涂覆的方式具有分布不均匀的缺陷。在光热测试中,8s内表面温度上升到80℃,效果虽然非常优秀,但在砂纸轻轻摩擦一会,表面几乎全部毁坏,无光热性能,说明涂覆的方式易脱落、耐磨性差。The surface of the pure PDMS sample in Comparative Example 1 was coated with the carbon nanotube-supported polyphosphazene-wrapped ferric oxide nanoparticles (material carrier) obtained in step (2) of Example 1 of the present application. After testing, the static contact angle of the coated pure PDMS sample is 120°~150°, and the ice adhesion force is 10kPa~20kPa, which is very unstable, indicating that the coating method has uneven distribution defects. In the photothermal test, the inner surface temperature rose to 80°C in 8s. Although the effect was very good, the surface was almost completely destroyed by lightly rubbing the sandpaper for a while, and there was no photothermal performance, indicating that the coating method was easy to fall off and had poor wear resistance. .
对比例3Comparative Example 3
按照实施例1步骤(2)和(3)的操作方法,分别取未包覆的Fe3O4和PDMS超声分散到氯仿中,混合后再次超声分散,随后在热板上完全挥发氯仿,得到导热填料。According to the operation method of step (2) and (3) of Example 1, respectively take uncoated Fe 3 O 4 and PDMS and disperse them in chloroform by ultrasonic, after mixing, ultrasonically disperse again, and then completely volatilize chloroform on the hot plate to obtain Thermally conductive filler.
预热模压装置,加热上、下平板至40℃,在多孔板下表面固定微纳模板,直接将导热填料倾倒入多孔板中,放入到模压机中进行合模,加压,施加磁力,使导热填料填充微纳模板中的微纳型腔,合模后逐步升温150℃然后保温20min完成固化,冷却至室温后开模,将粘附有导热填料的多孔板取出,下压后实现脱模,即得到磁性高分子复合材料。Preheat the molding device, heat the upper and lower plates to 40°C, fix the micro-nano template on the lower surface of the porous plate, directly pour the thermally conductive filler into the porous plate, put it into the molding machine for mold clamping, pressurize, apply magnetic force, Fill the micro-nano cavity in the micro-nano template with thermally conductive fillers, gradually raise the temperature to 150°C after closing the mold, and then keep the temperature for 20 minutes to complete the curing. After cooling to room temperature, the mold is opened, and the porous plate with the thermally conductive fillers is taken out. mold, that is, the magnetic polymer composite material is obtained.
肉眼可见大部分磁性粒子都分布于复合材料基体的底面。经检测,高分子复合材料的静态接触角为135°,冰粘附力10kPa,由于表面带有微结构,具有一定的被动防冰能力。在光热测试中,磁性高分子复合材料的密集聚集面(底面)在8s内上升到100℃,相反的,磁性高分子复合材料的背面在8s内仅上升到50℃,这说明磁性粒子向表层径向迁移而非密集聚集于面部,会大大提高光热转化效率。It can be seen to the naked eye that most of the magnetic particles are distributed on the bottom surface of the composite matrix. After testing, the static contact angle of the polymer composite material is 135°, and the ice adhesion force is 10kPa. Due to the microstructure on the surface, it has a certain passive anti-icing ability. In the photothermal test, the densely aggregated surface (bottom surface) of the magnetic polymer composite material rose to 100°C within 8s, on the contrary, the backside of the magnetic polymer composite material only rose to 50°C within 8s, which indicates that the magnetic particles tend to The surface layer migrates radially instead of densely concentrated on the face, which will greatly improve the efficiency of light-to-heat conversion.
对比例4Comparative Example 4
按照实施例1步骤(1)和(2)的操作方法,分别取聚膦腈包裹的磁性纳米粒子、CNTs(未负载)和PDMS超声分散到氯仿中,混合后再次超声分散,随后在热板上完全挥发氯仿,得到导热填料。According to the operation method of step (1) and (2) of Example 1, respectively take the magnetic nanoparticles wrapped by polyphosphazene, CNTs (unsupported) and PDMS ultrasonically dispersed in chloroform, after mixing, ultrasonically dispersed again, and then on a hot plate Chloroform was completely evaporated on the surface to obtain a thermally conductive filler.
预热模压装置,加热上、下平板至40℃,在多孔板下表面固定微纳模板,直接将导热填料倾倒入多孔板中,放入到模压机中进行合模,加压,不施加磁力,使导热填料填充微纳模板中的微纳型腔,合模后逐步升温150℃然后保温20min完成固化,冷却至室温后开模,将粘附有导热填料的多孔板取出,下压后实现脱模,即得到未负载CNTs的磁性高分子复合材料。Preheat the molding device, heat the upper and lower plates to 40°C, fix the micro-nano template on the lower surface of the perforated plate, directly pour the thermally conductive filler into the perforated plate, put it into the molding machine to close the mold, pressurize without applying magnetic force , fill the micro-nano cavity in the micro-nano template with thermally conductive fillers, gradually raise the temperature to 150°C after closing the mold, then keep the temperature for 20 minutes to complete the curing, cool down to room temperature, open the mold, take out the porous plate with the thermally conductive fillers attached, and press down to achieve After demolding, the magnetic polymer composite material without CNTs is obtained.
经检测,未负载CNTs的磁性高分子复合材料的静态接触角为140°,冰粘附力9kPa,由于复合材料表面带有微结构,其被动防冰能力没有受到太大影响。在光热测试中,由于没有施加磁力,复合材料的两面仅会受重力微变化,8s内温度分别上升到85℃、80℃,说明本申请的高分子复合材料具有最高的光热转化效率。After testing, the static contact angle of the magnetic polymer composite without loading CNTs is 140°, and the ice adhesion force is 9kPa. Due to the microstructure on the surface of the composite material, its passive anti-icing ability is not greatly affected. In the photothermal test, since there is no magnetic force applied, the two sides of the composite material are only slightly changed by gravity, and the temperature rises to 85°C and 80°C respectively within 8s, indicating that the polymer composite material of the present application has the highest photothermal conversion efficiency.
以上所述,以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present application.
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